OPERATION BREAKDOWN SHEET

EFFICIENCY LEVEL 100% 70% 60%

LINE TARGET / HOUR 152 107 91
ORDER NO :
STYLE NO : NASA ZIP HOODY
BUYER : ALPHA SUMMERY SMV S/N O/L F/L B/H B/A OTH'S TTL
ITEM : HOODY JKT MACHINE 20.48 29 11 6 0 0 3 49
FABRIC : FLEECE HELPER 4.74 15 31%
REQUIRE MACHINE & HELPER PER LINE
ORDER QTY : 800 TOTAL 25.22 64
LINE NO :

OPERATION MACHINE & HELPER QTY SMV TGT 80% SKILL

OPERATION'S UTILIZ % LEVEL
NO S/N O/L F/L B/H B/A Othrs HLPR M/C HLPR / HR.

1 KANGAROO POCKET HEM 1 0.30 200 46% 160

2 POCKET MARK & MATCH 1 0.2 300 30% 240

3 BODY MARK FOR KANGAROO POCKET JOIN 1 0.3 200 46% 160

4 KANGAROO POCKET JOIN & MOUTH CLOSE 2 0.90 67 137% 53.3333333

5 POCKET RAWEDGE CUT 1 0.30 200 46% 160

6 B/T 4 POINT 1 0.40 150 61% 120

7 FRONT & BK PART MATCH 1 0.30 200 46% 160

8 BOTH SHOULDER JOIN 1 0.30 200 46% 160

9 HOOD INNER PART O/L 1 0.40 150 61% 120

10 HOOD OUTER PART O/L 1 0.40 150 61% 120

11 HOOD 2 PART O/L 1 0.60 100 91% 80

12 HOOD MARK & PUNCH 1 0.40 150 61% 120

13 EYELET ATTACH & RAWEDGE CUT 1 0.40 150 61% 120

14 HOOD INSIDE SECURITY TACK 1 0.40 150 61% 120

15 HOOD HEM FALSE TACK 2 0.75 80 114% 64

16 HOOD HEM 1 0.30 200 46% 160

17 FALSE STITCH REMOVE 1 0.30 200 46% 160

18 HOOD SERVICING 1 0.24 250 37% 200

19 HOOD MARK & MATCH 1 0.20 300 30% 240

20 HOOD JOIN 1 0.50 120 76% 96

21 BK NK TAPE ATTACH 1 1 0.24 0.20 136 67% 109.090909

BOTH SLV MARK 1 0.40 150 61% 120

LOGO ATTACH 1 0.40 150 61% 120

ZIPPER JOIN & T/S 2 1.00 60 152% 48

CLOSE TACK 1 0.30 200 46% 160

PEN POCKET ROLLING 1 0.50 120 76% 96

PEN POCKET MAKE 1 0.50 120 76% 96

MARK FOR PEN POCKET JOIN 1 0.30 200 46% 160

PEN POCKET JOIN 1 0.50 120 76% 96

POCKET ATTACH WITH FLAG LABEL 2 1.00 60 152% 48

22 SLV PAIR & PAIR WITH BODY 1 0.40 150 61% 120

23 SLV JOIN 1 0.40 150 61% 120

24 ARMHOLE T/S & CHECK 1 0.40 150 61% 120

25 CARE LABEL MAKE 1 0.30 200 46% 160

26 SIDE AEAM 2 0.75 80 114% 64

27 CUFF MAKE & FOLD 1 0.40 150 61% 120

28 CUFF JOIN 1 0.40 150 61% 120

29 CUFF T/S 1 0.40 150 61% 120

30 BOTTOM MAKE 1 0.40 150 61% 120

31 BOTTOM SERVICING 1 0.30 200 46% 160

33 BOTTOM JOIN 1 0.50 120 76% 96

34 BOTTOM T/S 1 0.40 150 61% 120

35 MARK & SCESSORING 1 0.40 150 61% 120

36 POCKET SECURITY TACK 1 0.24 250 37% 200

37 ZIPPER BINDING 1 0.40 150 61% 120

38 ZIPPER CLOSE TACK 1 0.40 150 61% 120

39 ZIPPER MARK 1 0.24 250 37% 200

40 ZIPPER JOIN 4 2.00 30 305% 24

41 ZIPPER JOIN T/S 2 0.86 70 131% 55.8139535

42 LABEL T/S 1 0.50 120 76% 96

43 DRAWSTRING INSERT 1 0.60 100 91% 80

44 DRAWSTRING MIDDLE TACK 1 0.30 200 46% 160

45 FINAL THREAD CUT 2 1.00 60 152% 48

TOTAL 29 11 6 0 0 3 15 20.48 4.74

PREPARED BY : I.E DEPARTMENT
 RAHMAT FASHION WEAR LTD

MACHINE OPERATION LAYOUT

STYLE NASA ZIP HOODY ITEM HOODY JKT TEAM DATE 27-03-18

SL. OPERATION M/T TGT SL OPERATION M/T TGT

1 0 F/L-5 120 2 BODY MARK FOR KANGAROO POCKET JOIN H/P 120

3 KANGAROO POCKET JOIN & MOUTH CLOSE SNL 60 4 KANGAROO POCKET JOIN & MOUTH CLOSE SNL 60

5 #REF! SNL 150 6 POCKET RAWEDGE CUT SNL 120

7 FRONT & BK PART MATCH SNL 200 8 BOTH SHOULDER JOIN O/L-4 200

9 HOOD INNER PART O/L O/L-4 120 10 HOOD OUTER PART O/L O/L-4 120

11 HOOD 2 PART O/L O/L-4 100 12 #REF! F/L-2 120

13 HOOD MARK & PUNCH B/H 120 14 HOOD INSIDE SECURITY TACK SNL 150

15 HOOD HEM FALSE TACK SNL 120 16 HOOD HEM F/L-2 120

17 #REF! SNL 120 18 HOOD SERVICING SNL 120

19 HOOD MARK & MATCH H/P 200 20 #REF! SNL 120

21 HOOD JOIN O/L-4 100 22 #REF! F/L-2 150

23 BK NK TAPE ATTACH SNL 120 24 LABEL T/S SNL 120

25 SLV PAIR & PAIR WITH BODY H/P 200 26 SLV JOIN O/L-4 120

27 ARMHOLE T/S & CHECK F/L-5 150 28 SIDE AEAM O/L-4 60

29 SIDE AEAM O/L-4 60 30 CUFF MAKE & FOLD SNL 120

31 32 CUFF JOIN O/L-4 120

33 CUFF T/S F/L-5 120 34 BOTTOM MAKE SNL 120

35 BOTTOM SERVICING O/L-3 150 36 BOTTOM JOIN O/L-4 120

37 BOTTOM T/S F/L-5 120 38 DRAWSTRING INSERT SNL 100

39 DRAWSTRING MIDDLE TACK SNL 120 40 FINAL THREAD CUT H/P 60

41 FINAL THREAD CUT H/P 60 42

NO.OF M/C SPECIAL REQUIRMENT

S/N 29 FOLDER REQUIREMENT

4T-O/L 11

3TO/L

F/L 6

D/N TARGET & SMV

B/H 1 TTL M. O/P 49
B/A 0 TTL HELPER 15
B/T GARMENTS SMV 25.22
OTHER HOURLY PLAN TARGET 91 60%

PLAN HOURS 8

DAY TARGET 731

PREPARED BY:

IE EXECUTIVE
 THREAD CONSUMPTION

ITEM- HOODY JKT

SIZE: L
STYLE NO.- NASA ZIP HOODY DATE: 4/10/2019

THREAD LENGTH PER

OPERATION SEAM TOTAL LENGTH
OPERATION'S M/C TYPE CM
NO. LENGTH
TOP BOTTOM TOP BOTTOM
0 0

O/L-4 990 18 17820 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

O/L-4 18 0 0

0 0

0 0

F/L-5 300 18 5400 0

F/L-5 290 28 8120 0

F/L-5 28 0 0

F/L-5 28 0 0

F/L-5 28 0 0

F/L-5 28 0 0

F/L-5 28 0 0

F/L-5 28 0 0

F/L-5 28 0 0

F/L-2 18 0 0

0 0

0 0

SNL 781 4 3124 0

SNL 4 0 0

SNL 25 4 0 100

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

SNL 4 0 0

0 0

TOTAL

CONTRAST COLOR

TTL 34464 100

THREAD REQUIRED SUMMARY
THREAD COUNT TTL LENGTH 15% ALL. TTL METER
50/2 DTM 34464 39634 403
150 D DTM 100 115 1
50/2 CONTRAST 0 0
50/2 CONTRAST 0 0
50/2 CONTRAST 0 0

PREPARED BY IE DEPT.