ptimizing Primary
arification an Thickening
By using the right process design,
primary clarifiers can effectively thicken solids
Oris E Albertson and Tom Walz
he practice of using primary clarifiers to
| thicken settled solids for downstream pro-
ssing is widespread, but if not executed
correctly, it can reduce claillr efficiency. To thick-
en the solids, a sludge blanket must be created that
covers the hopper sufliciently to prevent liquid
from short-circutting to the underflow (‘rathol-
ng’). However, excessive retention of settled solids
uses septicization, gasification, and reduced
-moval of biochemical oxygen demand (BOD)
and total suspended solids (TSS) in the primary
lariier
Generally, plants maintain an inventory of solids
inthe sludge blanket for 12 t0 24 hours to achieve
ahighly concentrated underflow. Thickeners typ-
ically are constructed with a floor slope of 20:12
025112 to provide adequate sludge depth over the
hopper and simplify maintenance of the proper
solids inventory. Conventional clarifiers with a
1:12 floor slope may require the same sludge
depth to prevent shortcirculting of dilute liquid
to the underilow, but the result Is a much larger,
excessive solids Inventory and problems similar
to those already outlined:
Although the negative impacts on clarification
performance associated with thickening solids in
conventionally configured (1:12) primary clari-
fiers are well known, they have not been quanti-
fied. In addition, the possibility of controlling the
primary claniying-thickening process by limiting
inventory to 6to 12hours has not been addressed
by investigators and practitioners in the waste-
water field. Research conducted at two waste-
‘water treatment plants sheds light on these Issues.
oecenaer 1997 @Figure 1, Effect of Overflow Rate on Primary Effluent TSS. FRU RU ce Rc ege eee Read
TS-ayl. oran enlarged primary clarification facility was
ee eee rey “| needed. In flow-controlled studies, clarifier efflu-
Cee ent quality was evaluated at different capaci-
eee rag rer ties within the design average and at diurnal
150. Peeters eee ¢ flow rates of 6.75 and 9.20 m/s (154 and 210
mgd), respectively, Because the plant operated
near or above design capacty, the average and
diurnal overflow rates were 1.68 and2.31 m/e
(1000 and 1360 gal/ft?/d), respectively (see
Figure 1, left),
Data from the fullscale performance study
indicate thatthe 2.74 (9.8) SWD clarifiers are
sigaificantly less efficient, at about 1.36 mn/hr
(G00 gala), and could not meet design objec
tives at the average overflow rate of 1.70 m/hr
0. (1000 gal/ft?/d). The primary effluent values of
108 mg/L TSS and 370 maj chemical oxygen
L (Warton rate «mar naira demand (COD) were established as the limiting
concentrations based on the maximum net
‘Tee Elst Avenue Pant sludge yield necessary to provide the minimum
‘The 6.75m'/s (154-mgd) 8lst Avenue Waste- SRT of 8.5 days,
‘water Treatment Plant in Phoenix, Ariz, process- The primary clarilers were Improved by adding
es wastewater through 1042.7- x 2.74m (140-x _dissipating-energy inlets, spiral scrapers, and eff
848) side water depth (SWD) primary clerifiers. ent launder baflles. However, these improvements
Due to acombination of long interceptors, very were not expected to provide a total remedy for
\warm wastewater [20°C to 32°C (68"t090'F)],and the shortfall in treatment capacity. Therefore,
discharge of residuals into the interceptors by chemical treatment was provided for peal-load
up-sewer water reclamation facilities, the waste reduction. Economic analysis indicated that this
water is septic and pollutant levels are reletive- parttime chemical treatment was more costeftec.
ly high. A program to improve elfiuent quality _ tive than adding centralized primary clarillers
Fequired converting the secondary treatment and distribution piping for the facility's ive sep-
facility into a high-rate nitrification-denitrfica- arate plants.
tion plant designed to produce less than8 mg/L re-examination of operating data for the pri
total nitrogen at a 6.54lay solids
retention time (SRT) and 5.7-hour
hydraulic retention time
Fullscale studies of a 1.3L-mY/s
(80-mgq) plant-conversion program
revealed that the viability of the
high tate nitrification-