JAPANESE AUTOMOBILE STANDARD JASOB 204-81 Shapes and Dimensions of Connecting Parts for Truck Body 1. Scope This specification covers connecting parts for joining truck body to chasis, 2, Purpose This standard establishes the shapes and sizes of parts connecting the truck body to chassis for the purpose of promoting usage of common parts 3. Shapes and Dimensions ‘Shapes and Dimensions shall be as follows: Applicable Standard: JISB 0211 Limits of Sizes and Tolerances for Metric Fine Screw Threads Reference Standard: JISB.0412 Commercial Tolerances for Cast Steel Products SISO 0105 Glossary of Terms for Rear Body of Motor TrucksJASO B 204-81 Nome ‘Shape Material Table Utore ssitor ase Uo ptt os brace (Oppote ack Type A sea Yates | | seace ss on 4 | Sho | sae t face sat or {pone recta) Tyee € ote nies tees 2% {Oppote bck) Tyee ssa Toes beace eT aon {Oppotad ete Tye € a brace Type V ssa TootJASO B 204-81 ‘Table 1 U Bolt Dimensions (Continued) Nomina] isan] 5] @ | L | [198 [ sto | 525 | s1o | sss [570 | 585 | 600 I 140 | so | 526 | s40 | 965 | 570 | 595 | oon 16 |imexis| 20 | 0.20, 7 148 | 510 | 628 | 540 | 965 | 670 | 585 | 600 160 s10 | 628 | 540 | oss | 570 | sas 95 | 45 | 480 | 40s | 510 | 525 | 540 100 | 465 | 420 | 405 | s10 | 525 | s40 | ses 105 | 465 | 490 | 495 | st0 | 525 | 540 | 556 | 570 | 110 | 465 | 480 | 495 | 510 | 625 | s#0 | 655 | 670 | 985 116 [200 [200 | 95 | o10 | sas | 5x0 | ess | 70 | oes | ooo 120 | 46s | 480 | 495 | sto | 525 | 640 | 565 | 670 | 585 | 600 16 |imaas| 60] 0.70, i +28 | 408 | aa0 | 495 | s10 | 25 | 580 | 5s | 670 | 685 | 600 130, ‘ago | 495 | sto | 525 | 840 | 655 | 570 | sas | 600 135 495 | 510 | 625 | 540 | 585 | 670 | 585 | 600 140 122 | 640 | 065 | 670 | 52s | 00 - —— 145 565 | 670 | 585 | 600 |__| 570 | 585 | 600] | 118 | 465 | 490 | 495 | S10 | 525 | 640] 565 | 670 | 685 129 | 465 | 400 | 495 | st0 | 525 | 540 | 566 | 670 | 535 125 | 465 | 400 | 498 | sto | 628 | 640 | 568 | 670 | 685 | 600 130 [ [#90 | 49s | sro | 625 | seo | 68s | 70 | ses | eno 20 |waons} 90 | 0.74, + — 135 495 | 10 | 525 | e#0 | oss | 570 | se0 | 600 v0 «25 | 520 | 658 | 670 | 580 | c00 wes] | [ss = 305 | 600 | _|_ [ise 570] 595 | 600 Remarc: Dimensions Wand L hin haay lines are recommendedJASO B 204-81 ‘Table 2. U Bolt Plate Dimensions — ¥ oe __ 12 || wess| so [2 [on | a8 v2] | #6 | 2 | 2 | 00 1 | 10 - 6| eo | a | 14 [15 | w1a0| 50 { 9 | 85 | 90 | 2 © | 28 | 1 | 108 70 o| oo) a | w | os | wo] 06] no] ne 16 |17 | w450| 50 | 12 90 | 96 | 100| 108 | 110| 116] 120] 125] 190 | 195 | 140 | 145 150 10 |20| mss| 50 t 16 115 | 120 125 | 130 | 135 | 140 | 145 | 150 0 |22| mss| 0 [10 tie 120| 125 190 as [0 [1s [0JASO B 204-81 Ms 4 7 | { Lid i Holesize | Mount, L- va [mL T a [ao [20-0 [ro [to 10 wf ow | ws w|olalals| w | o [-ao_[t0_| 10 [ceo [ee [0 aoe [wo | 90 Remark: If be installed by welding, mounting holes d not required Table 4 Main Dimensions of Opposed Bracket Brace Type 8 200, 10, Unt Tae vomrat] Mop eet a Tr [efi] @ |e |e a fm | 2 | mn rn 2 ae we | [as | oo | so] a (18) v0 | ss | 7% | 15 | eo | 16 | a | 35 | co | 63 a a a (15) 155 | 55 | a5 | 15 | 6o | 16 | a6 | 35 | 50 | 53 ByJASO B 204-81 Table 5 Main Dimensions of Opposed Bracket Brace Type C 10, _ Unit: mm Nomis! ee @ 7] ele | me Z| Dion Ey » |e) =) 3s | = | = q 7 7 v5 | oo | 6 | | «5 | ss | o 90) |e beeen [eee | een | c. 7 = 135, o | .6] =“) «= | 5 | & ‘Table 6 Main Dimensions of Opposed Bracket Brace Type D (Welded Construction) Howse | Woune T Nominal | —Number| holesize| 8 | & rele} o fo fw ta | me | 2 | Division Nog. | "iads) | a ea a veo | 100 | 7 [12 | a | 0 | © | o | | 0 | 0 ye | wa | vw LM) 9 | 8 | 12 [eo | eo | | oo | 6 | | 3 x60 | 100 | 75 | 12 | | 0 | «| 6 | | 0 | 0, i a a 200_| 140 | 110 | 12 | vo [10 | wo | o | 5 | | oy FRemaik: tobe installed by welding, mounting hole nt requiredJASO B 204-81 ‘Table 7 Main Dimensions of Opposed Bracket Brace Type E (Forged or Cast Product) |¥ tobe installed by welcing, mounting hols , not resuied Nomis! waste | mite | on fa fie [foe |e] we] 2 1 7 3 [ws fo [eo] «| «6 || | = 18 19 15 105 | 80 65 48 16 70 34 s ae a w 105 | 80 05 48 16 70 34 53JASO B 204-81 Table 1 U Bott Dimensions Unit mi % Nomina] saw] S| 2] L 22 [xe [20 [so [=o] s0 | wo | a0 20 [0 1s | s00 | s10 | 320 | a30 | s40 | 360 | 260 | 370 | 390 | 200 I 120 | 300 | 310 | 320 | 230 | 240 | 260 | 260 | 270 | a0 | s90| 400 12 |uran.26) 70 | o.74, | 98 310 | 320 | 330 | s40 | 350 | 260 370 | 280 | 200| 400 100 320 | 330 | 340 | 360 | 360 | 370 | 390 | 390 | 400 105 330 | 340 | 360 | 360 | 370 | 280] 200] 400 | a10 v0 |_| see | 360 [ a60 | 370 | 390 | 290] 400 | 410] «20 280 | 300 | s10 | 320 | 330 | s4o | 380 | 360 | 370 | 300 | 390 | 400 'a5 [ 200 | 310 | 320 | 330 | 40 | 950 | 260 | 970 | 290 | 200) 400| «10 0 ‘310 | 320 | 330 | 240 | 360 | 260 | 370 | 380 | 300 400 | «10 | 420 14 |mrasrs | 70 0.20, | 96 320 | 320 | 340 | 260 | 300 | 370 | 300 | 390 | 400 | 420 | 420 | 430 2 < 100 380 | 340 | 360 | 960 | 370 | 00 | 300 | 400 | 410 | 420 | 430 | 105 340 | 380 | 380 | 370 | 300 | 390 | 400 | a10 | 420 | 20 110 '360 | 960 | 370 | 980 | 290] 400 | 410 | 420 | 480 408 | 420 | 495 | 460 | 468 | 480 | 495, | '0 | 300 | 315 | 330 | 905 | 360 | 976 | 28 | 300 | a18 | 390 | a48 | 260 | 75 408 | 420 90 | 300 | 515 | 330 | 946 | a60 | 275 | 200 195 | s00 | sts | 330 | 345 | seo | 375 | 300 | 406 | 420 | 48| 450 | 46s | 480 | «95 00] [ats | 580] sas | 300 | a75 | s00 | 405 | 420 | «a5 | a50]| 485 | «00 | 05 16 |rmonrs | 80 Jo.7, | 108 330 | 348 | 360 ‘0s | 420 [05 | 450 | 405 | 400 | «95 110 ‘848 | 960 | 375 | 300 | 40s | 420 | 438 | 450 | 468 | a0 | «96 us 0 | 78 Taa0] as | ao [aos | 00 | an | | [re 8 220) 95 | 60 | 465 a0 | | | Pes 390 | 408 | 420 | 425] a | 465 | 480 | 405 130 | 405 | 420 | 495 | 450 | 465] aa0 | 405 | 135 iz 120 | «35 | 450 | 465 | 400 | «05 140 | Cee T 435 | 450 | 468 | 490 | 495 1) Das | |__| 40 | 465 [ 0 | 08 | 160 | T | fees [00 | 295 | 20 | s10 | 35 | 510 | 525 20 | 510 | 625 | 40 26 | 510 | 525 955 | | 100 | 10 | s28 555 | 570 te |imexts | 20/074, | 106 | sto | 525 555 | 570 | 596 110 | 510 | 525 55 | 570 | sas | 600 118 | si | 528 570 | 685 | o00 120 | 10 | 525 ‘565 | 670 | as | 600 | [ras [sto | 52s ‘585 | 570 | 6as | 600 [ 555 | 570 | 585 | 600 I S888 8/8 8/8 a | 130 | 510 | 525JASO B 204-81 ‘Table 8 Dimensions of Type V Brace Cionitication] ¢ | 6 | ¢ | it | toe | 6 | se | 20 | 120 | 00 soar | 6 | 38 | 260 | 100 | 80JASO B 204-81 Explanatory Note on JASO B 204-81 Shapes and Dimensions of Connecting Parts for Truck Body ‘Typical uses of connecting parts ar as indicated in Explanation Fig. 1 through Fig. 7. Explanation Fig. 1 Example of U-bolt and U-bolt Plate Use ‘frame Chase frame 10JASO B 204-81 Explanation Fig. 2 Example of Using Type A Opposed Brackets Explanation Fig. 3 Example of Using Type B Opposed Bracket in Combination with Type C Opposed Bracket Sub trame Opposed bracket ‘Tyee ee opposed broker oes Chase frame 1"JASO B 204-81 Explanation Fig. 4 Example of Using Type B Opposed Bracket in Combination with Type E Opposed Bracket Sub frame becker Tyre opposed bracket Fioe8 Crass frame —= Explanation Fig. 5 Example of Using Type C Opposed Bracket in Combination with Type E Opposed Bracket oppoed bret ‘Toot 2JASO B 204-81 Explanation Fig. 6 Example of Using Type D Opposed Brackets Sub frome Explanation Fig. 7 Example of Type V Brace Sub frame Brace Type,JASO B 204-81 {In the event of any doubt, the original standards in Japanese should be referred. Established by the Standard Council of JSAE Date of Establishment: 1981-219 ‘Sub Committee in which the draft was made: SC of Body Coupling Method ‘Technical Committee under which the draft was discussed: ‘TC of Body Investigating Committee: Standard Committee under the Standard Counci! Published by ‘Tho Sociaty of Automotive Engineers of Japan, Inc. 102, Goban-cho, Chiyoda-ku, Tokyo 102, Japan ‘This printed matter has been prepared with financial support from the Japan Auto-Race Organization,