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Fluoropolymer
Composite
Bearings RULON CJ
Long-wearing,
®
maintenance-free bearing
material for high-load
applications
• High-load capacity
• Self-lubricating design
• Low coefficient of friction
• Temperature resistant
• Dimensionally stable in fluids
• Chemical resistant
• Flexible material design
• Low-weight/high-strength ratio
• Tolerates shaft misalignment
• Excellent against shock loading
• Thick walls for drop in replacements
of bronze or metal bearings
Saint-Gobain Rulon® Composite Bearings
Saint-Gobain is a worldwide group
whose history spans more than three
An Overview
centuries. Created in 1665 in France,
Saint-Gobain launched its first
industrial Department with the RULON CJ Composites Out Perform Metals
production of mirrors, which adorn the RULON CJ composites are ideal for non-lubricated, high-load applications
famous Hall of Mirrors at Versailles.
in a variety of climates and operating environments, exhibit a high load
Expansion beyond French borders
began in the middle of the 19th century. capacity similar to bronze, powdered metal and steel, and provide longer
An international pioneer, Saint-Gobain wear and extended operating life without the costs associated with
established a glass factory in Germany
in 1857, another in Italy in 1889 and one lubrication. RULON CJ composites are available with thick walls for drop in
in Belgium in 1904. The group moved replacement of metal, steel and bronze bearings. RULON CJ composites
toward the New World in 1937 with the
opening of a plant in Brazil. also don’t rust like metal components, so you can use them in
Early Diversification environments where traditional metals corrode and fail. You’ll find Saint-
Strongly established in flat glass Gobain Performance Plastics bearing materials in heavy-duty agricultural,
production, Saint-Gobain began looking
toward other activities at the beginning automotive, construction, industrial, marine, railway, and material
of the 20th century. The company handling equipment.
entered the papermaking business in
1925, and the insulation business in
1936. The 1970 addition of the company
RULON CJ composites possess a modulus of elasticity that falls between
Pont-á-Mousson, the world leader in rigid metals and soft plastics. RULON CJ components are rigid enough to
cast iron pipes, reinforced Saint-
Gobain’s position in the construction
support heavy loads, yet compliant enough to tolerate moderate amounts
market. of shaft misalignment without highly stressing the ends. The composite
Throughout the 1970’s and 80’s the wall acts like a spring and the thicker the wall section of the bearing the
Saint-Gobain Group continued to
pursue both internal and external
greater the deflection for a given load. Thick wall bearings tolerate
growth, which culminated with the greater shaft misalignment and provide better shock absorbency.
1990 acquisition of Norton Company,
one of the world’s leading abrasives
and ceramics manufacturers.
FEATURESkk BENEFITS
Norton Performance Plastics in turn
acquired Furon Company and created High-load capacity/ Accommodates tremendous compression loads that
the new Saint-Gobain Performance high-shock load capability literally crush competing composite materials.
Plastics, combining decades of Self-lubricating design Provides maintenance-free operation and eliminates
experience and leadership in metal- the need for costly and messy greasing systems.
backed and polymer bearings and Low coefficient of friction Reduces wear and extends operating life.
components. Coefficients as low as 0.05 in dry applications and
<0.009 in lubricated environments.
The Rulon® trademark had been
Temperature resistant Operates flawlessly in temperatures ranging from
acquired by Furon in the purchase of cryogenic levels to a high of 300°F (149°C).
Dixon Industries Corporation, founded Call for higher temperture availability.
in 1876 by Ezra Dixon, specializing in Dimensionally stable in fluids (water, Absorption rates are negligible, providing near
self-lubricating bearings for the then corrosive liquids, and chemical solutions) zero swell.
emerging textile industry in the Chemical resistant Compatible with a wide range of lubricants and
northeastern United States. media.
Flexible material design Suitable for press fit, freeze fit, epoxy bonding, as
well as conventional mechanical retention.
Low weight/high strength Accommodates high-load with a compact
strength ratio light weight construction.
Thick-wall availability Drop in replacement for metal or bronze bearings
1 Saint-Gobain Performance Plastics Customer Service - Toll Free ( 866 ) 667- 4543
Rulon® CJ and FCJ Composites
Light-weight, high-strength, fatigue- system. Their versatility makes them Use RULON CJ when your application
resistant RULON CJ composites are the excellent general purpose self-lubricating requires:
ideal bearing choice for non-lubricated bearings. • High-load capacity.
high-load/low-speed applications. RULON
• Resistance to chemical, galvanic,
CJ bearings provide excellent resistance to The self-lubricating wear surface of
or fretting corrosion.
impact and shock loads and are capable of RULON CJ and FCJ composites are
• Minimal galling and scoring.
withstanding a high degree of shaft capable of reducing both equipment
• Reduced weight.
misalignment. costs and the need for maintenance. Use
• Electrical insulation.
RULON CJ bearings in applications where:
RULON FCJ bearings are the ideal choice • Conventional lubricants will not Use RULON FCJ in applications where you
for combination motion-oscillatory, linear, function. would normally use low-speed porous
and/or rotary applications. Their ability to • Shock loads are present. and cast bronze. It is corrosion resistant,
run successfully against mild steel • Stick-slip operation is undesirable. practically chemically inert, and
shafting makes for a cost-competitive • Low cost is an issue, particularly electrically insulating. RULON FCJ
when taking into consideration bearings are more tolerant of small
the bearing, lubrication system, contaminants than standard RULON CJ
or maintenance. bearings. They are also easily machined
using standard techniques. Standard
RULON FCJ sizes interchange with
standard bronze bearings. That means
RULON FCJ is not only an ideal alter-
native to metal, it’s also a perfect fit.
Typical Specifications
Recommended Operating Limits and Engineering Information
Lubrication No No Required
Shaft Hardness Rc 50 Rb 25 —
— Minimum, Rockwell Scale
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FIGURE A: TYPICAL WEAR BEHAVIOR FOR
COMPOSITE BEARINGS
WEAR
BREAK-IN
WEAR
NORMAL WEAR
TIME
WEAR RATIO
WEAR FOR 6 TO 16 RMS
1
8 16 32 64 125 (Micro Inches)
(.20 µm) (.41 µm) (.81 µm) (1.63 µm) (3.18 µm)
SURFACE FINISH – Ra
.030" (.64mm - .76mm) wear. Surface finish conditions of service are discussed fully
affects wear rate as shown in Figure B. with a Saint-Gobain Performance Plastics FIGURE C: DEFLECTION
Field experience has shown that hard bearing specialist. Chart shows the deflection and the
permanent set of a typical
chrome plating gives excellent wear RULON CJ Composite Bearing at load.
performance and protects the shaft from Length to diameter ratio is also an 70
(482.6)
corrosion. Softer coatings such as cadmium important design consideration. Test
and zinc will not stand up in service and results from the laboratory and the field (413.7)
T
T SE
50
quickly wear off. have shown that the optimum (344.7)
N EN
ON
performance can be attained by specifying
MA
40
TI
(275.8) EC
PER
EFL
Load Capacity a length to inside diameter ratio (L/D) 30
(206.8)
D
Normal application of load will cause a ranging from .5 to 2. When the L/D ratio of 20
(137.9)
simple elastic deflection of the RULON CJ less than .5 is used, it is possible to create 10
bearing along with some permanent set. highly stressed areas at the corner of the (68.9)
The set is primarily due to compaction of bearing and cracking will occur at this .004
(0.1)
.008
(0.2)
.012
(0.3)
.016
(0.4)
the synthetic fiber/PTFE liner. We do not location prematurely. If the L/D ratio is over INCHES (mm)
typically recommend subjecting the 2, with any amount of shaft misalignment,
bearings to over 35,000 psi (241 MPa) load. cross corner jamming will occur and unit
In common with other materials, stresses can exceed the 15,000 psi (103 operating conditions when temperatures
fiberglass/epoxy composites can undergo MPa) safe dynamic limit or the 35,000 psi and loads may be higher.
fatigue after repeated application of stress. (241 MPa) static limit of the bearings.
Fatigue has not been a limiting factor in Bearings built with the proper L/D ratio Lubrication
the use of the RULON CJ bearing. In fact, will accept misalignment and shock load The synthetic fiber/PTFE fabric wear
laboratory tests have shown that in many without premature failure (Figure C). surface of the RULON CJ bearing is a self-
cases the bearing is more fatigue-resistant contained boundary lubrication system,
than the shaft. Laboratory tests show that Coefficient of Friction however, the addition of conventional
the bearings fail by a gradual crushing The coefficient of friction of a synthetic lubricants often improves the overall
action rather than a rapid catastrophic fiber/PTFE lined composite journal bearing performance of the RULON CJ bearing.
failure. This is consistent with typical running against a hardened Rc 50 steel “Lubricant" is a very general term, and it is
composite behavior in which stress is shaft with a 16 Ra (.4 µm) surface, or less, often said that any liquid will act as a
supported by many fibers. If one fiber varies from .02 to .25 depending on the lubricant. To some extent, this is true if
breaks, the load is redistributed among the load, the relative sliding velocity, and the hydrodynamic conditions are established,
others. Breakage of the entire structure bearing surface temperature. Generally, and the surfaces have minimal contact.
will not occur until a large number of the the coefficient of friction decreases with The composite bearing, in earth moving
individual fibers are broken. RULON CJ increasing load (See Figure D). equipment, operates generally in a state of
composite bearings can easily withstand This information indicates that if the boundary lubrication. Hydrocarbon oils are
35,000 psi (241 MPa) static load or 15,000 lowest coefficient of friction is desired, the advantageous and can produce tenfold
psi (103 MPa) dynamic load with a great smallest bearing capable of sustaining the reductions in wear rates. Liquid lubricants
deal of reliability. In many cases, higher load should be used, and that the bearings can carry away heat and reduce the
loading can be tolerated if the design and are capable of performing best under peak coefficient of friction. Greases can be used
.20
.10
.05
2 4 6 8 10 12 14
(13.8) (27.6) (41.4) (55.2) (68.9) (62.7) (96.5)
LOAD, PSI x 103 (MPa)
FIGURE E: DEFLECTION
Chart shows the deflection and the
permanent set of a typical
RULON FCJ Composite Bearing at load.
LOAD, PSI x 103
30
20 S ET
NT N
NE ATIO
RM
A
ORM 300°F (149°C) and very little dimensional inches. For sleeve bearings the projected
10
PE DEF
change will occur in the bearing during area is the length times the diameter of
0
0 .002 .004 .006 .008 .01 .012 operation. In the free state, the coefficient the bearing.
DEFLECTION, INCHES
of expansion of the RULON CJ bearing in
the radial direction is approximately PV is then obtained by multiplying the
7 x 10-6 in/in/ºF. When press fit into a P x V as shown in the following example:
housing, the RULON CJ bearing assumes
FIGURE F: COEFFICIENT OF 3/4" Shaft @ 341 RPM; 90 lb. total load,
FRICTION VS. LOAD the coefficient of expansion of the
bearing length 1”
COEFFICIENT OF FRICTION
.05
housing material, as long as the press fit is
.04 maintained, and thus the elastic modulus V = .262 x RPM x Diameter
.03
of the bearing is maintained, because the or .262 x 341 x .750 = 67 ft/min
elastic modulus of the bearing is lower P = Total load ÷ projected area
area = .750 x 1.0 = .75 in 2
.02
than the elastic modulus of most metals.
.01 The RULON CJ composite is a thermal P = 90 lbs ÷ .75 = 120 psi
.00 insulator and when heat is generated PV = 120 psi x 67 fpm = 8040 PV
0 5000 10000 15000 20000
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Installation Procedures
Proper installation of components is roundness. Saint-Gobain Performance Cutoff: Saint-Gobain Performance Plastics
critical to achieving the best results. Plastics recommends carbide or diamond recommends using a diamond wheel for
Saint-Gobain recommends the following tipped tool bits. abrasive cutoff. Chamfer I.D. and O.D.
methods to ensure optimum bearing edges with a high-speed grinder.
When replacing only the bearing, be sure
material performance.
to clean the existing housing. Thoroughly I.D. Machining: Machining the l.D.
Installation machine it to size if necessary. Take care of CJ bearings is not recommended.
RULON composite bearings install easily. to remove sharp edges and add proper Broaching, reaming, grooving, honing or
Use a shouldered arbor plug for standard chamfers. boring destroy the synthetic fiber/PTFE
press-fit installation. The diagram below liner. If the bore must be modified,
shows arbor, housing, bearing, and shaft
Other Installation Methods contact Saint-Gobain Performance
You can use other means of retention like Plastics for guidance.
relationships.
staking, retainer rings, or bonding.
Press Fit Installation Using Bonding: Bond to housing using standard
Standard Housings Fabrication & Machining Fabric epoxies. No special surface treatment is
The dimensions recommended here
Lined Bearings required. Clean and degrease prior to
O.D. Machining: Rulon CJ bearings can be bonding.
ensure proper interference fits. Using
ground or turned to finished size. Saint-
these standard bearings, shaft, and
Gobain Performance Plastics
housing dimensions usually eliminates
recommends carbide or diamond tipped
the need for further machining or
tools for cutting.
reaming of the bearing.
Drilling: Cross drilling is acceptable
Press Fit Installation Using for lubrication and installation, but
Non-Standard Housings take care not to damage the synthetic
When using non-standard housings, you fiber/PTFE liner. Contact Saint-Gobain for
can machine a small amount of material assistance in drilling radial
from the O.D. of RULON CJ bearings. Be through holes.
sure the bearing is mounted on a pin of
the proper diameter to prevent out-of-
Arbor 1/16"
less than
bearing
length
Arbor
1/32 - 1/16
Nominal x 45°
Diameter A shaft chame Diameter B
size
Arbor diameter A is
.050 - .250 more than
bore diameter B
RULON CJ:
• Back hoes
• Front end loaders
• Pay loaders
• Valve stem bushings RULON FCJ:
• Hitches • Material handling equipment
• Hydraulic cylinder pivots • Packaging machinery
• Graders • Transport wheel bearings
• Mining equipment • Farm implements
• Vending machines • Spreaders
• Marine pivots
• Robotics
• Business machines
• Linear bearings
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Rulon® CW & CWW Thrust Bearings
One Wear Surface friction of any similar bearing system compounded phenolic resin system.
The RULON CW composite laminate while sticking to the surface that rests Under heat and pressure, a unique
washer series is constructed of a against the non-Teflon surface. The CW laminated board is made that has an
Nomex®/Teflon® fabric which is bonded series allows for up to .015" wear on the extremely low coefficient of friction
onto one side of a strong cotton fabric. face. RULON CW series utilizes the relationship with any other surface
The cloth is then impregnated with a Nomex/Teflon surface on a single face to on each side of its design; while at
special phenolic resin system. Under satisfy functional requirements with the the same time, maintaining good
heat and pressure, a unique laminated most economical design. load capability. Washers made from
board is made up that has a very low the CWW will slip on the surface
coefficient of friction relationship with Two Wear Surfaces with the lowest combined interface
any other mating surface while RULON CWW is for applications in coefficient of friction characteristic. If
maintaining an exceptional load which a double-faced thrust bearing for some reason in the design or during
capacity. Washers made from the CW is a desirable design feature. The CWW the operation there is a change in this
material will slip against the mating composite washer is composed of a coefficient of friction, the other side slips
surface with the lowest coefficient of Nomex and Teflon fiber fabric, which and in effect gives you a constantly
is bonded onto both sides of a strong maintained lowest potential torque
cotton fabric. The cloth in its entirety requirement in any given design. The
is then impregnated with a special CWW series will allow wear up to .015"
on each face of the bearing.
7
10 (68.9)
Deflection (MPa)
APPLIED PRESSURE—PSI x 103
3.5
5 (34.5)
(MPa)
0
0 .005 .010 .015 .020
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Standard Sizes for Rulon® CJ Bearings
The Rulon CJ Part Numbering System:
IDENTIFICATION LINER LENGTH
cj-braided composite
cjp-knitted composite e-metric & english braided
fcj-rulon f tape composite f-rulon f tape A B
cje-metric braided composite p-knitted in 1⁄8"
➜
➜
XXX XX X XX – XX L
➜
➜
all corners are broken
INSIDE Diameter OUTSIDE Diameter to permit proper installation
in 1⁄16" in 1⁄16"
Only braided and RULON D tape lined bearings are available as standard sizes listed in this catalog.
Knitted liners and other RULON tapes are available as special orders.
This series is designed to replace SAE sized porous powdered metal bearings below 3" ID.
L*
*Length tolerance is +.005"/-.005" up to 2 1⁄2" I.D.; +.008"/-.007" on I.D. 2 1⁄2" and over.
Sizes not listed above may be quoted upon request.
11 Saint-Gobain Performance Plastics Customer Service - Toll Free ( 866 ) 667- 4543
all corners are broken A B
to permit proper installation
L*
*Length tolerance is +.005"/-.005" up to 2 1⁄2" I.D.; +.008"/-.007" on I.D. 2 1⁄2" and over.
Sizes not listed above may be quoted upon request.
L*
*Length tolerance: +0/-.25 mm for I.D. up to and including 55 mm, +0/-.40 mm for I.D. 60 mm and larger
Sizes not listed above may be quoted upon request.
13 Saint-Gobain Performance Plastics Customer Service - Toll Free ( 866 ) 667- 4543
Standard Sizes for Rulon® FCJ Bearings
all corners are broken A B
to permit proper installation
L*
L &
S
PLA ULTUR
ENT
X
& MCHINED
BEA GLIDE ®
COM OLDED
ISEA ®
ION
MO CTION
& O NILIP TM
SLID ®
GS
G
DIN ®
S
PON
LDIN
ON ®
STIC
RUS
RI N
MN
IC
RA M
NOR
AGR
INJE
MA
NOR
MEL
OM
RUL
EXT
OM
NORTH AMERICA
ASIA
Limited Warranty: For a period of 6 months from the date of first sale, Saint-Gobain Performance Plastics Corporation warrants this product(s) to be free from defects in manufacturing. Our
only obligation will be to provide replacement product for any portion proving defective, or at our option, to refund the purchase price thereof. User assumes all other risks, if any, including the
risk of injury, loss or damage, whether direct or consequential, arising out of the use, misuse, or inability to use this product(s). SAINT-GOBAIN PERFORMANCE PLASTICS DISCLAIMS ANY AND ALL
OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
NOTE: Saint-Gobain Performance Plastics Corporation does not assume any responsibility or liability for any advice furnished by it, or for the performance or results of any installation or use of
the product(s) or of any final product into which the product(s) may be incorporated by the purchaser and/or user. The purchaser and/or user should perform its own tests to determine the
suitability and fitness of the product(s) for the particular purpose desired in any given situation.