INTERACTIVE SCHEMATIC

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 KENR6157-04
September 2008

325D & 329D Excavator

Hydraulic System
325D: 329D:
KDG1-UP JHJ1-UP
ERK1-UP RSK1-UP
JCL1-UP KCY1-UP
PAL1-UP
AZP1-UP
A3R1-UP
SCR1-UP
T2S1-UP

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator Gp 164-6981 1 A-4
Block - 2 D-7
Cylinder Gp - Boom Note A 3 E-1
Cylinder Gp - Bucket Note A 4 F-7
Cylinder Gp - Stick Note A 5 F-7
Filter Gp - Case Drain 126-2075 6 A-4
Filter Gp - Pilot Hydraulic 158-8987 7 A-4
Filter Gp - Return Oil 188-4140 8 A-5
Manifold Gp - Control 215-5037 9 B-5
Motor Gp - Swing 179-9775 10 F-5
Motor Gp - Left Travel 215-9952 11 F-3
Motor Gp - Right Travel 215-9952 12 F-2
Pump Gp - Main Hydraulic 272-6959 13 B-2
Sensor As - Left Pump Pressure 221-8859 14 B-3
Sensor As - Right Pump Pressure 221-8859 15 A-3
Switch As - LH Travel Pressure 167-3466 16 E-7
Switch As - Pressure (Implement Swing) 167-3466 17 B-7
Switch As - RH Travel Pressure 167-3466 18 E-6
Swivel Gp 234-4440 19 E-3
Tank Gp - Hydraulic Oil 289-5564 20 A-5
Valve Gp - Cooler Bypass 173-4672 21 A-7
Valve Gp - LH Joystick 232-4157 22 C-7
Valve Gp - Load Control Boom Cylinder 255-5683 23 D-2
Valve Gp - Load Control Stick Cylinder 255-5680 24 D-5
Valve Gp - Main Control 259-7424 25 C-1
Valve Gp - Pilot Travel 270-5947 26 E-7
Valve Gp - Pressure Reducing Boom/Swing 232-4102 27 B-4
Valve Gp - RH Joystick 232-4158 28 C-6
Valve Gp - Shuttle 185-0462 29 B-7
Valve Gp - Solenoid (Heavy Lift) 121-6303 30 A-4
Valve Gp - Swing Cushion (With Fine Swing) 158-9090 31 E-5
(Without Fine Swing) 158-9085 31 E-4
Valve Gp - Travel LT Counterbalance 204-2819 32 E-3
Valve Gp - Travel RT Counterbalance 204-2819 33 E-2
Note A: Refer to parts manual for specific cylinder information.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Left Pump Delivery Pressure B-3
BB Right Pump Delivery Pressure A-3
CC Pilot Pump Delivery Pressure A-4
DD Left Pump Power Shift Pressure B-2
EE Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(4) BUCKET (5) STICK

CYLINDER CYLINDER

(11) MOTOR GP (12) MOTOR GP

TRAVEL TRAVEL
F SWING MOTOR (10) MOTOR GP 215-9952 215-9952 F
SWING TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
PG
179-9775

DR
AR3 BR3 AL3 BL3
R.C.V-C

(31) VALVE GP
SWING CUSHION
WITHOUT FINE SWING
BG AG 158-9085 (3) BOOM (3) BOOM
CYLINDER CYLINDER
DR DR Pp3 Pp3
(26) VALVE GP
B1 A1 B1 A1
PILOT TRAVEL T1 T1
270-5947 TP
TT
T2 T2
FINE
TRAVEL(L) TRAVEL(R) SWING (31) VALVE GP
SWING CUSHION
WITH FINE SWING
158-9090 B A
E AR4 BR4 E
AG BG BG AG
BL2 AL2

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 A B B A
B A
(32) VALVE GP
aL1 bL1 bR1 aR1 (33) VALVE GP
TRAVEL LT COUNTERBALANCE
BL2 AL2
204-2819 TRAVEL COUNTERBALANCE
204-2819
BL1 AL1 BR1 AR1
(16) SWITCH AS (18) SWITCH AS
LH TRAVEL RH TRAVEL
(19) SWIVEL GP
PRESSURE PRESSURE 234-4440
167-3466 167-3466

D D
(23) VALVE GP
LOAD CONTROL
(2) BLOCK (24) VALVE GP BOOM CYLINDER
LOAD CONTROL BL3 AL3 BR4 255-5683
STICK CYLINDER SP3 SPi SP2 BP3 BPi
255-5680
SDr aL2 aL1 BDr BP2
AR4
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
BR2 AR2
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 Pi1 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
(22) VALVE GP (25) VALVE GP
(28) VALVE GP
LH JOYSTICK MAIN CONTROL
RH JOYSTICK
232-4157 259-7424
JLP JRP 232-4158
JLT JRT
STICK SWING BUCKET BOOM
C C

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)

STICK(2)
BOOM(1)
BUCKET
TRAVEL(L)

ATCH
STICK(1)

SWING
MAIN
RELIEF
VALVE

(OUT) (R) (FWD) (OPEN) (UP) (OUT)

(29) VALVE GP A1 A2 A3 A4 A5 A6 A7 A8
Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
SHUTTLE bR1
185-0462
HL bL4 bL3 bL2 bL1 bR3 bR4 HR
PL PR

B1 B2 B3 B4 B5 B6 B7 B8
(13) PUMP GP
AA
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

MAIN HYDRAULIC HL RIGHT MAIN PUMP OUTPUT

B PILOT PUMP OUTPUT B
(27) VALVE GP 272-6959 LEFT MAIN PUMP OUTPUT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 PRESSURE REDUCING TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
(17) SWITCH AS B1 A1 B2 A2 (BOOM / SWING) G2 M2 DRAIN / RETURN LINE
P2 Pi1 P-IN PSA2 DR1 PSA1 232-4102 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
PILOT (14) SENSOR AS ATTACHMENT CONTROL CIRCUIT
PRESSURE (9) MANIFOLD GP T-OUT2 DR2
167-3466 CONTROL LEFT PUMP PRESSURE PL Pn2 DD RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
(TRAVEL)

R.C.V-C 215-5037 221-8859 Ps2

(SWING)

SWING MOTOR CONTROL CIRCUIT

A2 BOOM CYLINDER CONTROL CIRCUIT
T PsM2
NO.1

NO.2

BUCKET CYLINDER CONTROL CIRCUIT

(LOCK)

R.C.V-B STICK CYLINDER CONTROL CIRCUIT

G4
NO.3

SWING BRAKE CONTROL CIRCUIT

P1 P2
(30) VALVE GP S3 IDLER
G SOLENOID LINE PATTERNS
Dr2
A 121-6303 S1 Pressure Line
R.C.V-A P1
D E F Dr1 Pilot / Load Sensing Pressure
(7) FILTER GP PILOT
PAC
Drain / Return Lines
(21) VALVE GP PILOT HYDRAULIC DRIVE DrM
T P 158-8987
COOLER BYPASS DR3 DR4 Pi2 DR5 T-OUT1 DR6 (1) ACCUMULATOR GP Component Group
173-4672 G3
164-6981 Attachment
PsM1
Air Line
A1 Ps1
OUT IN
A (6) FILTER GP (15) SENSOR AS PR EE CALLOUTS
A
CASE DRAIN RIGHT PUMP PRESSURE YY Taps (Pressure, Sampling, Sensor - by letter)
126-2075 T 221-8859 A3
PG PC Pn1
G1 Pi HR
CC SOS M1
(8) FILTER GP Pm
RETURN OIL
BB
HYDRAULIC TANK
(20) TANK GP
188-4140
HYDRAULIC OIL
289-5564
7 6 5 4 3 2 1
THIS SCHEMATIC IS FOR THE 325D & 329D EXCAVATOR HYDRAULIC SYSTEM
MEDIA NUMBER: KENR6157-04
SCHEMATIC PART NUMBER: 255-5879, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

21 31 11 32 19 29 17 22 28 16 18
24
26
9
3 5
10

13

14
4
15

6
8 7 33 12 2 20 27 25 1 30 23 3

1 24 27 21 30 23 2 29 17 28 22 3
5
25

13

14

15

20

32 4
11 12 33 8 7 9 10 19 31 16 26 18
FILTER GP
VIEW ALL CALLOUTS

8 9

SOS CC

7
MAIN PUMP
VIEW ALL CALLOUTS

EE

AA
BB

DD
14