IS 1363 (Part 1) : 2002 ISO 4016 : 1999 ART ATE sore Os ‘UY & fare vearia she ae aract, ta six feaat art 1 veaia eit aet ora (aga ta wa s BVA 64 aH) (ater Frere ) Indian Standard HEXAGON HEAD BOLTS, SCREWS AND NUTS OF PRODUCT GRADE ‘C’ PART 1 HEXAGON HEAD BOLTS (SIZE RANGE M 5TO M 64) ( Fourth Revision ) ICS 21.060.10 © BIS 2002 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 December 2002 Price Group 5Bolts, Nuts and Fasteners Accessories Sectional Committee, BP 33 NATIONAL FOREWORD This Indian Standard (Part 1) (Fourth Revision) which is identical with 1SO 4016:1999 ‘Hexagon head bolts — Product grade C’ issued by the International Organization for Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendation of the Bolts, Nuts and Fasteners Accessories Sectional Committee and approval of the Basic and Production Engineering Division Council. 1S 1363 was originally published in 1960 and first revised in 1967. Subsequent to the publication of 1967 edition, many changes had been agreed upon at international level which have been reflecied in IS 1367 series of standards covering ‘Technical supply conditions for threaded steel fasteners’. Accordingly, the second revision was published in 1984 splitting the standard into 3 parts covering hexagon head bolts, hexagon head screws and hexagon nuts. The third revision of this standard was published in 1992 by adoption of ISO 4016 : 1988. This fourth revision has been prepared by adoption of latest edition of 1SO 4016 published in 1999, The remaining parts of the standard, that is, Part 2 and Part 3 have also been revised by adopting the corresponding latest editions of ISO Standards published in 1999. In 1967 version of this standard, the widths across flat dimensions for M10 and M12 size fasteners were specified as 17 mm and 19 mm respectively. However, in the 1984 version, these widths across flat dimensions were brought in line with ISO 4016 : 1979 and specified as 16 mm and 18 mm respectively for M10 and M12 size fasteners. Recognizing the difficulty of immediate changeover to new width across flat dimensions, the Committee decided to permit width across flat dimensions as per 1967 version, that is, 17 mm and 19 mm for M 10 and M 12 size fasteners till 31 December 1994, Now it is expected that the entire fastener industry would have switched over to new width across flat dimensions and from 1 January 1995, no old width across flat dimensions shall be permitted. The text of ISO Standard has been approved as suitable for publication as Indian Standard without deviations. Certain terminology and conventions are, however, not identical to those used in Indian Standards. Attention is drawn especially to the following: a) Wherever the words ‘International Standard’ appear referring to this standard, they should be read as ‘indian Standard’. b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice is to use a point (,) as the decimal marker. In this adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their place are listed below along with their degree of equivalence for the editions indicated: International Corresponding Indian Standard Degree of Standard Equivalence ISO 225: 1983 IS 8536 : 1987 Fasteners — Bolts, screws, studs and nuts — Identical Symbols and designation of dimensions (first revision) 1SO 724: 1993 1S 4218 (Part 3) : 1999 ISO General purpose metric screw do threads : Part 3 Basic dimensions (second revision) 180888: 1976 1S 4206 : 1987 Dimensions for nominal lengths and thread do lengths for bolts, screws and studs (first revision) (Continued on third cover)1S 1363 (Part 1) : 2002 ISO 4016 : 1999 Indian Standard HEXAGON HEAD BOLTS, SCREWS AND NUTS OF PRODUCT GRADE ‘C’ PART 1 HEXAGON HEAD BOLTS (SIZE RANGE M 5 TO M 64) ( Fourth Revision ) 1 Scope ‘This International Standard specifies the characteristics of hexagon head bolts with threads from MS up to and including M64 of product grade C. If, in special cases, specifications other than those listed in this Intemational Standard are required, they should be selected from existing Intemational Standards, for example ISO 724, ISO 888, ISO 898-1, ISO 965-1 and 1S0 4759-1 2 Normative references The following normative documents contain provisions which, through reference in this tex!, constitute provisions of this Intemational Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, panties to agreements based on this International Standard are encouraged to investigate the possibilty of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies, Members of ISO and IEC maintain registers 8f currently valid International Standards. 1S0 225:1983, Fasteners — Bolts, screws, studs and nuts — Symbols and designations of dimensions. 180 724:1993, ISO general-purpose metric screw threads — Basic dimensions. 180 888:1976, Bolts, screws and studs — Nominal langths, and thread lengths for general purpose bolts. 1SO 898-1:1999, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and studs. . 1S0 965-1:1998, [SO general purpose metric screw threads — Tolerances — Part 1: Principles and basic data. 180 3269:—), Fasteners — Acceptance inspection. ISO 4018:1999, Hexagon head screws — Product grade C. 1S0 4042:1999, Fasteners — Electroplated coatings. ISO 4759-1:—), Tolerances for fasteners — Part 1: Bolts, screws, studs and nuts — Product grades A, B and C. 1SO 8992:1986, Fasteners — General requirements for bolts, screws, studs and nuts. ISO 10683:—, Fasteners — Non-electrolytically applied zinc flake coatings. 3) To be published, {Revision of ISO 3269:1988) 2170 be published. (Revision of ISO 4759-1:1978) 9) To be publishedIS 1363 (Part 1) : 2002 IsO 4016 : 1999 3 Dimensions ‘See Figure 1 and Tables 1 and 2. ‘Symbols and designations of dimensions are defined in ISO 225. Dimensions in milmetres B= 15*t0 30° End without special requirements Incomplete thread u = 2 P Reference datum foray, Washer lace permissible Figure 11S 1363 (Part 1) : 2002 ISO 4016: 1999 ‘Table 1 — Preferred threads Dimerislons in itimetras “Favesd @ co Me co M0 mz Mie M20 = 08 1 125 1s Ws 2 25 z 6 B 26. 3 3 a6. bret e Zz a EA 36. a 2 a 3 a 48 a8. Ea 65, z ma os 38 06. 08 08 08. [a ma 6 102 122 147 187 244 ay ma 53a B56. ose Tar 367 2.84 mn. 452 Taz 9.42 113 iB 19.16 ae i. 674 iaT_[ ‘sar | v6ar 2 wr . ‘i, 3m 142 i758 985 _| 2617 [sas ‘a 35. 33 6a 75. 10 125 k imax. 3875 5675 685 798 1075 13a min, 3.125 4.925 5.95 7.05 925 i6 he min 213 345 aa7 436 638 812 z in, 02 04 Om, ma 08 28, r om. = mar 3.00 170,00 [ 13.00 | 16.00 [18.00 24,00 [30.08 ri 7.08 264 vs? | 1587 | 7.57] 25.16 | 29.18. qi Yeand ig! ele ame an ateslates [tea famulaenleae lam ilagiliwe| tig som | rin | max rin. | wane} rin. ran. | in, | mae. | min. | man. min. | max. | min. | max] min, | ra 2% | was [2505 5] 3 0 [aes [a106] 10 | ve [7 [ae 35 [_sa75_[ 96257] 15 | sa | v2 | a7 40 | —ae7s [anes [20 | 24 | ar | 22 [ive] te seme] || 2] 2 [ex & Pete] | so[ 4075 [sis | oo | 4 | 7 | 52 |2nzs| 20 | tos} 24 5 _| 535 | sas. w | a7 [es7s| sa | 215] 29 | 1625) 2 co] 585 [ors 37 | a2 [3175] 36 | 258} 38 |2125) 30 5] es | oes 3675| «3 | 318 | 39 |asas| 35 [7 |_a7 ‘70 | _e85_| 715 4175] 48 | 965] 44 [3125] 40 | 22] a2 ‘30_[~7as [ets s175| s8 | 455] s¢ [arz5) so | a2] a2 [arsl oF] ae 65 | 64 |s125| 60 | 42 | se} srs] a 609825 | 01.75 65] 7 [eizs] 70 | s2| ee | ats] se 110 | “0525-[ 111.76 7125] 20 | 62} 72] sts] 4 a0 [118.25 | 2178 3i25| 90 | 72 oz | 6rs|_74 g0| 128 | 332. 76 86 | 655) 7a 340 | 198149" as| 95 | 755] 98 150| 148 [182 26 | 106 | @5.5| 98 ce 76 | 116 | 95,5) Tos 180 _[ 176 | “18 11533| 126 200795, | “aon 1055] 148 200 | “2i54_| ean 240 [2354 _| 2a 260 | 25402052 280 | era [2052 300 [294.8 | ~2052 aco | 9143_|ao57 340 [343 | sis7 360 _| 354.3 | “057 e0_| 9743 | s057 400] a843[ 4057 420 | 4137 | 4263 440 | 4537 | aa -460__| 0537 | “05.3 aa0__| 4737] “88.5 500__| 4857 | 506.3IS 1363 (Part 1) : 2002 ISO 4016 : 1999 Table 1 (continued) » Forte ng 125.0, Fontaine 125° pg 20 mM 4 Forte ng = 20 0. "6 ax !rom => Tein" as-5? 21 fete mein oc Fareed if oe as | 156] wer = 3 38 a a8 = 35 3 a @ = = = 7 = pret = 7 a = ioe = = 3 cs a7 8 i ir 1s 7 a 28 38 os 7 o 7 o 7 wrax_| 2 a aa ae BE oF 75 « max | ahea | S00 a7 2 @ we we mm [eae _| a 3 mi 7 En es Ey win. [onze [sas | an_[ seas | tas 7066 | oa.16 eee mn, 30.55, 50.85 079. 73 826 56 104.86 Ee ‘nom. 16. 187, 225 26 30, s 40, k rar 758 [ i975] ass | ar] 0s | 9828 | as inn Tai [Ties | anas | 245 | 208 | —aa.75 | sor, ry = eet [1206 | 150e | war | soar | anes | e719 7 nn oa i i iz 18 2 2 . max 35 co sb 0 759 0 30 in 35 as 38 Br 7a ee we 7 Trang" ele{s| oe] es] o[ el o[ se] oe] se] of se] mom, | ein, | max_| min.| man. | min | ras | rin | | in| max. | min | max. | min. | max. | min. | max Z| seas | pes ed ee Fo sizes above the soli, bokface stepped ne, [SO 4018s recarmended Sas 36, | e761 at a7 | 46 an7e | 315 35 [ses s85_ | 818 CS eas [71 res] a5 38.25 | 9178 Taa2s [aot | St] ae Texte] 41 | 6 tie25 | au75-|_ si | 66 Paes er ‘as [42] $5] 70] #08] se sats] 85] a0 | sos! sa [ae] oe vas] a] 75 | 90 | eos] 7a] a8 | os 1s6—[ see} 5 | woo | 708) ea | 26 | 70 36 [age—] 105 | 20 | 05] 108 | 75] 96 [ors woe —[ gos | sae | a0 |aigs| tga oe | ste | a1 ah pied | wate | t3e [tay [tire] tos | Tos [23 | eesy ir] 7a [oo sa | ~gase | 152 | 67 |1975| 155 | 123 | 43 [109s] 131 | 94 | s19 [Sa] Tos Liszt ize | saa | tes izes! ss: | ue | 190 tes er gas [ase Ter} 195 | tea | tes | aay tr | fae | to [ass] 400 | a7 | tar 2048 1505 4975) 218 | 189 | 200 |4685| 101 | 154 | 470 [05.5] 69 | 17 | 197 Sia 57 zoo | es [nas] ont | 194 | 499 [esse] sea | 137 | tor. aaa] sas Bea | 243 [e083] 231 | toe | 219 fires] 200 | 457 | 487 348 | 305.7 23 | 263 |z2a.8| 251 | are | 200 | s958] 229 | 177 | 207 a3} 3857 2ag's| 271 | 204 | 250 lars] xs | 107 | ger ‘oe3 [9057 zens] 291 | 2st | 279 [axes] 200 | 217 | 2a 220 | a3] 9263 2aas| 311 | 274 } 200 |asss) 263 | 297 | 207 420 | ~aa37 | “ae 2 | 310 | args| 200 | 257 | 267 460 —| “453706553 314 | cap [oa5s] 329 | 277 | oor 499 | -a737_[ a8 3 33x | as0 |o155| 540 | 297 | oer 00 [4837 | fo x5] 363 | 517 | 57 NOTE Sula ene coed nr ot ly 2 rise hfe trod Tina OF hn 4‘Table 2— Non-preferred threads 4S 1363 (Part 1 +2002 ISO 4016 : 1999 inenions in militias Thread) ma Mis. wee wear Maa ra 2 25. 25 3 e 3 ae 30 ol eet @ 20 8 6 6 a 33 at 8 Ez E max of o8 oo 08 4 max, 767 212 Es a ax ar 137. Ea ri. 73.3 173 25.16 & i. 79.15 2485) EJ e in. 2278, 7856. a2 om. 88 ns 7 ‘ mai 925, 12a 7 mn. 835 108, 761 ie min 5.85 7.42 1127 = ia. Oe. 28 7 7 . Tom = ae 23,00) 2.00 a Ey ri. 20.16 26.16 40 43, r Rely eee fg. nom | min | max | rin. | max. | min, | max. min, | max | min, | max oo | sas [ois | 16 | 26 | eS | 665] 21 | 31 | Forsizes above tho sok, boldlace stopped line ISO A018 is recommended 7 [es [715 | 26 | 36 rs 3 90 | eazs | or7s | a6 | 56 a [as] @ woo {sez | 0175 | s6 | 66 se_| ars | 50 tio | vos25 [ins | os | 75 we | 475) 60 | 3s | so v0 [ees | ven7s | 76 | os wm} s75| 7 | 45 | 6 730] 28 a | oo | se | os | 74 | «9 | os [ws] sa 3368] 142 | 907007 wf 7s] as] so | 7 | as] @ a0 [148 | 152 roe | ats] o¢ | 69 | o | ss] 7 veo | 138 | 168 v2] sts | ios | 79 | oe | ots. to_| 176108 yios | 12 | vis | tae [9a | ata] eas | toe 200 | i954 | 2046 sais | 14 | to | 194 | 1045 | 122 a0 | eta | P46 toas | 151 | rs | ots | uns | 129 2a | 2054 | 886 vas | ter | tors | 1a) 260_| see | 2652 s65 | te | 1515 | 167 a0 | ara | pas ais |_169 3062 1915 | 209 3257 ans | 229 57 365.7 385.7 2057 2265 446;3 466.3 426.3 506.3IS 1363 (Part 1) : 2002 ISO 4016: 1999 Table 2 (continued) as mas waz eo 4 35 5 55 rat =] 2 Tae is = a as 115 728 1s Fi ria 7 7 7 3 & ma. isa Be wa 7 i mae © ra 332 ed rnin 38 a 508 588 min 35.58 ear 72 3.47 z os.at 76% we wa 75 76 2 8 k 23.5 2695 as 378 25.05 7305 3425 39.25 a min 167? 1887 22.23 25,73 : min 7 72 7 2 . orm = max wa 00 0 300 om Tabs mar 784 a8. Tanai’ 's 4 | 5 | 3 s a is fe For sizes above these, boilace stepped line 150 4018's recommended I [ 7 > e i so _| 70 (Tee [164 70 | ees | 78 200) zoe] v | 10 | 755 | 98 we wr 220 gas] or | wr | eas | 105 66 en 240) za | ui? | var | tas | 125 a 260) jres2] 17 | ier | wes | vs | 16 | tar | ars | nis 286, [essa | _asy | vr | ies | tes | ie | ion {sors | tas 306) 3027] 187] tex | 465] 145] a7] tars | 158 20 wey] wr | 27 | was | 2s | wes | wr | vars | 175 Ho ser] av | zr | aes | 2s | vs | on | vers | 195 360, [caer | esr [esr] eas | eas | 206 | eat] ters | eis (0 ser] 257 | 277 | aes | 25 | ee | ar | 2078 | 235 00, wos |e | ae | zeos | es | m6 | 2 | oars | ass 220) [3353 mas [aos | ese) ast] gars | 278 a9 263 ons | 325 | 26 | air | 2575 } 205 200 [885 soo | sos_| aos |i 280) [ase me] ast | ons | ass [00 [2083 sis_|_sn_| sos | 355 NOTE pl Wig a cena etme ag 2 rr 2 iaey For ergs 125 gm 0 fama rex 8? | orien 2500 5.555 amoung eattS 1363 (Part 1) : 2002 ISO 4016: 1999 4 Specifications and reference standards ‘See Table 3. Table 3 — Specifications and reference standards Material ‘Steel General International 180 8992 requirements ‘Standard Thread Tolerance 89 international 180 724, ISO 965-1 Standards ‘Mechanical Property olass# 4239 mm: 36,46, 48 properties 4 > 39 mm:as agreed International 4-539 mm: ISO 898-1 Standard 4239 mm: as agreed Tolerances Product grade ¢ International 180 4759-4 Standard Finish and/or coating ‘As processed Requirements for electroplating are covered in ISO 4042 Requirements for non-electro\tically applied zinc flake coatings are covered in ISO 10683, If diferent electroplating requirements are desired or if equicements are needed for other finishes, they should be agreed between customer and supplier. ‘ceplabilty For acceptance procedure, see ISO 3269, | * Forother property classes see ISO 898-1 5 Designation EXAMPLE A hexagon head bolt, product grade C, with thread M12, nominal length /= 80mm and property class 4.6 is designated as tollows: Hexagon head bolt ISO 4016 - M12 x 80IS 1363 (Part 1) : 2002 ISO 4016 : 1999 Bibliography [1} 180 4014:1999, Hexagon head bolts — Product grades A and 8. [2] 180.4015:1979, Hexagon head bolts — Product grade B— Reduced shank (shank diameter approximately equa! to pitch diamete?). [8] 180 4017:1999, Hexagon head screws — Product grades A and B. [4] 1S0.4018:1999, Hexagon head screws — Product grade C. {5} 180 -4092:1999, Hexagon nuts, style 1 — Product grades A and B. [6] 180 4033:1999, Hexagon nuts, style 2— Product grades A and B. [7] 180 4034:1999, Hexagon nuts — Product grade ©. [8] 1S0.4035:1999, Hexagon thin nuts (chamfered) — Product grades A and 8. [9] 180 4036:1999, Hexagon thin nuts (unchamfered) — Product grade B. [10] 1SO 4161:1999, Hexagon nuts with flange — Coarse thread. [11] ISO 4162:—, Hexagon bolts with flange — Small series — Product grade combination A/B. [12] ISO 4775:1984, Hexagon nuts for high-strength structural bolting with large width across flats ~ Product grade 8 — Property classes & and 10. [13] ISO 741121984, Hexagon bolts for high-strength structural bolting with large width across flats (thread lengths according to ISO 888) — Product grade C — Property classes 8.8 and 10.9. [14] ISO 7412:1984, Hexagon borts for high-strength structural bolting with large width across flats (short thread length) — Product grade C — Property classes 8.8 and 10.9. [15} ISO 7413:1984, Hexagon nuts for structural bolting, style 1, hot-dip galvanize (oversize tapped) — Product grades A and 8 — Property classes 5, 6 and 8. [18] ISO 7414:1984, Hexagon nuts for structural bolting with large width across flats, style 1 — Product grade B— Propeny class 10. [17] ISO 7417:1984, Hexagon nuts for structural bolting, style 2, hot. grade A— Property class 9 ip galvanize (oversize tapped) — Product [18] 1SO 8673:1999, Hexagon nuts, style 1, with metric fine pitch thread — Product grades A and B. [19] 1S0 8674:1999, Hexagon nuts, style 2, with metric fine pitch thread — Product grades A and 8, [20] 180 8675:1999, Hexagon thin nuts (chamfered) with metric fine pitch thread — Product grades A and B, [21] ISO 8676:1999, Hexagon head screws with metric fine pitch thread — Product grades A and 8. [22] 1SO.8765:1999, Hexagon head bolts with metric fine pitch thread — Product grades A and 8. #)To be published. (Revision of ISO 4162-1990)1S 1363 (Part 1) : 2002 1sO 4016: 1999 [23] 1SO 10663:1999, Hexagon nuts with llange — Fine pitch thread. [24] ISO 1507121999, Hexagon bolts with flange —Small series — Product grade A(Continued from second cover) International Corresponding Indian Standard Degree of Standard Equivalence 1SO-898-1: 1999 IS 1967 (Part 3) : 2002 Technical supply conditions for threaded Identical steel fasteners : Part 3 Mechanical properties of fasteners made of carbon steel and alloy steel — Bolts, sorews and studs (fourth revision) ISO 965-1: 1998 IS 14962 (Part 4) : 2001 ISO General purpose metric screw do threads — Tolerances : Part 1 Principles and basic data Iso 3269 :” IS 1367 (Part 17) : 1996 Industrial fasteners — Threaded do steel fasteners — Technical supply conditions : Part 17 Inspection, sampling and acceptance procedure (third revision) 180 4018: 1999 IS 1363 (Part 2) : 2002 Hexagon head bolts, screws and nuts of do product grade C : Part 2 Hexagon head screws (size range MS to Mé4) (fourth revision) ISO 4042: 1999 1S 1367 (Part 11) : 2002 Technical supply conditions for threaded do steel fasteners : Part 11 Electroplated coatings (third revision) 1$0 4759-1 IS 1967 (Part 2) : 2002 Technical supply conditions for threaded do steel fasteners : Part 2 Product grades and tolerances (third revision) The concerned Technical Committee has reviewed the provisions of the following ISO Standard referred in this adopted standard and has decided that it is acceptable for use in conjunction with this standard: ISO Standard Title 1SO 10683:—" Fasteners — Non-electrolytically applied zinc flake coatings ALTERATION In clause 5, the designation of hexagon head bolt shall be read as: ‘Hexagon head bolt — IS 1363 (Part 1)/ISO 4016 M12 x 80 - 4.6" in place of ‘Hexagon head bolt — 1SO 4016 - M12 x 80~4.6° PACKAGING The packaging of hexagon head bolts shall be in accordance with IS 1367(Part 18):1996 ‘Industrial fasteners Threaded steel fasteners — Technical supply conditions : Part 18 Packaging (third revision). BIS CERTIFICATION MARKING Details available with the Bureau of Indian Standards. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2: 1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded off value should be the same as that of the specified value inthis standard. *To be publisined (Revision of ISO 3269 : 1988). " Identical watn ISO 3268: 1888. * Since revised in 2000. “Tobe publishedBureau of indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designa- tions. Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of ‘BIS Catalogue’ and ‘Standards: Monthly Additions’. This Indian Standard has been daveloped from Doc : No. BP 33 (0110). 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Printed at Prabhat Offset Press, New Delk2