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ASSIGNMENT ON MRP

Product A is composed of 3 subassemblies: 3Bs, 2Cs, and D. C is assembled using 2Es, F, 2Gs.
On hand inventories are 50Es, and 100Fs. Scheduled receipts are 150Es at the start of week 1.
300 As will be shipped at the start of week 5 and another 400 at the start of week 8. Lead times
are as follows: 1 week for 0-1499 order quantity, 2 weeks for order quantity of 1500 above.
Each order of F comes in lot size of 50 units. Develop the MRP for items A, C, E, F.

3B 2C D

2E F

GIVEN:

On-hand – 50 Es & 100Fs Order of F comes in lot size of 50 units

Schedule receipts – 150Es at wk 1 Lead time: 0-1499 =wk 1 ; 1500 above=wk2

Requirements – 300 As at wk 5 & 400As at wk 8

Weeks 1 2 3 4 5 6 7 8

Quantity 300 400

Item: A

Week 1 2 3 4 5 6 7 8

G/R 300 400

S/R

POH (50)

N/R 300 400

POR 300 400

PRL 300 400


Item: C (2)

Week 1 2 3 4 5 6 7 8

G/R 600 800

S/R

POH

N/R 600 800

POR 600 800

PRL 600 800

Item: E (2)

Week 1 2 3 4 5 6 7 8

G/R 1200 1600

S/R 150

POH(50) 50 200 200

N/R 1000 1600

POR 1000 1600

PRL 1000 1600

Item: F lot size 50

Week 1 2 3 4 5 6 7 8

G/R 600 800

S/R

POH(100) 100 100 100

N/R 500 800

POR 500 800

PRL 500 800

Legend: G/R= gross requirements, S/R = scheduled receipts, POH = planned on hand, N/R = net
requirements, POR = planned order receipts, PRL = planned order releases

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