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Rogers PCB – How to make the most of it

It is normal for anybody to think of the Main PCB existing only within computers, laptops
and the like. However, the PCB is something that is found in other electronic devices as well.
Televisions, monitors, digital cameras, mobile phones are other examples where this
wonderful piece of board plays a major role in the smooth functioning of the device.
In addition to the above-mentioned devices, the PCB in the form of Cavity PCB, BT PCB
or Rogers PCB are also found across medical devices, they are used in lighting, for industrial
machinery, defense, automotive and aerospace industries. It is thus clear that the PCB is
probably the most important component within the electronic devices used in the above
industries.
The discovery of this component has led to a major change in the manner electronic devices
are being manufactured. Earlier, the devices used to be bulky and with more features being
added, the device became heavier. There were far too many wires involved and the portability
was an issue.
The PCB has changed all that. You can now have this PCB board supporting all the wiring of
the device as connecting traces. The result is devices have become smaller, they can have
more functions and the cost too has come down. Moreover, portability is no longer a
problem. Some of the most complex laptops, have PCBs that run the device and when you
open the laptop, you will see the PCB having a maze of wiring connections, apart from the
many diodes, resistors and the like powering the device.
Within the medical field for instance, the Rogers PCB and BT PCB have made the medical
evaluation, testing equipment manufacturing pretty convenient. Today you have the best of
pacemakers, scan machines, x ray equipment having the densest of PCB architecture. This
has not only brought down the size of such equipment but also made them pretty affordable
and easy to use. Click here to know more; https://www.pcbmake.com/
 
Single and Multilayered Main PCBs
For devices that are simple, a single layered PCB would suffice. With increasing complexity,
multilayered PCBs become necessary. High powered computer graphic cards and
motherboards are examples where the PCB may have up to 12 layers.
The single layer PCB has a substrate of a single layer and its one side is coated with copper.
This metal is used due to its excellent electrical conducting property. The protective solder
mask is put on the copper base plating. The single layer is easy to make as all the components
are typically soldered on one side.
The double layered PCBs have the base layer on both the board sides and holes are then
drilled through in order to enable the circuits to connect with the circuit on the other side. The
wires are passed through these holes for the connections to take place.
The other way to enable connections of the circuit is through the surface mounting of the
board. Here, the wires are not the connectors but many small sized leads are directly soldered
into the board and hence the board becomes the wiring surface. In such a board, the circuits
can be completed without using up more space and there is space left on the board to allow
more functions that can enable the device to deliver higher speeds, become lighter.
The double-sided PCBs are used in power supply, LED lighting, automotive dashboards,
vending machines to name a few.
Coming to multi-layered PCBs, they are made up of more than 3 double layered PCBs. The
PCB boards are then held together using a special glue that is sandwiched between insulation
pieces so that the heat generated during the functioning of the device does not end up melting
the components. The sizes of multi layered PCBs may vary from 3 – 12 layers with the
largest ever made being of 50 layers.
More the layers, more the complexity of the device. The uses of such boards are in file
servers, for GPS technology, weather analysis, satellite systems, complex medical equipment
to name a few.
Apart from the single and multi-layered PCBs, there are rigid PCBs, high frequency PCBs or
Rogers PCBs, rigid-flex PCBs and BT PCBs.
Within the industrial machinery space, the PCBs play a huge role. Thick copper PCBs are
now fulfilling the role that a one-ounce board is no longer able to, due to the complexity
involved. These are used extensively in high-current chargers, load testes and motor
controllers.
When it comes to lighting, the emphasis is on lower power consumption along with
efficiency. So, the aluminum-based PCBs are being preferred due to them being able to allow
higher heat transfer as compared to the standard PCB. The high lumen-based LED
applications also make use of these type of PCBs.
The flexible PCBs are the ones that are used within the automotive as well as aerospace
industries. These have to work in environments that are high vibration and at the same time,
be light weight. Due to the need for compactness for applications like instrument panels or
dashboard, the flex PCB is the best suited.
The rigid PCBs have boards that do not bend or twist. The substrate material used allows for
communication between the many parts of the device. One example is the computer
motherboard which has to interface the GPU, RAM and CPU. These PCBs are among the
largest numbers to be made as they have to maintain the shape through the working of the
device in its lifetime. They can be single or multi layered.
The Rogers PCB caters to devices that require higher frequencies and better electrical
conductivity. The defense, telecommunications and aerospace industries favor such PCBs the
most. They are made out of FR4 material.
The BT PCBs are the ones where semiconductor technology is being used. The PCB will
have to be highly heat resistant. The BT or Bismaleimide – Triazine resin is used with the
copper laminate, which confers high thermal, mechanical and electrical properties to it.