ACCU-BEND™ ) apie > Anchor Danly The Brands You TrustACCU-BEND™ ACCU-BEND™ DESIGN AND MAINTENANCE RECOMMENDATIONS INSIST ON AN ACCU-BEND™ PRICED TO GIVE YOU A COMPETITIVE EDGE! To protect your Accu-Bend and for optimal performance, please remember the following: > Use light oil before the first start-up. vo Oil the unit every 50K cycle: vo Clean and inspect the unit every 200K cycles. yo Clean the setscrew and use Loctite® 222 when reinstalling the set screw. yo Don't distort the saddle pocket and spring hole when machining the saddle. vo Provide backup key to saddle. yo Use the proper method to modify a rocker for more over-bend. vo Provide over-bend back taper allowance in anvil. vo The groove in the anvil for the dart must allow for material thickness. yo The groove in the anvil for the dart must line up with the bender. v Provide proper land for Z bend. vo Allow for material thickness tolerance when locating the saddle. » Don't overstroke.ACCU-BEND™ CONTENTS The Accu-Bend™ Advantage How Accu-Bend™ Works Standard Bender Specifications Compact Bender Specifications Bender Design Information Modified Bends Available Options Accu-Bend™ Quotation Form PAGE NUMBER 1 13 ‘Acou-Bond™ Rotary Benders aro manufactured in the USA. Accu-Bend™ — Simplifying Your Bending Process! goes Product Features You Will Appreciate The Accu-Bend"™ is manufactured with the same precise methods and processes you put into your own designs, The saddle liner is a bronze alloy chosen for the ability to hold up to a bearing load with litle to no wear, The Flexibility To Handle Custom Orders Having a wide range of standard sizes is never enough. When you have an application that calls for something ‘special, call us. Our team of engineering specialists are waiting to tackle your job head-on. They will work with you to quickly find solutions that fit your specific application Once designed, making your custom order(s) will be quick and efficient, using our extensive production resources which utlize the latest in tooling. 1How Accu-Bend™ Works Product Features 41, UpverDieshoe 2. BEND ae The rocker's rotation Graphite Plugs Fy forms the material around ier the anvil wth less pres- as key sure and materia distor- Bending Lobes | tion than wipe bending. 3. J OVERBEND by 3° Material [ Bending action continues. soa to form the material around the anvil until desired angle START POSITION is completed. The anvil should have 5° relief to allow for the 3° overbend.” Downward pressure of the press clamps the part with the rocker’s bending lobes before the bending 4, MATERIAL, action starts. SPRINGBACK Rocker bends past 90° to counteract material springback, leaving a 90° a bont part 1/2"), *The 3° overbond apples to cold rolled steot only. CUSTOM ORDERS: MATERIALS THAT CAN BE BENT: + Requests for custom orders can be made by + Hot Rolled Stee! completing a Special Request Quote Form (page 8) or contacting Customer Service. + Cold Rolled Stee! ¢ Shorter lengths or segmenting are possible. + High Strength Low Alloy Steel ¢ Advanced High Strength Stee! ¢ Pressure pads can be ordered with Accu- Bond" unite + Uttra High Strength Steel FEATURES: + Stainless Steel + Galvanized Stee! ¢ 87° rocker for 90° bends. This allows a 3° ‘overbend for material spring back. ¢ Aluminum + Pre-painted Aluminum ‘¢ Rockers and saddles are machined for precision and interchangeabilily. ¢ Brass Copper ¢ Graphite plugs are included in the bronze Pee saddle liner to provide lubrication, And Much More!Standard Bender Specifications 2 0Sigm 1s 08m |—_-$— B—- — C—|_ | 6 |e t t = Al, ostmm, | == Coa CeCe cite 8 Piraa ome (} } a) MB-20-50 30_| 1.97 MB-20-100 100 | 3.96 MB-20-160 150 | 5.97 MB-20200] 12 as | 2 | 25 | a5 | 20 | oo [200 | 707] os | me mB-20-250| (0.05) | (0.33) | (0.94) | (0.98)| (1.38) | ¢1.18)| (2.36) [250 9.64 | (0.28) ‘MB-20-300 300 | 71.87 MB-20-400 400 | 15.75 MB-20-500 300 | 19.69 MB25-75 75_| 295 MB-25-460) 150 | 597 MB-25-225 225 | 686 MB-25-300 2 10 30 | 30 | 45 | 38 | 75 |_300 | 1787| a5 | me MB-25-375| (0.08) 0.39) | (1.18) | (1.18)| (1.77) | (1.50) | (2.95) |_375_[ 14.76 | (0.33) MB-25-460) 450_| 17.72 MB25-525 526 | 20.67 MB-25-600 600_| 29.62 MB-35.75 75_| 2.96 MB-36-160 160 | 597 MB36-225 zs | 0.86 MB-35-300 3 14 40 38 | 60 st | o8 [300 [ter] 115 | we MB-35-375| (0.12) (0.55) | (1.57) | 1.50) | (2.36) | (2.01) | (3.86) [375 | 14.76 | (0.45) MB-36-460 450_| 97.72 MB35-525 52s_| 2067 MB-36-600 600 | 23.62 NOTES: ‘+ Dimension A is to center of rocker, Saddle is 0.10 ~ 0.15mm above. + The MB-20 and MB-25 series benders have an S7 rocker that sits in a sold bronze saddle, ‘+ Material thickness yield strength capacity is based on S0KSI NOTES: '¢ Use formula on pg to match bender size to other material strength and thickness, 3 Bender Load Capacity frond Inch for cg poo erStandard Bender Specifications (continued 1 —+|c6|- D Cat CeO LLL le Cae rear co ee ay a (ee (me) MB-50-75 75_| 2.96 B-50-160 160 | 597 MB-50-225 225 | 8.86 MB-50-300 300 | 71.87 wesoa7s| 45 20 | ss | so | 76 | 70 | 126 [setqa7e] 165 | M10 eer] tore) | cory | ain] (197| 299) | 276)| 4496) at (0.85) MB-50-525 ses _| 2067 B-50-600 600 | 23.62 MB-50-750 750 | 20.69 MB-65-75 75_ | 296 MB-65-160 160 | 5.97 MB65-225 225 | 686 MB-65.300) 300_[ 71.87 MB-65-375 | 6 25.5 70 60 92. 90, 152 375 _| 14.76 | 21.5 12 mB-66.460| (0.24 | (1.00) | (2.76) | (2.96)| (3.62) | (3.54)| (6.96) |~450_| 17.72 | (0.85) MB65-525; 525 | 20.67 MB-65-600 600] 29.62 MB-66-760 750_| 29.53 MB-65-800) 900_| 95.49 MB-80-75 75_| 2.95 B-20-160 160 | 597 MB-80-225 226 | 8.86 MB-80-300 300_| 71.87 we-20-375] 75 315 | eo | 70 | 105 | 105 | 175 [-a76 [14.76] 205 | mia wwe-20-450] (0.30) | (1.24) | (3.15) | (2.76)| 4.19) | (4.19) (6.89) |~a50 | 47.70 | (1-04) MB-80-525 ses | 2067 B-20-600 600 | 23.62 B-20-760 750 _| 20.53 MB-20-500 s00_[ 35.49 NOTES: ‘+ Dimension Ais to canter of rocker. Sade is 0.10 ~ 0.1Smm above. {The MB-20 and M25 series benders have an ST rocker tha sts in a solid bronze sada, ‘+ Material thickness capacity fs based on SOKSI yield strength,Compact Bender Specifications Eee ees | _ ol 051mm 25mm [a Pan Oncaea Li ee a) CeCe FOF Ces iia eC eC ec mm — Mounting oy Ce) (CG MB 2ST 2 as | 4 | te | te | sa | 36 os | ms MB-20-100 y00_| 3.94 0.05) | 03x | (1.49) } corn | cory | 2.19) | 1.2 (026) MEI) (0.05) | 0.39) | 2.9) | 0.70 | arn | 219) | (142) | 284 | 0.26) CMB250| 2 so | 60 | 2 | 2 | oe | a PO) os | ms CMB-25-100] (o.o8) | (0.39) | (2.36) | (0.79) | (0.79) | (2.68) | (1.57) | 100 | 694 | (0.33) (OMB-25-150 150_| 597 MESS 1¢ | mm | as | 2s | as | so PPE as | me (OMB-35-100) 100 | 3.94 012) | 055 | 291 | (099) | (0.99) | 2.35) | 1.97) 0.45 eee] (012) | (0.55) | (291) | (0.90) | (0.98) | (3.8) | 7.97) | 2 | (0.45) CMBSOS0| 45 20 | as | a5 | a5 | 100 | 70 | 14971 a5 | mio MB-50-100] (0.49) | (0.75) | (2.96) | (1.98) | (1.96) | (3.94) | (2.76) | 19 [994 | (0465) (OMIB-50-150) 150_| 5.97 CMB-65.50 so] 1.97 CMB-65-100) OMB.65.150 NOTES: ‘© Dimension Ais to center of rocker. Saddle is 0.10 ~ 0.15mm above. ‘+ The compact series benders have an S7 rocker that sis in a solid bronze saddle. ‘+ Material thickness capacity is based on SOKSI yield strengthBender Design Information Bender Location © Use the formula for setting the *K” dimension for a 90° bend using a standard 87° rocker. Proper setting of the rocker centerline in relation to the anvil radius centerline is important for dimensioning the key slots needed to hold the backup key. x= PT+PR Tan (43.55) K Dimension K Dimension ‘The "K" dimension for over bend or under bend Standard Bend applications is best determined by doing a CAD layout Force Formula for the Accu-Bend™ ‘Over Bend F = Force Required (Pounds) ¥S = Yield Strength (ps) W. = With of Bend, inch PT = Part Thickness, inch Fe L = Span (Beam) Inch WN & = Rocker Dimension, inch sy R= PartRadus, neh F=225x YS x Wx (PT) L General Bend Allowance The smooth rotary action ofa bender requires a greater bend allowance er than is typical with a coining or wipe bending operation. The formula for the bend allowance is: BA = 0.01745 x (180 - PA) x [R+ (PT x.43)] Important: Variances in material specifications and tolerances may require a change in the bend allowance when changing coils of the same material or changing material type altogether. Pad Functions # Eliminates contact marks on clamped surfaces. Protects cutout or hole from distortion, Malches preformed shape. Used for extreme overbend. Prevents humping of material when using an over sized bender. Used to match a standard rocker radius to Zee Bend, dimension. Pad can usually be integral to the bender. eeee TMModified Bends Channel Bend and Hat Bends — Paired Units T © Channel bends can be accomplished in one press stroke by pairing two benders face-to-face. 4 Inorder to use standard benders, the spread or part ‘channel must be greater than 2 times the (B) dimension. The rocker inside radius can be specially matched it } \ required. Use a set of interlaced benders for a channel / }+—Pe- fess than 2x8. \ ¢ Apressure pad may be required to hold the part to keep the material from humping at the bend radius and in place. ¢ Hat bends can be handled with a two Zee Bend setup. Channel Bend and Hat Bends — Single Saddle ¢ Two rockers in one saddle, ¢ For narrow channel and hat bends in one hit. The unit has an integral pad. Interlaced Bends ¢ Custom interlacing to channel dimension, ¢ Forms a narrow channel in one hit, Large Radius # Abend radius exceeding 3 times part thickness is considered a large radius bend. 4 Large radius bends can be accomplished by using alarger size rocker. # Adding afew extra degrees of over bend is required to compensate for material spring back ) + The rocker inside radius can be specially matched | to the part radius,Modified Bends (continues) Short Leg ¢ Short leg bends require a recessed ste lobe of the rocker to accommodate the shorter part, height. @ Tonnage requirements will ncrease as compared to a standard bend. 4% The formula to determine the shortest leg possible is: 2.6 x (part thickness) + (part radius). Over Square (up to 120°) © Over square bends require a modification of the rocker angle while maintaining a constant bending lobe radius. The use of a pressure pads suggested for over square bends over 110° to keep the rocker from sticking to the part. Under Square Part angle over 105°, bender centerline above part. Part angle up to 105°, bender centerline on part Zee Bend 4 Atrue 90° rocker is used in Zee Bend applications. 4 pressure pad is usually required to make up the difference between the part height and the (1) dimension ofthe rocker. 4 Aslight modification to the bending lobe at the time of production of the bender may be required to obtain the desired part radius on the lower bend. Materia “Treks ahAvailable Options Counter Bored Mounting Holes — Standard 7.5mm on m6-25 thru m5-20_, | 256mm on MD-20 ee: es NOTES: When ordering with mounting holes, add “MH” to the end of the part number.Available Options (continues Threaded Mounting Holes — Compact 0.4251 be A NY ay, + t A. 4 o 25mm— o Cee ee for fern} (CMB-20, M6 15 ts | 50 | 30 | 6 | 2 | Mext (CMB-25 M6 18. 1s | 60 | 30 | 6 | 28 | Mext (CMB-35 MB 20 as | 50 | 36 | 8 | 34 [maxis CMB-50 M10 25 te | 50 | 36 | 10 | 50 | noxts CMB-65 Miz 30 1s | 80 | 36 | 12 | 96 |mtaxi75 (MB-20, 4, 625 | os | 2 | 1125] 025 [oars | 14-20 CMB-25, 4, 625 | 05 | 2 | 1.125) 0.25 | 1.125 | 14-20 (CMB-35 16 0.75: 0s | 2 | 1.125 | 0.376 | 1.375 | 56-18 CMB-50. 8 1 os | 2 |1125| 04 | 2 | 30-16 CMB-65 12, 7725 | 0s | 2 | 1125[ 05 | 2625 | 12-19 NOTES: ‘* When ordering with mounting holes, add "MH to the end of the part number. 10Available Options (continues Composite Rocker and Insert ¢ ‘The composite material isa hard, low-tiction polymer Used as a contact material for stainless or pre-painted steel where slight tool marks are not acceptable. Tool marks can be eliminated by using a composite insert in combination with a pressure pad positioned between the part surface and the bending lobe of the rocker. © Composite inserts are not available in the MB-20 and ‘CMB-20 models. However, we could provide a solid ‘composite rocker as a special. ¢ Asolid composite rocker is used in low production volumes under 100K parts, Dart Stiffener 4 Dart Siffeners are an easy way to add strength to any part and are formed using ess tonnage with the rotary action of the Accu-Bend™ i You can specify the size ofthe dart and a rocker with i Hts dowel(s) willbe made to ft your application, ¢ Areliefin the anvilis necessary to accommodate each dart Standard “V” Pern Ped fi 1Notes 12ACCU-BEND™ QUOTATION FORM {Quote Number (Assigned by Anchor Danly) Date: CO ‘Company Name: Contact: Title Adaress: cay: ‘Stale: 2p: Phone: Fax: E-mail Address: CGR Production Method: ' ‘Stamping Press L] Press Brake |} Order Quanity Mateal Type & Grade Mateal Vil Stenath hon. Prod. Volume Lis Length of Dend (bende nat T= Part Mateal Thickness: Pant Height (bent leg PR = Pant Radius (inside)? PC = Part Channel (inside): PA = Part Angle (inside): ‘Over Bend required (30° max)? | = ans halt por arstrionani ts tellonding Cl Lo ANe Check here if tool marks are not acceptable a "| " Mounting hole options: Metric Clinch CiGustomer specified re, www.anchordanly.com Type of Bend (check Sauare n Zee Bend ~L n Over Saquane ) Qo Shuitteg ) a cent f ) o Under Square \ a “s Bend ) cece! Deauires to hits) 5 2. Ifthe over bend angle isnot specie by the customer, Anchor Danly wil recommend the over bond required. However, this recommendation is not guarantee, Anchor Danly can perform a varity of test bending. Please contact our Customer Service gang Our test bern verve The final part adv is result of anvil geometry and material behavior. FAX: 248-553-6842 or 800-406-4410 13Distributed by: Anchor Danly The Brands You Trust COMPONENTS (DANLY, IEM, LAMINA & LEMPCO) DANLY, IEM, LAMINA & LEMPCO Farmington Hills, MI CALL: 800-652-6462 FAX: 800-406-4410 nchordanly.com PUNCHRITE Hamilton, OH CALL: 800-232-6592 FAX: 800-432-6594 punchproducts nchordanly.com DIE SETS, STEEL PLATE (GROUND & MACHINED) & FABRICATIONS. ANCHOR DIE SETS USA Detroit, Mt CALL: 800-543-3790 FAX: 800-963-0400 wineng@anchorlamina.com ANCHOR DIE SETS USA Grand Rapids, MI CALL: 888-526-2467 FAX: 616-949-9580 graeng@anchorlamina.com ANCHOR DIE SETS ANCHOR DIE SETS Montreal, QC, Canada Cambridge, ON, Canada CALL: 800-263-5560 CALL: 800-265-7842 FAX: 514-525-7835 FAX: 519-740-8213 moneng@anchorlami cameng@anchorlamina.com ANCHOR DIE SETS DANLY IEM Windsor, ON, Canada CALL: 800-265-5007 FAX: 519-966-3594 wineng@anchorlamina.com Ithaca, MI & Los Angeles, CA CALL: 800-243-2659 FAX: 800-833-2659 quotes@danly.com LEMPCO Ithaca, MI & Los Angeles, CA CALL: 800-321-8632 FAX: 800-221-6310 quotes@lempco.com RELIANCE FABRICATIONS Tilbury, ON, Canada CALL: 800-265-5295 FAX: 519-682-3616 releng@anchordanly.com OUTSIDE THE USA & CANADA: CALL: 001-248-489-7816 * FAX: 001-248-553-6842 {© 2008 Anchor Danly Al rights reserved www.anchordanly.com AD 200-1 06/09