1, MAJOR COMPONENT Tooth Bucket Tire Headlight Hydraulic tank Aircleaner Radiator | Main control valve Boom cylinder Main pump Precleaner Battery Rear combination lamp Bucket link Bell crank Bucket cylinder Cab Engine Muffler. Counterweight Boom Frontaxle Steering cylinder Step Transmission Rear axle Fuel tank Step2. SPECIFICATIONS 1) WITHOUT TOOTH AND CUTTING EDGE TYPE BUCKET ee ere | Sah | 8 /N SK er Description Unit Specification Operating weight ref) 17660(38050) ——— Struck = 2.6134) Heaped 3.0/3) Overall length A 7260(25' 7) Overall width 8B 3100(10' 2) ‘Overall height [cc 3460011" 4°) Ground clearance D 420(1' 5) Wheelbase =| may 3800(10'10") Tread F 21607 1) Dump clearance at 45° 6 _s080(10 1") Dump reach H 1130(3 8) Width over tires I 27708 1") Dump angle J ; 45 Rollback angle(cany position) K ome 478 Litwth toad) 66 Cycle time Dump(with oad) seo 15 Lowerempty) 30 Maximum travel speed kent) 96(22) Braking distance Ae 1081) Minimum turing radius(outside bucket) 678222) Gradabilty Degree () 2 First goar 7.6147) romana | Seen gear ___128(80) Third goar 236(147) ‘Travel speed Fourth gear kmh) 36.0(22.4) First goar 8.060) Reverse | Second gear [13864 Third gear 2471154)2) BOLT-ON CUTTING EDGE TYPE BUCKET Description Unit Specification Operating weight rai) 17900(39460) a ‘Struck = 27135) Heaped 3.1041) Overall length A 7945261) Overall with B 3100(10" 25) Overall height = c 3460(1t" 4") | Ground clearance D 420(1' 5°) Wheelbase E | men(tin) 3900(10' 10") Tread a oF | 2160(7. 1) Dump clearance at 45° G 3022( 911") Dump reach H 1190311") Width over tres pt 27709 1") Dump angle J — 45 Roll back angl(carry postion) K 478 Lif(with oad) | oe Cycle time Dump(with load) seo 1 Lower(empty) 30 ‘Maximum travel speed = k(rrph) 36(22) Braking distance - 11186 1") Minimum turning radius(outsice bucket) 6.(22'4") Gradabilty io Degree () 30 | First gear 78187) Seoond gear 12.860) Forward = Or _ Third gear 236(14,7) Travel speed Fourth gear kam) 360224) First goar 8.150) Reverse | Second gear 13564) Third gear 2471154)3) WITH TOOTH TYPE BUCKET 5415 Description [unit Specification Operating weight FO) 17820(39290) ee Struck mie) 2.6(84) Heaped 3.0(89) Overall length A 8085 (25 6°) (Overall width B | stsoqie 49) Overall height c 3460(11 4°) Ground clearance D 420(1" 5) Wheelbase : — mmm(tn) -3300(10' 10") Tread F 2160(7 1) Dump clearance at 45° 6 2904(9' 6°) Dump reach _ H 1268(4' 2°) Wiath over tires I 27708 1") Dump angle J 45 Rol back angje(cary postion) K 478 Lif(with load) (aeeeree Cycle time Dump(with load) 800 15 | Lower(empty) 30 Maximum travel speed ‘anihe(rmph) 36(22) Braking distance _ on 11(96' 1) Minimum turing radius(outside bucket) e926) Gradabilty Degree () 0 First gear 7647) Second gear __ 12.880) Forward Third gear 23.6(14.7) Travel speed Fourth gear kant) 96.0(22.4) First gear | 8.0(6.0) Reverse | Second gear 13564) Third gear 2471154)3. WEIGHT ttem i b Front frame assembly 1723 3799 Rar frame assembly 1928 4250 Front fender 86 190 Rear fender 147 324 Counterweight [70 1887 Cab 580 1279 Engine assembly 617 1960 “Transmission aan 70) 1096 Drive shatt(T/M to FID Front) oF 148 Drive shaf(T/M to FID, Roar) 19 2 Front axe(Include diferent) 2028 Rear axle(includeaifferential) 1766 Tre 1980 4365 Hydraulic tank 237 522 Fuel tank 300 661 Main pump assembly 2 6 Main control valve 34 75 Boom 1333 2989 Bell crank 305 672 Bucket link 58 128 3.1m bucket, with bott on cutting edge 1568 3457 3.0n bucket, with tooth 1638 3611 '3.0n® bucket, without tooth and outting edge 1325 2924 Boom cylinder assembly 176 388 Bucket cylinder assembly 175 386 Steering cylinder assembly _ eeeiz7) 60 Air tank __ tar 324 Seat 40 88 Battory 38 1944, SPECIFICATION FOR MAJOR COMPONENTS 1) ENGINE item Specification Model Cummins 8.3-C Type 4-yele turbocharged dese engine Cooling method Water cooling Number of eylinders and arrangement 6 oyfinders, inne Firing order Combustion chamber type Cylinder bore x stroke 14x 135m(4.49" 5.32") Piston displacement £827000(5050u in) Compression ratio 173:1 Rated gross horse power 216p8 at 200mm Maximum gross torque at 1600rpm 80kgl- m(6440 -#) 7 Engine oll quantity 22.41 (69US. ga) Dry weight 5884g( 12960) a High idling speed 2370 + 50mm Low idling speed 800 50mm Rated fuel consumption 1719ps «he ; ‘Starting motor Delco Remy 37MT(24V) ‘Alternator DAC HC60(24V-60Anp) Battory 2x 12V x 160A 2) MAIN PUMP Specification Type Fixed displacement tandem gear pump Capacity 2x 630aKe ‘Maximum operating pressure -200kg/om"(2640ps) Rated oil quantity 2x16 1 /min (35.90. S. gomv29.9U.K. gpm) Rated speed 2100p3) BRAKE PUMP Specification ‘Type Fixed displacement tandem gear pump Capacity Meotev Maximum operating pressure 1504gtiTF(2130ps)) Rated oll quantity [ 22 1 /min (6.81U.S. gonv/4.84U.K. gpm) 4) MAIN CONTROL VALVE ttem Specification Type 2 spool Operating method __ Hydraulic pilot assist Main relief valve pressure 200kg/i(2840ps)) Overload relief valve pressure 230-250kg(onF(3270~3560psi) 5) REMOTE CONTROL VALVE Item ‘Specitcation Type Pressure reducing type Minimum 5. Bkg/on(82.5ps) Operating pressure - Ee Maximum 19kg/o(270ps) Single operation stroke Lever Tomm(2.8n) 6) CYLINDER tem Specification Boom cylinder | Bore diaxRoddiaxStroke | # 160x #90%757mm Bucket oylinder | Bore diaxRod diaxStroke | # 180x #90%652nm Steering cylinder | Bore diaxRod diaxStroke | @ 80x #45%450mm7) DYNAMIC POWER TRANSMISSION DEVICES Specification ZF 026 074 97 Torque converter = Single-stage, single-phase Full-automatic power shift Transmission Forward fourth gear, reverse third gear Electrical single lever type, kick-down system Drive devices A-wheel drive Axle Front Front fixed location Rear Osscilation 24° of center pin-loaded Wheels Tres 235-25, 20PR(L3) Brak Travel Four-wheel, wet-disc type, full hydraulic rakes - Parking Spring applied, hydraulic released brake on front axle Type Full hydraulio, articulated Steering Steering angle 40" to both right and left angle, respectively5. TIGHTENING TORQUE OF MAJOR COMPONENT No. tems Size gf-m bet 1 Tine Exinemening bot rut i2xi25 | 133227 | 9622 195 2 Radiator mounting bot, nut mi2xi75 | 123225 | 992 181 3 Main pump housing mounting bol miaxi7s | 2823 | 262217 4 Main contol valve mounting socketbot | Moxt5 | 6914 | 60+ 10 5 biol valve mounting bot aeseunc | 33+08 | 24258 [6 Prot valve mounting bolt Maxis | 25405 | 18236 7_| Hydrauie | Brake valve mounting bot Maxis | 25205 | 18436 | 8 | sytem | Cutoff valve mounting bolt Maxi25 | 25205 | 18+36 | 9 Cushion valve mounting bott Mexi2s | 25405 | 18236 10 Fuel tank mounting bot meoxes | 579287 | 419269 [ Hycraulic ol tank mounting bok wmoxs | 219+33 | 1582239 12 Air tank mounting bolt weoxes | 207245 | 215293 13 “Transmission mounting bolt miex20 | 138415 | 998+ 108 14 | Front axle mounting bot, rut weax20 | 10015 | 729+ 108 15 | Pave’ tan | Rear axe support mounting bt, nt Mgox20 ais | 1565 16 “Tie mounting nut meoxis | e1e2 | atts 7 Drive shaftjint mounting bot, nut we2ounr | 122413 | e824 94 18 CCounterweight mounting bot waox30 | 199209 | 14302216 | 19 | Sperm | vera seat mounting bot maxis | 25405 | 11236 | » ROPS Cab mounting bt 12EA) 1-14UNS % 620 ROPS Cab mounting bot(4EA) 1v4r2uNF| 126 on6. TORQUE CHART Use following table for unspecified torque. 4) BOLT AND NUT (1) Coarse thread 8r tor came em it gem | tft M6x 10 085 ~1.25 6.15 9.04 144174 82-126 M 8x 125 20-30 145-217 273-412 197 ~298 MIO x15 40-60 289-434 55-83 398 ~60 M2 x 175 7a~ 535-795 98-158 mn-14 M14 x 20 122-166 882 ~ 120 167-225 121-167 Mig x 20 186 ~ 252 185 ~ 182 252~342 182~247 Mie x 25 258-350 187 ~ 253, 351~475 254 ~ 343 M20 x 25 362-490 262 ~ 954 492-666 356 ~ 482 M22 x 25 483-633 350-457 658-980 476 ~709 M24 x 80 625-845 452-611 850-115 615 ~ 882 M30 x 35 124 ~ 168 898 ~ 1214 169-229 1223 ~ 1655 M36 x 4.0 174 ~ 236 1261 ~ 1703. 250-310 1808 ~ 2242 @) Fine thread Bottsize a nu igi-m wen igi-m bik Mexi0 217 ~ 337 18:7 ~243 3.04 ~ 4.44 220-320 M0 x 1.25 446 ~ 666 923 ~ 482 593-893 429-646 M12 x 1.25 7.78~ 11.58 763-837 106~ 160 766-115 M4 x 15 133-181 962 ~ 130 179~244 190~174 M6 x 15 199-269 144 ~ 194 286 - 360 193 ~ 260 M18 x 15 286-436 207-315 38.4 ~ 620 278-876 M0 x 15 400-540 289 ~ 390 534-722 386 ~ 522 M2 x 15 27-713 381-515 707 ~957 512~682 M24 x 2.0 679-919 491 ~ 664 90.9 ~ 123 658 ~ 890 a0 x 2.0 197 ~185 920 ~ 1998 182-248 1314 ~ 1795 M96 x 30 192 ~ 260 1989 - 1879 262 ~ 354 189 ~ 25612) PIPE AND HOSE ‘Thread size Width across fat(men) kfm bet ae 19 3 27 we 2 4 289 1 a 5 962 aa % 42 368 r 41 14 101 3) FITTING Thread size Width across fatnm) kgm wet 1a" 19 4 289 ae 2 5 362 1 a 6 434 aia 36 13 940 r 4a 18 109 1-207. RECOMMENDED LUBRICANTS Use only ols listed below or equivalent. Do not mix different brand oil, ‘Ambient temperature °C("F) Capacty 1 (US. ga) 20-10 0 10 20 30 40 C4) (14) (32) (50) 6B)_——(86) (104)| Service point | Kind of fuid Engine cil pan 287.4) Front: 62(16.4) Rear : 42(11.1) 1-21