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    STR TM WAG9

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    STR TM WAG9

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    STR TM WAG9

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    193 views8 pages

    STR TM Wag9

    Uploaded by

    sumitshyamal
    STR TM WAG9

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 8
    sur" 9 " +) [Pagel of 7 Tssued on Aug 2008 | STR No. CLW/2008/3PHTM/STRI0001_| SCHEDULE OF TECHNICAL REQUIREMENTS FOR - MANUFACTURE & SUPPLY OF 3PH. TRACTION MOTOR _TYPE 6FRA 6068 & 6FXA7059 FOR 3PH WAG-9/WAP-7&WAP-5 LOCOMOTIVE AUGUST 2008 sera wl Controlled COPY ISSUED BY TRACTION MOTOR DEPARTMENT CHITTARANJAN LOCOMOTIVE WORKS CHITTARANJAN-713331 WEST BENGAL Approved By : CEE/CLW Prepared By Checked By, SE-TMDO~—E yal, Dy.ceETMD YNZ i} [Page 2 of 7 Tssued on Aug 2008 _| STR No. CLW/2008/3PHTM/STR/0001 SCHEDULE OF TECHNICAL REQUIREMENTS FOR MANUFACTURE & SUPPLY OF 3PH. TRACTION MOTOR FOR THREE PHASE ELECTRIC LOCOMOTIVES 1, SCOPE Three phase asynchronous type Traction Motors are used in three phase (WAG9/WAP7/ WAPS) Electric Locomotives on Indian railways. These traction motors are to be ‘manufactured as per relevant drawings. The schedule of Technical Requirement (STR) is, issued to serve as a guide to manufacturers (called the “firm ” hereafter) and should be read in conjunction with the relevant drawings and specifications. The firm should satisfy themselves having complied with the requirements of the drawings and STR. ‘The technical requirements are meant to serve as guidelines only and are not exhaustive. 2, GENERAL REQUIREMENTS 2.1 The firm should have currently valid ISO-9000 certification issued by an approved agency with the activity desired clearly mentioned in the scope of certification. 22 A system of regular submission of rejection details of material giving rejection rate, cause of rejection, corrective action taken ete. on quarterly basis should be followed by the firm. 23. The firm must have a system of documentation in respect of rejection at customer end, warranty replacement and failure of item supplied by them during service. 24 The firm shall have system of recording the plant, machinery and control equipments remaining out of service, nature of repairs done etc. 25 The testing & measuring equipments shall be duly calibrated and the validity of calibration should be current and verified by physically checking the calibration NABL accredited certificate issued by the calibration Agency from whom it was calibrated. 2.6 The firm shall have a system of easy traceability of the product from manufacturing stage to finished product stage. Stamped identification marking with serial number of beam should be used for this purpose. 2.7 Firm must have branch offices ( minimum one in each region ,East, West , North, South) manned by trained personnel to provide service. Rreifeq wife 3.0 QUALITY ASSURANCE PLAN (QAP) Controlled Cap, The firm shall prepare a quality Assurance plan (QAP) before approval is sought and submit the same as part of compliance of this STR. The QAP shall be a comprehensive document covering the following aspects: i) Details of Quality Control Organization of the firm along with key personnel engaged in the QC function. ii) Qualification log sheet of the personnel manning the quality control set up. Prepared By Checked BY SE-TMDO Foy in|. DY.CEErIMD Li | [Page3 of 7 Tssued on Aug 2008 [STR No. CLW/2008/3PHTM/STR/0001 | iii) Process Flow Chart indicating process of manufacture for an individual product or for a family of products if the process is same « iv) Details of sub vendors: = The name of the item for which sub vendor is approved. ~The sub-vendor has all the requisite infrastructure of manufacturing and testing facilities, preferably under one roof. = The primary vendor is following periodical inspection schedule for sub-vendor strictly. v) Inspection and testing plan of a) Incoming Material ) Process ( Stage inspection ) ©) Product ( Final inspection ) vi) All the formats used for recording inspection results. This must be furnished in the following format. (A) Subject/Product | Sample size | Parameters | Format No | Acceptance ‘Action taken. PProcess & its of for Limiveriteria/ | on rejection frequency of | inspection | recording | specified Value inspection (B) Copy of all formats used for recording to be attached. Details of the above aspect are described in the following paragraphs. The QAP shall be approved by CLW and shall form basis of approval process. 4.0 QUALITY CONTROL ORGANISATION 4.1 The complete organizational setup of the Quality control key personnel ‘and official along with their qualification and experience should be furnished, 42 The Quality Control organization should be headed by a senior level official having degree in Engineering who shall directly report to plant in charge. Controit i 5.0 INCOMING MATERIAL led Copy 51 ‘A complete Bill of Material indicating all input material items required for manufacturing of the product, governing specification and their sources of supplies as approved by the firm should be furnished. 5.2 Test result of incoming raw material with references to test Certificate issued by the supplier and the results of internal tests carried out by the firm for verification may be submitted as part of QAP. Prepared By Checked BY, ‘SE-TMDO_ & oS —— [Page 4 of 7 Issued on Aug 2008 [STR No. CLW/2008/3PHTM/STR/0001 6.0 | PROCESS OF MANUFACTURE 6.1 Complete process Flow Chart covering all steps of process of manufacturer for an individual product ( or for a family of product if the process is same ) shall be clearly enlisted as a part of QAP. All guide Lines issued by RDSO and as per CLW specification to be followed. 6.2 The following details of machines used for all the steps of machining operations should be included: a. Make and model of the machine b. Accuracy ©. Details of machining operations 6.3 Machining process should be such that all critical dimensions are final, machined ‘on CNC machining centers, preferably in a single setting. 64 Details of Jigs and fixtures used during manufacture should be furnished along with the manufacturing process wherever used. 6.5 List of typical M&P required for manufacture is finished in Annexure-I. The list is for general guidance only and manufacturing operations shall be submitted and got approved by the firm as a part of QAP. 6.6 The list of testing and measuring instruments are furnished in Annexure I & I respectively for general guidance only. However the specific Testing & measuring instruments, gauges used by the firm will also form part of QAP, which shall be submitted and got approved. 6.6.1 For Sub-vendors. Sub vendors for critical items shall comply RDSO’s STR NO. i) RDSO/2007/EL/STR/0021 Rev ‘)’ for casting components of TMs. 7.0 FINALP! : aif ier RODUCT TESTING Controlled Copy Firm should have the facilities to measure the following tests. 7.1.0 Formats for final testing indication specification values & column for observed values shall be available. 7.2.0 Following tests shall be done : i) Cooling Air measurements. ii) Heat run using converter supply, Line to line resistance Ul-V1,V1-W1, WI-Ul. ‘Average phase resistance at 30 deg C. ‘Temperature rise of the stator winding & Cage ring Motor losses at the nominal working point. iii) Motor characteristic Prepared By SETMDO Tooudal.| ..—-—~Y-

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