Oil Skimmers IOM Manual PDF

ULTRASPIN OIL SKIMMERS
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Document Title Installation, Operation & Maintenance Manual
Revision Number A
Revision Title Issued for Comment
Supplier Name Ultraspin Technology Pty Ltd
Ultraspin Oil Skimmer Products

Skimmers: S1, S2 & Flat-packs
Hoses
Floats
Page 1 of 29
Important Notes to Read Before Commencing any Work
Before attempting to undertake installation, maintenance or repair work of any nature, the persons concerned
should be alerted to the nature of the risks involved when working in a situation of a potentially hazardous
nature. As it is not possible to cover every aspect of safety in a single article, care has been taken in
preparation of the following notes, which should serve as a general guide to the most common situations likely
Safety to be encountered.
It is necessary to point out that Ultraspin or any of its associates cannot accept responsibility for any form of
personal injury, however caused. Therefore, every care should be taken to observe the normal rules of safety.
The manual is intended as a guide only. If required, site-specific drawings, Council, Water, Electricity Authority
and Government approval and professional advice shall be obtained prior to installing the equipment mentioned
Approvals
in this manual.
Certain instructions and advice carry this tag. This information should NOT be ignored or damage to equipment
Warning
or personnel could result.
The data is based on tests and experience which Ultraspin Technology Pty Ltd believe reliable and is supplied
for information services only. Ultraspin Technology Pty Ltd disclaims any liability for damage or injury which
Warranty results from the use of the enclosed data and nothing contained therein shall constitute a guarantee, warranty
or representation (including free from patent liability) by Ultraspin Technology Pty Ltd with respect to the data,
the product described, or its suitability for any specific purpose, even if that purpose is known to Ultraspin
Technology Pty Ltd.
Ultraspin Technology Pty Ltd has patented features of the skimmer, hydrocyclone and processes covered in
Patents this literature. Processes or products in this manual should not be used without the prior written consent of
Ultraspin Technology Pty Ltd.
Update Data subject to correction and update without notice
Copyright Ultraspin Technology Pty Ltd © 2010-2014; All rights reserved
This Ultraspin Separators are designed to comply with some or all of the following standards:
NSW Land & Water Conservation, January 1997 Guidelines for the On-Site Treatment of Trade Waste
Discharge to Sewer
Standards AS/NZS 4494:1998 Discharge of Commercial & Industrial Liquid Waste to Sewer – General Performance
Requirements
National Water Quality Management Guideline for Sewerage Systems, November 1998
A list of manufacturing standards is available on request.
This manual is not a design guide. It does not provide a substitute for careful planning and a considered site
design drawing prepared by qualified and experienced people. If there is any uncertainty with design the service
Design
of competent design engineers experienced in oily water and local requirements should be sought. If needed
Ultraspin can provide a list of recommended designers.
File Ref U:\Engineering\IOM Manuals\IOM Manuals for CURRENT Equipment\Standard Equipment\Skimmer\Oil Skimmers (IOM Manual).docx
Page 2 of 29
Here at Ultraspin, we would like to take this opportunity to thank you for purchasing an Ultraspin Oil
Skimmer.
Over the years we have designed and supplied high performance oily water separation systems to a
variety of industries. Our systems use innovative hydrocyclone technology to separate oils, fats and
solids from process and effluent streams. These separation systems are the result of research and
development programs started in 1983 by the company Engineers. At that time Ultraspin staff
designed the world’s first successful oil removal hydrocyclone systems. There have been many
innovations and process developments since then and these form the core of current Ultraspin
designs.
We greatly appreciate your business and the opportunity to assist you. Your satisfaction is the
greatest recognition we could ask for and we invite you to give us your feedback on our product and
services.
For any queries regarding the Oil Skimmer and any other Ultraspin related products please refer to
our website www.ultraspin.com.au or feel free to call us on 03 8841 7200
Page 3 of 29
Table of Contents
Table of Contents................................................................................................................................ 4
1. System Overview............................................................................................................................. 5
1.1 Description .............................................................................................................................. 5
1.2 Skimmer Features ................................................................................................................... 6
1.3 How does it work? .................................................................................................................. 7
1.4 Typical Applications ................................................................................................................ 8
2. Purchase Options ............................................................................................................................ 9
2.1 Skimmers Models and Flat-packs............................................................................................ 9
2.2 Skimmer Set-up Options ....................................................................................................... 10
2.3 Optional Purchases ............................................................................................................... 11
3. Specifications ................................................................................................................................ 12
3.1 Skimmer Specifications ......................................................................................................... 12
3.2 Hose Specifications ............................................................................................................... 13
3.3 Hose Float Specifications ...................................................................................................... 13
3.4 Elbow Specifications ............................................................................................................. 14
4. Assembly ....................................................................................................................................... 15
4.1 Assembly of the S1 Skimmer................................................................................................. 15
4.2 Assembly of the S2 Skimmer................................................................................................. 18
5. Installation of the Oil Skimmers .................................................................................................... 22
6. Routine Maintenance ................................................................................................................... 23
7. Skimmer Spare Parts ..................................................................................................................... 27
7.1 Parts Replacement ................................................................................................................ 27
7.2 Spare Parts Recommendations ............................................................................................. 27
7.3 Parts Ordering ....................................................................................................................... 27
7.4 Shipping Components ........................................................................................................... 27
8. Troubleshooting Guide ................................................................................................................. 28
9. Drawings ....................................................................................................................................... 29
9.1 S1 Skimmer ........................................................................................................................... 29
9.2 S2 Skimmer ........................................................................................................................... 29
9.3 Hoses ..................................................................................................................................... 29
9.4 Elbows and Hose Floats ........................................................................................................ 29
Page 4 of 29
1. System Overview
1.1 Description
Skimmers are designed to remove oil, fats and floating material from tanks, pits and open waters.
Ultraspin skimmers are true self-adjusting, weir-type, oily water skimmers and are an important part
of oily water treatment systems.
IMPORTANT: It is important to understand that no type or brand of oil skimmer is a water

treatment device. Removing free floating oil does not treat the water that lies below. Whilst an oil
skimmer may form a part of an overall water treatment strategy – if the primary problem is cleaning
the water, then water treatment equipment is needed and not just an oil skimmer
1.1.1 Oil Recovery

After the skimming process it may be necessary to drain the excess water and collect concentrated
oil. For this purpose Ultraspin is able to provide the Oil Recovery System (ORS). These packaged
systems include a pump, skimmer, hose and collection tank.
For more information regarding the Oil Recovery System please refer to
http://www.ultraspin.com.au/index.php/products/oil-recovery-system
1.1.2 Water Treatment Systems

Ultraspin Skimmers are able to collect all contents of an oily water pit or tank regardless of oil
composition and the addition of surfactants. They do not distinguish between fluid types and
therefore do not treat the water. The skimmers can be used in conjunction with Ultraspin Water
treatment systems capable of improving water quality through their unique water treatment
process.
If you are interested in Ultraspin water treatment systems please refer to

http://www.ultraspin.com.au/index.php/products/oily-water-separators
Page 5 of 29
1.2 Skimmer Features

• Skims in all directions
• Equally effective with all oil types
• Not affected by surfactants – chemicals or detergents
• Fast oil removal flow rates
• Self-adjusting; no operators required
• Low capital and installation cost
• Low operating and maintenance cost
• Simple service and maintenance
• Tolerates < 20mm debris
• Easy to deploy
• Operates when tilted
• Flexibility with pump choice
• Minimal safety precautions required
• Robust construction
Page 6 of 29
1.3 How does it work?

The main components of the Ultraspin skimmer are a floating central ring, flexible bellows and a
floating body assembly. The floating central ring sits in the centre of the skimmer with the bellows
forming a sealed chamber between the body and the central ring. The flexibility in the bellows
allows the ring to float independently of the skimmer body; this gives the skimmer its ability to self-
adjust. The ring floats on the fluid in the pump-out chamber on the inside of the bellows. The body
of the skimmer holds the components together and provides the floatation for the assembly.
A hose and pump are connected to the skimmer outlet. As the fluid is pumped away the floating ring
sinks, thus allowing fluid to flow over the top and into the pump-out chamber. As the flow is
increased the ring sinks deeper into the fluid so that more fluid passes over the top of the ring and
into the pump-out chamber, making the skimmer fully self-adjusting.
To check out our skimmers in action, watch our video at

http://www.ultraspin.com.au/index.php/products/oil-skimmer
Page 7 of 29
1.4 Typical Applications

Ultraspin skimmers have been successfully employed in a large number of applications. Some
examples are shown below.
Dairy Factory
Ultraspin skimmers are used in dairy factory

waste water pits. They provide the feed to
Ultraspin dairy treatment systems.
Mining Industry
Skimmers are often used in the clean-up of oil

spills and feeding to treatment systems from
oily water collection pits from heavy mine
vehicle re-fuelling and maintenance operations.
Food Processing Plant
Ultraspin skimmers are able to work effectively

in fat and oil collection tanks despite the
contents of the tank solidifying in cold weather.
Other Applications
 Oil Skimming from effluent collection pits,

tanks and interceptors
 Oil spill clean-up
 As part of oily water separator systems
 Providing skimmed feed to oily water
treatment systems
Page 8 of 29
2. Purchase Options
2.1 Skimmers Models and Flat-packs

S1 Skimmer
 For smaller flows

 5m3/h for oily water and 7m3/h for general
fluid
 Minimum working depth 800mm
 Fully assembled
S2 Skimmer
 For larger flows

 15m3/h for oily water and 25m3/h for general
fluid
 Minimum working depth 1000mm
 Fully assembled
Skimmer Flat-pack
 Simple assembly required by the customer

 Available for S1 and S2
 Perfect if skimmer needs to be assembled
inside a tank
 Lower in cost
 Easier to transport
Page 9 of 29
2.2 Skimmer Set-up Options

Two different set-up options are available for both the S1 and S2 Skimmer models.
Option A: Bottom exit hose-assembly

Requires a skimmer and hose
Option B: Side exit hose-assembly

Requires a skimmer, hose, hose float and elbow
Page 10 of 29
2.3 Optional Purchases
Suction Hose Kit
 Oil-resistant wire-reinforced suction hose

with pre-fitted end
 3m and 6m available for S1 Skimmer
 6m available for S2 Skimmer
Note: for all 6m length hoses a hose float

is required
Hose Float
 UV stabilized polyethylene hose float
Note: a hose float must always be used with:
 Option A if combined hose length

exceeds 6m
 Option B for all hose lengths
Elbow
 Stainless steel elbow fitting
Note: Only required for Option B
Page 11 of 29
3. Specifications
Please note that the specifications listed in this section are subject to change without notice.
3.1 Skimmer Specifications
S1 S2
Outside Diameter 856 mm 1370 mm
Depth 430 mm 710 mm
Dry Weight 7.5 kg 24.5 kg
Dimensions 40 mm (1 ”)1/2
80 mm (3”)
Connection
male camlock male camlock
Nominal Hose Size 40 mm (11/2”) 80 mm (3”)
Nominal Access Opening Required 630 mm 1050 mm
S1 S2
General 7 m3/h 25 m3/h
Maximum Flow
Oily Water 5 m3/h 15 m3/h
Typical Fluid pH 5-11 pH 5-11 pH
Specifications
Temperature 0-70°C 0-70°C
Bottom exit 1000 mm 1200 mm
Minimum Working Depth
Side exit 800 mm 1000 mm
Type Material
Bellows UV stabilised polyethylene poly-fabric
Floating Ring UV stabilised polyethylene
Material Floats 304 Stainless Steel
Body 316 Stainless Steel
Attachments 316 Stainless Steel
Page 12 of 29
3.2 Hose Specifications
S1 S2
Length 3m 6m 6m
Dimensions Nominal Bore 40 mm (11/2”) 80 mm (3”)
Connections 40 mm (11/2”) camlock (m-f) 80 mm (3”) camlock (m-f)
S1 S2
Maximum Flow 5 m3/h 15 m3/h
Specifications
Minimum Bend Radius 150 mm 300 mm
S1 S2
Camlocks Stainless steel Gr. 316 Stainless steel Gr. 316
Camlock Seal Nitrile Nitrile
Material Ferrules Nickel plated brass Galvanised mild steel
Hose Fabric Abrasion resistant PVC Abrasion resistant PVC
Inner and Outer Wires Galvanised mild steel Galvanised mild steel
3.3 Hose Float Specifications
Length 600 mm
Diameter 300 mm
Dimensions
Dry weight 9.8 kg
Reserve Buoyancy 80 kg
Body UV resistant polyethylene

Materials
Fasteners Stainless steel Gr. 304
Page 13 of 29
3.4 Elbow Specifications
S1 S2
Angle 90° 90°
Nominal Bore 40 mm (11/2”) 80 mm (3”)
Material Stainless steel Gr. 316 Stainless steel Gr. 316
Connections BSP (m-f) BSP (m-f)
Page 14 of 29
4. Assembly
Assembly of skimmer is only required if skimmer flat-pack is purchased. If assembly is required,
please follow the assembly instructions for the appropriate skimmer purchased following with the
general installation procedure.
4.1 Assembly of the S1 Skimmer

4.1.1 Ultraspin Supplied Components
Quantity
 Skimmer base fitted with weir rings and bellows 1
 Camlock 1
 Ball float 3
 Float arm 3
 M12 Eyebolt 3
 M10 x 25mm hex head set screw 6
 M10 flat washer 12
 M10 hex nut 6
 S1 Skimmer Hose (optional) 1
 Hose float (optional) 1
 Elbow (optional) 1
4.1.2 Items Required
Quantity
 17mm ring spanner 1
 8mm allen key 1
 Thread locking paste (Locktite 243) -
 Teflon Tape -
Page 15 of 29
4.1.3 Assembly Procedure

Step 1: Apply thread locking paste to threads of each screw. Use the spanner and allen key to attach
the loose float arm using the M10 x 25mm hexhead set screw, flat washers and hex nuts.
Step 2: Turn the assembly over and apply thread locking paste to 3 threads of the bolts welded to
the arms. Screw in the ball floats, ensuring alignment of the threads is correct. Repeat for all ball
floats.
Page 16 of 29
Step 3: Ensure all parts have been put together correctly before installation
Page 17 of 29
4.2 Assembly of the S2 Skimmer

4.2.1 Ultraspin supplied components
Quantity
 Skimmer base fitted with weir ring, bellows and camlock 1
 Ball float 3
 Loose float arm 3
 Float brace 3
 M10 x 25mm hex head set screw 2
 M10 flat washer 4
 M10 hex nut 2
 M12 eye bolt 3
 S2 Skimmer Hose (optional) 1
 Hose float (optional) 1
 Elbow (optional) 1
4.2.2 Items Required
Quantity
 17mm ring spanner 1
 8mm allen key 1
 Thread locking paste (Locktite 243) -
 Teflon Tape -
Page 18 of 29
4.2.3 Assembly Procedure

Step 1: Apply thread locking paste to threads of each screw. Use the spanner and allen key to attach
the loose float arm using the M10 x 25mm hexhead set screw, flat washers and hex nuts. Repeat
process for all arms, ensuring they are all level.
Step 2: Turn the assembly over and apply thread locking paste to 3 threads of the bolts welded to
the arms. Screw in the ball floats, ensuring alignment of the threads is correct. Repeat for all ball
floats.
Page 19 of 29
Step 3: Unpack the float brace kit and layout as shown.
Step 4: Place the float braces on top of the floats. Apple thread locking paste to the eyebolt, insert
through the two float braces and screw fully into the ball float. Remove any residue from the thread
locking paste. Repeat process for all other ball floats.
Page 20 of 29
Step 5: Ensure all parts have been put together correctly before installation
Page 21 of 29
5. Installation of the Oil Skimmers

1. Connect the suction hose to the pump or the connection pipe in the tank.
 This may be done permanently with a flanged connection or via a Camlock style quick
connection
2. Ensure that the skimmer does not wedge under or against items inside the tank as the level rises
and falls
3. Place the skimmer on the surface of the fluid to be treated
 The skimmer is to be installed with the suction hose connection on base of skimmer
4. Prime the skimmer before drawing fluid through
 Leave the skimmer to float for 5 minutes. It will slowly fill with fluid through the 12mm hole
in the base. It will be ready for operation once the fluid inside the floating weir ring is visible
and at the same level as the surrounding fluid
5. Once the skimmer is primed, start the suction pump
 Correct operation causes fluid to be drawn evenly between the floats and across the weir
ring, which will have submerged slightly.
S1 and S2 skimmers are used in conjunction with all Ultraspin treatment systems. The figure below
shows how the installation of an Ultraspin Oil Skimmer aids in the process and function of the
Ultraspin Oil Recovery System.
If you are interested in the Ultraspin Oil Recovery System and would like
more information please visit our website at
http://www.ultraspin.com.au/index.php/products/oil-recovery-system
Page 22 of 29
Page 23 of 29
Page 24 of 29
Page 25 of 29
6. Routine Maintenance
 The only routine care normally required for the skimmer is a periodic clean. No further
adjustments are needed.
 To clean the skimmer, carefully remove it from the tank or pit. This may require lifting
apparatus.
 Built up trash and sediment can be removed with a low-pressure clean water hose.
 The cleaning frequency will depend on the site conditions.
 Ensure there are no blockages at bottom chamber where hose is connected and the priming
hole is located.
Page 26 of 29
7. Skimmer Spare Parts
7.1 Parts Replacement

 The bellows and weir ring assembly can be removed by loosening the lower ring clamp.
 The weir ring is removed from the bellows by undoing the upper ring clamp.
 Reassembly is the reverse of disassembly, keeping in mind that, to prevent damage to the
ring, the ring clamp securing diaphragm to weir ring should not be excessively tightened.
Parts replacement should only be carried out if required.

If unsure please contact Ultraspin on 03 8841 7200
7.2 Spare Parts Recommendations

Required
Item Part No. Description
Quantity
1 BEL001 Support ring for S1 Skimmer bellows 5 ea
2 BEL020 Bellows for S1 Skimmer 1 ea
S1 Skimmer 3 CAB005 Worm-drive clamp for Skimmer donuts 2 ea
4.1 SK-A-0030-08 S1 Skimmer hose (3 metre) 1 ea
4.2 SK-A-0030-15 S1 Skimmer hose (6 metre) 1 ea
1 BEL021 Bellows for S2 Skimmer 1 ea

2 BEL023 Support ring for S2 Skimmer bellows 5 ea
S2 Skimmer
3 CAB005 Worm-drive clamp for Skimmer donuts 4 ea
4 SK-A-0060-07 S2 Skimmer hose (6 metre) 1 ea
7.3 Parts Ordering

The following information is required when ordering individual Ultraspin components:
 Client Original Purchase Order Number (or Ultraspin job number)
 Ultraspin Skimmer Model Number
7.4 Shipping Components

When returning any items to Ultraspin, clearly tag and adequately pack all items for shipment to
Ultraspin. To ensure prompt attention, advise Ultraspin before returning components.
Correspondence must advise the dispatch date, contents, and delivery details.
Page 27 of 29
8. Troubleshooting Guide
The following table may provide some assistance in determining and fixing skimmer related
problems. It can be applied for both the S1 and S2 skimmer models.
Problem Cause Remedy
Suction pipe too heavy for Shorten pipe or use lighter hose
Skimmer sitting too low in fluid
skimmer model or use hose floats
Suction pipe too heavy for Shorten pipe or use lighter hose
skimmer model or use hose floats
Skimmer tilted at excessive angle
Suction pipe restricting
Position the skimmer to allow
movement of skimmer at either
for more freedom of movement
high or low level
Stop pump and allow skimmer to

Skimmer is not primed before
self-prime through small hole in
operating
base
Skimmer weir runs dry
Pump suction rate is too high Lower suction rate

Rearrange pump or remove
Skimmer hung up on obstruction
obstruction
Backflush skimmer through pipe

Skimmer not supplying fluid to Blockage in skimmer, suction
pump hose or piping Manually unblock skimmer weir
ring
Reconsider debris size entering
tank
Skimmer supplying fluid but not Clean the bellows to remove

Weir ring sitting too low
removing surface oil layer built up sediment
Page 28 of 29
9. Drawings
9.1 S1 Skimmer
 I-S-0040-01 S1 Skimmer Sales Drawing
 I-A-0271-01 S1 Skimmer Assembly Drawing
9.2 S2 Skimmer
 I-A-0058-20 S2 Skimmer Assembly Drawing
9.3 Hoses
 I-S-0045-01 S1 Skimmer Hose Drawing
 I-S-0055-01 S2 Skimmer Hose Drawing
9.4 Elbows and Hose Floats

Page 29 of 29

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ULTRASPIN OIL SKIMMERS

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

Document Title Installation, Operation & Maintenance Manual

Revision Title Issued for Comment

Supplier Name Ultraspin Technology Pty Ltd

Ultraspin Oil Skimmer Products

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

Important Notes to Read Before Commencing any Work

Update Data subject to correction and update without notice

Copyright Ultraspin Technology Pty Ltd © 2010-2014; All rights reserved

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

IMPORTANT: It is important to understand that no type or brand of oil skimmer is a water

1.1.1 Oil Recovery

1.1.2 Water Treatment Systems

If you are interested in Ultraspin water treatment systems please refer to

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

1.2 Skimmer Features

• Equally effective with all oil types

• Not affected by surfactants – chemicals or detergents

• Fast oil removal flow rates

• Self-adjusting; no operators required

• Low capital and installation cost

• Low operating and maintenance cost

• Simple service and maintenance

• Tolerates < 20mm debris

• Operates when tilted

• Flexibility with pump choice

• Minimal safety precautions required

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

1.3 How does it work?

To check out our skimmers in action, watch our video at

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

1.4 Typical Applications

Ultraspin skimmers are used in dairy factory

Skimmers are often used in the clean-up of oil

Food Processing Plant

Ultraspin skimmers are able to work effectively

 Oil Skimming from effluent collection pits,

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

2.1 Skimmers Models and Flat-packs

 For smaller flows

 For larger flows

 Simple assembly required by the customer

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

2.2 Skimmer Set-up Options

Option A: Bottom exit hose-assembly

Option B: Side exit hose-assembly

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

2.3 Optional Purchases

Suction Hose Kit

 Oil-resistant wire-reinforced suction hose

Note: for all 6m length hoses a hose float

 UV stabilized polyethylene hose float

Note: a hose float must always be used with:

 Option A if combined hose length

 Stainless steel elbow fitting

Note: Only required for Option B

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

3.1 Skimmer Specifications

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

3.2 Hose Specifications