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WA480-5
WA
480
Wheel Loader
WA480-5
WA480-5 WHEEL LOADER
WALK-AROUND
The new WA480-5 wheel loader: The perfect combination of performance, comfort and
economy. Never-before experienced comfort in the SpaceCab cabin, enormous tractive
force and the lowest fuel consumption in it‘s class. And it‘s whisper-quiet in use, almost
maintenance-free and incredibly productive with semiautomatic loading function (optional
equipment). This is a wheel loader that has clearly earned its 5 stars!
5
• Meets TIER II emission regulations
• Exterior noise level 107 dB(A)*
The Star Loader *ISO 6395 dynamic noise levels (2000/14/EC)
2
WHEEL LOADER
WA480-5
NET HORSEPOWER
215 kW 288 HP
OPERATING WEIGHT
max. 25.700 kg
BUCKET CAPACITY
Long Service Life and Reliable 4,2 - 6,2 m³
• Reliable original Komatsu components
• Robust torsionally resistant frame
• Maintenance-free fully hydraulic,
wet disc service and parking brakes
• Heavy-duty axles
• Sealed DT wiring harness connector
For more detail, see page 7
Easy Maintenance
• EMMS monitoring system • Gull-wing doors for easy ground level access
• Cab controlled reversible fan • Extended engine oil change interval
• Swing-out oil and air to air charge cooler • Centralised lubrication system as standard
for easy access and cleaning For more detail, see page 8
3
WA480-5 WHEEL LOADER
OVERWHELMING PRODUCTIVITY
Nm
Extremely high-torque engine
1500 The Komatsu low emission engine SAA6D125E-3 pro-
1200 duces 215 kW (288 HP) at 2.000 rpm. When the engine
900
is loaded below the rated speed, the power increases
1.390 Nm / 1.400 rpm
continually because of a higher injection quantity. This
600
means that you can achieve greater traction and lifting
kW
300
power in conjunction with this great increase in torque,
240 215 kW (292 PS/288 HP) / 2.000 rpm 0 producing very fast working cycles. The engine reaches
its peak performance of 224 kW (301 HP) in its typical
210
speed range of 1.760 rpm.
180
150
120
4
WHEEL LOADER
WA480-5
5
WA480-5 WHEEL LOADER
Semiautomatic dig
Something new in the world is Komatsu’s patented function of semiauto-
matic bucket filling. A pre-programmed bucket filling process is carried out
with the aid of the electrical pilot control. This means that it is no longer
necessary to manually move the bucket lever when driving into material.
This also means that operators with little experience still have productive
loading cycles. And for the professionals, it’s noticeably easier to operate
with greater convenience.
6
WHEEL LOADER
WA480-5
LONGEVITY AND RELIABILTY
Quality you can rely on!
Torque converter
The engine, transmission, torque converter, front and rear axles are
original Komatsu components. All of these component parts are sub-
ject to the highest quality requirements and strict quality assurance
right down to the smallest screw. They are fully co-ordinated with one
another, thus offering maximum efficiency and reliability.
Transmission Engine
Front axle Rear axle
Robust HD-axles
The heavy-duty axles allow above-average service life even under the
hardest working conditions. The WA480-5 can also have the optional
equipment of multiple-disc limited slip differentials to further increase
tractive force.
7
WA480-5 WHEEL LOADER
8
WHEEL LOADER
WA480-5
9
WA480-5 WHEEL LOADER
THE SPACECAB
10
WHEEL LOADER
WA480-5
SIMPLE & CONVENIENT OPERATION
Adjustable steering column with built-in monitor unit
The steering column with continuous tilt and height adjustment incorpo-
rates the monitoring system allowing the entire unit to be brought into
the most favourable position for each individual operator. The two-spoke
steering wheel makes it possible to read all of the displays and instru-
ments without any problems.
11
WA480-5 WHEEL LOADER
12
WHEEL LOADER
WA480-5
SPECIFICATIONS
ENGINE BRAKES
Type ............................................................. Komatsu SAA6D125E-3 Operating brakes ............... Completely hydraulic dual-circuit system,
water-cooled, 4-stroke, turbocharger running in oil bath
Rated capacity..................................... 215 kW/288 HP (SAE J1349) multi-disc brakes
at engine speed ..............................................................2.000 rpm on all wheels,
Maximum capacity............................... 224 kW/301 HP (SAE J1349) service-free
at engine speed ..............................................................1.760 rpm Parking brake....................................... Operated electrohydraulically,
Torque/engine speed ................................ max. 1.390 Nm/1.400 rpm running in oil bath
No. of cylinders .................................................................................6 multi-disc brake,
Bore × stroke ...............................................................125 × 150 mm service-free
Displacement........................................................................... 11,04 l Emergency brake .......................................... Uses the parking brake
Injection system............................................................ Common-rail,
controlled by characteristic diagram
Lubricating system ..........Gear pump, pressure feed lubrication filter
Filter.............................................................................Main-flow filter HYDRAULIC SYSTEM
Electrical system .........................................................................24 V
Hydraulic pump................................................................. Gear pump
Battery .................................................................................... 143 Ah
Working pressure ...................................................................210 bar
Alternator.................................................................................... 50 A
Circulating capacity of the hydraulic pump ................ 294 + 131 l/min
Air-filter type ..................... Dry-air filter with automatic dust emission
No. of hydraulic/bucket cylinders ................................................... 2/1
and preliminary purification including a dust display
Type ..............................................................................Double-action
Bore diameter × stroke
Hydraulic cylinder..................................................... 180 × 881 mm
TRANSMISSION
Bucket cylinder......................................................... 225 × 572 mm
Torque converter........................... One-stage, one-phase, 3-element Hydraulic control lever ................................... Pre-controlled, 2-levers
Transmission.................................Automatic powershift transmission Hydraulic cycle with rated load bucket filling
Speeds in km/h Stroke time.............................................................................. 6,0 s
Gear 1. 2. 3. 4. Lowering time (empty) ............................................................ 3,7 s
with 26.5 R25 tyres / with torque converter lockup: Dumping time.......................................................................... 1,4 s
forwards 6,0 11,5 21,5 37,6
backwards 6,3 12,1 22,6 39,6
with 26.5 R25 tyres / without torque converter lockup:
forwards 6,0 11,5 20,6 33,6 STEERING SYSTEM
backwards 6,3 12,1 21,5 34,3
System.......................................................Articulated frame steering
Type .......................................... Completely hydraulic power steering
Steering angle to either side..........................................................40°
CHASSIS AND TYRES
Steering pump .................................................................. Gear pump
System.......................................................................... 4-wheel drive Working pressure ...................................................................210 bar
Front axle........................................................HD axle, semi-floating, Pumping capacity ................................................................ 142 l/min
(LSD-differential optional) No. of steering cylinders ................................................................... 2
Rear axle ........................................................HD axle, semi-floating, Type ..............................................................................Double-action
30° swing angle (LSD-differential optional) Bore diameter × stroke ................................................ 100 × 441 mm
Countershaft ............................................................ Spiral bevel gear Smallest turn (outer edge of the tyre 26.5 R25) ................. 6.240 mm
Differential ..................................................... Straight bevel gear pair
Final drive .............................................. Planetary gear in an oil bath
Tyres ...................................................................26.5 R25 (standard)
CABIN
Two-door cabin in conformity with ISO 3471 with ROPS (roll over
SERVICE REFILL CAPACITIES
protective structure) in conformity with SAE J1040c and FOPS
Cooling system ............................................................................. 50 l (falling object protective structure) in conformity with ISO 3449. The
Fuel tank..................................................................................... 417 l air-conditioned pressurised cabin is mounted upon hydrobearings
Motor oil........................................................................................ 47 l and is noise dampened.
Hydraulic system ........................................................................ 295 l
Axle (both front and rear axle) ...................................................... 55 l The noise level in the cabin is in accordance with the dynamic
Torque converter and transmission .............................................. 65 l measurement in conformity with ISO 6396:
with blower: 72 dB(A)
without blower: 71 dB(A) 13
WA480-5 WHEEL LOADER
All measurements with tyres 26.5 R25 L3. Details given are for buckets without teeth; if equipped with teeth:
14 dump height -180 mm, dump reach +180 mm, overall length +255 mm.
WHEEL LOADER
WA480-5
Universal/Earth-moving bucket
4.5 Ideal for road-building or earthworks, or for load & carry uses
Heavy-Duty bucket
4.5 Loading and loosening of particularly abrasive materials
Rock bucket
4.2 for using directly at the rock-face
15
WA480-5
WHEEL LOADER
STANDARD EQUIPMENT
• Automatic return-to-dig automatic transmission with • PPC fingertip control, two • Tool-set
• Automatic boom kick-out mode selector and variable levers
• Counterweight transmission cut-off • EMMS (Equipment The WA480-5 is equipped in
• Hydrostat-driven radiator fan • Alternator 50 A Management Monitoring accordance with the safety
with reversing function • Starter motor 11 kW/24 V System) with self-diagnostic regulations of the machinery
• Swing-out oil and air to air • Batteries 143 Ah/2×12 V function and maintenance guidelines 89/392 EWG ff and
charge cooler • Spacious double door driver’s display EN474, and corresponds in its
• 2-spool main control valve cab to DIN/ISO • Vertically- and horizontally- exhaust gas emission values
• Central automatic lubrication • ROPS/FOPS frame to SAE adjustable steering column with the regulations of the EC
• Electronically controlled, load • All-round tinted glazing with integrated monitor 2000/14, VIII and EC 97/68
stabilizer (ECSS) • Front laminated glass • Stereo-cassette radio Stage II regulations.
2nd generation • Electronically controlled • 2 halogen main headlights
• Fully hydraulic brake system air conditioning • 2 spotlights at front and rear
• Corrosion resistor • Heated rear window • Reversing light
• Power train guard • Rear window wiper • Horn
• Tyres 26.5 R25 L-3 • Air-suspended, heated seat • Handrails on left/right
• Heavy-duty axles • Sun visor • Emergency steering system
• Electronically controlled ECMV • Seat belt (EU standard) • Vandalism protection
OPTIONAL EQUIPMENT
• High-lift equipment including • Various tooth systems, BOC, - Semi-automatic dig function • Wastehandler specification
high-lift counterweight 1.040 kg segments, (Komatsu/KVX™) • KOMTRAX Komatsu Tracking • Steelhandler specification
(available shortly) and other optional bucket System • Tunnel specification
• 3-spool main control valve accessories are available on • CD-radio • Anti-Corrosion specification
• Add. counterweight 400 kg request • Back-up alarm
• Limited-slip differential (LSD) • Quick coupler • Beacon light Further equipment on request.
front and rear • Log grapples • Additional lights front and rear
• Torque converter lock-up • Special buckets • Front screen protective grid
• Tyre guard chains • Batteries 180 Ah/2×12 V • Cab air safety system
• Universal bucket 4,7 m³ • Joystick steering with • Exhaust gas particles filter
• Earthmoving bucket 4,5 m³ integrated F/R transmission • Turbo II pre-filter
• Earthmoving bucket 4,7 m³ function, 2-stage • Electronic anti-theft lock
• Stock pile bucket 4,9 m³ • PPC control, 1-lever • Full rear fenders
• Stock pile bucket 5,0 m³ (Multi-function lever) • Battery main switch
• Heavy-duty bucket 4,5 m³ • Electronic 2-lever control (EPC) • Fire extinguisher
• Heavy-duty bucket 4,7 m³ including: • Biodegradable oil for
• Trapezoidal rock bucket 4,2 m³ - Bucket stop modulation hydraulic system
• Light materials bucket 6,2 m³ - Boom stop pre-setting • Special paintwork
Komatsu Europe
International NV
Mechelsesteenweg 586
B-1800 VILVOORDE (BELGIUM)
Tel. +32-2-255 24 11
Fax +32-2-252 19 81
www.komatsueurope.com
VESS075102 07/2005 Materials and specifications are subject to change without notice.
is a trademark of Komatsu Ltd. Japan.
Printed in Europe – This specification sheet may contain attachments and optional equipment that are not available in your area.
Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice.