a ~ VSPACU Series Ig eS >! AIR CONDITIONING EQUIPMENT Range 4.5 TR to 25 TR (16 kW to 88 kW)SKM Vertical Split / Packaged Air Conditioners Contents Legend 02 | ElectricalData Nomenclature. 02 | Field Wiring Introduction 02 | Typical Wiring Diagram. General Features a. 103 | Dimensional Data Main Component Features 103 | Loading Point & Weights. Optional Features 104 | RecommendedClearances. Engineering Specifications 106 | Unit Arrangements Capacity Ratings 07 | InstallationCommissioning. FanPerformance. (08 Guide Specifications. Legend The following legends are used throughout this manual: AER AlrFlowRate | MBh. BTUH x 1000 BPF, By Pass Factor | Pa Pascal FM. Cubic feet per minute | Ph Phase ESP.......Exteral Static Pressure | Pl. Power Input of Compressor in KW Hertz | RPM........Revolutions Per Minute Inchwatergauge | RPS Rated Power Supply Kilowatts | TR. Tons of Refrigeration Kilogram | V. Volts Pounds weight Liters persecond Nomenclature VS PACU -055 Y¥ ] Power Supply Code apo toaPrsOHe Vertea! ‘Compressor Nominal Capacty in MB PackagodAe solt CConditoner Z) SKM reserves the right to whole the specifications of its Air Conditioning Equipment at any time in order to add the latest technology. Therefore, the enclosed information nC io 99 40 42 19 2 23 24 VSPACU Introduction ‘SKM VSPACU Series Vertical Split / Packaged AirConditioners are designed and manufactured to meet the requirements of severe climatic conditions and are built specifically for ducted systems which will enable them to be installed easily on roof tops,on the ground, inside office, storage orotherareas.Unitoccupieslimitedspace & front indoor air return configuration enables installation against the wall The VSPACU series Vertical Split / Packaged AirConditioners.are compact, quiet, mostefficient and selfcontained unitsideal for commercialand residential applications, ‘SKM VSPACU Series are available in 7 different sizes from 4.5 to 25 TR (16 to 88 kW) in SO Hz at nominal AHRI conditions. VSPACU units are designed, ratedandmanufacturedin accordance with AHRi 210/240 and 340/360 standards, ‘SKM VSPACU series units are internally wired andallthatis required tobe done atsiteis ducting, refrigerant piping between condensing unit and evaporator unit, power wiring for evaporator motor from condensing unit control panel, thermostat wiring and power supply connectionto condensing Unit panel which reduces installation work and consequently keeps costs to a minimum. Two independent refrigeration circuits are provided when two compressors are used, ‘SKM VSPACUseries Vertical Spi/ packaged air Conditioners are designed to operate in a wide ambient temperature range. Two independent refrigeration circuits are provide where two ‘compressors are used, SKM provides qualified service and stock of replacement partsinall majorcities ofthe G.C.©. countries, Egypt, Jordan, and Pakistan. See back cover for details or contact SKM. SKM Air Conditioning LLC oi mm You name it.....We cool it.General Features ‘The VSPACU Series Vertical Split / Packaged Air Conditioners ‘areyetanother unique serios from SKM which incorporates many salient features which, together, provides a heavy duty, robust, Jong lasting commercial unt meant for high end residential and commercial applications. The VSPACU series models combine high efficiency condenser and cooling coll, evaporator blower and heavy duty motor in addition to premium safety and operational controls The complete Vertical Split/ packaged unitprovides an extremely ‘tugged, long life, energy efficient, self contained air conditioner that will provide cooling with higher efficiency over a long and extended life What makes VSPACU series yet another model inthe top class range of SKM products is the use of + High efficiency totaly sealed scroll hermetic compressors, + Totallyenclosed, ClassF insulated condenserandevaporator fan motors. + Heavy duty condenser and evaporator colls optimised in design for long-life maintenance free operation. + Cabinetconstruction specifically designed for severe climatic ‘condition, + Electronic control board for unit operation. + Phase sequence, under & over voltage protections: + Typically, much heavier gauge tubing and thicker fins for ruggedness and long ie. Main Component Features ‘The common standard features of all VSPACU series Vertical Split/ packaged units include the following Compressors Compressors used in VSPACU packaged unit series are hermetically sealed, compact scroll with the following features: + High Efficiency. + Quite operation, Low Sound levels. + Better debris handling + Self compensating of wear ("wears-in" vs. “wears-out”) + 70% ewermovingpartsthan comparably sized reciprocating ‘compressors + Internal motor protection / Advanced scroll temperature protection. + Suction gas motor cooling. + Suction screen. + Disc type check valve, REFRIGERANT * Centrifugal oll pumps with fiter and magnet. + Brazed fittings or Rotalock options. Condenser Coils ‘Condenser colls are manufactured from Comugated aluminium fin and HiX seamless copper tubes mechanically bonded to aluminium fins to ensure optimum heat transfer. All coils are tested against leakage by air prossure S25psig (3620kPa) ‘under water. An integral subcooling circutis incorporated in the lower section of the condenser to increase system capacity. The ‘additional condenser surface provides more cooling using less ‘energy at no adaitional cost. Evaporator Coils Evaporator coils are manufactured from seamless copper tubes mechanically bonded to aluminium corrugated fins to ensure ‘optimum heat transfer. All evaporator coils are tested against leakage by air pressure of 300 psig (2068 kPa) under water. Coils conform to AHRI-410. Evaporator / Condenser Fan & Drive Evaporator & condneser fans are forward curved centrifugal double inlet, double width, statically and dynamically balanced. ‘Bearings used in the fans are self aligning and lubricated forlite. Fans are belt driven and use “V" belts with an adjustable variable pitch motor pulley resulting inan accurate fan airflow adjustment. Fans are driven by Totally Enclosed, IP55 Protected, 4 pole Class F insulated electric motors, The motors are factory wired to the control panel where the motor starters are located to control the operation of the motors. The motors conform to relevant IEC standards, Casing and Structure ‘The unit casing used in VSPACU series is made of hot dip galvanized (zinc coated) steel sheets, conforming to JIS-G 3802 ‘and ASTM A653, which is phosphatized and baked after an «electrostatic powder coat of approx. 60 microns. This finish and ‘coating can pass a 1000 hour in 5% salt spray testing at 95°F (35°C) and 95% relative humidity as per ASTM B117. ‘The evaporator section is insulated from all the sides with 1° thick fiber glass insulation with extremely tough and durable ‘black composite surface. The insulation cum sound liner meets the fire requirements of NFPAGOA & S0B and is secured with ‘mechanical fasteners in addition to water resistant adhesive.SKM Vertical Split / Packe Control Panel The VSPACU series units are provided with IP-54 control panel enclosure (in the condenser section) comprising all starting, operating and safety controls. The panel is factory wired in accordance with NEC 430 & 440, labelled, tagged and features 220 / 240V controls. + Starting contactors for compressors and motors. + Internal overioad protection for compressors, + Extemal overload protection for the motors + Circuit breaker for compressors, + Voltage monitoring module for protection against under/over voltages, phase reversal and single phasing. + Electronic control board for unit operation. + Diagnostic LEDs onthe control board for easy troubleshooting. + Compressor short cycling protection. + Control switch for unit onvatt + Control circuit fuse. + Power and control circuit terminal blocks. + High pressure protection + Low pressure protection. (Power wiring from condensing unitpanel to evaporatortan motor to be done at site by others) Optional Features ‘As with all SKM air conditioning units, the VSPACU Series Units are available with multtude of optional features available fon request Double Skin Insulation (pst) Inner skin in the evaporator section is provided with foam board insulation, 2” (50mm) Flat Filter Section (FSIP2) For heavy filtration need a section can be provided without or with aluminium cleanable fier. Alternative Condenser Material Made of copper tubes and altemative fin material andior protective coating + Pre Coated aluminum fins (FAP), + Aluminum Fins with Aeris post Coat Protection (FAA). + Copper Fins (FC) + Coppor Fins with Aeris post Coat Pratectian (FCA). Alternative Evaporator Material Made of copper tubes and altemative fin material and/or protective coating, + Pre Coated aluminum fins (EFAP). + Aluminum Fins with Aeris post Coat Protection (FFAA) + Copper Fins (EFC) ged Air Conditioners VSPACU Anti-Freeze Thermostat (AFT) For evaporator coil freeze -up protection Western Make Scroll Compressor (wmsc) Wester make scroll compressor. Compressor Run Hour Meter (RHM) ‘To monitor operating hours of each compressor. Rotalock Valves on compressors (Rvc) For additional facilitation of maintenance of unit, Advanced Micro Processor Control System (AMCS) ‘An advanced microprocessor based controller can be provided for the units as option, in case required. This controller will be with builtin display Keypad and has many features. For this feature, addtional options can be provided and to be specified during timo of order: ‘© DTS ~ Duct Tomporature Sonsor* (in order to control the unit based on retur/supply air duct temperature). = BMSP—BMS Protocol * (For interfacing the units with major BMS protocols such as, BACnet, Modbus or LON. An exira hardware may be required ‘depending on the protocol) Pump Down Facility with solenoid Valve (PDS) The compressors will switch off each time with a Pumpdown Cycle in order to prevent Liquid refrigerant migration to the compressor during Off Cycle periods. Extra Ball Valve (XFV) Extra ball valve can be incorporated in the liquid line, Pressure relief valve (PRV) ‘To protect the unit from being over - pressurized. Pressure Gauges (sDG1) ‘Suction ané discharge indication of each refrigerant circuit. Gauges mounted outside the Control Panel Manual Reset Type High Pressure Switch (MHP) To replace standard auto reset, capsule type pressure switch, Condenser Coil Guard (cP) Wire mesh guard, in painted finish for condensers coil Recommended on ground level installation where coil needs to bbe protected against vandalism, Stainless Steel Drain Pan (Grade 304) (SDP-304) Stainless stee! drain pan| rade 304). Insulation under drain pan as per SKM standard Stainless Steel Drain Pan (SDP-316) Heavy gauge 316 stainless steel drain pan underthe entire cooling coil Insulation under drain pan as per SKM standard,Electric Heating (HTR1) Electricheating batteries are made up offinned heating elements, ‘constructed from high quality 80/20 nickel chrome resistance wire centred in metal tube by compressed magnesium oxide. Helical fins are tightly wound around the tubular heating element. Heater batteries when ordered comes with stage contactors, primary auto reset thermal safety cut-out, secondary manual reset thermal safety cut-out and airflow switch. Control of the heaters willbe from the unit controller, Following are the optional kW ratings for electric heater. Ratings ther than those specified here can be supplied on request. Consult SKM for details Circuit breaker for Motors (CBM) For those electrical specification which requires addtional short Circuit and overload protection forthe fan motors. IP 55 Control Panel (cP) Control Panel for special applications tomeet P55 requirements. Main Isolator (without door interlock) (iso) For main power isolation. (Consult SKM) BMS Interface Volt Free Contacts (BMVF) Volt free contacts for run status, common fault status, auto mode status and provision for remote onjoff shall be provided a option if required. For adcitional requirements, please contact SKM. Liquid Line Sight Glass (RSG) Formonitoringrefrigerantcharge andi provide visualindication ‘of moisture presence in the system. REFRIGERANT Options for Field Installation Low Voltage Thermostat (CHTS) For wall mounting and for cooling fheating operation with 1 or 2 stages as per model. (Not required with AMCS option). Note: * DTS and BMSP options are only available along with AMCS “option. =Whenever multiple options related to unit control, please ‘consult SKM for the drawings as the size of the control panel ‘might change.SKM Vertical Split / Packaged Air Conditioners VSPACU Series ENGINEERING SPECIFICATIONS Notes: Evaporator entering air conditions of 80°F/67°F (26.7°C/19.5°C) dry bulblwet bulb and condenser entering air temperature of 95°F (35°C) dry bulb, Capacity for all conditions are gross capacity which does not Include the effect of evaporator fan motor heat.REFRIGERANT CAPACITY RATINGS. soe ee TST TERT Table 3 Notes: 4. See Page 2 for legend 2: Ratings are based on 80°F (26 7°C) DB evaporator air entering temperature 3; Capaciy i gross capacty which does not inde the effect of evaporator fan motor heat 4, Direct iterpoation is perm ssble, Do rot extrapolate, ~ Power input mentioned in his page snouia not be used forcabe or fuse selection, MCA and MFA values given in he electrical data page (@) should be refered for te sameged Air Conditioners ‘VSPACU SKM Vertical Split / Packe FAN PERFORMANCE ce Cd a ET eis |_mironne | se TT om TET co oT TT TH Saag a ee a a ae ee [Cee a [aa way Cae ee a [era | ae a Table 4 Notes: 1, Areas shaded in blue indicate factory seting of ppm. 2, Areas shaded in grey indicate operating range outside the standard motor. Shift to larger motor size in this area, 3, Intemal static pressure is based on pressure drops through evaporator coil, fan casing and 1” flat fer, ELECTRICAL DATA Power Supply: 380~415V/3Ph/50Hz Model Unit Characteristic Compressor ‘Condenser Fan Motor | Evaporator Fan Motor wsPacu [Twa [ mca [ ir | ary | RUA | LRA | ary | FLA | LRA | FLA | LRA 055 ~» | « | 7 1 8 «2 1 af 1 47 110 030 «a | 2% [im [4 6 | 1 24_| 17 24 170 110 az | a7 |m | 2 8 2 1 47_[ 3% 33 250 145 «| 2 | wf 2 wo | m4 1 a7 38 a7 380 180 | ss | mm | 2 71 1 @3_| 89 62 450 240 Ee a 2 |e | 4 3 | 89 83 580 300 soo_[ or | 327 | t+ | ao+ms |iva= to] 1 | as | 116 | 83 58.0 Table s Legend MFA Maximum Fuse Amps (for fuse / circuit breaker sizing), | RLA Rated Load Amps. (at worst operating condition) complies with NEC Atle 440-22 & 430-52. LRA. Locked Rotor Amps MCA Minimum Circuit Amps.(for wire sizing), complies with | FLA Full Load Amps NEC article 440-33. ICF Maximum Instantaneous Current Flow Note Voltage imbalance notto exceed + 2% of he rated voltageield Connections ‘SKM VSPACU series units require at mast field supplied & field installed fused disconnect switches or circuit breakers for power & Control and lowivoltage temperature controller (room thermostat) as shown infield wiring diagram. Each unit is supplied with electrical wiring diagram placed inside the control panel of the unit Field wiring between condensing unit panel to evaporator motor to be done at site by others. Field Wiring Requirement Schematic dbl caecum eRe ohne GBBT Becmegr son | werer se Hy Hy i th grass, Hearn Sao4svoeHs EVAPORATOR UNIT Vil Th i vit Ive ‘CONDENSING UNIT ae igae Hiags agg seas wes ane Funwasheg mete une son pass {UNE VOLTAGE SIRES Oe wae nae — | RESRRRSayore wea saa ne) ===] RRR omer aside ahs eengOn oEENG ATO)SKM Vertical Split / Packaged Air Conditioners VSPACU Series Typical Wiring Diagram VSPACU-055 & 090Typical Wiring Diagram VSPACU-110, 145, 180, 240 & 300 oe e @ © HNGETSTSKM Vertical Split / Packaged Air Conditioners VSPACU S Dimensional Data VSPACU-055 SPLIT SYSTEM p Fr SS i vr a a aE 7a OSE CONDENSING UNIT EVAPORATOR UNIT Gy evaroRATOR FAN MOTOR SvnronaTor con con | Eom ee cxawo sa CONDENSER FAN onnensen cot SirDimensional Data VSPACU-090 ‘SPLIT SYSTEM L rr 7 i INDENSIN: EVAPORATOR UNIT {5 Sospenser raunoror | SeNDENSER Pa CONDENSER COL, onan af TST er ° gl aE Te PACKAGED SYSTEMSKM Vertical Split / Packaged Air Conditioners VSPACU Series Dimensional Data VSPACU-110 SPLIT SYSTEM + vr see INDENSIN: INIT EVAPORATOR UNIT PACKAGED SYSTEMDimensional Data VSPACU-145 SPLIT SYSTEM 4 PACKAGED SYSTEM — iSKM Vertical Split / Packaged Air Conditioners VSPACU Series Dimensional Data VSPACU-180 CONDENSING UNIT EVAPORATOR UNIT B) BAPGRATORFANNGTOR PACKAGED SYSTEMDimensional Data VSPACU-240 ‘SPLIT SYSTEM EVAPORATOR UNIT PACKAGED SYSTEM — iSKM Vertical Split / Packaged Air Conditioners VSPACU Series jimensional Data VSPACU-300 SPLIT SYSTEM PACKAGED SYSTEMLoading Points & Weights TOAD AT EACH POINT Lbs (Kas) TOTAL AL 2 ‘Aa | WEIGHT 110 124 118 125 a7 (50) [56] (53) (571 [216] 59 7 59 8 248 (27) (30) (271 (28) [112] 187 187 183 183 740 [85] (85) [83] (83) 1336] a 4 cy 86 we (71 (43) (371 (33) 1156] 27 27 14 194 22 (98) (98) (88) (68) (372) 101 113 105 109 428 (46) (51) (48) (49) (194) 238 239 208 209 896 (ro) |_ (109) (95) (95) (408) 113 14 122 1M 513 1] (65) (55) (61) 232] 282 282 251 251 1066 (rz) | riz) | tyre | rae 113 14 122 134 513 Bi] (65) 55] (et) 232] 337 357 296 296 1266 tsa) | risay_ |g) | tg) [574 142 161 155 163 621 (64 vay | ro va) | (eet) 399 404 288 287 1378 ts) [rey | rg) | tt30q)_ | fez) 206 206 18 199 822 (94) [103] (86) (90) (373) Table &SKM Vertical Split / Pac d Air Conditioners Recommended Clearances Table7 23371 ALL DIMENSIONS ARE IN INCHES [Mi SPACING FOR SERVICE SPACING FOR AIR FLOW «| 30 Treat Single Unit 30 [762] "Ee Ue (ll — i <| ¢| Multiple Unit VSPACU-055 to 300.Unit Arrangements SPLIT SYSTEM EVAPORATOR UNIT CONDENSING UNIT VERTICAL PACKAGED SYSTEMSKM Vertical Split / Packaged Air Conditioners VSPACU S TYPICAL INSTALLATION: ‘A: Ducted Evaporator air section with condensor intake and discharge from outdoor wall BB: Ducted Evaporator air section with outdoor condensor CC: Ducted Evaporator air section with ducted condensorInstallation and Commissioning + Install the unit in such a location which is flat and strong enough to support its weight. + Provide a trap of over 2° (50mm) in the drain piping for water seal + Allfcld witing must comply with applicable local and national codes. + Connect supply and return ducts as shown. Service spacing should be provided as shown in the figure. any obstacles are around the unit, distributed air is shor‘-circuited ‘s0 that the unit stops frequently and access to the unit is difficult for inspection and aftersales services. N SPACING FOR SERVICE SPACING FOR AIR FLOWSKM Vertical Split / Packaged Air Conditioners VSPACU GUIDE SPECIFICATIONS GENERAL Vertical Spit / Packaged Air Conditioners shall be composed of ‘compressor(s), condenser & evaporator coils with fans, electrical components. These units shall be factory internally wired, tested under strict quality standards & are suitable for outdoor installation on rooftop, ground level, inside office, storage or other areas with different installations as specified. These units shall be capable to operate in a wide ambient temperature range ‘without failure & shall be rated in accordance with AHRI-340/360 and AHRI- 210/240 standards, COMPRESSOR(S) Compressor shall be hermetically sealed, compact high effcioncy and low noise scrolltype. These compressors are refrigerant gas Cooled, furnished with advanced scroll temperature protecton or internal motor protection, CONDENSER COIL(S) Condenser coils shall be air cooled with integral sub cooler, constructed of special inner grooved seamless copper tubes 3/8” OD mechanically expanded into Corrugated aluminium fins. ‘These coils shall be tested against leakage by air pressure of ‘525psig (3620kPa) under water, cleaned & dehydrated at the factory, CONDENSER / EVAPORATOR FAN & MOTOR Condenser / Evaporator fans are forward curved centrifugal double inlet, double width, statically and dynamically balanced. Bearings used in the fans are self aligning and lubricated fori, Fans are belt driven and use°V" belts with an adjustable variable pitch motor pulley resulting in an accurate fan air lowadjustment. Fans are driven by Totally Enclosed, IP55 Protected, 4 pole Class F insulated electric motors. The motors are factory wired to the control panel where the motor starters are located to control the operation of the motors. The motors conform to relevant IEC standards, EVAPORATOR COIL Evaporatorcoilshallbe constructed of seamless coppertubes 3/8" ‘OD mechanically bonded to aluminum (copper) Corrugated fins Coil consists of headers of seamless copper tubing, thermostatic expansion valve(s) & mult-crcuited distributor(s) These cols shall be tested against leakage by alr pressure of 300 psig (2068 kPa) under water, cleaned & dehydrated atthe factory. Coil shall conform to AHRI-410. CASING Casing shall be made of hot dip galvanized (zinc coated), phosphatized steel sheets which are then electrostatically polyester powder coated to provide an extremely tough, sorateh resistance & excellent anti-corrosive protection. Casing shall pass 1000 hours in 5% salt spray testing at 95°F (35°C) & 95% relative humidity as per ASTM B117. Evaporator section shall be sealed with vinyl gaskets & completely insulated faced with black glass tissue (BGT) heavy density, fire retardant, permanent odorless fiberglass insulation of minimum 1° (25 mm) thickness and 32 kg/m* density having maximum factor 0.23 Btu iif’ hf. (0.033 W/ m°k). Unit casing shall be provided with access panels for easy service and maintenance of all unit parts, FILTER SECTION Flat Fiter Section incorporating 1° (25mm) thick is provided asstandardand2" 50mm) thick iter having anaveragearrestance efficiency of 54% as per ASHRAE Standard 62.1 or equivalent can be provided as an option, CONTROL PANEL ‘The panel shall be factory wired and confi to [P-64 requirements, Control panel shall contain compressor and motor starting contactors, external overload protection for motors, compressor circuit breakers, valtage monitoring module, electronic control board for unit operation, compressor anti-fecycle time delay, contol ona switch, contal circuit ‘use, power & conto terminal blocks and higvlow pressure protectionNOTESSKM Vertical Split / Packaged Air Conditioners VSPACU Series NOTESNOTES11 CONTACT US ys mi HEAD OFFICE AIR CONDITIONING EQUIPMENT. P.O Box: 6004, Sharjah, United Arab Emirates Tel: +971 6514 333 Fax: +971 6 514 Email: sales@skmaircon.com Email: info@skmaircon.com Spare Parts Division spareparts.skm@skmaircor For SKM Regional Offices & Distributors visit: www.skmaircon.com