UDC 621.882.082.1.092 DEUTSCHE NORM December 1983 Thread ends and lengths of projection of bolt ends for ISO metric threads in accordance with DIN 13 Gewindeenden, Schraubendiberstinde fr Metrische ISO-Gewinde nach DIN 13 Supersedes September 1975 edition As its current practice in standards published by the loternational Organization for Standardization (ISO), the comma has been used throughout as a decimal marker ‘This standard incorporates specifications featured in International Standard ISO 4753 — 1983. Factual amendments or {additions are identified as such in the standard or in the Explanatory notes Ungiiltig 1 Field of application ‘This standard gives specifications for thread ends and lengths of projection of bolt ends for bolts, screws and similar components with ISO metric screw thread (coarse screw thread) in accordance with DIN 13 Part t and Part 12. Itis {or all standard parts, providing reference is made to this standard. In case of necessity, the letter symbols fea tured here may be used Its recommended that this standard also be adopted for bolts, serews and similar components with ISO metric screw thread which have not been standardized. 2 Dimensions, designation 2.1 Thread ends {bolt ends) Ko Asrolled end") K Chamfered end?) L Rounded end ?) thread diameter 1 = nominal length u > max 2 Pincomplete thread 1) This thread end shat! be the standard shape for screws with a rolled thread, e 9. slotted screws, for which no specific shapes of the thresd end are required 2) The letter symbols denoting the shape, viz. K (flat point) or L (oval point) need only ke specified if a given point shape is desired. Asa general rule, it will suffice to include the ilustration of the desired point and to give an indi- cation of the maximum permissible length for the incomplete thread in the product standards (dimensional stand ards} concerned 3) A countersink required for manufacturing reasons is permitted Continued on pages 2 t0 5 ale nah lor German Standaras OW Narme DIN 78 Engl. Price group 6Page 2 DIN 78 Ks Truncated cone point Ka Short dog point Za Long dog point (previously Z) SA radius =A 4 SA ragiused 3 Ll u = max.2P incomplete thread 1 = nominal length Sp Cone point Rs Cup point ¥ x S| e Feamees eesenaes ‘Sb Scrape point) sats by S| g 3 ut rs t 2 Ak Oval half dog point 5) Asp Coned half dog point ©) Spz Point with split pin hole S) 2 & radiused radiused & Sk $ SA. radiusea Note The 48° angle for the transition to the thread applies only to the partion ef the point below the minor thread diameter 2.2 Designation Designation of thread with chamfered end (K). ‘Thread end DIN 78 — K 4) 120° + 2° for component with a short screw thread (see any dimensional standard, @ g DIN 914) 5) The following dimensions for the scrape point are specified in 1S0 4753 ~ 1983: J *5P £05 mm;l,*3P +03 mm; dy =d - 1,6 P (see Explanatory notes in this connection) 5) These thread ends are not featured in ISO 47532.3. Dimensions DIN 78 Page3 sie { Sptit pin) ance with = | mn | DINGS 035 6 [oa os Os 06 06 os 0.58: 0.63 075 08 08 og 0.88 412 1.25| 1.8 | 0ax ma VOITH 1 1 12 [1.25 18 [175 we {2 |i x 175] 25]1 x8 226| 26 | 12x10 16 2 25 2 25 3 28 | 3 | 18x12 3 | 35/2 x14 35 | 4 |25xt6 yng ts Merkblat 7 des DIN 32 32 4 35 4 45 4 | 45 [32x20 45 | 5 | 32x20 5 55 6 3 a7 78 82 48 | 6 [4 x22 5 | 7 [4 x25 6 | a fa xe 6 |9 [5 xz 7 [10 [5 x32 e jn [5 x36 9 |12 [63x40 9 a7 105 wo [12 [63x40 wii |e xa5 4 4 5 5 5 6 6 8 8 8 5 8 112 2 13 2 | 13 |e x50 2 | |e xs6 | w |i |e xes 2 | 16 |8 x63 1) In ISO 4753 ~ 1983, tolerance zone h 14 is specified 2) For thread diameters up to 5 mm, the cone point shall be slichtly flattened or slightly radiused 3) The split pin lengths specified in this table shall be regarded as guideline values onlyPage 4 DIN78 3 Lengths of projection of bolt ends For the lengths of projection of bolt ends the following equations shall apply: for hexagon nuts and castle nuts length of projection of bolt end u = height of nut + 2; = for hexagon nuts with selflocking neck: length of projection of bolt end v = height of nut +3 P ‘The nominal length of bolts can be calculated as follows: nominal length 1 = clamping length fx + length of projection of bolt end Examples Hexagon bolts 4) | Figure 1. Hexagon nut Figure 2. Castle nut Figure 3. Hexagon nut with solflocking neck Studs ma VOITH yng ts Merkblat 7 des DIN Wl S ii Wi Y \ N : Me pers i Figure 4. Hexagon nut Figure § Castle nut Figure 6. Hexagon nut with selfdocking neck When determining the nominal lengths of bolts, the possibie tolerances of the components which are to be bolted 25 cogether shal be taken into consideration. tn addition, the tolerances on length for te bokts and the toleanees on helght 3 for the te shall be taken into account, The ealoulated length shall wherever posible be rounded up tothe neerest 8 nominal length specified inthe appropriate product standard (dimensional standard) < For fitted bolts, the lengths of projection of bolt ends specified in the appropriate product standard {dimensional stand- arc) shall appiy3 2 yng ts Merkblat 7 des DIN DIN 78 Page 5 Standards referred to DIN 13Part 1 ISO metric sorew threads; coarse threads from 1 to 68 mm thread diameter; nominal dimensions DIN. 13Part 12 1SO metric screw threads;coarse and fine threads from 1 to 300 mm diameter, selection of diameters ‘and pitches DIN 94 Split pins DINo14 Hexagon socket set screws with cone point (modified version of 'SO 40271 180.4753 ~ 1983 Fasteners ~ Ends of parts with external metric ISO thread Previous editions DIN 78 Part 1: 10.21, 0225, 07.29; DIN 78 Part 2: 02.23, 02.25, 07.29; DIN 78: 07.29, 08.53, 08.65, 09.75 Amendments “The following amendments have been made in comparison with the September 1975 edition: a) The letter symbol for the long dog point shape has been changed from ,.2" to "Za" 'b) The content of the standard has been harmonized with International Standard ISO 4753 — 1983. See Explanatory notes. Explanatory notes ‘The harmonization of the content of DIN 78 with ISO 4753 ~ 1983 has not resulted in any alterations which might pre- juidice interchangeability. The dimensions of the various thread ends have remained practically unchanged. Only the specification for the thread run-in has been modified. The indication u= max. 2 P incomplete thread supersedes the previous dimensions 2, and 22 and is also applicable to the transition e. g between the thread and the dog point. The object of this indication is to accommodate the exigencies of manufacturing in a more satisfactory fashion, because for example it is extremely difficult to measure the depth of a point at a thread end accurately, and also because accurately defined dimensions are hardly necessary in this case. The new dimension u also does away with the previous need to subdivide the point depths into two groups, viz. 24 = 1,5 P for normal cases and zy = 2 P for threads rolled after heat treatment In ISO 4753, dimensions based on the thread pitch are specified for scrape points; it was found impossible to approve ‘these dimensions in Germany for operational reasons. The groove rust be capable, in the automobile industry for example, of trapping 3 certain quantity of enamel which had previously penetrated into the female thread. For this reason, the cubic capacity of the groove should be dependent on the thread diameter and not on the pitch “The appropriate Technical Commites of FMV (Fasteners Standards Commitee) has appraved suitable request for revi sion of the ISO docurnent. Thread ends Ak (oval half dog point), Asp (coned half dog point) and Sp2 (point with split pin hole) are not featured in 180 4783, They have, however, been retained in the present standard (as previously) because they are needed nationally ‘and also beceuse they are specified in existing documents, ‘As regards lengths of projection of bolt ends, only the design principles have been mentioned in the present version of the standard, and a few ilustreted examples have been included. This has turned out to be appropriate, because new standards on nuts, €.9. ISO nuts, have been published recently, and they would have necessitated a considerable exten sion of the previous table giving numerical values of lengths of projection of bolt ends; these values can be determined without difficulty for every type of nut in accordance with the equations given in clause 3. International Patent Classification F 16.8 35.00