Professional Documents
Culture Documents
Email: csc.emea@motorola.com
19 Jul 2005
Table
of
Contents
Contents
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Contents
ii 68P02903W64-A
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About
This
Manual
• Chapter 2 provides a procedure for installing the Horizon II macro hold-up battery module.
• Chapter 3 provides procedures for replacement of the Horizon II macro hold-up battery module.
• Chapter 4 provides a parts list of power distribution spares for Horizon II macro.
Related Information
For more detail about the Horizon II macro BTS refer to 68P02903W96-C Service manual: Horizon II macro
and 68P02903W97-C Installation and Configuration: Horizon II macro.
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Issue status of this manual
The following shows the issue status of this manual since it was first released.
Version information
The following table lists the versions of this manual in order of issue:
Manual
Date of issue Remarks
issue
A 27 Jun 2005 Original issue
Service GMR
Remarks
Request Number
N/A N/A Original issue
Incorporation of CDCNs
GMR
CDCN Remarks
Number
N/A N/A
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General information
General information
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• Motorola disclaims all liability whatsoever, implied or express, for any risk of damage, loss
or reduction in system performance arising directly or indirectly out of the failure of the
customer, or anyone acting on the customers behalf, to abide by the instructions, system
parameters or recommendations made in this manual
• If this manual was obtained when attending a Motorola training course, it will not be updated
or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied
under normal operational circumstances, to support a major software release, then corrections
will be supplied automatically by Motorola in the form of General Manual Revisions (GMRs)
or Customer Documentation Change Notices (CDCNs).
Purpose
Motorola cellular communications manuals are intended to instruct and assist personnel in the operation,
installation and maintenance of the Motorola cellular infrastructure equipment and ancillary devices. It is
recommended that all personnel engaged in such activities be properly trained by Motorola.
These manuals are not intended to replace the system and equipment training offered by Motorola, although
they can be used to supplement and enhance the knowledge gained through such training.
Cross references
Throughout this manual, references are made to external publications, chapter numbers and section names.
The references to external publications are shown in italics, chapter and section name cross references
are emphasised blue in text.
This manual is divided into uniquely identified and numbered chapters that, in turn, are divided into
sections. Sections are not numbered, but are individually named at the top of each page, and are listed in
the table of contents.
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General information
Text conventions
The following conventions are used in the Motorola cellular infrastructure manuals to represent keyboard
input text, screen output text and special key sequences.
Input
Characters typed in at the keyboard are shown like this.
Output
Messages, prompts, file listings, directories, utilities, and environmental
variables that appear on the screen are shown like this.
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Reporting safety issues
Whenever a safety issue arises, carry out the following procedure in all instances. Ensure that all site
personnel are familiar with this procedure.
Procedure
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Warnings and cautions
The following describes how warnings and cautions are used in this manual and in all manuals of this
Motorola manual set.
Warnings
Definition of Warning
A warning is used to alert the reader to possible hazards that could cause loss of life, physical injury, or ill
health. This includes hazards introduced during maintenance, for example, the use of adhesives and solvents,
as well as those inherent in the equipment.
Do not look directly into fibre optic cables or data in/out connectors. Laser
radiation can come from either the data in/out connectors or unterminated fibre
optic cables connected to data in/out connectors.
Observe all warnings during all phases of operation, installation and maintenance of the equipment described
in the Motorola manuals. Failure to comply with these warnings, or with specific warnings elsewhere in
the Motorola manuals, or on the equipment itself, violates safety standards of design, manufacture and
intended use of the equipment. Motorola assumes no liability for the customer’s failure to comply with
these requirements.
Cautions
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Warnings and cautions
Definition of Caution
A caution means that there is a possibility of damage to systems, software or individual items of equipment
within a system. However, this presents no danger to personnel.
Do not use test equipment that is beyond its due calibration date; arrange for
calibration to be carried out.
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Devices sensitive to static
Certain metal oxide semiconductor (MOS) devices embody in their design a thin layer of insulation that is
susceptible to damage from electrostatic charge. Such a charge applied to the leads of the device could
cause irreparable damage.
These charges can be built up on nylon overalls, by friction, by pushing the hands into high insulation packing
material or by use of unearthed soldering irons.
MOS devices are normally despatched from the manufacturers with the leads short circuited together, for
example, by metal foil eyelets, wire strapping, or by inserting the leads into conductive plastic foam. Provided
the leads are short circuited it is safe to handle the device.
In the event of one of these devices having to be replaced, observe the following precautions when handling
the replacement:
• Always wear an earth strap which must be connected to the electrostatic point (ESP) on the
equipment.
• Leave the short circuit on the leads until the last moment. It may be necessary to replace the
conductive foam by a piece of wire to enable the device to be fitted.
• Do not wear outer clothing made of nylon or similar man made material. A cotton overall
is preferable.
• If possible work on an earthed metal surface or anti-static mat. Wipe insulated plastic work
surfaces with an anti-static cloth before starting the operation.
• All metal tools should be used and when not in use they should be placed on an earthed surface.
• Take care when removing components connected to electrostatic sensitive devices. These
components may be providing protection to the device.
When mounted onto printed circuit boards (PCBs), MOS devices are normally less susceptible to electrostatic
damage. However PCBs should be handled with care, preferably by their edges and not by their tracks and
pins, they should be transferred directly from their packing to the equipment (or the other way around) and
never left exposed on the workbench.
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Caring for the environment
The following information is provided to enable regulatory compliance with the European Union (EU)
Directive 2002/96/EC Waste Electrical and Electronic Equipment (WEEE) when using Motorola Networks
equipment in EU countries.
In non-EU countries, dispose of Motorola Networks equipment in accordance with national and regional
regulations.
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Manual amendment
Manual amendment
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Changes to a manual that occur after the printing date are incorporated into the manual using either Customer
Documentation Change Notices (CDCNs) or General Manual Revisions (GMRs).
• Small changes are published in CDCNs. These describe the changes rather than replacing large
sections of the manual. They are sent directly to customers and Motorola Local Offices and
are accessible on the Motorola Extranet.
CDCNs are numbered in sequence using the format:
◦ Shortened manual order number
◦ Issue identifier
◦ CDCN number
For example: 01W23-M-CDCN01 would be the first CDCN produced for 68P2901W23–M.
• Major changes are effected by publishing a GMR. GMRs are also produced in order to
incorporate CDCNs when the numbers applying to a particular manual become significant. In
this case, the CDCNs numbers are listed in Table 3 in the issue status section of the manual.
GMRs are issued to correct Motorola manuals as and when required. A GMR has the same
identity as the target manual. Each GMR is identified by a number in a sequence that starts at
01 for each manual at each issue.
GMR availability
• Printed hard copy - Complete replacement content or loose leaf pages with amendment list.
◦ Remove and replace pages in this manual, as detailed on the GMR instruction sheet.
CDCN availability
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Manual amendment
CDCN instructions
When a CDCN is incorporated in this manual, the record below is completed to record the amendment.
Retain the instruction sheet that accompanies each CDCN and insert it in a suitable place in this manual for
future reference.
Record the manual insertion of CDCNs in this manual in the following table:
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Manual amendment
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Chapter
1
Horizon II macro hold-up battery module
technical description
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This chapter contains the technical description for the Horizon II macro hold-up battery module.
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Horizon II macro hold-up battery module Chapter 1: Horizon II macro hold-up battery module technical description
The Hold Up Battery Module CAN NOT support full Horizon II macro cabinet
loading and it is not recommended in applications where back up is required for
full system loading.
The Horizon II macro hold-up battery module is an optional, hot swap capable unit that provides short term
d.c. back up, for an a.c. powered cabinet, in the event of a supply failure or brown out to prevent a system
reset during a.c power failure and to prevent the need for full system restart when the a.c. power supply
returns. The duration of the useful battery back up is dependant on load and varies from approximately 5 to 7
seconds minimum, for a 4/4/4 configuration operating at 10 W output power or 4 CTU2s at full power. It is
recommended that this module is not operated in a fully populated cabinet transmitting at full power.
The purpose of this module is to keep the cabinet operational during the stated backup period but
it does not guarantee the maintenance of cellular communication during the hold-up period.
The Horizon II macro BTS cabinet does not support power supply redundancy when the Hold-Up
Battery Module is installed.
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Supplementary Product Information: Horizon II macro hold-up battery module Horizon II macro hold-up battery module
The Horizon II macro battery module has the same form factor as the Horizon II macro PSU and fits in any
available PSU slot. The Horizon II macro battery module is shown in Figure 1-1
GREEN LED
(ACTIVE)
RED LED
(ALARM)
GREEN LED
(CHARGE)
M4 MODULE
ATTACHMENT
SCREW
BATTERY ISOLATING
CONNECTOR PANEL
OUTPUT
DISABLE SWITCH
HANDLE
AIR
VENT ti-GSM-HIIholdupbattery-00001-eps-sw.
The Horizon II macro hold-up battery module has the following features:
• Lead acid batteries charged directly from d.c. bus.
• Internal charge current limitation. Low voltage disconnect (LVD) and battery condition
monitoring.
• Non regulated output, which may result in Tx power reduction on transition to back up battery.
• Alarms for: output Fail (battery charger fail; batteries fail, or front panel enable switch is off);
input Fail (supply voltage drops below 8 V a.c {110 V Nominal} or below 150 V a.c {220 V
Nominal}); and over temperature (temperature exceeds 50 °C).
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Horizon II macro hold-up battery module Chapter 1: Horizon II macro hold-up battery module technical description
The front panel switch must be set to ON to allow charge and discharge of the battery. Cycling (turning off
and then on) the enable switch resets the module after it has been inhibited from input or output protection.
Cycling (turning off and then on) the enable switch will not reset a battery fail alarm.
Do not allow the battery to remain in a discharged state for prolonged periods.
The battery is charged directly from the d.c bus and achieves approximately 90% full charge within 1.5
to 2 hours from a fully discharged state (low voltage disconnect {LVD} level). It is recommended that
following installation the battery is allowed a commissioning charge of 5 hours prior to discharge. The default
condition for the battery when not fitted or switched off is output disabled. In this state there is no drain
on the battery and it is safe for storage with no power accessible at the terminals. To comply with battery
transport regulations there is an isolating connector under a side panel, this connector must be made before the
hold-up battery module can be installed or used.
During normal operation the batteries is charged by an internal battery charger. When unit is initially installed
into an a.c. powered cabinet, the CHARGE LED is illuminated. After 1.5 hours the ACTIVE LED
illuminates indicating that the hold-up module is capable of discharging.
The hold-up module must be charged a minimum of five hours before initial use.
When a loss of a.c. power occurs, the BTS automatically transfers to battery operation. The ACTIVE
LED flashes during discharge and ALARM LED illuminates due to loss of a.c. input voltage. Discharge
continues until the low voltage disconnect (LVD) point of the batteries is reached. The LVD point protects the
batteries from deep discharge damage.
The hold-up battery module stops discharging two seconds after a.c. power is restored, unless the LVD
point of the batteries has been reached.
The hold-up battery module indicates a battery failure alarm if the module is incapable of providing power to
the BTS. The ALARM LED flashes to indicate that the battery is not capable of providing the required output
power for at least 5 seconds.
The unit must be returned for service if the ALARM LED is flashing.
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Supplementary Product Information: Horizon II macro hold-up battery module Horizon II macro hold-up battery module
Horizon II macro hold-up battery module front panel is fitted with LEDs to indicate operational status, as
detailed in Table 1-1:
Table 1-1 Horizon II macro hold-up battery module front panel LED indications
Unit is disabled in the event of a battery fail alarm and must be returned for service.
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Horizon II macro hold-up battery module Chapter 1: Horizon II macro hold-up battery module technical description
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Chapter
2
Horizon II macro hold-up battery module
installation
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This chapter contains the retrofit installation information for the Horizon II macro hold-up battery module,
and assumes that the Horizon II macro hold-up battery module has been ordered separately from the main
equipment.
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Installing the Horizon II macro hold-up battery module Chapter 2: Horizon II macro hold-up battery module installation
The following safety instructions must be observed when installing the equipment described in this manual:
• The installation and configuration procedures described in this manual must only be carried
out by suitably trained personnel.
• Installation must comply with all relevant national and regional regulations.
There are four slots for PSUs in the cabinet. Three PSUs are required to power a fully equipped cabinet. The
fourth slot can be used for an additional power supply to provide redundancy, or can be used to hold the
optional hold-up battery module. The hold-up battery module can be inserted into an available slot without
powering down, thereby avoiding any need to take the cabinet out of service.
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Supplementary Product Information: Horizon II macro hold-up battery module Installing the Horizon II macro hold-up battery module
Installation location
The Horizon II macro hold-up battery module can be installed in place of any of the power supply units
(PSUs) in an indoor a.c. powered Horizon II macro BTS cabinet.
As the hold-up battery module fits in the same location as one of the PSUs it prohibits the use of
optional PSU redundancy in a fully equipped cabinet.
Assumptions
All installation procedures assume that access to the Horizon II macro cabinet internal components has been
gained, irrespective of whether the equipment is an indoor installation or fitted in an outdoor enclosure.
Refer to the relevant service manuals for details.
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Installing the Horizon II macro hold-up battery module Chapter 2: Horizon II macro hold-up battery module installation
Tool required
Table 2-1 lists the recommended tools required for installing the Horizon II macro hold-up battery module,
including those used for gaining access to the BTS internal components.
Quantity Description
1 Antistatic wrist strap with coiled lead
1 Antistatic mat
1 Torch
1 Torx driver set (T10 to T30) and Security Torx
driver set (T10 to T30)
1 Security hexagonal key set
Procedure 2-1
To install a Horizon II macro hold-up battery module:
The Hold-Up Module must be charged a minimum of five hours before initial use.
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Chapter
3
Horizon II macro hold-up battery
maintenance
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This chapter contains the module replacement information for the Horizon II macro hold-up battery module,
and additional maintenance information.
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Replacing a Horizon II macro hold-up battery module Chapter 3: Horizon II macro hold-up battery maintenance
A replacement hold-up battery module can be inserted into an available slot without powering down, thereby
avoiding any need to take the cabinet out of service. Figure 3-1 shows the FRU locations for Horizon II
macro. The hold-up battery module can be installed in place of any of the power supply units (PSUs).
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Supplementary Product Information: Horizon II macro hold-up battery module Replacing a Horizon II macro hold-up battery module
UP TO
FOUR PSUs
3 x HEAT
SENSORS
LOCATED ON
BACKPLANE
UP TO THREE
SIX CTU2s 2-FAN UNITS ALARM
MODULE
ONE OR TWO HIISCs
(OR XMUXs IN
EXPANSION CABINET)
ti-GSM-Hardware-W96-00067-eps-sw.
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Replacing a Horizon II macro hold-up battery module Chapter 3: Horizon II macro hold-up battery maintenance
The hold-up battery module indicates a battery failure alarm if the module is incapable of providing power to
the BTS. The ALARM LED flashes to indicate that the battery is not capable of providing the required output
power for at least 5 seconds.
The unit must be returned for service if the ALARM LED is flashing.
1 Set the battery enable switch to OFF. The ALARM LED illuminates (red). An output
fail alarm also is indicated at the OMC-R.
2 Unscrew the M4 retaining screw.
3 Remove the battery.
The Hold-Up Module must be charged a minimum of five hours before initial use.
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Supplementary Product Information: Horizon II macro hold-up battery module Replacing a Horizon II macro hold-up battery module
To comply with battery transport regulations there is an isolating connector under a side panel, this connector
must be disconnected before the hold-up battery module can be transported.
Procedure 3-2
To return the unserviceable hold-up battery module:
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Battery maintenance Chapter 3: Horizon II macro hold-up battery maintenance
Battery maintenance
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During long term storage the battery condition can deteriorate. It is recommended that hold-up battery
modules that are not in use or in storage undergo a full charge every three months to maintain battery
quality and capacity.
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Chapter
4
Horizon II macro hold-up battery module
parts information
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This chapter contains the parts and ordering information for the Horizon II macro hold-up battery module.
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Horizon II macro parts list Chapter 4: Horizon II macro hold-up battery module parts information
This section contains an updated subset of the Horizon II macro parts information.
Ordering method
Contact the local Motorola office for ordering information, including cost and delivery.
Motorola reserves the right to change the design of the product without notice. The information
provided in this chapter is intended as a guide. If the customer requires the latest information,
then consult the Motorola local office who will be able to check on the web and confirm the
current situation.
Some items, for example PSUs, are produced by different manufacturers, and so a replacement
may appear slightly different to the item it is replacing. All items bearing the same order number,
regardless of manufacturer, are fully compatible.
Table 4-1 lists the power distribution spares available for the Horizon II macro.
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