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WEM-PU-6089-A

Qualified Welding Procedures

Operating Environment: LNG, Onshore, Pipelines, Topsides

This document is the confidential property of Chevron U.S.A. Inc. and its affiliates. When made available
to any contractor providing services to Chevron U.S.A. Inc. or its affiliates, the contractor’s use of this
document shall be governed by the confidentiality provisions of the applicable contract or bid package.
Without limiting the foregoing, neither the whole nor any part of this document may be disclosed by the
contractor to any third party, other than an affiliate of the contractor that requires this information for
purposes of the contract with the Chevron entity, without the prior written consent of the Chevron entity
that has disclosed this document to the contractor. When requested by Chevron U.S.A. Inc. or its
disclosing affiliate, the contractor must return all copies of this document to the Chevron entity
requesting such return and delete any electronic copies from the contractor’s systems.

Any and all modifications (changes, amendments, etc.) to this document must follow approved
Chevron Engineering Standards governance processes.

Rev. Date Description Author Technology Leader


— 12/14 Initial release as CES specification. Previously P. Krystow J. Lee
published as Qualified Welding Procedures
(QWP).
A 12/15 Minor revision. See Summary of Changes table, P. Krystow J. Lee
next page.

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Qualified Welding Procedures WEM-PU-6089-A

Summary of Changes
The following appendices have been updated with this release. All other parts of this
specification are carried over from previous versions of the Qualified Welding Procedures.

Rev. A Description Type of Change


Appendices A and B Added the following Welding Procedure Addition
Specifications/Procedure Qualification Records:
• 1S
• 1TS
• 1TSHT
• 4S
• 4TSHT
• 5ATHT
• 5BTHT
• 8T304
• 8T304H
• 8T304L
• 8T316
• 8T316L
• 8T317
• 8T317L
• 8T321_347
• 45TF43
• 145T
• 145TSF43
• R33A (Meth. 1)
Appendix C Added the following Pipe Welding Procedure Specifications: Addition
• CVX 115
• CVX 116
• CVX117
• CVX 119
• CVX 201
• CVX 4207
• CVX 4208
• CVX 4307

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Qualified Welding Procedures WEM-PU-6089-A

Contents
1.0 Scope............................................................................................................................................... 4
2.0 References ...................................................................................................................................... 4
2.1 Owner Documents .............................................................................................................. 4
2.2 Industry Codes and Standards ........................................................................................... 4
3.0 Terminology .................................................................................................................................... 4
3.1 Acronyms ............................................................................................................................ 4
3.2 Definitions ........................................................................................................................... 5
4.0 General Information ....................................................................................................................... 5
5.0 WPS Summary Tables ................................................................................................................... 7
Appendix A Welding Procedure Specifications by WPS Number
(ASME Qualified Pressure Vessel Welding) ................................................................... 8
Appendix B Welding Procedure Specifications by Base Metals
(ASME Qualified Pressure Vessel Welding) ................................................................. 21
Appendix C Pipe Welding Procedure Specifications - Similar Materials Welded Together
(ASME B31.3 Piping Qualified) ...................................................................................... 38
Appendix D Pipe Welding Procedure Specifications - Dissimilar Materials Welded Together
(ASME B31.3 Piping Qualified) ...................................................................................... 55
Appendix E Pipeline Welding Procedure Specifications (API Standard 1104) .............................. 65
Appendix F Structural Steel Welding Procedure Specifications (AWS Pre-Qualified) ................. 72
Appendix G Additional References .................................................................................................... 74

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Qualified Welding Procedures WEM-PU-6089-A

1.0 Scope
1. This specification covers welding procedure specifications (WPSs) and their corresponding
procedure qualification records (PQRs) for use when welding Owner equipment.
2. The WPSs/PQRs have been written and qualified to comply with industry codes and Owner
requirements for use when welding on Owner equipment.

2.0 References
1. The following documents are referenced herein and are considered part of this
specification.
2. Unless otherwise specified in Sections 2.1 or 2.2, use the latest edition of the referenced
documents.
3. Always reference the applicable Owner documents for any additional welding qualification
requirements.
4. Refer to Appendix G for additional references not cited in the text of this specification.

2.1 Owner Documents


WEM-DS-6089-PQR Data Sheet for Qualified Welding Procedures–Procedure Qualification
Records
WEM-DS-6089-WPS Data Sheet for Qualified Welding Procedures–Welding Procedure
Specification

2.2 Industry Codes and Standards


American Petroleum Institute (API)
RP 577 Welding Processes, Inspection, and Metallurgy

ASME (ASME)
Boiler and Pressure Vessel Code (BPVC)
Section IX, Qualification Standard for Welding and Brazing
Procedures, Welders, Brazers, and Welding and Brazing Operators
Welding and Brazing Qualifications.

American Welding Society (AWS)


D1.1/D1.1M – Structural Welding Code – Steel

3.0 Terminology
3.1 Acronyms
AWS American Welding Society
CPL Chevron Pipe Line
FCAW Flux Core Arc Welding
GMAW Gas Metal Arc Welding

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Qualified Welding Procedures WEM-PU-6089-A

GTAW Gas Tungsten Arc Welding


OFW Oxyfuel Gas Welding
PQR Procedure Qualification Record
SAW Submerged Arc Welding
SMAW Shielded Metal Arc Welding
WPS Welding Procedure Specification

3.2 Definitions
Essential Variables Those variables in which a change is considered to
affect the mechanical properties of the weldment and
require requalification of the welding procedure
specification (WPS).
Nonessential Variables Those variables in which a change may be made in
the WPS without the need for requalification.
P-No. Group Numbers assigned to base metals by ASME for the
purpose of reducing the number of welding
procedure qualifications required. Assignments
based on comparable base metal characteristics such
as composition, weldability, and mechanical
properties.
Procedure Qualification Record (PQR) A record of welding data used to weld a test coupon
according to the variables outlined in a specific
WPS. The PQR also contains mechanical test results
that verify the acceptable properties of the weld.
Supplementary Essential Variables Additional variables in which a change will affect
the notch-toughness properties of the weldment.
Welding Procedure Specification (WPS) An instruction sheet for performing welding that
provides written directions to assure compliance
with the proposed code of construction and Owner
requirements. Each WPS is required to describe all
of the variables (essential, supplementary essential,
and non-essential) for the specified welding process.

4.0 General Information


1. WPSs/PQRs included with this document have been qualified at various Owner locations,
documented using various Owner names, and shall be applied to the welding of Owner
equipment at any Owner facility.
Note: Some WPSs/PQRs have been qualified by companies acquired by Owner.
ASME code recognizes that companies may maintain control of the documents
under different ownership than existed during the original qualification.
Applicable documents have been revised to reflect the current Owner’s identity in
the document header.

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Qualified Welding Procedures WEM-PU-6089-A

2. Owner shall take responsibility for any acquired WPS/PQR per ASME Section IX.
3. Also, per ASME Section IX, each facility’s quality assurance program shall document the
original source of WPSs and PQRs developed by the following companies that were
previously parent companies, acquired companies, or purchased companies, either wholly
or partially:
a. Chevron Chemical Company
b. Chevron Corporation
c. Chevron Products Company
d. Chevron Products Corporation
e. Chevron USA
f. Chevron USA, Inc.
g. Chevron USA Products Company
h. Chevron USA Production Company
i. ChevronTexaco
j. ChevronTexaco Products Company
k. Chevron Thailand Exploration and Production Ltd.
l. Gulf Oil
m. Standard Oil
n. Tengizchevroil
o. Texaco Companies, Entities and Partnerships
4. Welding procedures qualified by Owner shall be used for original fabrication or repair of
Owner equipment by Owner-employed welders.

Note: Owner allows, with approval, these procedures to be used by qualified contract
welders doing work directed and supervised by Owner. However, it is preferred
that contracted companies provide their own qualified and approved procedures.
5. WPSs shall meet the specific job requirements found in the applicable design code, welding
code, Owner documents, and drawings.
6. Familiarity in the application of ASME Section IX shall be required to apply welding code
rules when selecting appropriately qualified welding procedures.
a. As a minimum, each welding procedure and its application shall be reviewed for
compliance with essential, supplementary essential and nonessential variables in
section QW-250 of ASME Section IX.
b. API 577 shall be referenced for guidance in the application and review of welding
procedures.
7. If newly qualified welding procedures are required, WEM-DS-6089-PQR and
WEM-DS-6089-WPS shall be used for documentation.

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Qualified Welding Procedures WEM-PU-6089-A

8. Documentation for newly qualified welding procedures conducted at any Owner site shall
be sent to CESAppSupport@chevron.com for inclusion in the Welding Procedure
WeldOffice® database and future versions of this document.

5.0 WPS Summary Tables


WPS summary tables are provided in Appendix A through Appendix E with links to the
specific documents. Supporting PQRs applicable to the WPS are included with each WPS.

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Qualified Welding Procedures WEM-PU-6089-A

Appendix A Welding Procedure Specifications by WPS Number


(ASME Qualified Pressure Vessel Welding)

Appendix A is a summary table of ASME qualified pressure vessel welding specifications sequentially
listed in order of Company WPS assigned numbers.

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Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

1 1 1 CS CS 1/16" 0.560" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 90 30

1S 1 1 CS CS 1/16" 0.625 SMAW Groove E6010 5.1 E7018 5.1 50°F None 3/32" 95-140 20-27 Not for use on pressure
1/8" vessels
1TS 1 1 CS CS 1/16" 0.944 GTAW Groove ER70S 5.18 E7018 5.1 Argon 50°F None 3/32" 30-150 10-30 # Also 5/32"
SMAW 1/8"
1TSHT 1 1 CS CS 1/16" 0.944 GTAW Groove ER70S 5.18 E7018 5.1 Argon 50°F 1100°- 3/32" 30-150 10-30 # Also 5/32"
SMAW 1200°F 1/8"
2 1 1 CS CS 3/16" 2" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 90-125 24-25 # Also 5/32"
#
3 1 1 CS CS 3/16" 2" SAW Groove EL12 5.17 EL12 5.17 F60 50°F None 3/32" 450 38 # Lincoln L-60
# # ## ##Similar to Lincln860
4 42 42 Monel Monel 1/16" 0.574" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 50°F None 3/32" 80-100 23-25 # Monel 190
# # ## ## Also 1/8"
4S 4 1-1/4Cr- 1/8" 0.644 SMAW Weld E8018-B2 5.5 400°F None 3/32" 60-125 20-30 Weld buildup of base metal
1/2Mo Build 1/8"
4TSHT 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" GTAW Groove ER80S-B2 5.28 E8018-B2 5.5 Argon 300-350°F 1300- 3/32" 30-150 10-30 # Also 5/32"
1/2Mo 1/2Mo SMAW 1375°F 1/8"
5 42 42 Monel Monel 1/16" 3/4" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 50°F None 3/32" 75-125 25 # Monel 190
# # ## ## Also 1/18"
5ATHT 5A 5A 2-1/4Cr- 2-1/4Cr- 3/16" 1.02 GTAW Groove ER90S-B3 5.28 ER90S-B3 5.28 Argon 350°F 1300- 3/32" 125-170 8-15 # Also 5/32"
1Mo 1Mo 1400°F 1/8"
5BTHT 5B 5B 5-9 Cr 5-9 Cr 1/16" 0.674 GTAW Groove ER80S-B6 5.28 ER80S-B6 5.28 Argon 450°F 1300- 3/32" 90-105 12-20 # Also 5/32"
1400°F 1/8"
6 8 8 304 304 1/16" 0.560" SMAW Groove E308 5.4 E308 5.4 None None 1/8" 115-120 22-25

7 8 8 304 304 3/16" 2" SMAW Groove E308 5.4 E308 5.4 50°F None 1/8" 125 25

8 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" SMAW Groove E410 5.4 E502 5.4 400°F 1325- 1/8" 70-120 20-24 # Also 3/32"
(E8015-B6) (5.5) 1425°F #
8T304 8 8 304 304 1/16" 0.56 GTAW Groove ER308L 5.9 ER308L 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T304L 8 8 304L 304L 1/16" 0.56 GTAW Groove ER308L 5.9 ER308L 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T304H 8 8 304H 304H 1/16" 0.56 GTAW Groove ER308H 5.9 ER308H 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T316 8 8 316 316 1/16" 0.56 GTAW Groove ER316 5.9 ER316 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T316L 8 8 316L 316L 1/16" 0.56 GTAW Groove ER316L 5.9 ER316L 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T317 8 8 317 317 1/16" 0.56 GTAW Groove ER317 5.9 ER317 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T317L 8 8 317L 317L 1/16" 0.56 GTAW Groove ER317L 5.9 ER317L 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
1/8"
8T321_347 8 8 321 321 1/16" 0.56 GTAW Groove ER321 5.9 ER321 5.9 Argon 50°F None 3/32" 100-140 12-19 # Also 5/32"
347 347 ER347 ER347 1/8"
9 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" SMAW Groove E8018-B2 5.5 E8018-B2 5.5 300-350°F 1350- 1/8" 110 24 # Also 5/32"
1/2Mo 1/2Mo 1400°F #
9A 4 1 5Cr-1/2Mo CS 3/16" 7/8" SMAW Groove E7010-A1 5.5 E7018-A1) 5.5 425-475°F 1325- 1/8" 70-100 20-25 # Also 3/32"
1400°F #
10 5B 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E7018 5.1 50°F None 1/8" 80-120 20-25

11 1 1 CS CS 1/16" 0.216" OFW Groove RG60 5.2 RG60 5.2 Oxy-Acetylene 50°F None 1/8"

12 1 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 90-105 25-26

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Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

12A 1 1 CS CS 1/16" 3/4" SMAW Groove E6010 5.1 E6010 5.1 50°F None 5/32" 110-200 25-26 Nace hardness tests
# # Also 3/16"
13 1 1 CS CS 3/16" 1.00" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 105-125 26 # Also 5/32"
#
14 1 8 304 304 3/16" 2" SAW Groove ER308 5.9 ER308 5.9 Lincoln 50°F None 5/64" 400 40 # Straight Polarity (DCEN)
ST-100 #
15 8 1 316 CS 3/16" 1" SMAW Groove E310 5.4 E310 5.4 None None 1/8" 100-110 26-28

16 8 1 Monel CS 1/16" 3/4" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 None None 1/8" 100-115 26-28 # Monel 190
# #
17 42 1 CS CS 3/16" 1-1/2" SMAW Groove E7018 5.1 E7018 5.1 50°F None 3/32" 90-110 21-23 # Also 1/8"
#
18 1 1 C-1/2Mo CS 1/16" 0.300" SMAW Groove GTAW E6010 5.1 Argon 50°F None 1/8" 65 24 # 1/16"x1/8" CS insert.
Insert#
19 3 1 C-1/2Mo CS 1/16" 0.300" OFW Groove RG60 5.2 RG60 5.2 Oxy-Actylene 50°F Torch# 1/8" # Torch heat to cherry red.

20 3 3 C-1/2Mo C-1/2Mo 3/16" 2-5/8" SAW Groove EA1 5.23 EA1 5.23 Lincoln 175-200°F 1175- 3/32" 400 34
840 1275°F
21 3 3 C-1/2Mo C-1/2Mo 3/16" 2-5/8" SMAW Groove E7018-A1 5.5 E7018-A1 5.5 175-200°F 1250°F 5/32" 218-240 24-26 # Also 3/16"
#
21A 3 6 13Cr 13Cr 3/16" 0.864" SMAW Groove E410 5.4 E410 5.4 400°F 1350- 3/32" 65-180 20-26 # Also 1/8", 5/32"
1450°F #
22 6 8 316L 316L 3/16" 1.292" SMAW Groove GTAW E316L 5.4 Argon 50°F None 1/8" 95 21
T316L EB
Insert
23 8 1 CS CS 3/16" 8" SAW Groove GTAW SMAW E6010 5.17 Lincoln 50°F 1100- 3/32" #Lincoln L-60, Straight
EB Insert EL12# 5.1 840 1200°F Polarity (DCEN)

24 1 3 C-1/2Mo C-1/2Mo 3/16" 2-1/2" SMAW Groove E7016-A1 5.5 E7016-A1 5.5 175-200°F 1175- 1/8" 185-210 24-26 # Also 5/32", 3/16"
1275°F #
25 3 1 CS CS 3/16" 2" SAW Groove EL12 5.17 EL12 5.17 Lincoln 50°F None 1/8" 475-500 32-34 # Lincoln L-60
# # 780
26 1 8 304 304 3/16" 2" SAW Groove ER308 5.9 ER308 5.9 Lincoln None None 3/32" 300- 32-36 # Reverse Polarity (DCEP)
ST-100 400#
27 8 1 CS/304 CS/304 3/16" 2-3/8" SMAW Groove E7018 5.1 E310/E347 5.4 50°F None 3/32" 80-130 # Clad plate
# # # ## ## Also 1/8"
28 1 1 CS/304 CS/304 3/16" 2-3/8" SAW Groove/ SMAW E7018 5.1 EL12 5.17 Lincoln 50°F None 1/8" 125-170 26-27 Clad plate, # Back clad,
Clad E310/E347# 5.4 ## 780 ## Lincoln L-60
29 1 1 CS CS 1/16" 0.560" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 CO2 50°F None 0.035" 120 20

29A 1 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" GMAW Groove ER80S-B2 5.28 ER80S-B2 5.28 75Ar-25CO2 300-350°F 1300- 0.035" 110-215 21-27 # Also 0.045"
1/2Mo 1/2Mo (ER515) (ER515) 1400°F #
30 4 1 CS CS 1/16" 1/2" GMAW Groove ER80S-D2 5.28 ER80S-D2 5.28 75Ar- 25CO2 50°F None 0.035" 90-150 18-20

31 1 1 CS CS 3/16" 2" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 80-110 19

31A 1 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" SMAW Groove E7010-A1 5.5 E8018-B2 5.5 300-400°F 1000°F 1/8" 95-125 20-25 # Also 5/32"
1/2Mo 1/2Mo #
32 4 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" SMAW Groove GTAW 5.9 E502 5.4 Argon 450°F 1325- 3/32" 80-110 22-24 # Also 1/8" and 5/32"
ER502 (E8015-B6) (5.5) 1400°F #
33 5B 1 CS CS 3/16" 7/8" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F None 3/32" 60-160 22-26 # Also 1/8" and 5/32"
ER70S-2 #
34 1 5B 9Cr-1Mo 9Cr-1Mo 1/16" 5/8" GMAW Groove ER505 5.9 ER505 5.9 98Ar-2O2 400-600°F 1350- 0.035" 110-140 18-21
1395F
35 5B 8 310 310 3/16" 1" GMAW Groove ER310 5.9 ER310 5.9 Helium 50°F None 0.035" 115 26

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Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

36 8 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 80-90 19-20

36A 1 6 410 410 1/16" 9/16" GMAW Groove ER410 5.9 ER410 5.9 75Ar- 25CO2 250-300°F 1300- 0.035" 95-115 18-20
1400°F
37 6 1 CS CS 1/16" 0.560" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 100 19.5

37A 1 1-1/4Cr- 1.00" SMAW Overlay E309 5.4 E309 5.4 300-400°F 975- 1/8" 95-120 20-23
1/2Mo 1025°F
38 4 42 Monel Monel 1/16" 0.28" SMAW Groove GTAW 5.14 ENiCu-7 5.11 Argon 50°F None 3/32" 125 20 # Monel 190
ERNiCu-7 #
39 42 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 120-200 20-23

40 1 5B 7Cr-1/2Mo 7Cr-1/2Mo 1/16" 3/4" SMAW Groove GTAW E502 5.4 Argon 450°F 1300- 1/8" 80 22
EB Insert (E8015-B6) (5.5) 1350°F
41 5B 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.644" SMAW Groove GMAW 5.28 E8018-B2 5.5 75Ar-25CO2 300°F 1325- 3/32" 75-90 21-22 # Also 1/8"
1/2Mo 1/2Mo ER80S-B2 1350°F #
42 4 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" GMAW Groove ER502 5.9 ER502 5.9 75Ar-25CO2 325-375°F 1350- 0.035" 85-125 18-21
1400°F
43 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" SMAW Groove GMAW 5.9 E502 5.4 75Ar-25CO2 425-475°F 1350- 1/8" 85-90 20-21 # Also 3/32"
ER502 (E8015-B6) (5.5) 1400°F #
44 5B 3 C-1/2Mo C-1/2Mo 1/16" 3/4" SMAW Groove GMAW 5.18 E7018-A1 5.5 75Ar-25CO2 50°F None 1/8" 65-100 21-23 # Also 3/32"
Hobart HB-18 #
45 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/4" SMAW Groove E7010-A1 5.5 E7018-A1 5.5 50°F None 3/32" 70-100 20-22 # Also 1/8"
#
45TF43 45 45 Inco 825 Inco 825 3/16" 1.06" GTAW Groove ERNiCrMo-3 5.14 ERNiCrCoMo- 5.14 Argon 50°F None 3/32" 80-200 12-19
1 1/8"
46 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/4" SAW Groove SMAW 5.5 EL12Mo 5.17 F71# 50°F None 1/8" 375-450 24 # Flux Brand Unknown
E7018-A1
47 3 3 1-1/4Cr- C-1/2Mo 1/16" 3/4" SMAW Groove GMAW 5.28 E7018-A1 5.5 75Ar-25CO2 325-375°F 1300- 1/8" 70 22
1/2Mo ER80S-D2 1350°F
48 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.644" SMAW Groove GMAW 5.28 E8018-B2 5.5 75Ar-25CO2 300-400°F None 3/32" 75-90 21-22 # Also 1/8"
1/2Mo 1/2Mo ER80S-B2 #
49 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" GMAW Groove ER80S-B2 5.28 ER80S-B2 5.28 75Ar- 25CO2 300-350°F None 0.035" 105-130 18.5-21.5
1/2Mo 1/2Mo
50 4 1 CS CS 3/16" 3" FCAW Groove SMAW 5.1 E70T-1 5.20 75CO2-25Ar 200-300°F None 1/16" 320 25
E7018
51 1 45 Incoloy 800 Incoloy 3/16" 1" SMAW Groove GMAW 5.14 ENiCrFe-3 5.11 90He-7.5Ar- 50°F None 1/8" 57-60 21-22 # Inco 182
800 ERNiCr-3 # 2.5CO2
52 45 1 304 CS 3/16" 0.864" SMAW Groove GMAW 5.14 ENiCrFe-3 5.11 90He-7.5Ar- 50°F None 3/32" 55-65 21-22 # Inco 182
ERNiCr-3 # 2.5CO2 ## ## Also 1/8"
53 8 1 Incoloy 800 CS 3/16" 0.864" GMAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 90He-7.5Ar- 50°F None 0.035" 95-100 19-19.5 # Inco 82
# # 2.5CO2 ## ## A1025
54 45 5 316L 5Cr-1/2Mo 3/16" 0.864" SMAW Groove GTAW E310Mo# 5.4 Argon 400-500°F 1350- 3/32"# 65 20 # 2 passes
T309 EB ENiCrFe-3## 5.11 1400°F 1/8"## 125 20 ## Inco 182
55 8 8 316 316 3/16" 8" GMAW Groove ER347 5.9 ER347 5.9 90He-7.5Ar- 275-325°F 1550- 0.035" 110-380 23-25 # 80% A1025, 20%Ar
2.5CO2 # 1600°F ## ## Also 3/32"
56 8 8 304 304 3/16" 1-1/4" GMAW Groove ER347 5.9 ER347 5.9 90He-7.5Ar- 50°F 1580°F 0.035" 85-90 12-19 # A1025
2.5CO2#
57 8 8 347 347 3/16" 1-1/4" SMAW Groove GMAW 5.9 E347 5.4 90He-7.5Ar- None None 1/8" 100-110 19-20
ER347 2.5CO2
58 8 1 304 CS 3/16" 0.864" SMAW Groove E309 5.4 E309 5.4 50°F 1100- 3/32" 85-95 25 # Also 1/8"
1200°F #
59 8 1 304 CS 3/16" 7/8" SMAW Groove E309 5.4 E309 5.4 None None 3/32" 80-150 22-24 # Also 1/8" and 5/32"
#

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 11 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

60 8 8 304 304 3/16" 1-1/4" GMAW Groove E347 5.9 ER347 5.9 90He-7.5Ar- 50°F None 0.035" 85 18.5 # A1025
2.5CO2#
60A 8 CS 1" SAW Overlay ERNiCu-7 5.14 ERNiCu-7 5.14 Incoflux 5 50°F None 3/32" 180-220 28-32 # Monel 60
# #
61 1 1 Alloy 20 CS 3/16" 1" SMAW Groove E309 5.4 E309 5.4 50°F None 3/32" 66-90 22 ## Cover pass of backweld
E320LR## # only.
# Also 1/8"
62 45 1 CS CS 3/16" 0.864" SMAW Groove GTAW 5.18 E6010 5.1 Argon 50°F None 1/8" 125 # Also 5/32"
ER70S-2 #
63 1 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.440" GTAW Groove ER80S-B2 5.28 ER80S-B2 5.28 Argon 300°F None 3/32" 115 22
1/2Mo 1/2Mo
64 4 1 1-1/4Cr- CS 1/16" 0.440" GTAW Groove ER80S-B2 5.28 ER80S-B2 5.28 Argon 250-300°F None 3/32" 115 22
1/2Mo
65 4 CS 3/8" SMAW Overlay ENiCu-7 5.11 ENiCu-7 5.11 50°F None 1/8" 100 21.5 # Monel 190 overlay
# #
66 1 CS 3/8" GMAW Overlay ERNiCu-7 5.14 ERNiCu-7 5.14 Argon 50°F None 0.035" 125 16 # Monel 60 overlay
# #
67 1 1 316 CS 1/16" 0.62" SMAW Groove GTAW 5.9 E309 5.4 Argon 50°F None 3/32" 125 20 # Also 1/8"
ER309 #
68 8 8 316 316 1/16" 0.62" SMAW Groove GTAW 5.9 E316 5.4 Argon None None 1/8" 105 19-20
ER316
69 8 1 CS CS 3/16" 1.728" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 150-200°F None 0.035" 90-120 20-22

70 1 1 CS CS 3/16" 1.728" SMAW Groove E6010 5.1 E7018 5.1 150-200°F None 1/8" 95-105 20-22 # Also 3/32"
#
70A 1 1 CS CS 3/16" 1.728" SMAW Groove E6010 5.1 E7018 5.1 50°F None 1/8" 95-105 20-29 # Also 5/32"
#
71 1 5A 2-1/4Cr- 2-1/4Cr- 3/16" 8" SMAW Groove E9018-B3 5.5 E9018-B3 5.5 300-1100°F 1230°F# 1/8" 110-130 22 # 20 hrs.
1Mo 1Mo ## ## Also 5/32"
72 5A 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" SMAW Groove E505 5.4 E505 5.4 325-375°F 1325- 3/32" 70-95 22 # Also 1/8"
(E8015-B8) (5.5) (E8015-B8) (5.5) 1400°F #
72A 5B 1 Monel CS 1/16" 0.560" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 None None 3/32" 55-150 21-24 # Monel 190
# # ## ## Also 1/8" & 5/32"
73 42 5B 304 9Cr-1Mo 1/16" 3/4" SMAW Groove ENiCrMo-3 5.11 ENiCrMo-3 5.11 325-375°F 1325- 3/32" 70-95 22 # Inco 112
# # 1400°F ## ## Also 1/8"
74 8 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035"

75 1 1 CS CS 3/16" 1" SMAW Groove E6010 5.1 E7018 5.1 50°F None 1/8" 90-195 22 CVN tests at -40°F
# # Also 5/32
76 1 1 CS CS 3/16" 1" SAW Groove GMAW 5.18 EM12K 5.17 Lincoln 50°F None 3/32" CVN tests at -40°F
ER70S-2 # 860 # Lincoln L-61
77 1 1 CS CS 3/16" 1" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 130 22 CVN tests at -40°F

78A 1 1 CS CS 3/16" 8" SAW Groove SMAW 5.1 EA1-A2 5.23 Lincoln 200-400°F 1100- 1/8" 300-450 30-35 # Lincoln L-70
E6010/7018 # 780 1200°F
79 1 8 316L 316L 1/16" 0.560" FCAW Groove E316LT-3 5.22 E316LT-3 5.22 50°F None 1/16" 110-130 23

80 8 44 HastelloyCHastelloy 1/16" 3/8" GMAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.14 90He-7.5Ar- 50°F None 0.035" 100 20 # Hastelloy C-276
C # # 2.5CO2 ## ## A1025
81 44 44 Hastelloy C Hastelloy 1/16" 3/8" SMAW Groove ENiCrMo-4 5.11 ENiCrMo-4 5.11 50°F None 3/32" 70 24 # Hastelloy C-276
C # #
82 44 1 Hastelloy C CS 1/16" 3/8" GMAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 90He-7.5Ar- 50°F None 0.035" 100 20 # Inco 82
# # 2.5CO2 ## ## A1025
83 44 1 Hastelloy C CS 1/16" 3/8" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 50°F None 1/8" 100 24 # Inco 182
# #

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 12 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

84 44 CS 3/16" 1" SMAW Overlay E6010 5.1 50°F None 5/32" 130 22 # CS single layer overlay

85 1 CS 3/16" 1" SMAW Overlay E6010 5.1 E6010 5.1 50°F None 5/32" 130 22 # CS multiple-layer overlay

86 1 CS 3/16" 1" GMAW Overlay ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 125 19 # CS single layer overlay

87 1 CS 3/16" 1" GMAW Overlay ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 125 19 # CS multiple-layer overlay

88 1 7 430 430 1/16" 0.474" SMAW Groove E430 5.4 E430 5.4 50°F 1300- 3/32" 65 23
1400°F
89 7 7 430 430 1/16" 0.474" GMAW Groove ER430 5.9 ER430 5.9 75Ar- 25CO2 50°F 1300- 0.045" 100 16-17
1400°F
90 7 7 430 430 1/16" 0.474" SMAW Groove GMAW E430 5.4 50°F 1300- 3/32" 65-80 23
1400°F
91 7 1 CS CS 3/16" 0.864" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F None 0.035" 100-125 19-20

92 1 1 CS CS 3/16" 2" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F None 0.035" 105-120 18-21

95 1 7 304 430 1/16" 0.474" SMAW Groove E309-Cb 5.4 E309-Cb 5.4 50°F 1350- 3/32" 80 25
1450°F
96 8 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 120-200 45-60 # Also 5/32" and 3/16"
#
98 1 8 304 304 3/16" 0.864" GMAW Groove ER308 5.9 ER308 5.9 Ar-He-CO2# 50°F None 0.035" 95-110 18.5-20 # 54Ar-45He-1CO2

99 8 4 1-1/4Cr- 1-1/4Cr- 3/16" 1" SMAW Groove ENiCrMo-3 5.11 ENiCrMo-3 5.11 250°F 1300- 3/32" 50-80 16-20 # Inco 112
1/2Mo 1/2Mo # # 1400°F ## ## Also 1/8"
100 4 CS 3/4" 1" SMAW Overlay E309 5.4 E309 5.4 50°F None 1/8" 110-135 23-26

101 1 CS 1" SMAW Overlay E309Mo 5.4 E316L 5.4 50°F None 3/32" 90-120 23-26 # Also 1/8"
#
102 1 CS 3/4" 1" GMAW Overlay ER309 5.9 ER316 5.9 60He-38Ar- 50°F None 0.035" 130-140 17-20 # 2/3 A1025, 1/3 Ar
2CO2
#
103 1 1 CS CS 3/16" 8" SMAW Groove E6010 5.1 E7018 5.1 300°F 1100- 1/8" 95-135 20-25 CVN tests at 60°F
1200°F # # Also 5/32"
104 1 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" SAW Groove GMAW 5.28 ER80S-B2 5.23 Linde Grade 300°F 1300- 1/8" 240-310 29-31
1/2Mo 1/2Mo ER80S-B2 (ER515) 709-5 Flux 1375°F
105 4 1 CS CS 3/16" 1-1/2" SMAW Groove E7018 5.1 E7018 5.1 200°F 1100- 1/8" 100-160 20-24 # Also 5/32"
1200°F #
106 1 1 CS CS 3/16" 1-3/4" SMAW Groove E6010 5.1 E7018 5.1 200°F 1150- 3/32" 105-136 20-22 # Also 1/8" and 5/32"
1200°F #
107 1 CS 1" SMAW Overlay ENiCu-7 5.11 ENiCu-7 5.11 50°F None 1/8" 80-190 22-26 # Monel 190
# # ## ## Also 5/32" & 3/16"
108 1 1 CS CS 1/16" 0.437" SMAW Groove E6010 5.1 E6010 5.1 50°F None 3/32" 50-100 24-30 # Also 1/8"
#
109 1 8 HP# HP# 3/16" 0.860" SMAW Groove GTAW Super- NA Abex NA Argon None None 3/32" & 60-130 22-26 # Abex Supertherm 63WC
Casting Casting therm 63WC Super-therm 1/8" similar A297 HP
63WC
110 8 8 304 304 1/16" 9/16" SMAW Groove GTAW 5.9 E308 5.4 Argon None None 3/32" 60-165 21-25 # Also 1/8" & 5/32"
T308 EB #
120 8 1 316 CS 3/16" 1" SMAW Groove ENiCrFe-2 5.11 ENiCrFe-2 or 5.11 None None 3/32" to 50-160 22-24 #Any F43 incl. Inco A, B,
or # # 3/16" 182, 112, 132 or Hast X.
124 8 1 API API 0.188" 0.750" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LGr B 5LX42 # # ## ## Also 5/32" & 3/16"

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 13 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

125 1 1 API API 0.188" 0.750" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LX46 5LX52 # # ## ## Also 5/32" & 3/16"
126 1 1 API CS 0.188" 0.750" SMAW Fillet E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LGr B # # ## ## Also 5/32" & 3/16"
127 1 1 API CS 0.188" 0.750" SMAW Fillet E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LGr B # # ## ## Also 5/32" & 3/16"
130 1 1 CS CS 3/16" 8" SMAW Groove E6010 5.1 E7018 5.1 175-225°F 1125- 1/8" 70-280 20-28 # Also 5/32" & 3/16"
1175°F #
131 1 3 1-1/4Cr- C-1/2Mo 3/16" 2-1/4" SMAW Groove E7018-A1 5.5 E7018-A1 5.5 300°F 1250- 1/8" 90-160 21-24 # Also 5/32"
1/2Mo 1350°F #
138 4 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 0.474" GMAW Groove ER502 5.9 ER502 5.9 75Ar-25CO2 450°F 1325- 0.30" 50-250 18-22 # Also 0.35" and 0.45"
1400°F #
139 5B CS 1" FCAW Overlay E309LT-3 5.22 E309LT-3 5.22 Self-shielded 50°F None 1/16" 180-260 26-31

140 1 45 Incoloy 825 Incoloy 1/16" 3/4" GTAW Groove ERNiFeCr-1 5.14 ERNiFeCr-1 5.14 Argon 50°F None 3/32" 70-110 11-17 # Inco 65
825 # #
141 45 1 C-1/2Mo CS 3/16" 1" SMAW Groove E309 5.4 E309 5.4 150-200°F 1175- 3/32" 50-150 22-25 # Also 1/8" and 5/32"
1275°F #
142 3 CS 1" GMAW Overlay ERNi 5.14 ERNiCu-7 5.14 Argon 50°F None 0.035" 100-165 26-31 # Nickel 61
# ## ## Monel 60
143 1 CS 1" GMAW Overlay ERNiCu-7 5.14 ERNiCu-7 5.14 Argon 50°F None 0.035" 100-165 26-31 # Monel 60
# #
144 1 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" SAW Groove ER80S-B2 5.23 ER80S-B2 5.23 Linde Grade 300°F 1300- 3/32" 250-425 28-34 # Also 1/8"
1/2Mo 1/2Mo (ER515) (ER515) 124 Flux 1375°F #
145 4 45 Incoloy Incoloy 3/16" 1.644" SMAW Groove GTAW 5.14 ENiCrFe-2 5.11 Argon 50°F None 1/8" 70-95 22-24 # Incoweld A
800H 800H ERNiCr-3 #
145T 1 45 CS Alloy 20 1/16" 0.56 GTAW Groove ER-320LR 5.9 ER-320LR 5.9 Argon 50°F None 3/32" 70-120 7-20
1/8"
145TSF43 1 45 CS Inconel 3/16" 1.5" GTAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 50°F None 3/32" 80-200 12-50 Also 5/32" GTAW to 0.75
625 SMAW ERNiCr-3 1/8" thickness
146 45 45 Alloy 20 Alloy 20 1/16" 0.237" GTAW Groove ER320 5.9 ER320 5.9 Argon 50°F None 3/32" 50-110 14-20 Stringer & weave beads
# # Also 1/16" & 1/8"
147 45 45 Alloy 20 Alloy 20 1/16" 0.560" SMAW Groove GTAW 5.9 E320 5.4 Argon 50°F None 3/32" 70-100 20-25 # Also 1/8" & 5/32"
ER320 #
149 45 1 CS CS 3/16" 8" SMAW Groove E6010 5.1 E7018 5.1 100°F 1100- 1/8" 95-150 22-28 # Also 5/32"
1200°F #
150 1 1 321 CS 3/16" 8" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 300°F None 1/8" 110-155 20-30 # Inco 182
# # ## ## Also 3/16"
151 8 8 321 321 3/16" 8" SMAW Groove E347 5.4 E347 5.4 150°F None 3/32" 70-145 22-29 # Also 1/8" and 5/32"
#
152 8 7 430 430 1/16" 0.420" SMAW Groove E310 5.4 E310 5.4 300-400°F 1400- 3/32" 55-75 25-28 # Also 1/8"
1500°F #
153 7 8 304L 304L 1/16" 0.308" SMAW Groove GTAW 5.9 E308L 5.4 Argon 50°F None 3/32" 90 25
ER308L
154 8 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.474" GTAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 Argon 300°F None 3/32" 70-100 11-17 # Inco 82
1/2Mo 1/2Mo # # ## ## Also 1/8"
155 4 8 316L 316L 1/16" 0.560" GMAW Groove GTAW 5.9 E316 5.9 100%Ar None None 1/8" 65-100 14-18 # 90He-7.5Ar-2.5CO2
ER316 A1025# 0.035" 75-120 20-25
156 8 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" SMAW Groove GTAW 5.28 E8018-B2 5.5 Argon 300°F 1300- 3/32" 60-130 14-18 # Also 1/8" & 5/32"
1/2Mo 1/2Mo ER80S-B2 1375°F #
156A 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 1/4" GTAW Groove ER8OS-B2 5.28 ER80S-B2 5.28 Argon 300°F 1300- 3/32" 60-130 14-18 # Also 1/8"
1/2Mo 1/2Mo 1375°F #
157 4 23 SB241 SB241 1/6" 0.864" GTAW Groove ER5356 5.10 ER5356 5.10 Argon 60°F None 1/8" 70-150 14-18
6061T-6 6061T-6 3/32"

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 14 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

158 23 8 Inconel 304 3/16" 2.84" SMAW Butter & ENiCrFe-3 5.11 ENiCrFe-3 5.11 300°F 1300- 1/8" 85-185 21-26 # Inco 182
Butter on Groove # # & 50°F 1375°F ## ## Also 5/32" & 3/16" for
1-1/4Cr groove weld.
159 F43 1 1-1/4Cr- CS 3/16" 2.8" SMAW Groove E7010-A1 5.5 E7018-A1 5.5 300°F 1300- 3/32"# 60-160 20-26 # Root pass
on 1/2Mo 1375°F 5/32"
160 4 8 300 Series 300 Series 1/16" 0.330" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F None 3/32" 70-90 19-20 CVN Tests at -90°F

161 8 1 Hastelloy CS 1/16" 0.218" GTAW Groove ERNiMo-7 5.14 ERNiMo-7 5.14 Argon None None 1/16" 80-100 17-20 # Hastelloy B-2
B2 # # ## ## Also 3/32"
162 44 4 Hastelloy Hastelloy 1/16" 0.218" GTAW Groove ERNiMo-7 5.14 ERNiMo-7 5.14 Argon None None 1/16" 80-100 17-20 # Hastelloy B-2
B2 B2 # # ## ## Also 3/32"
163 44 44 Hastelloy Hastelloy 3/16" 0.436" GTAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.14 Argon 60°F None 3/32" 80-100 21-26 # Also 1/8" for groove
276 276 # welds.
164 44 1 Incoloy CS 3/16" 2.624" SMAW Groove ENiCrFE-3 5.11 ENiCrFE-3 5.11 150°F None 1/8" 70-150 19-25 # Inco 182
800H # # ## ## Also 5/32"
165 45 1 API API 3/16" 0.750" SMAW Groove E6010 5.1 E8010-G 5.5 50°F None 1/8" 75-220 22-35 # Also 5/32" & 3/16"
5LX52 5LX52
166 1 1 CS CS 1/16" 0.560" GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50°F 1100- 1/8" 105-130 13-17 CVN tests at -50°F
1200°F
167 1 1 CS CS 1/16" 0.560" SMAW Groove GTAW 5.18 E8018-C1 5.5 Argon 50°F 1100- 3/32" 115-125 24-28 CVN tests at -50°F
ER70S-2 1200°F
168 1 8 304L 304L 1/16" 0.560" GTAW Groove ER308L 5.9 ER308L 5.9 Argon 50°F None 1/8" 105-130 13-17

169 8 8 304L 304L 1/16" 0.560" SMAW Groove GTAW 5.9 E308L 5.4 Argon 50°F None 3/32" 105-115 22-26 CVN tests at -115F
ER308L
170 8 8 347 347 1/16" 0.474" GTAW Groove ER320LR 5.9 ER320LR 5.9 Argon 50°F None 3/32" 70-100 18-20

171 8 8 316 316 3/16" 0.864" FCAW Groove GTAW 5.9 ER316LT-1 5.22 Argon 50°F None 3/32"/ 70-110 15-17
ER316L 100% C02 0.045" 135-250 20-28
172 8 1 CS CS 3/16" 0.864" FCAW Groove GMAW 5.18 E71T-1 5.20 75Ar-25CO2 50°F None 0.045" 90-110 18-22
ER70S-2 100% CO2 150-240 23-30
173 1 1 CS CS 3/16" 0.864" FCAW Groove GTAW 5.18 E71T-1 5.20 Argon 50°F None 0.045" 70-140 15-17
ER70S-2 100% CO2 150-240 23-30
173B 1 1 CS CS 3/16" 0.864" FCAW Groove GTAW 5.18 E71T-1 5.20 Argon 50°F 1100- 0.045" 70-140 15-17
ER70S-2 100% CO2 1200°F 150-240 23-30
174 1 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864 FCAW Groove GTAW 5.28 E81T1-B2 5.29 Argon 300°F 1300- 3/32" 70-140 15-17
1/2Mo 1/2Mo ER80S-B2 CO2 1375°F 0.045" 150-250 26-30
175 4 1 CS CS 1/16" 0.436 GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50°F None 3/32" 90-125 15-17
1/8"
175B 1 1 CS CS 3/16" 0.864" GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50°F 1100 to 3/32" 90-125 15-17 CVN tests at -20°F
1200°F 1/8"
176 1 43 Inconel Inconel 1/16" 0.436" GTAW Groove ERNiCrMo-3 5.14 ERNiCrMo-3 5.14 Argon 50°F None 3/32" 70-160 14-17
625 625 1/8"
177 43 1 316 CS 3/16" 0.864" FCAW Groove GTAW 5.9 ER309LT-1 5.22 Argon 50°F None 3/32" 70-110 15-17
ER309L 100% C02 0.045" 135-250 20-28
178 8 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 0.674" GTAW Groove ER80S-B6 5.28 ER80S-B6 5.28 Argon 450°F 1300- 3/32" 90-125 15-17
1400°F 1/8"
179 5B 1 CS CS 3/16" 0.864" FCAW Groove SMAW 5.1 E71T-1 5.20 100% CO2 50°F None 1/8" 90-100 24-25
E6010 0.045" 150-240 23-30
180 1 45 904L 904L 1/16" 0.688" GTAW Groove ER385 5.9 ER385 5.9 Argon 50°F Nome 3/32" 60-150 14-18 Qualified at Oak Point
1/8"
181 45 45 SB-622 904L 1/16" 0.688" GTAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.1 Argon 60°F None 3/32" 80-120 8-20 Qualified at Oak Point
N10276 1/8"
182 44 1 API 5L X60 API 5L 3/16" 2.875" SMAW Groove ER70S-6 5.18 E7018-1 5.1 Argon 200°F None 1/8" 110-150 2.6-6.4 Qualified at CB&I
X60 5/32"

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 15 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

183 1 1 API 5L X60


API 5L 3/16" 2.875" SMAW Groove ER70S-6 5.18 E7018-1 5.1 Argon 200°F 1100°F 2 1/8" 110-150 2.6-6.4 Qualified at CB&I
X60 hours 5/32"
184 1 1 API 5L X60 API 5L 3/16" 2.875" SMAW Groove ER70S-6 5.18 E7018-1 5.1 Argon 200°F 1100°F 6 1/8" 110-150 2.6-6.4 Qualified at CB&I
X60 hours 5/32"
185 1 5B 9 Cr 9 Cr 3/16" 0.875" GTAW Groove ER80S-B8 5.28 E8018-B8 5.5 100% Argon 400°F 1300- 3/32" 110-120 16-18 PWHT 2 hr. Minimum
K90545 K90545 SMAW 1400°F 1/8" 115-120 27-29
186 5B 1 SA516-70 SA516-70 1.9" SMAW Groove E 7018-H4 5.1 E 7018H-4 5.1 300°F None 3/32" 80-90 22-24 NBIC Method 2 Repair with
1/8" 90-105 22-24 temper beads
187 1 N/a Zecor Zecor 3/16" 0.63" GTAW Groove Zecor N/A Zecor N/A 100% Argon 50°F None 3/32" 85-100 14-17 Zecor Special Stainless
100-140 14-17 Steel material
188 N/A N/a Zecor 300 series 3/16" 0.63" GTAW Groove Zecor N/A Zecor N/A 100% Argon 50°F None 3/32" 85-100 14-17 Zecor Special Stainless
SS 100-140 14-17 Steel material
ES GT,P1-P43 N/A 43 CS Inco 625 3/16" 0.864" GTAW Groove ER NiCrMo-3 5.14 ER NiCrMo-3 5.14 100% Argon 150°F None 1/8" 80-100 15-17

ES GT, SM, P1-P43 1 1 Inco 625 CS 3/16" 0.864" GTAW Groove ER NiCrMo-3 5.14 ER NiCrMo-3 5.11 100% Argon 50°F None 1/8" 1/8" 80-110 15-17
SMAW 70-80 26-30
ES FCTIG, P8-P8 43 8 316L SS 316L SS 1/16" 0.674" GTAW Groove 316L FCTIG N/A ER 316L 5.9 100% Argon 50°F None 1/8" 95-120 18-20 Flux coated filler used for
root pass welding
ES GT,SM, P1-P45 8 1 Inco 800 CS 3/16" 1.5" GTAW Groove ER NiCr-3 5.14 E NiCrMo-3 5.11 100% Argon 50°F None 1/8" 80-110 15-17
SMAW 80-100 28-30
ES SM, P1-P3TB 45 1 A204C CS 3/16" 2" SMAW Groove E 7010 A1 5.5 E 7018 A1 5.5 350°F None 3/32" 80-85 20-21 Also 5/32"
1/8" 120-130 20-22
WPS-178R36 3 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 2.42" GTAW Groove ER 502 5.9 E502T1 5.22 350°F 1300°F- 1/8" 90-100 15-20
FCAW 1400°F 0.045" 150-240 23-30
WPS 12-173 5B 1 CS CS 3/16" 1.55" SMAW Groove E 6010 5.1 E71T-1 5.20 100% CO2 50°F None 1/8" 90-100 24-25
FCAW 0.045" 150-240 23-30
G001 1 1 304L CS 1/16" 0.436" GTAW Groove ER309L 5.9 ER309L 5.9 Argon 50°F None 3/32" 40-95 14-18
5/32"
G002 8 8 254SMO 254SMO 1/16" 0.436 GTAW Groove ERNiCrMo-3 5.14 ERNiCrMo-3 5.14 Argon 50°F None 3/32" 40-95 14-18

G003 8 34 SB-244 SB-244 1/16" 0.680" GTAW Groove ERCuNi 5.7 ERCuNi 5.7 Argon 200°F None 3/32" 75-140 14-18 # 90Cu-10Ni
C70600# C70600# 1/18"
Pwps 01 34 1 CS CS 3/16" 1-1/2" SMAW Groove E6010 5.1 E7018 5.1 50°F & 200°F None 1/8" 100-110 18-22 Corp 70 PQR
3/32"# 70-85 20-24 # Also 1/8"
Pwps 02 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 or 5.18 ER70S-2 5.18 75Ar-25CO2 50°F None 0.035" 120-180 18-21
ER70S-3 #
Pwps 03 1 1 CS CS 3/16" 0.864" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F None 3/32" 70-110 14-18 Corp 33 PQR
ER70S-2 1/8" 60-160 22-26
Pwps 04 1 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.989" SMAW Groove GTAW 5.28 E8018-B2 5.5 Argon 300°F 1300- 3/32"# 75-90 14-18 # Also 1/8"
1/2Mo 1/2Mo ER80S-B2 1350°F 1/8"** 60-160 22-26 **Also 5/32"
Pwps 05 4 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" GMAW Groove ER80S-B6 5.9 ER80S-B6 5.9 75Ar-25CO2 450-600°F 1350- 0.035" 85-125 18-21
1400°F
Pwps 06 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" SMAW Groove GTAW 5.28 E8015-B6 5.5 Argon 450°F 1350- 3/32"# 50-150 8-14 # Also1/8"
ER80S-B6 1400°F 3/32"** 50-135 18-28 ** Also 1/8"
Pwps 07 5B 8 3XX 3XX 1/16" 0.56 GMAW Groove ER3XX 5.9 ER3XX 5.9 90He-8Ar- 50°F None 0.035 85-95 19-22
2CO2
Pwps 08 8 8 300 Series 300 Series 1/16" 0.330" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F None 3/32" 70-90 14-18

Pwps 09 8 8 300 Series 300 Series 1/16" 0.62" GTAW Groove ER3XX 5.9 SMAW 5.4 Argon 50°F None 3/32" 70-90 14-18
E3XX 1/8" 55-100 20-24
Pwps 10 8 45 Alloy 20 Alloy 20 1/16" 0.560" SMAW Groove GTAW 5.9 E320-15 5.4 Argon 50°F None 3/32"# 65-90 14-18 # Also 1/8"
ER320 3/32" 40-70 22-26
Pwps 11 45 45 Alloy 20 Alloy 20 1/16" 0.432" GTAW Groove ER320 5.9 ER320 5.9 Argon 50°F None 3/32"# 55-85 14-18 # Also 1/8"

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 16 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

Pwps 12 45 1 CS CS 3/16" 1.728 SMAW Groove E6010 5.1 E7018 5.1 50°F & 200°F 1100- 3/32"# 50-110 24-32 # Also 1/8"
1200°F 3/32"** 75-180 20-26 ** Also 1/8" & 5/32"
Pwps 13 1 8 300 300 1/16" 0.56 SMAW Groove GTAW 5.4 E300 5.9 Argon 50°F 1550- 3/32"# 70-90 14-18 # Also 1/8"
ER300 1650°F 1/8" 55-100 20-24
Pwps 14 8 1 CS CS 1/16" 0.308" SMAW Groove E6010 5.1 E7018 5.1 50°F None 3/32" 50-100 24-32
75-100 20-26
Pwps 15 1 1 CS CS 1/16" 0.0308 GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75Ar-25CO2 50 F None 0.045 120-150 18

Pwps 16 1 1 CS CS 1/16" 0.0308 GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50 F None 332"# 55-85 14-18 # Also 1/8"

Pwps 17 1 1 CS CS 1/16" 0.308" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F None 3/32"# 60-90 14-18 # Also 1/8"
ER70S-2 3/32" 60-100 22-26
Pwps 18 1 8 300 Series 300 Series 3/16" 0.864" FCAW Groove GTAW 5.4 E3XXT-1 5.22 Argon 50°F None 3/32"# 70-90 14-18 # Also 1/8"
ER3XX 75%Ar-25% 0.045" 135-200 24-28
Pwps 19 8 1 Alloy 20 CS 1/16" 0.300" GTAW Groove ERNiMo-7 5.14 ERNiMo-7 5.14 Argon 40°F None 3/32" 70-90 14-18
1/18"
Pwps 20 45 8 Inconel 347 Min Clad BM Min GMAW Clad ENiCrMo-3 5.14 ENiCrMo-3 5.14 Argon 50°F 1550- 0.035 150-200 27-31
Clad on P8 3/16" 1.0" 1650°F
Pwps 21 F43 8 347 347 1/16 0.75" GTAW Groove ERNiCrMo-3 5.14 ERNiCrMo-3 5.14 Argon 50°F None 3/32" 80-120 14-18
clad 1/8"
R01 8 C-1/2Mo 3/4" Unlimitd GMAW Overlay ERNiCr-3 5.14 90He-8Ar- 200°F 1175- 0.035" 100-125 19-21 # Inconel overaly
# 2CO2 1250°F
R02 3 4 Incoloy 800 1-1/4Cr- 3/16" 1" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 300°F 1300- 1/8" 90-110 22-24
1/2 Mo 1375°F
R03 45 3 C-1/2Mo C-1/2Mo 3/16" 1-1/2" GMAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 75He-8Ar- 200°F 1175- 0.035" 100-125 19-21
2CO2 1250°F
R04 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/2" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 200°F 1175- 3/32" 70-90 15-17
ERNiCr-3 1250°F 1/8" 80-120 22-24
R05 3 4 Incoloy 1-1/4Cr- 3/16" 1" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 300°F 1300- 3/32" 70-90 15-17
800H 1/2 Mo ERNiCr-3 1375°F 1/8" 90-135 22-24
R06 45 3 C-1/2Mo C-1/2Mo 3/16" 1-1/2" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 200 F 1175- 3/32" 90-110 22-24
1250°F 1/8"
R07 3 1 Monel CS 1/16" 1-1/2" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 50°F 1100- 1/8"" 90-125 24-26 # Monel 190
# # 1200°F ## ## Also 5/32"
R08 42 51 SB-265 SB-338 0.0315 0.385" GTAW Tube to ERTi-1 # 5.16 None None Argon 50°F None 1/16" 50-90 14-18 # ERTi-1 for repair only
Typ 12 Typ 7 TS
R09 52 1 CS CS 3/16" 2-1/2" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F None 0.035" 100-105 18-19
0.035" 100-160 25-26
R09A 1 1 CS CS 3/16" 2-1/2" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F 1100- 0.035" 100-105 18-19
1200°F 0.035" 100-160 25-26
R10 1 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" SMAW Groove E9015-B3 5.5 E9018-B3 5.5 350°F 1300- 1/8" 70-120 20-24 # Also 3/32" & 5/32"
1Mo 1Mo 1375°F #
R11 5A 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove GTAW 5.9 E309L 5.4 Argon 200°F None 3/32" 90-110 19-21 # Also 5/32"
ER309L 1/8" # 110-135 20-26
R11A 8 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove GTAW 5.9 E309L 5.4 Argon 200°F 1175- 3/32" 90-110 19-21 # Also 5/32"
ER309L 1250°F 1/8" # 110-135 20-26
R12 8 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove E309L 5.4 E309L 5.4 200°F None 3/32" 110-135 20-26 # Also 5/32"
1/8" #
R13 8 8 Alloy 20 316L 1/16" 0.56" SMAW Groove GTAW 5.9 E316L 5.4 Argon 50°F 1/16"# 70-90 19-21 # Also 3/32"
ER316L 3/32"** 90-110 20-22 ** Also 1/8"& 5/32 "
R14 45 8 321 321 3/16" 1-1/2" GMAW Groove ER347 5.9 ER347 5.9 92He-7Ar- 50°F 1550- 0.035" 95-120 19-22
1CO2 1650°F 110-140 24-28
69Ar-30He-
1CO2

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 17 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

R14A 8 8 321 321 3/16" 1-1/2" GMAW Groove ER347 5.9 ER347 5.9 92He-7Ar- 50°F None 0.035" 95-120 19-22
1CO2 110-140 24-28
69Ar-30He-
1CO2
R15 8 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.300" GTAW Groove ER80S-B2L 5.28 ER80S-B2L 5.28 Argon 300°F 1300- 3/32" 70-90 14-18
1/2Mo 1/2Mo 1375°F
R16 4 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" SMAW Groove GTAW 5.28 E9018-B3 5.5 Argon 350°F 1300- 3/32"# 50-90 15-20 # Also 1/8"
1Mo 1Mo ER90S-B3 1375°F 1/8" ** 80-130 20-24 ** Also 5/32"
R18 5A 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove GTAW 5.9 E309L 5.4 Argon 200°F None 3/32" 90-110 19-21 # Also 5/32"
ER309L 1/8" # 110-135 20-26
R19 8 8 316L 316L 3/16" 8" SMAW Groove GTAW 5.9 E316L 5.4 Argon 50°F None 3/32"# 70-130 15-20 # Also 3/32"
ER316L 1/8"** 90-160 18-24 ** Also 5/32"
R20 8 8 316L 316L 3/16" 8" SMAW Groove GTAW 5.9 E316L 5.4 Argon 50°F 1550- 3/32"# 60-130 15-20 # Also 3/32"
ER316L 1650°F 1/8" ** 70-160 18-24 ** Also 5/32"
R21 8 5A 316L 2-1/4Cr 3/16" 8" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 350°F# 1300- 3/32"- 65-130# 14-18 #Butter of P5A only,
1 Mo ERNiCr-3 50°F 1375°F# 5/32" 60-130 20-24 groove as-welded.
R22 8 41 SB-162 SB-162 3/16" 1-1/2" GMAW Groove ERNi-1 5.14 ERNi-1 5.14 85Ar-15He 50°F None 0.035" 120-125 19-21 Short arc root,
N02200 N02200 Argon 0.045" 125-150 21-25 pulsed spray balance.
R23 41 41 SB-162 SB-162 3/16" 1-1/2" SMAW Groove GTAW 5.14 ENi-1 5.11 Argon 50°F None 3/32" to 90-115 19-21
N02200 N02200 ERNi-1 5/32 80-130 19-24
R24 41 5A 5Cr-1/2Mo 2-1/4 Cr- 3/16" 8" SMAW Groove GTAW 5.28 E9018-B3 5.5 Argon 450°F 1300- 3/32"# 60-140 14-18 # Also 1/8"
1Mo ER90S-B3 1375°F 1/8"** 85-155 20-25 ** Also 5/32"
R25 5B 1 304 CS 3/16" 1-1/2' SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 50°F 3/32" 70-130 14-18
ERNiCr-3 1/8" 70-190 20-26
R26 8 4 1-1/4Cr- 1-1/4Cr- 3/16" 3" SMAW Groove GTAW 5.28 E8018-B2 5.5 Argon 300 1300- 3/32" 90-110 14-18
1/2Mo 1/2Mo ER80S-B2 1375°F 1/8" 110-140 22-24
R27 4 4 304 1-1/4Cr- 3/16" 3" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 300°F 1300- 3/32" 70-110 17-20
1Mo ERNiCr-3 1375°F 1/8" 70-140 20-23
R28 8 1 CS CS 3/16" 8" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F & 200°F 1100- 3/32"# 70-120 14-18 # Also 1/8"
ER70S-2 1200°F 1/8"** 90-190 18-25 ** Also 5/32" & 3/16"
R29 1 8 321 321 3/16" 2-1/4" FCAW Groove GMAW 5.9 E347T-1 5.22 90He-7.5Ar- 50°F 1550- 0.035" 100-110 20-24
ER347 2.5CO2 1650°F 0.062" 175-230 28-30
75Ar-25CO2
R30 8 8 321 321 3/16" 2-1/4" FCAW Groove GMAW 5.9 E347T-1 5.22 90He-7.5Ar- 50°F None 0.035" 100-110 20-24
ER347 2.5CO2 0.062" 175-230 28-30
75Ar-25CO2
R31 8 1 CS CS 3/16" 2-1/4" FCAW Groove GMAW 5.18 E71T-1 5.2 90He-7.5Ar- 50 F 1100- 0.035" 104-126 18-22
ER70S-6 2.5CO2 1200°F 0.062" 204-276 28-33
75Ar-25CO2
R32 1 1 CS CS 3/16" 2-1/4" FCAW Groove GMAW 5.18 E71T-1 5.2 90He-7.5Ar- 50 F None 0.035" 104-126 18-22
ER70S-6 2.5CO2 0.062" 204-276 28-33
75Ar-25CO2
R33 1 4 A516 1-1/4Cr- 3/16" 1" GTAW Groove GMAW 5.18 E7018 5.1 100% Argon 300°F None 3/32" 90-110 15-17
1/2 Mo SMAW ER70S-2 1/8" 115-140 22-24
R33A 1 1 CS CS 3/16" 1.50" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F & 200°F None 3/32" 70-110 14-18
ER70S-2 1/8" 100-135 20-23
R33A (Meth. 1) 1 1 CS CS 3/16" 1.50" SMAW Groove GTAW 5.18 E7018 5.1 Argon 300°F None 3/32" 70-110 14-18 NBIC Method 1
ER70S-2 1/8" 100-135 20-23
R34 4 1-1/4Cr- 1-1/4Cr- 3/16" 8" FCAW Groove GMAW 5.28 E81T1-B2 5.29 100% CO2 300°F 1300- 0.035" 100-110 18-21
1/2 Mo 1/2 Mo ER802-B2 1400°F 0.045" 178-220 28-30
R35 1 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" FCAW Groove GMAW 5.28 E90T1-B3 5.29 100% CO2 300°F 1300- 0.035" 100-110 20-22
1Mo 1Mo ER90S-B3 1400°F 0.045" 175-230 23-28
R36 4 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 8" FCAW Groove GMAW 6.28 E502T1-1 6.29 100% CO3 450°F 1300- 0.045" 100-110 21-24
ER80S-B6 1400°F 0.045" 175-220 23-29

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 18 of 74
Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

R41 5A 1 CS CS .154" 1" GTAW Overlay GTAW 5.14 ERNiCr-3 5.14 100% Argon 50°F 1100- 3/32" 100-140 15-20
ERNiCr-3 1200°F
R42 5B 1 CS CS .154" 1" GTAW Overlay GTAW 5.14 ERNiCr-4 5.14 100% Argon 50°F None 3/32" 100-141 15-21
ERNiCr-4
R43 1 8 304 304 1" Unlimitd GTAW Hard GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F None 5/32" 225-240 19-22
Surface RcoCr-A
R44 1 7 410 410 1" Unlimitd GTAW Hard GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F None 5/32" 210-225 19-21
Surface RcoCr-A
R45 8 7 410 410 1" Unlimitd FCAW Hard FCAW 5.22 RcoCr-A 5.13 90He-7.5Ar- 450°F 750°F 1350°F 1/8" 190-200 28-30
GTAW Surface E309T1-1 2.5CO2 5/32" 210-225 19-21
R46 7 5B 5Cr-1/2Mo 5Cr-1/2Mo 1" Unlimitd GTAW Hard GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F 1300- 5/32" 210-225 19-21
Surface RcoCr-A 1400°F
R47 7 5B 5Cr-1/2Mo 5Cr-1/2Mo 1" Unlimitd FCAW Hard FCAW 5.22 RcoCr-A 5.13 90He-7.5Ar- 450°F 750°F 1350°F 1/8" 190-200 28-30
GTAW Surface E309T1-1 2.5CO2 5/32" 210-225 19-21
100% Argon
R48 5B 5A 2-1/4Cr- 2-1/4Cr- 1" Unlimitd GTAW Hard GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F 1300- 5/32" 210-225 19-21
1Mo 1Mo Surface RcoCr-A 1400°F
R49 5B 5A 2-1/4Cr- 2-1/4Cr- 1" Unlimitd FCAW Hard FCAW 5.22 RcoCr-A 5.13 90He-7.5Ar- 450°F 750°F 1350°F 1/8" 190-200 28-30
1Mo 1Mo GTAW Surface E309T1-1 2.5CO2 5/32" 210-225 18-21
100% Argon
R50 5A 1 316L CS 3/16' 2.84" GTAW Overlay GTAW 5.14 ERNiCrFe-3 5.11 100% Argon 50°F 1100- 3/32" 100-140 15-20
SMAW Groove ERNiCr-3 1200°F 5/32" 85-200 20-26
R51 5A 1 CS CS 1" Unlimitd FCAW Hard FCAW 5.22 RcoCr-A 5.13 90He-7.5Ar- 50°F None 1/8" 190-200 28-30
GTAW Surface E309T1-1 2.5CO2 750°F 5/32" 210-225 19-21
100% Argon
R52 8 3 C-1/2Mo C-1/2Mo 0.218" 1" GTAW Overlay GTAW 5.14 ERNiCr-3 5.14 100% Argon 300°F None 3/32" 100-140 15-20
ERNiCr-3
R53 1 3 C-1/2Mo C-1/2Mo 0.218" 1" GTAW Overlay GTAW 5.9 ER309L 5.9 100% Argon 300°F None 3/32" 100-141 15-21
ER309L
R54 3 4 1-1/4Cr- 1-1/4Cr- 1" Unlimitd FCAW Hard FCAW 5.22 RcoCr-A 5.13 75%Ar-25CO2 350°F 1300- 1/8" 170-190 27-30 PWHT after 309 deposit,
1/2Mo 1/2Mo GTAW Surface E309T1-1 100% Argon 650°F 1400°F 5/32" 230-245 16-19 2 hours minimum
R55 3 3 C-1/2Mo C-1/2Mo 1" Unlimitd FCAW Hard FCAW 5.22 RcoCr-A 5.13 75%Ar-25CO2 350°F None 1/8" 170-190 27-30
GTAW Surface E309T1-1 100% Argon 650°F 5/32" 230-245 16-19
R56 4 1 2-1/4Cr- CS 3/16" 1.5" GTAW Groove ER 70S-2 5.18 E7018 5.1 100% Argon 350°F 1250- 1/8" 50-110 12-18 PWHT
1Mo SMAW 630°F 1325°F 1/8" 80-160 20-25 2 hours minimum
R57 3 8 300 series 300 series 0.032" 0.094" Orbital Groove N/A N/A N/A N/A 100% Argon 50°F None N/A 20-40 *** Arc Autogeneous Tube welding
SS SS GTAW Length *** Arc length critcal

R58 5A 45 Inco 825 Inco 825 3/16" 2 5/8" GTAW Groove ER NiCrMo-3 5.14 E NiCrMo-3 N/A 100% Argon 50°F None 1/16" 85-135 11-12
FCAW 75% Ar/25% 0.045" 150-180 28-32
CO2
R59 8 10H Duplex SS Duplex SS 0.625" 0.56 GTAW Groove ER 2205 5.9 E 2205 5.4 50°F None 3/32" 70-105 9-11
2205 2205 SMAW 3/32" 70-80 23-27
R60 45 8 Duplex SS 300 series 0.625" 0.56 GTAW Groove ER 309LMo 5.9 E 309LMo 5.4 100% Argon 50°F None 3/32" 70-105 9-11
2205 SS SMAW 3/32" 70-80 23-27
TCO/20AW 10H 1 CS CS 0.118" 0.486" GTAW Groove ER70S-6 5.18 ER70S-6 5.18 Argon 50°F None 3/32" 85-105 14-16 CVN tests at -40°F and
(B31.3) Gp2 Bohler EMK 6 Bohler 1/8" HV10 hardness tests
EMK 6
TCO/20PW 10H 1 CS CS 0.118" 0.486" GTAW Groove ER70S-6 5.18 ER70S-6 5.18 Argon 50°F 1100- 3/32" 85-105 14-16 CVN tests at -40°F and
(B31.3) Gp2 Bohler EMK 6 Bohler 1200°F 1/8" HV10 hardness tests
EMK 6
TCO/21AW 1 1 CS CS 0.118" 0.75" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F None 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 ER70S-6 Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs
Bohler EMK 6 EV50 TCO21A, TCO21C,
TCO21E

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Qualified Welding Procedures Welding Procedure Specifications by WPS Number WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR.
OTHER
P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

TCO/21AW 1 1 CS CS 0.118" 1.5" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F & 200°F None 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 ER70S-6 Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs
Bohler EMK 6 EV50 TCO21A, TCO21C,
TCO21E
TCO/21PW 1 1 CS CS 0.118" 1.0" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F 1100- 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 ER70S-6 Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs
Bohler EMK 6 EV50 TCO21B, TCO21D,
TCO21F
TCO/21PW 1 1 CS CS 0.118" 1.5" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F & 200°F 1100- 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 ER70S-6 Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs
Bohler EMK 6 EV50 TCO21B, TCO21D,
TCO21F
TCO/22AW 1 1 CS CS 0.118" 0.75" SMAW Groove E6010 5.1 E7018-1 5.1 50°F None 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs
EV50 TCO22A, TCO22C,
TCO22E
TCO/22AW 1 1 CS CS 0.118" 1.5" SMAW Groove E6010 5.1 E7018-1 5.1 50°F & 200°F None 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs
EV50 TCO22A, TCO22C,
TCO22E
TCO/22PW 1 1 CS CS 0.118" 1.0" SMAW Groove E6010 5.1 E7018-1 5.1 50°F 1100- 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs
EV50 TCO22B, TCO22D,
TCO22F
TCO/22PW 1 1 CS CS 0.118" 1.5" SMAW Groove E6010 5.1 E7018-1 5.1 50°F & 200°F 1100- 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs
EV50 TCO22B, TCO22D,
TCO22F
TCO/23 1 1 API API 3/16" 3/4" SMAW Groove E6010 5.1 E7010-G 5.5 50°F & 150°F None 3/32" 80-120 26-30 CVN tests at -40°F & HV10
Gp1 <5LX42 <5LX42 Lincoln 5P+ Lincoln HYP 1/8" 100-130 28-32 hardness tests,
API 1104 Qualification
2 3/8" - 12 3/4" OD
TCO/24 1 1 API API 3/16" 3/4" SMAW Groove E6010 5.1 E7010-G 5.5 50°F & 150°F None 3/32" 80-120 26-30 CVN tests at -40°F & HV10
Gp1 >5LX42 >5LX42 Lincoln 5P+ Lincoln HYP 1/8" 100-145 28-32 hardness tests,
<5LX65 <5LX65 API 1104 Qualification,
2 3/8" - 12 3/4" OD
TCO/25AW 1 8 300 Series 300 Series 1/16" 0.750" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F None 3/32" 90-140 14-16
1/8"
TCO/25PW 1 8 300 Series 300 Series 1/16" 0.750" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F 1575°F 3/32" 90-140 14-16
+25°F 1/8"
TCO/26AW 8 1 CS CS 0.118" 1.264" SMAW Groove E7018-1 5.1 E7018-1 5.1 50°F & 200°F None 3/32" 65-220 22-27 CVN tests at -40°F & HV10
(Structural) Gp2 Bohler Fox Bohler Fox 1/8" hardness tests, PQRs
EV50 EV50 TCO22A, TCO22C,
TCO22E

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Qualified Welding Procedures WEM-PU-6089-A

Appendix B Welding Procedure Specifications by Base Metals


(ASME Qualified Pressure Vessel Welding)

Appendix B is a summary table of the ASME qualified welding procedure specifications in Appendix A
sorted by the base metal P-No. group welded and welding process (shielded metal arc welding [SMAW],
gas metal arc welding [GMAW], gas tungsten arc welding [GTAW], submerged arc welding [SAW],
oxyfuel gas welding [OFW], flux core arc welding [FCAW]).

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

1. CARBON STEEL
Shielded Metal-Arc Process (SMAW, Stick Electrode)

1 1 1 CS CS 1/16" 0.560" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 90 30

1S 1 1 CS CS 1/16" 0.625 SMAW Groove E6010 5.1 E7018 5.1 50°F None 3/32" 1/8" 95-140 20-27 Not for use on pressure vessels

1TS 1 1 CS CS 1/16" 0.944 SMAW Groove GTAW ER70S 5.18 E7018 5.1 Argon 50°F None 3/32" 1/8" 30-150 10-30 # Also 5/32"

1TSHT 1 1 CS CS 1/16" 0.944 SMAW Groove GTAW ER70S 5.18 E7018 5.1 Argon 50°F 1100°- 3/32" 1/8" 30-150 10-30 # Also 5/32"
1200°F
2 1 1 CS CS 3/16" 2" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 90-125 24-25 # Also 5/32"
#
10 1 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E7018 5.1 50°F None 1/8" 80-120 20-25

12 1 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 90-105 25-26

12A 1 1 CS CS 1/16" 3/4" SMAW Groove E6010 5.1 E6010 5.1 50°F None 5/32" 110-200 25-26 Nace hardness tests
# # Also 3/16"
13 1 1 CS CS 3/16" 1.00" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 105-125 26 # Also 5/32"
#
17 1 1 CS CS 3/16" 1-1/2" SMAW Groove E7018 5.1 E7018 5.1 50°F None 3/32" 90-110 21-23 # Also 1/8"
#
27 1 1 CS/304 CS/304 3/16" 2-3/8" SMAW Groove E7018 5.1 E310/E347 5.4 50°F None 3/32" 80-130 # Clad plate
# # # ## ## Also 1/8"
33 1 1 CS CS 3/16" 7/8" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F None 3/32" 60-160 22-26 # Also 1/8" and 5/32"
ER70S-2 #
62 1 1 CS CS 3/16" 0.864" SMAW Groove GTAW 5.18 E6010 5.1 Argon 50°F None 1/8" 125 # Also 5/32"
ER70S-2 #
65 1 CS 3/8" SMAW Overlay ENiCu-7 5.11 ENiCu-7 5.11 50°F None 1/8" 100 21.5 # Monel 190 overlay
# #
70 1 1 CS CS 3/16" 1.728" SMAW Groove E6010 5.1 E7018 5.1 150-200°F None 1/8" 95-105 20-22 # Also 3/32"
#
70A 1 1 CS CS 3/16" 1.728" SMAW Groove E6010 5.1 E7018 5.1 50°F None 1/8" 95-105 20-29 # Also 5/32"
#
75 1 1 CS CS 3/16" 1" SMAW Groove E6010 5.1 E7018 5.1 50°F None 1/8" 90-195 22 CVN tests at -40°F
# # Also 5/32
84 1 CS 3/16" 1" SMAW Overlay E6010 5.1 50°F None 5/32" 130 22 # CS single layer overlay

85 1 CS 3/16" 1" SMAW Overlay E6010 5.1 E6010 5.1 50°F None 5/32" 130 22 # CS multiple-layer overlay

96 1 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 120-200 45-60 # Also 5/32" and 3/16"
#
100 1 CS 3/4" 1" SMAW Overlay E309 5.4 E309 5.4 50°F None 1/8" 110-135 23-26

101 1 CS 1" SMAW Overlay E309Mo 5.4 E316L 5.4 50°F None 3/32" 90-120 23-26 # Also 1/8"
#
103 1 1 CS CS 3/16" 8" SMAW Groove E6010 5.1 E7018 5.1 300°F 1100- 1/8" 95-135 20-25 CVN tests at 60°F
1200°F # # Also 5/32"
105 1 1 CS CS 3/16" 1-1/2" SMAW Groove E7018 5.1 E7018 5.1 200°F 1100- 1/8" 100-160 20-24 # Also 5/32"
1200°F #
106 1 1 CS CS 3/16" 1-3/4" SMAW Groove E6010 5.1 E7018 5.1 200°F 1150- 3/32" 105-136 20-22 # Also 1/8" and 5/32"
1200°F #
107 1 CS 1" SMAW Overlay ENiCu-7 5.11 ENiCu-7 5.11 50°F None 1/8" 80-190 22-26 # Monel 190
# # ## ## Also 5/32" & 3/16"
108 1 1 CS CS 1/16" 0.437" SMAW Groove E6010 5.1 E6010 5.1 50°F None 3/32" 50-100 24-30 # Also 1/8"
#
124 1 1 API API 0.188" 0.750" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LGr B 5LX42 # # ## ## Also 5/32" & 3/16"

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
125 1 1 API API 0.188" 0.750" SMAW Groove E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LX46 5LX52 # # ## ## Also 5/32" & 3/16"
126 1 1 API CS 0.188" 0.750" SMAW Fillet E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LGr B # # ## ## Also 5/32" & 3/16"
127 1 1 API CS 0.188" 0.750" SMAW Fillet E6010 5.1 E6010 5.1 50°F None 1/8" 70-220 25-35 # Also E7010
5LGr B # # ## ## Also 5/32" & 3/16"
130 1 1 CS CS 3/16" 8" SMAW Groove E6010 5.1 E7018 5.1 175-225°F 1125- 1/8" 70-280 20-28 # Also 5/32" & 3/16"
1175°F #
149 1 1 CS CS 3/16" 8" SMAW Groove E6010 5.1 E7018 5.1 100°F 1100- 1/8" 95-150 22-28 # Also 5/32"
1200°F #
165 1 1 API API 3/16" 0.750" SMAW Groove E6010 5.1 E8010-G 5.5 50°F None 1/8" 75-220 22-35 # Also 5/32" & 3/16"
5LX52 5LX52 #
167 1 1 CS CS 1/16" 0.560" SMAW Groove GTAW 5.18 E8018-C1 5.5 Argon 50°F 1100- 3/32" 115-125 24-28 CVN tests at -50°F
ER70S-2 1200°F
179 1 1 CS CS 3/16" 0.864" SMAW Groove E6010 5.1 E71T-1 5.20 100% CO2 50°F None 1/8" 90-100 24-25
0.045" 150-240 23-30
182 1 2 API 5L X60 API 5L X60 3/16' 2.875" SMAW Groove ER70S-6 5.18 E7018-1 5.1 Argon 200°F None 1/8" 5/32" 110-150 2.6-6.4 Qualified at CB&I

183 1 2 API 5L X60 API 5L X60 3/16' 2.875" SMAW Groove ER70S-6 5.18 E7018-1 5.1 Argon 200°F 1100°F 2 1/8" 5/32" 110-150 2.6-6.4 Qualified at CB&I
hours
184 1 2 API 5L X60 API 5L X60 3/16' 2.875" SMAW Groove ER70S-6 5.18 E7018-1 5.1 Argon 200°F 1100°F 6 1/8" 5/32" 110-150 2.6-6.4 Qualified at CB&I
hours
Pwps 01 1 1 CS CS 3/16" 1-1/2" SMAW Groove E6010 5.1 E7018 5.1 50°F & 200°F None 1/8" 100-110 18-22 Corp 70 PQR
3/32"# 70-85 20-24 # Also 1/8"
Pwps 03 1 1 CS CS 3/16" 0.864" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F None 3/32" 70-110 14-18 Corp 33 PQR
ER70S-2 1/8" 60-160 22-26
Pwps 12 1 1 CS CS 3/16" 1.728 SMAW Groove E6010 5.1 E7018 5.1 50°F & 200°F 1100- 3/32"# 50-110 24-32 # Also 1/8"
1200°F 3/32"** 75-180 20-26 ** Also 1/8" & 5/32"
Pwps 14 1 1 CS CS 1/16" 0.308" SMAW Groove E6010 5.1 E7018 5.1 50°F None 3/32" 50-100 24-32
75-100 20-26
Pwps 17 1 1 CS CS 1/16" 0.308" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F None 3/32"# 60-90 14-18 # Also 1/8"
ER70S-2 3/32" 60-100 22-26
R28 1 1 CS CS 3/16" 8" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F & 200°F 1100- 3/32"# 70-120 14-18 # Also 1/8"
ER70S-2 1200°F 1/8"** 90-190 18-25 ** Also 5/32" & 3/16"
R33 1 4 A516 1-1/4Cr-1/2 3/16" 1" GTAW Groove GMAW 5.18 E7018 5.1 100% Argon 300°F None 3/32" 1/8" 90-110 15-17 22-
Mo SMAW ER70S-2 115-140 24
R33A 1 1 CS CS 3/16" 1.50" SMAW Groove GTAW 5.18 E7018 5.1 Argon 50°F & 200°F None 3/32" 70-110 14-18
ER70S-2 1/8" 100-135 20-23
R33A (Meth. 1) 1 1 CS CS 3/16" 1.50" SMAW Groove GTAW 5.18 E7018 5.1 Argon 300°F None 3/32" 70-110 14-18 NBIC Method 1
ER70S-2 1/8" 100-135 20-23

TCO/21AW 1 1 CS CS 0.118" 0.75" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F None 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 ER70S-6 Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs TCO21A,
Bohler EMK 6 EV50 TCO21C, TCO21E
TCO/21AW 1 1 CS CS 0.118" 1.5" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F & 200°F None 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 ER70S-6 Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs TCO21A,
Bohler EMK 6 EV50 TCO21C, TCO21E
TCO/21PW 1 1 CS CS 0.118" 1.0" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F 1100- 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 ER70S-6 Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs TCO21B,
Bohler EMK 6 EV50 TCO21D,TCO21F
TCO/21PW 1 1 CS CS 0.118" 1.5" SMAW Groove GTAW 5.18 E7018-1 5.1 Argon 50°F & 200°F 1100- 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 ER70S-6 Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs TCO21B,
Bohler EMK 6 EV50 TCO21D, TCO21F
TCO/22AW 1 1 CS CS 0.118" 0.75" SMAW Groove E6010 5.1 E7018-1 5.1 50°F None 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs
EV50 TCO22A,TCO22C, TCO22E
TCO/22AW 1 1 CS CS 0.118" 1.5" SMAW Groove E6010 5.1 E7018-1 5.1 50°F & 200°F None 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1/8" 65-130 22-26 hardness tests, PQRs TCO22A,
EV50 TCO22C, TCO22E

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
TCO/22PW 1 1 CS CS 0.118" 1.0" SMAW Groove E6010 5.1 E7018-1 5.1 50°F 1100- 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs TCO22B,
EV50 TCO22D, TCO22F
TCO/22PW 1 1 CS CS 0.118" 1.5" SMAW Groove E6010 5.1 E7018-1 5.1 50°F & 200°F 1100- 3/32" 55-65 26-30 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 Lincoln 5P+ Bohler Fox 1200°F 1/8" 65-130 22-26 hardness tests, PQRs TCO22B,
EV50 TCO22D, TCO22F
TCO/23 1 1 API API 3/16" 3/4" SMAW Groove E6010 5.1 E7010-G 5.5 50°F & 150°F None 3/32" 80-120 26-30 CVN tests at -40°F & HV10
<5LX42 <5LX42 Lincoln 5P+ Lincoln HYP 1/8" 100-130 28-32 hardness tests, API 1104
Qualification, 2 3/8"-12 3/4"OD
TCO/24 1 1 API API 3/16" 3/4" SMAW Groove E6010 5.1 E7010-G 5.5 50°F & 150°F None 3/32" 80-120 26-30 CVN tests at -40°F & HV10
>5LX42 >5LX42 Lincoln 5P+ Lincoln HYP 1/8" 100-145 28-32 hardness tests, API 1104
<5LX65 <5LX65 Qualification, 2 3/8"-12 3/4"OD
TCO/26AW 1 1 CS CS 0.118" 1.264" SMAW Groove E7018-1 5.1 E7018-1 5.1 50°F & 200°F None 3/32" 65-220 22-27 CVN tests at -40°F & HV10
(Structural) Gp1 Gp2 Bohler Fox EV50 Bohler Fox 1/8" hardness tests, PQRs TCO22A,
EV50 TCO22C, TCO22E

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


29 1 1 CS CS 1/16" 0.560" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 CO2 50°F None 0.035" 120 20

30 1 1 CS CS 1/16" 1/2" GMAW Groove ER80S-D2 5.28 ER80S-D2 5.28 75Ar- 25CO2 50°F None 0.035" 90-150 18-20

31 1 1 CS CS 3/16" 2" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 80-110 19

36 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 80-90 19-20

37 1 1 CS CS 1/16" 0.560" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 100 19.5

39 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 120-200 20-23

66 1 CS 3/8" GMAW Overlay ERNiCu-7 5.14 ERNiCu-7 5.14 Argon 50°F None 0.035" 125 16 # Monel 60 overlay
# #
69 1 1 CS CS 3/16" 1.728" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 150-200°F None 0.035" 90-120 20-22

74 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035"

77 1 1 CS CS 3/16" 1" GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 130 22 CVN tests at -40°F

86 1 CS 3/16" 1" GMAW Overlay ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 125 19 # CS single layer overlay

87 1 CS 3/16" 1" GMAW Overlay ER70S-2 5.18 ER70S-2 5.18 75CO2-25Ar 50°F None 0.035" 125 19 # CS multiple-layer overlay

91 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F None 0.035" 100-125 19-20

92 1 1 CS CS 3/16" 2" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F None 0.035" 105-120 18-21

102 1 CS 3/4" 1" GMAW Overlay ER309 5.9 ER316 5.9 60He-38Ar- 50°F None 0.035" 130-140 17-20 # 2/3 A1025, 1/3 Ar
2CO2
#
142 1 CS 1" GMAW Overlay ERNi 5.14 ERNiCu-7 5.14 Argon 50°F None 0.035" 100-165 26-31 # Nickel 61
# ## ## Monel 60
143 1 CS 1" GMAW Overlay ERNiCu-7 5.14 ERNiCu-7 5.14 Argon 50°F None 0.035" 100-165 26-31 # Monel 60
# #
172 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 5.18 FCAW 5.20 75Ar-25CO2 50°F None 0.045" 90-110 18-22
E71T-1 100% CO2 150-240 23-30
Pwps 02 1 1 CS CS 3/16" 0.864" GMAW Groove ER70S-2 or 5.18 ER70S-2 5.18 75Ar-25CO2 50°F None 0.035" 120-180 18-21
ER70S-3 #
Pwps 15 1 1 CS CS 1/16" 0.0308 GMAW Groove ER70S-2 5.18 ER70S-2 5.18 75Ar-25CO2 50 F None 0.045 120-150 18

Pwps 16 1 1 CS CS 1/16" 0.0308 GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50 F None 332"# 55-85 14-18 # Also 1/8"

R09 1 1 CS CS 3/16" 2-1/2" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F None 0.035" 100-105 18-19
0.035" 100-160 25-26

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
R09A 1 1 CS CS 3/16" 2-1/2" GMAW Groove ER70S-6 5.18 ER70S-6 5.18 85CO2-15Ar 50°F 1100- 0.035" 100-105 18-19
1200°F 0.035" 100-160 25-26
R31 1 1 CS CS 3/16" 2-1/4" GMAW Groove ER70S-6 5.18 FCAW 5.2 90He7.5Ar2.5 50°F 1100- 0.035" 104-126 18-22
E71T-1 CO2 1200°F 0.062" 204-276 28-33
75Ar-25CO2
R32 1 1 CS CS 3/16" 2-1/4" GMAW Groove ER70S-6 5.18 FCAW 5.2 90He7.5Ar2.5 50°F None 0.035" 104-126 18-22
E71T-1 CO2 0.062" 204-276 28-33
75Ar-25CO2

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


33 1 1 CS CS 3/16" 7/8" GTAW Groove ER70S-2 5.18 SMAW 5.1 Argon 50°F None 3/32" 70-110 15-20 # Also 1/8"
E7018 #
R41 1 1 CS CS .154" 1" GTAW Overlay GTAW 5.14 ERNiCr-3 5.14 100% Argon 50°F 1100- 3/32" 100-140 15-20
ERNiCr-3 1200°F
R42 1 1 CS CS .154" 1" GTAW Overlay GTAW 5.14 ERNiCr-4 5.14 100% Argon 50°F None 3/32" 100-141 15-21
ERNiCr-4
R51 1 1 CS CS 1" Unlimitd FCAW GTAW Hard Surface FCAW 5.22 RcoCr-A 5.13 90He7.5Ar2.5 50°F 750°F None 1/8" 5/32" 190-200 28-30 19-
E309T1-1 CO2 100% 210-225 21
Argon
62 1 1 CS CS 3/16" 0.864" GTAW Groove ER70S-2 5.18 SMAW 5.1 Argon 50°F None 3/32" 170
E6010
166 1 1 CS CS 1/16" 0.560" GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50°F 1100- 1/8" 105-130 13-17 CVN tests at -50°F
1200°F
167 1 1 CS CS 1/16" 0.560" GTAW Groove ER70S-2 5.18 SMAW 5.5 Argon 50°F 1100- 1/8" 110-120 12-15 CVN tests at -50°F
E8018-C1 1200°F
173 1 1 CS CS 3/16" 0.864" GTAW Groove ER70S-2 5.18 FCAW 5.20 Argon 50°F None 0.045" 70-140 15-17
E71T-1 100% CO2 150-240 23-30
173B 1 1 CS CS 3/16" 0.864" GTAW Groove ER70S-2 5.18 FCAW 5.20 Argon 50°F 1100- 0.045" 70-140 15-17
E71T-1 100% CO2 1200°F 150-240 23-30
175 1 1 CS CS 1/16" 0.436 GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50°F None 3/32" 90-125 15-17
1/8"
175B 1 1 CS CS 3/16" 0.864" GTAW Groove ER70S-2 5.18 ER70S-2 5.18 Argon 50°F 1100 to 3/32" 90-125 15-17 CVN tests at -20°F
1200°F 1/8"
Pwps 03 1 1 CS CS 3/16" 0.864" GTAW Groove ER70S-2 5.18 SMAW 5.1 Argon 50°F None 3/32" 70-110 14-18 Corp 33 PQR
E7018 1/8" 60-160 22-26
Pwps 17 1 1 CS CS 1/16" 0.308" GTAW Groove ER70S-2 5.18 SMAW 5.1 Argon 50°F None 3/32"# 60-90 14-18 # Also 1/8"
E7018 3/32" 60-100 22-26
R28 1 1 CS CS 3/16" 8" GTAW Groove ER70S-2 5.18 SMAW 5.1 Argon 50°F & 200°F None 3/32"# 70-120 14-18 # Also 1/8"
E7018 1/8"** 90-190 18-25 ** Also 5/32" & 3/16"
R33A 1 1 CS CS 3/16" 1.50" GTAW Groove ER70S-2 5.18 SMAW 5.1 Argon 50°F & 200°F None 3/32" 70-110 14-18
E7018 1/8" 100-135 20-23
TCO/20AW 1 1 CS CS 0.118" 0.486" GTAW Groove ER70S-6 5.18 ER70S-6 5.18 Argon 50°F None 3/32" 85-105 14-16 CVN tests at -40°F and HV10
(B31.3) Gp1 Gp2 Bohler EMK 6 Bohler EMK 6 1/8" hardness tests.
TCO/20PW 1 1 CS CS 0.118" 0.486" GTAW Groove ER70S-6 5.18 ER70S-6 5.18 Argon 50°F 1100- 3/32" 85-105 14-16 CVN tests at -40°F and HV10
(B31.3) Gp1 Gp2 Bohler EMK 6 Bohler EMK 6 1200°F 1/8" hardness tests.
TCO/21AW 1 1 CS CS 0.118" 0.75" GTAW Groove ER70S-6 5.18 SMAW 5.1 Argon 50°F None 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 Bohler EMK 6 E7018-1 Bohler 1/8" 65-130 22-26 hardness tests, PQRs TCO21A,
Fox EV50 TCO21C,TCO21E

TCO/21AW 1 1 CS CS 0.118" 1.5" GTAW Groove ER70S-6 5.18 SMAW 5.1 Argon 50°F & 200°F None 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 Bohler EMK 6 E7018-1 1/8" 65-130 22-26 hardness tests, PQRs TCO21A,
Bohler Fox TCO21C,TCO21E
EV50
TCO/21PW 1 1 CS CS 0.118" 1.0" GTAW Groove ER70S-6 5.18 SMAW 5.1 Argon 50°F 1100- 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(B31.3) Gp1 Gp2 Bohler EMK 6 E7018-1 1200°F 1/8" 65-130 22-26 hardness tests, PQRs TCO21B,
Bohler Fox TCO21D,TCO21F
EV50

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 25 of 74
Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
TCO/21PW 1 1 CS CS 0.118" 1.5" GTAW Groove ER70S-6 5.18 SMAW 5.1 Argon 50°F & 200°F 1100- 3/32" 80-105 14-16 CVN tests at -40°F & HV10
(IX) Gp1 Gp2 Bohler EMK 6 E7018-1 Bohler 1200°F 1/8" 65-130 22-26 hardness tests, PQRs TCO21B,
Fox EV50 TCO21D,TCO21F

Submerged-Arc Process (Sub-Arc)


3 1 1 CS CS 3/16" 2" SAW Groove EL12 5.17 EL12 5.17 F60 50°F None 3/32" 450 38 # Lincoln L-60
# # ## ##Similar to Lincln860
23 1 1 CS CS 3/16" 8" SAW Groove GTAW SMAW E6010 5.17 Lincoln 50°F 1100- 3/32" #Lincoln L-60, Straight Polarity
EB Insert EL12# 5.1 840 1200°F (DCEN)
25 1 1 CS CS 3/16" 2" SAW Groove EL12 5.17 EL12 5.17 Lincoln 50°F None 1/8" 475-500 32-34 # Lincoln L-60
# # 780
28 1 1 CS/304 CS/304 3/16" 2-3/8" SAW Groove/Clad SMAW E7018 5.1 EL12 5.17 Lincoln 50°F None 1/8" 125-170 26-27 Clad plate, # Back clad
E310/E347# 5.4 ## 780 ## Lincoln L-60
60A 1 CS 1" SAW Overlay ERNiCu-7 5.14 ERNiCu-7 5.14 Incoflux 50°F None 3/32" 180-220 28-32 # Monel 60
# # 5
76 1 1 CS CS 3/16" 1" SAW Groove GMAW 5.18 EM12K 5.17 Lincoln 50°F None 3/32" CVN tests at -40°F
ER70S-2 # 860 # Lincoln L-61
78A 1 1 CS CS 3/16" 8" SAW Groove SMAW 5.1 EA1-A2 5.23 Lincoln 200-400°F 1100- 1/8" 300-450 30-35 # Lincoln L-70
E6010/7018 # 780 1200°F

Oxygen-Acetylene Process (Torch)


11 1 1 CS CS 1/16" 0.216" OFW Groove RG60 5.2 RG60 5.2 Oxy-Acetylene 50°F None 1/8"

Flux-Cored Arc Process (FCAW)


50 1 1 CS CS 3/16" 3" FCAW Groove SMAW 5.1 E70T-1 5.20 75CO2-25Ar 200-300°F None 1/16" 320 25
E7018
139 1 CS 1" FCAW Overlay E309LT-3 5.22 E309LT-3 5.22 Self-shielded 50°F None 1/16" 180-260 26-31
172 1 1 CS CS 3/16" 0.864" FCAW Groove GMAW 5.18 E71T-1 5.20 75Ar-25CO2 50°F None 0.045" 90-110 18-22
ER70S-2 100% CO2 150-240 23-30
173 1 1 CS CS 3/16" 0.864" FCAW Groove GTAW 5.18 E71T-1 5.20 Argon 50°F None 0.045" 70-140 15-17
ER70S-2 100% CO2 150-240 23-30
173B 1 1 CS CS 3/16" 0.864" FCAW Groove GTAW 5.18 E71T-1 5.20 Argon 50°F 1100- 0.045" 70-140 15-17
ER70S-2 100% CO2 1200°F 150-240 23-30
179 1 1 CS CS 3/16" 0.864" FCAW Groove SMAW 5.1 E71T-1 5.20 100% CO2 50°F None 1/8" 90-100 24-25
E6010 0.045" 150-240 23-30
R31 1 1 CS CS 3/16" 2-1/4" FCAW Groove GMAW 5.18 E71T-1 5.2 90He7.5Ar2.5 50 F 1100- 0.035" 104-126 18-22
ER70S-6 CO2 1200°F 0.062" 204-276 28-33
75Ar-25CO2
WPS 12-173 1 1 CS CS 3/16" 1.55" SMAW FCAW Groove E 6010 5.1 E71T-1 5.20 100% CO2 50°F None 1/8" 90-100 24-25 23-
0.045" 150-240 30
R32 1 1 CS CS 3/16" 2-1/4" FCAW Groove GMAW 5.18 E71T-1 5.2 90He7.5Ar2.5 50 F None 0.035" 104-126 18-22
ER70S-6 CO2 0.062" 204-276 28-33
75Ar-25CO2

2. CARBON-MOLY STEEL

Shielded Metal-ArcProcess (SMAW, Stick Electrode)


18 3 1 C-1/2Mo CS 1/16" 0.300" SMAW Groove GTAW E6010 5.1 Argon 50°F None 1/8" 65 24 # 1/16"x1/8" CS insert.
Insert#
21 3 3 C-1/2Mo C-1/2Mo 3/16" 2-5/8" SMAW Groove E7018-A1 5.5 E7018-A1 5.5 175-200°F 1250°F 5/32" 218-240 24-26 # Also 3/16"
#
24 3 3 C-1/2Mo C-1/2Mo 3/16" 2-1/2" SMAW Groove E7016-A1 5.5 E7016-A1 5.5 175-200°F 1175- 1/8" 185-210 24-26 # Also 5/32", 3/16"
1275F #
44 3 3 C-1/2Mo C-1/2Mo 1/16" 3/4" SMAW Groove GMAW 5.18 E7018-A1 5.5 75Ar-25CO2 50°F None 1/8" 65-100 21-23 # Also 3/32"
Hobart HB-18 #
45 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/4" SMAW Groove E7010-A1 5.5 E7018-A1 5.5 50°F None 3/32" 70-100 20-22 # Also 1/8"
#

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 26 of 74
Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
46 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/4" SMAW Groove E7010-A1 5.5 E7018-A1/ 5.5 F71# 50°F None 1/8" 75-100 22 # Flux brand unknown
SAW 5.17
141 3 1 C-1/2Mo CS 3/16" 1" SMAW Groove E309 5.4 E309 5.4 150-200°F 1175- 3/32" 50-150 22-25 # Also 1/8" and 5/32"
1275F #
ES SM, 3 1 A204C CS 3/16" 2" SMAW Groove E 7010 A1 5.5 E 7018 A1 5.5 350°F None 3/32" 1/8" 80-85 20-21 20- Also 5/32"
P1-P3TB 120-130 22
R04 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/2" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 200°F 1175- 3/32" 70-90 15-17
ERNiCr-3 1250°F 1/8" 80-120 22-24
R06 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/2" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 200 F 1175- 3/32" 90-110 22-24
1250°F 1/8"

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


44 3 3 C-1/2Mo C-1/2Mo 1/16" 3/4" GMAW Groove ER80S-D2 5.28 SMAW 5.5 75Ar- 25CO2 50°F None 0.035" 85 18
E7018-A1
R01 3 C-1/2Mo 3/4" Unlimitd GMAW Overlay ERNiCr-3 5.14 90He/8Ar/2CO 200°F 1175- 0.035" 100-125 19-21 # Inconel overaly
# 2 1250°F
R03 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/2" GMAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 75He-8Ar- 200°F 1175- 0.035" 100-125 19-21
2CO2 1250°F

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


18 3 1 C-1/2Mo CS 1/16" 0.300" GTAW Groove Consumable SMAW 5.1 Argon 50°F None 85 24 # 1/16"x1/8" CS insert
Insert # E6010
R04 3 3 C-1/2Mo C-1/2Mo 1/16" 1-1/2" GTAW Groove ERNiCr-3 5.14 SMAW 5.11 Argon 200°F 1175- 3/32" 70-90 15-17
ENiCrFe-3 1250°F 1/8" 80-120 22-24
R52 3 3 C-1/2Mo C-1/2Mo 0.218" 1" GTAW Overlay GTAW 5.14 ERNiCr-3 5.14 100% Argon 300°F None 3/32" 100-140 15-20
ERNiCr-3
R53 3 3 C-1/2Mo C-1/2Mo 0.218" 1" GTAW Overlay GTAW ER309L 5.9 ER309L 5.9 100% Argon 300°F None 3/32" 100-141 15-21

Submerged-Arc Process (Sub-Arc)


20 3 3 C-1/2Mo C-1/2Mo 3/16" 2-5/8" SAW Groove EA1 5.23 EA1 5.23 Lincoln 175-200°F 1175- 3/32" 400 34
840 1275°F
46 3 3 C-1/2Mo C-1/2Mo 3/16" 1-1/4" SAW Groove SMAW 5.5 EL12Mo 5.17 F71 50°F None 1/8" 375-450 24
E7018-A1

Flux Core-Arc Process (FCAW)


R55 3 3 C-1/2Mo C-1/2Mo 1" Unlimitd FCAW GTAW Hard Surface FCAW 5.22 RcoCr-A 5.13 75%Ar-25CO2 350°F 650°F None 1/8" 170-190 27-30
E309T1-1 100% Argon 5/32" 230-245 16-19

Oxygen-Acetylene Process (Torch)


19 3 1 C-1/2Mo CS 1/16" 0.300" OFW Groove RG60 5.2 RG60 5.2 Oxy-Actylene 50°F Torch# 1/8" # Torch heat to cherry red.

3. CHROME-MOLY (1-2%Cr) STEELS

Shielded Metal-Arc Process (SMAW, Stick electrode)


4S 4 1-1/4Cr- 1/8" 0.644 SMAW Weld Build E8018-B2 5.5 400°F None 3/32" 1/8" 60-125 20-30 Weld buildup of base metal
1/2Mo
4TSHT 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" GTAW Groove ER80S-B2 5.28 E8018-B2 5.5 Argon 300-350°F 1300- 3/32" 1/8" 30-150 10-30 # Also 5/32"
1/2Mo 1/2Mo SMAW 1375°F
9 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" SMAW Groove E8018-B2 5.5 E8018-B2 5.5 300-350°F 1350- 1/8" 110 24 # Also 5/32"
1/2Mo 1/2Mo 1400°F #
31A 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" SMAW Groove E7010-A1 5.5 E8018-B2 5.5 300-400°F 1000F 1/8" 95-125 20-25 # Also 5/32"
1/2Mo 1/2Mo #
37A 4 1-1/4Cr- 1.00" SMAW Overlay E309 5.4 E309 5.4 300-400°F 975-1025F 1/8" 95-120 20-23
1/2Mo
41 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.644" SMAW Groove GMAW 5.28 E8018-B2 5.5 75Ar-25CO2 300°F 1325- 3/32" 75-90 21-22 # Also 1/8"
1/2Mo 1/2Mo ER80S-B2 1350°F #

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 27 of 74
Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
47 4 3 1-1/4Cr- C-1/2Mo 1/16" 3/4" SMAW Groove GMAW 5.28 E7018-A1 5.5 75Ar-25CO2 325-375°F 1300- 1/8" 70 22
1/2Mo ER80S-D2 1350°F
48 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.644" SMAW Groove GMAW 5.28 E8018-B2 5.5 75Ar-25CO2 300-400°F None 3/32" 75-90 21-22 # Also 1/8"
1/2Mo 1/2Mo ER80S-B2 #
99 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 1" SMAW Groove ENiCrMo-3 5.11 ENiCrMo-3 5.11 250°F 1300- 3/32" 50-80 16-20 # Inco 112
1/2Mo 1/2Mo # # 1400°F ## ## Also 1/8"
131 4 3 1-1/4Cr- C-1/2Mo 3/16" 2-1/4" SMAW Groove E7018-A1 5.5 E7018-A1 5.5 300°F 1250- 1/8" 90-160 21-24 # Also 5/32"
1/2Mo 1350°F #
156 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" SMAW Groove GTAW 5.28 E8018-B2 5.5 Argon 300°F 1300- 3/32" 60-130 14-18 # Also 1/8" & 5/32"
1/2Mo 1/2Mo ER80S-B2 1375°F #
159 4 1 1-1/4Cr- CS 3/16" 2.8" SMAW Groove E7010-A1 5.5 E7018-A1 5.5 300°F 1300- 3/32"# 60-160 20-26 # Root pass
1/2Mo 1375°F 5/32"
Pwps 04 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.989" SMAW Groove GTAW 5.28 E8018-B2 5.5 Argon 300°F 1300- 3/32"# 75-90 14-18 # Also 1/8"
1/2Mo 1/2Mo ER80S-B2 1350°F 1/8"** 60-160 22-26 **Also 5/32"
R26 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 3" SMAW Groove GTAW 5.28 E8018-B2 5.5 Argon 300 1300- 3/32" 90-110 14-18
1/2Mo 1/2Mo ER80S-B2 1375°F 1/8" 110-140 22-24

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


29A 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" GMAW Groove ER80S-B2 5.28 ER80S-B2 5.28 75Ar-25CO2 300-350°F 1300- 0.035" 110-215 21-27 # Also 0.045"
1/2Mo 1/2Mo (ER515) (ER515) 1400°F #
41 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.644" GMAW Groove ER80S-B2 5.28 SMAW 5.5 75Ar-25CO2 175-225°F 1325- 0.035" 85-90 18-20
1/2Mo 1/2Mo (ER515) E8018-B2 1350°F
47 4 3 1-1/4Cr- C-1/2Mo 1/16" 3/4" GMAW Groove ER80S-D2 5.28 SMAW 5.5 75Ar- 25CO2 175-225°F 1300- 0.035" 90-95 18-19
1/2Mo E7018-A1 1350°F
48 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.644" GMAW Groove ER80S-B2 5.28 SMAW 5.5 75Ar- 25CO2 300-400°F None 0.035" 85-90 18-20
1/2Mo 1/2Mo (ER515) E8018-B2
49 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" GMAW Groove ER80S-B2 5.28 ER80S-B2 5.28 75Ar- 25CO2 300-350°F None 0.035" 105-130 18.5-21.5
1/2Mo 1/2Mo

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


63 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.440" GTAW Groove ER80S-B2 5.28 ER80S-B2 5.28 Argon 300°F None 3/32" 115 22
1/2Mo 1/2Mo
64 4 1 1-1/4Cr- CS 1/16" 0.440" GTAW Groove ER80S-B2 5.28 ER80S-B2 5.28 Argon 250-300°F None 3/32" 115 22
1/2Mo
154 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.474" GTAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 Argon 300°F None 3/32" 70-100 11-17 # Inco 82
1/2Mo 1/2Mo # # ## ## Also 1/8"
156 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864" GTAW Groove ER80S-B2 5.28 SMAW 5.5 Argon 300°F 1300- 3/32" 60-130 14-18 # Also 1/8"
1/2Mo 1/2Mo E8018-B2 1375°F #
156A 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 1/4" GTAW Groove ER8OS-B2 5.28 ER80S-B2 5.28 Argon 300°F 1300- 3/32" 60-130 14-18 # Also 1/8"
1/2Mo 1/2Mo 1375°F #
174 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864 GTAW Groove ER80S-B2 5.28 FCAW 5.29 Argon 300°F 1300- 3/32" 70-140 15-17
1/2Mo 1/2Mo E81T1-B2 CO2 1375°F 0.045" 150-250 26-30
Pwps 04 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.989" GTAW Groove ER80S-B2 5.28 SMAW 5.5 Argon 300°F 1300- 3/32"# 75-90 14-18 # Also 1/8"
1/2Mo 1/2Mo E8018-B2 1350°F 1/8"** 60-160 22-26 ** Also 5/32"
R15 4 4 1-1/4Cr- 1-1/4Cr- 1/16" 0.300" GTAW Groove ER80S-B2L 5.28 ER80S-B2L 5.28 Argon 300°F 1300- 3/32" 70-90 14-18
1/2Mo 1/2Mo 1375°F
R26 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 3" GTAW Groove ER80S-B2 5.28 SMAW 5.5 Argon 300°F 1300- 3/32" 90-110 14-18
1/2Mo 1/2Mo E8018-B2 1375°F 1/8" 110-140 22-24

Submerged-Arc Process (Sub-Arc)


104 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" SAW Groove GMAW 5.28 ER80S-B2 5.23 Linde Grade 300°F 1300- 1/8" 240-310 29-31
1/2Mo 1/2Mo ER80S-B2 (ER515) 709-5 Flux 1375°F
144 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 2" SAW Groove ER80S-B2 5.23 ER80S-B2 5.23 Linde Grade 300°F 1300- 3/32" 250-425 28-34 # Also 1/8"
1/2Mo 1/2Mo (ER515) (ER515) 124 Flux 1375°F #

December 2015 © 2014–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 28 of 74
Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

Flux Core-Arc Process (FCAW)


R34 4 4 1-1/4Cr- 1/2 1-1/4Cr- 1/2 3/16" 8" FCAW Groove GMAW 5.28 E81T1-B2 5.29 100% CO2 300°F 1300- 0.035" 100-110 18-21 28-
Mo Mo ER802-B2 1400°F 0.045" 178-220 30
174 4 4 1-1/4Cr- 1-1/4Cr- 3/16" 0.864 FCAW Groove GTAW 5.28 E81T1-B2 5.29 Argon 300°F 1300- 3/32" 70-140 15-17
1/2Mo 1/2Mo ER80S-B2 CO2 1375°F 0.045" 150-250 26-30
R54 4 4 1-1/4Cr- 1-1/4Cr- 1" Unlimitd FCAW GTAW Hard Surface FCAW E309T1- 5.22 RcoCr-A 5.13 75%Ar-25CO2 350°F 650°F 1300- 1/8" 170-190 27-30 PWHT after 309 deposit, 2 hours
1/2Mo 1/2Mo 1 100% Argon 1400°F 5/32" 230-245 16-19 minimum

4. CHROME-MOLY (2-10% Cr) STEELS

Shielded Metal-Arc Process (SMAW, Stick electrode)


8 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" SMAW Groove E410 5.4 E502 5.4 400°F 1325- 1/8" 70-120 20-24 # Also 3/32"
(E8015-B6) (5.5) 1425F #
9A 5B 1 5Cr-1/2Mo CS 3/16" 7/8" SMAW Groove E7010-A1 5.5 E7018-A1) 5.5 425-475°F 1325- 1/8" 70-100 20-25 # Also 3/32"
1400°F #
32 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" SMAW Groove GTAW 5.9 E502 5.4 Argon 450°F 1325- 3/32" 80-110 22-24 # Also 1/8" and 5/32"
ER502 (E8015-B6) (5.5) 1400°F #
40 5B 5B 7Cr-1/2Mo 7Cr-1/2Mo 1/16" 3/4" SMAW Groove GTAW E502 5.4 Argon 450°F 1300- 1/8" 80 22
EB Insert (E8015-B6) (5.5) 1350°F
43 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" SMAW Groove GMAW 5.9 E502 5.4 75Ar-25CO2 425-475°F 1350- 1/8" 85-90 20-21 # Also 3/32"
ER502 (E8015-B6) (5.5) 1400°F #
71 5A 5A 2-1/4Cr-1Mo 2-1/4Cr-1Mo 3/16" 8" SMAW Groove E9018-B3 5.5 E9018-B3 5.5 300-1100°F 1230F# 1/8" 110-130 22 # 20 hrs.
## ## Also 5/32"
72 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" SMAW Groove E505 5.4 E505 5.4 325-375°F 1325- 1/8" 70-95 22 # Also 1/8"
(E8015-B8) (5.5) (E8015-B8) (5.5) 1400°F ##
Pwps 06 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" SMAW Groove GTAW 5.28 E8015-B6 5.5 Argon 450°F 1350- 1/8" 50-150 8-14 # Also1/8"
ER80S-B6 1400°F ## 50-135 18-28 ** Also 1/8"
R10 5A 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" SMAW Groove E9015-B3 5.5 E9018-B3 5.5 350°F 1300- 1/8" 70-120 20-24 # Also 3/32" & 5/32"
1Mo 1Mo 1375°F ##
R16 5A 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" SMAW Groove GTAW 5.28 E9018-B3 5.5 Argon 350°F 1300- 1/8" 50-90 15-20 # Also 1/8"
1Mo 1Mo ER90S-B3 1375°F ## 80-130 20-24 ** Also 5/32"
R24 5B 5A 5Cr-1/2Mo 2-1/4 Cr- 3/16" 8" SMAW Groove GTAW 5.28 E9018-B3 5.5 Argon 450°F 1300- 3/32"# 60-140 14-18 # Also 1/8"
1Mo ER90S-B3 1375°F 1/8"** 85-155 20-25 ** Also 5/32"
R56 5A 1 2-1/4Cr-1Mo CS 3/16" 1.5" GTAW Groove ER 70S-2 5.18 E7018 5.1 100% Argon 350°F 630°F 1250- 50-110 12-18 PWHT 2 hours minimum
SMAW 1325°F 1/8" 1/8" 80-160 20-25

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


34 5B 5B 9Cr-1Mo 9Cr-1Mo 1/16" 5/8" GMAW Groove ER505 5.9 ER505 5.9 98Ar-2O2 400-600°F 1350- 0.035" 110-140 18-21
1395°F
42 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" GMAW Groove ER502 5.9 ER502 5.9 75Ar-25CO2 325-375°F 1350- 0.035" 85-125 18-21
1400°F
43 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" GMAW Groove ER502 5.9 SMAW E502 5.4 75Ar-25CO2 325-375°F 1350- 0.035" 90-95 18-19
(E8015-B6) (5.5) 1400°F
138 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 0.474" GMAW Groove ER502 5.9 ER502 5.9 75Ar-25CO2 450°F 1325- 0.30" 50-250 18-22 # Also 0.35" and 0.45"
1400°F #
Pwps 05 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 3/4" GMAW Groove ER80S-B6 5.9 ER80S-B6 5.9 75Ar-25CO2 450-600°F 1350- 0.035" 85-125 18-21
1400°F

Flux Core Arc Process (FCAW)


R35 5A 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" FCAW Groove GMAW 5.28 E90T1-B3 5.29 100% CO2 300°F 1300- 0.035" 100-110 20-22 23-
1Mo 1Mo ER90S-B3 1400°F 0.045" 175-230 38
R36 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 8" FCAW Groove GMAW 6.28 E502T1-1 6.29 100% CO3 450°F 1300- 0.045" 100-110 21-24 23-
ER80S-B6 1400°F 0.045" 175-220 29
WPS-178R36 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 2.42" GTAW FCAW Groove ER 502 5.9 E502T1 5.22 350°F 1300°F- 1/8" 90-100 15-20 23-
1400°F 0.045" 150-240 30

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


5ATHT 5A 5A 2-1/4Cr-1Mo 2-1/4Cr-1Mo 3/16" 1.02 GTAW Groove ER90S-B3 5.28 ER90S-B3 5.28 Argon 350°F 1300- 3/32" 1/8" 125-170 8-15 # Also 5/32"
1400°F
5BTHT 5B 5B 5-9 Cr 5-9 Cr 1/16" 0.674 GTAW Groove ER80S-B6 5.28 ER80S-B6 5.28 Argon 450°F 1300- 3/32" 1/8" 90-105 12-20 # Also 5/32"
1400°F
32 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" GTAW Groove ER502 5.9 SMAW E502 5.4 Argon 450-600°F 1325- 3/32" 80-110 14-20 # Also 1/8"
(E8015-B6) (5.5) 1400°F #
40 5B 5B 7Cr-1/2Mo 7Cr-1/2Mo 1/16" 3/4" GTAW Groove EB Insert ER502 5.9 SMAW E502 5.4 Argon 250°F 1300- 3/32" 60 21 # For GTAW only
(E8015-B6) (5.5) # 1350°F
178 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1/16" 0.674" GTAW Groove ER80S-B6 5.28 ER80S-B6 5.28 Argon 450°F 1300- 3/32" 90-125 15-17
1400°F 1/8"
Pwps 06 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 3/16" 0.864" GTAW Groove ER80S-B6 5.28 SMAW 5.5 Argon 450°F 1350- 3/32"# 50-150 8-14 # Also 1/8"
E8015-B6 1400°F 3/32"** 50-135 18-28 ** Also 1/8"
R16 5A 5A 2-1/4 Cr- 2-1/4 Cr- 3/16" 8" GTAW Groove ER90S-B3 5.28 SMAW 5.5 Argon 350°F 1300- 3/32"# 50-90 15-20 # Also 3/32"
1Mo 1Mo E9018-B3 1375°F 1/8" ** 80-130 20-24 ** Also 5/32"
R24 5B 5A 5Cr-1/2Mo 2-1/4 Cr- 3/16" 8" GTAW Groove ER90S-B3 5.28 SMAW 5.5 Argon 450°F 1300- 3/32"# 60-140 14-18 # Also 1/8"
1Mo E9018-B3 1375°F 1/8"** 85-155 20-25 ** Also 5/32"
R46 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1" Unlimitd GTAW Hard Surface GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F 1300- 5/32" 210-225 19-21
RcoCr-A 1400°F
R47 5B 5B 5Cr-1/2Mo 5Cr-1/2Mo 1" Unlimitd FCAW GTAW Hard Surface FCAW E309T1- 5.22 RcoCr-A 5.13 90He7.5Ar2.5 450°F 750°F 1350°F 1/8" 5/32" 190-200 28-30 19-
1 CO2 210-225 21
100% Argon
R48 5A 5A 2-1/4Cr-1Mo 2-1/4Cr-1Mo 1" Unlimitd GTAW Hard Surface GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F 1300- 5/32" 210-225 19-21
RcoCr-A 1400°F
R49 5A 5A 2-1/4Cr-1Mo 2-1/4Cr-1Mo 1" Unlimitd FCAW GTAW Hard Surface FCAW E309T1- 5.22 RcoCr-A 5.13 90He7.5Ar2.5 450°F 750°F 1350°F 1/8" 5/32" 190-200 28-30 18-
1 CO2 210-225 21
100% Argon

Shielded Metal-Arc Process (SMAW, Stick electrode)


21A 6 6 13Cr 13Cr 3/16" 0.864" SMAW Groove E410 5.4 E410 5.4 400°F 1350- 3/32" 65-180 20-26 # Also 1/8", 5/32"
1450°F #
88 7 7 430 430 1/16" 0.474" SMAW Groove E430 5.4 E430 5.4 50°F 1300- 3/32" 65 23
1400°F
90 7 7 430 430 1/16" 0.474" SMAW Groove GMAW E430 5.4 50°F 1300- 3/32" 65-80 23
1400°F
152 7 7 430 430 1/16" 0.420" SMAW Groove E310 5.4 E310 5.4 300-400°F 1400- 3/32" 55-75 25-28 # Also 1/8"
1500°F #

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


36A 6 6 410 410 1/16" 9/16" GMAW Groove ER410 5.9 ER410 5.9 75Ar- 25CO2 250-300°F 1300- 0.035" 95-115 18-20
1400°F
89 7 7 430 430 1/16" 0.474" GMAW Groove ER430 5.9 ER430 5.9 75Ar- 25CO2 50°F 1300- 0.045" 100 16-17
1400°F
90 7 7 430 430 1/16" 0.474" GMAW Groove ER430 5.9 SMAW 5.4 75Ar- 25CO2 50°F 1300- 0.045" 100 16-17
E430 1400°F

Gas Tungsten-Arc Process (GTAW)


R44 7 7 410 410 1" Unlimitd GTAW Hard Surface GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F None 5/32" 210-225 19-21
RcoCr-A
R45 7 7 410 410 1" Unlimitd FCAW GTAW Hard Surface FCAW 5.22 RcoCr-A 5.13 90He7.5Ar2.5 450°F 1350°F 1/8" 5/32" 190-200 28-30 19-
E309T1-1 CO2 750°F 210-225 21
100% Argon

6. CHROME-NICKEL STAINLESS STEELS

Shielded Metal-Arc Process (SMAW, Stick electrode)


6 8 8 304 304 1/16" 0.560" SMAW Groove E308 5.4 E308 5.4 None None 1/8" 115-120 22-25

7 8 8 304 304 3/16" 2" SMAW Groove E308 5.4 E308 5.4 50°F None 1/8" 125 25

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
15 8 1 316 CS 3/16" 1" SMAW Groove E310 5.4 E310 5.4 None None 1/8" 100-110 26-28

22 8 8 316L 316L 3/16" 1.292" SMAW Groove GTAW E316L 5.4 Argon 50°F None 1/8" 95 21
T316L EB Insert

52 8 1 304 CS 3/16" 0.864" SMAW Groove GMAW 5.14 ENiCrFe-3 5.11 90He-7.5Ar- 50°F None 3/32" 55-65 21-22 # Inco 182
ERNiCr-3 # 2.5CO2 ## ## Also 1/8"
54 8 5 316L 5Cr-1/2Mo 3/16" 0.864" SMAW Groove GTAW E310Mo# 5.4 Argon 400-500°F 1350- 3/32"# 65 20 # 2 passes
T309 EB Insert ENiCrFe-3## 5.11 1400°F 1/8"## 125 20 ## Inco 182
57 8 8 347 347 3/16" 1-1/4" SMAW Groove GMAW 5.9 E347 5.4 90He-7.5Ar- None None 1/8" 100-110 19-20
ER347 2.5CO2
58 8 1 304 CS 3/16" 0.864" SMAW Groove E309 5.4 E309 5.4 50°F 1100- 3/32" 85-95 25 # Also 1/8"
1200°F #
59 8 1 304 CS 3/16" 7/8" SMAW Groove E309 5.4 E309 5.4 None None 3/32" 80-150 22-24 # Also 1/8" and 5/32"
#
67 8 1 316 CS 1/16" 0.62" SMAW Groove GTAW 5.9 E309 5.4 Argon 50°F None 3/32" 125 20 # Also 1/8"
ER309 #
68 8 8 316 316 1/16" 0.62" SMAW Groove GTAW 5.9 E316 5.4 Argon None None 1/8" 105 19-20
ER316
73 8 5B 304 9Cr-1Mo 1/16" 3/4" SMAW Groove ENiCrMo-3 5.11 ENiCrMo-3 5.11 325-375°F 1325- 3/32" 70-95 22 # Inco 112
# # 1400°F ## ## Also 1/8"
95 8 7 304 430 1/16" 0.474" SMAW Groove E309-Cb 5.4 E309-Cb 5.4 50°F 1350- 3/32" 80 25
1450°F
109 8 8 HP# Casting HP# Casting 3/16" 0.860" SMAW Groove GTAW Super- NA Abex Super- NA Argon None None 3/32" & 60-130 22-26 # Abex Supertherm 63WC similar
therm 63WC therm 63WC 1/8" A297 HP
110 8 8 304 304 1/16" 9/16" SMAW Groove GTAW 5.9 E308 5.4 Argon None None 3/32" 60-165 21-25 # Also 1/8" & 5/32"
T308 EB Insert #
120 8 1 316 CS 3/16" 1" SMAW Groove ENiCrFe-2 5.11 ENiCrFe-2 5.11 None None 3/32" to 50-160 22-24 #Any F43 incl. Inco A, B, 182,
or # or # 3/16" 112, 132 or Hast X.
150 8 1 321 CS 3/16" 8" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 300°F None 1/8" 110-155 20-30 # Inco 182
# # ## ## Also 3/16"
151 8 8 321 321 3/16" 8" SMAW Groove E347 5.4 E347 5.4 150°F None 3/32" 70-145 22-29 # Also 1/8" and 5/32"
#
153 8 8 304L 304L 1/16" 0.308" SMAW Groove GTAW 5.9 E308L 5.4 Argon 50°F None 3/32" 90 25
ER308L
169 8 8 304L 304L 1/16" 0.560" SMAW Groove GTAW 5.9 E308L 5.4 Argon 50°F None 3/32" 105-115 22-26 CVN tests at -115°F
ER308L
Pwps 13 8 8 300 300 1/16" 0.56 SMAW Groove GTAW 5.4 E300 5.9 Argon 50°F 1550- 3/32"# 70-90 14-18 # Also 1/8"
ER300 1650°F 1/8" 55-100 20-24
R11 8 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove GTAW 5.9 E309L 5.4 Argon 200°F None 3/32" 90-110 19-21 # Also 5/32"
ER309L 1/8" # 110-135 20-26
R11A 8 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove GTAW 5.9 E309L 5.4 Argon 200°F 1175- 3/32" 90-110 19-21 # Also 5/32"
ER309L 1250°F 1/8" # 110-135 20-26
R12 8 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove E309L 5.4 E309L 5.4 200°F None 3/32" 110-135 20-26 # Also 5/32"
1/8" #
R18 8 3 304 C-1/2Mo 3/16" 3/4" SMAW Groove GTAW 5.9 E309L 5.4 Argon 200°F None 3/32" 90-110 19-21 # Also 5/32"
ER309L 1/8" # 110-135 20-26
R19 8 8 316L 316L 3/16" 8" SMAW Groove GTAW 5.9 E316L 5.4 Argon 50°F None 3/32"# 70-130 15-20 # Also 3/32"
ER316L 1/8"** 90-160 18-24 ** Also 5/32"
R20 8 8 316L 316L 3/16" 8" SMAW Groove GTAW 5.9 E316L 5.4 Argon 50°F 1550- 3/32"# 60-130 15-20 # Also 3/32"
ER316L 1650°F 1/8" ** 70-160 18-24 ** Also 5/32"
R21 8 5A 316L 2-1/4Cr 1 3/16" 8" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 350°F# 50°F 1300- 3/32"- 65-130# 14-18 # Butter of P5A only,
Mo ERNiCr-3 1375°F# 5/32" 60-130 20-24 groove as-welded.
R25 8 1 304 CS 3/16" 1-1/2' SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 50°F 3/32" 70-130 14-18
ERNiCr-3 1/8" 70-190 20-26
R27 8 4 304 1-1/4Cr- 3/16" 3" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 300°F 1300- 3/32" 70-110 17-20
1Mo ERNiCr-3 1375°F 1/8" 70-140 20-23
R50 8 1 316L CS 3/16' 2.84" GTAW Overlay GTAW ERNiCr- 5.14 ERNiCrFe-3 5.11 100% Argon 50°F 1100- 3/32" 100-140 15-20
SMAW Groove 3 1200°F 5/32" 85-200 20-26

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
TCO/25AW 8 8 300 Series 300 Series 1/16" 0.750" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F None 3/32" 90-140 14-16
1/8"
TCO/25PW 8 8 300 Series 300 Series 1/16" 0.750" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F 1575F 3/32" 90-140 14-16
+25F 1/8"

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


35 8 8 310 310 3/16" 1" GMAW Groove ER310 5.9 ER310 5.9 Helium 50°F None 0.035" 115 26

52 8 1 304 CS 3/16" 0.864" GMAW Groove ERNiCr-3 5.14 SMAW 5.11 90He-7.5Ar- 50°F None 0.035" 85-90 19.5 # Inco 82
# ENiCrFe-3 2.5CO2 ## ## A1025
55 8 8 316 316 3/16" 8" GMAW Groove ER347 5.9 ER347 5.9 90He-7.5Ar- 275-325°F 1550- 0.035" 110-380 23-25 # 80% A1025, 20%Ar
2.5CO2 # 1600F ## ## Also 3/32"
56 8 8 304 304 3/16" 1-1/4" GMAW Groove ER347 5.9 ER347 5.9 90He-7.5Ar- 50°F 1580°F 0.035" 85-90 12-19 # A1025
2.5CO2#
57 8 8 347 347 3/16" 1-1/4" GMAW Groove ER347 5.9 SMAW 5.4 90He-7.5Ar- None None 0.035" 80-90 17-19 # A1025
E347 2.5CO2 #
60 8 8 304 304 3/16" 1-1/4" GMAW Groove E347 5.9 ER347 5.9 90He-7.5Ar- 50°F None 0.035" 85 18.5 # A1025
2.5CO2#
98 8 8 304 304 3/16" 0.864" GMAW Groove ER308 5.9 ER308 5.9 Ar-He-CO2# 50°F None 0.035" 95-110 18.5-20 # 54Ar-45He-1CO2

155 8 8 316L 316L 1/16" 0.560" GMAW Groove GTAW 5.9 E316 5.9 100%Ar None None 1/8" 65-100 14-18 # 90He-7.5Ar-2.5CO2
ER316 A1025# 0.035" 75-120 20-25
Pwps 07 8 8 3XX 3XX 1/16" 0.56 GMAW Groove ER3XX 5.9 ER3XX 5.9 90He-8Ar- 50°F None 0.035 85-95 19-22
2CO2
R14 8 8 321 321 3/16" 1-1/2" GMAW Groove ER347 5.9 ER347 5.9 92He-7Ar- 50°F 1550- 0.035" 95-120 19-22
1CO2 69Ar- 1650°F 110-140 24-28
30He-1CO2
R14A 8 8 321 321 3/16" 1-1/2" GMAW Groove ER347 5.9 ER347 5.9 92He-7Ar- 50°F None 0.035" 95-120 19-22
1CO2 110-140 24-28
69Ar-30He-
1CO2
R29 8 8 321 321 3/16" 2-1/4" GMAW Groove ER347 5.9 FCAW 5.22 90He7.5Ar2.5 50°F 1550- 0.035" 100-110 20-24
E347T-1 CO2 1650°F 0.062" 175-230 28-30
75Ar-25CO2
R30 8 8 321 321 3/16" 2-1/4" GMAW Groove ER347 5.9 FCAW 5.22 90He7.5Ar2.5 50°F None 0.035" 100-110 20-24
E347T-1 CO2 0.062" 175-230 28-30
75Ar-25CO2

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


8T304 8 8 304 304 1/16" 0.56 GTAW Groove ER308L 5.9 ER308L 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T304L 8 8 304L 304L 1/16" 0.56 GTAW Groove ER308L 5.9 ER308L 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T304H 8 8 304H 304H 1/16" 0.56 GTAW Groove ER308H 5.9 ER308H 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T316 8 8 316 316 1/16" 0.56 GTAW Groove ER316 5.9 ER316 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T316L 8 8 316L 316L 1/16" 0.56 GTAW Groove ER316L 5.9 ER316L 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T317 8 8 317 317 1/16" 0.56 GTAW Groove ER317 5.9 ER317 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T317L 8 8 317L 317L 1/16" 0.56 GTAW Groove ER317L 5.9 ER317L 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"

8T321_347 8 8 321 321 347 1/16" 0.56 GTAW Groove ER321 ER347 5.9 ER321 ER347 5.9 Argon 50°F None 3/32" 1/8" 100-140 12-19 # Also 5/32"
347
22 8 8 316L 316L 3/16" 1.292" GTAW Groove T316L EB Insert 5.9 SMAW 5.4 Argon 50°F None ___ 65 21
E316
54 8 5B 316L 5Cr-1/2Mo 3/16" 0.864" GTAW Groove T309 EB Insert 5.9 SMAW 5.4 Argon 400-500°F 1350- ___ 120 18
E310Mo 5.11 1400°F
ERNiCrFe-3

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
67 8 1 316H CS 1/16" 0.62" GTAW Groove ER309 5.9 SMAW 5.4 Argon 50°F None 3/32" 125 20
E309
68 8 8 316 316 1/16" 0.62" GTAW Groove ER316 5.9 SMAW 5.4 Argon None None 3/32" 70 19-20
E316
109 8 8 HP# Casting HP# Casting 3/16" 0.860" GTAW Groove Supertherm NA SMAW Super- NA Argon None None 0.045" 70-110 12-15 # Abex Supertherm 63WC similar
63WC therm 63WC A297 HP
110 8 8 304 304 1/16" 9/16" GTAW Groove T308 EB Insert 5.9 SMAW 5.4 Argon None None ___ 80-110 18-22
E308
153 8 8 304L 304L 1/16" 0.308" GTAW Groove ER308L 5.9 SMAW 5.4 Argon 50°F None 3/32" 90 15
E308L
155 8 8 316L 316L 1/16" 0.560" GTAW Groove ER316 5.9 GMAW 5.9 100%Ar None None 1/8" 65-100 14-18 # 90He-7.5Ar-2.5CO2
ER316 A1025# 0.035" 75-120 20-25
160 8 8 300 Series 300 Series 1/16" 0.330" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F None 3/32" 70-90 19-20 CVN Tests at -90°F

168 8 8 304L 304L 1/16" 0.560" GTAW Groove ER308L 5.9 ER308L 5.9 Argon 50°F None 1/8" 105-130 13-17

169 8 8 304L 304L 1/16" 0.560" GTAW Groove ER308L 5.9 SMAW 5.4 Argon 50°F None 1/8" 105-115 12-26 CVN Tests at -115°F
E308L
170 8 8 347 347 1/16" 0.474" GTAW Groove ER320LR 5.9 ER320LR 5.9 Argon 50°F None 3/32" 70-100 18-20

171 8 8 316 316 3/16" 0.864" GTAW Groove GTAW 5.9 FCAW 5.22 Argon 50°F None 3/32"/ 70-110 15-17
ER316L ER316LT-1 100% C02 0.045" 135-250 20-28
177 8 1 316 CS 3/16" 0.864" GTAW Groove ER309L 5.9 FCAW 5.22 Argon 50°F None 3/32" 70-110 15-17
ER309LT-1 100% C02 0.045" 135-250 20-28
187 N/A N/a Zecor Zecor 3/16" 0.63" GTAW Groove Zecor N/A Zecor N/A 100% Argon 50°F None 3/32" 85-100 14-17 14- Zecor Special Stainless Steel
100-140 17 material
188 N/A N/a Zecor 300 series 3/16" 0.63" GTAW Groove Zecor N/A Zecor N/A 100% Argon 50°F None 3/32" 85-100 14-17 14- Zecor Special Stainless Steel
SS 100-140 17 material
ES FCTIG, 8 8 316L SS 316L SS 1/16" 0.674" GTAW Groove 316L FCTIG N/A ER 316L 5.9 100% Argon 50°F None 1/8" 95-120 18-20 Flux coated filler used for root
P8-P8 pass welding
G001 8 1 304L CS 1/16" 0.436" GTAW Groove ER309L 5.9 ER309L 5.9 Argon 50°F None 3/32" 40-95 14-18
5/32"
G002 8 8 254SMO 254SMO 1/16" 0.436 GTAW Groove ERNiCrMo-3 5.14 ERNiCrMo-3 5.14 Argon 50°F None 3/32" 40-95 14-18

Pwps 08 8 8 300 Series 300 Series 1/16" 0.330" GTAW Groove ER3XX 5.9 ER3XX 5.9 Argon 50°F None 3/32" 70-90 14-18

Pwps 09 8 8 300 Series 300 Series 1/16" 0.62" GTAW Groove ER3XX 5.9 SMAW 5.4 Argon 50°F None 3/32" 70-90 14-18
E3XX 1/8" 55-100 20-24
Pwps 13 8 8 300 Series 300 Series 1/16" 0.56" GTAW Groove ER3XX 5.4 SMAW 5.9 Argon 50°F 1550- 3/32"# 70-90 14-18 # Also 1/8"
E3XX 1650°F 1/8" 55-100 20-24
Pwps 18 8 8 300 Series 300 Series 3/16" 0.864" GTAW Groove ER3XX 5.4 FCAW 5.22 Argon 50°F None 3/32"# 70-90 14-18 # Also 1/8"
E3XXT-1 75%Ar-25% 0.045" 135-200 24-28
CO2
Pwps 21 8 8 347 347 1/16 0.75" GTAW Groove ERNiCrMo-3 5.14 ERNiCrMo-3 5.14 Argon 50°F None 3/32" 80-120 14-18
1/8"
R11 8 3 304 C-1/2Mo 3/16" 0.75" GTAW Groove ER309L 5.9 SMAW 5.4 Argon 200°F None 3/32" 90-110 19-21 #Also 5/32"
E309L 1/8" # 110-135 20-26
R11A 8 3 304 C-1/2Mo 3/16" 0.75" GTAW Groove ER309L 5.9 SMAW 5.4 Argon 200°F 1175- 3/32" 90-110 19-21 #Also 5/32"
E309L 1250°F 1/8" # 110-135 20-26
R18 8 3 304 C-1/2Mo 3/16" 0.75" GTAW Groove ER309L 5.9 SMAW 5.4 Argon 200°F None 3/32" 90-110 19-21 #Also 5/32"
E309L 1/8" # 110-135 20-26
R19 8 8 316L 316L 3/16" 8" GTAW Groove ER316L 5.9 SMAW 5.4 Argon 50°F None 3/32" 70-130 15-20
E316L 1/8" 90-160 18-24
R20 8 8 316L 316L 3/16" 8" GTAW Groove ER316L 5.9 SMAW 5.4 Argon 50°F 1550- 3/32"# 60-130 15-20 # Also 3/32"
E316L 1650°F 1/8" ** 70-160 18-24 ** Also 5/32"
R21 8 5A 316L 2-1/4C 3/16" 8" GTAW Groove ERNiCr-3 5.14 SMAW 5.11 Argon 350°F# 50°F 1300- 3/32"- 65-130# 14-18 # Butter of P5A only,
1 Mo ENiCrFe-3 1375°F# 5/32" 60-130 20-24 groove as-welded.
R25 8 1 304 CS 3/16" 1-1/2" GTAW Groove ERNiCrFe-3 5.14 SMAW 5.11 Argon 50°F None 3/32" 70-130 14-18
ENiCrFe-3 1/8" 70-190 20-26

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
R27 8 4 304 1-1/4Cr 1Mo 3/16" 3" GTAW Groove ERNiCr-3 5.14 SMAW 5.11 Argon 300°F 1300- 3/32" 70-110 17-20
ENiCrFe-3 1375°F 1/8" 70-140 20-23
R43 8 8 304 304 1" Unlimitd GTAW Hard Surface GTAW 5.13 RcoCr-A 5.13 100% Argon 750°F None 5/32" 225-240 19-22
RcoCr-A
R57 8 8 300 series 300 series 0.032" 0.094" Orbital GTAW Groove N/A N/A N/A N/A 100% Argon 50°F None N/A 20-40 *** Arc Autogeneous Tube welding.
SS SS Length *** Arc length critical

Submerged-Arc Process (Sub-Arc)


14 8 8 304 304 3/16" 2" SAW Groove ER308 5.9 ER308 5.9 Lincoln 50°F None 5/64" 400 40 # Straight Polarity (DCEN)
ST-100 #
26 8 8 304 304 3/16" 2" SAW Groove ER308 5.9 ER308 5.9 Lincoln None None 3/32" 300-400# 32-36 # Reverse Polarity (DCEP)
ST-100

Flux-Cored Arc Process (FCAW)


79 8 8 316L 316L 1/16" 0.560" FCAW Groove E316LT-3 5.22 E316LT-3 5.22 50°F None 1/16" 110-130 23

171 8 8 316 316 3/16" 0.864" FCAW Groove GTAW ER316L 5.9 ER316LT-1 5.22 Argon 50°F None 3/32"/ 70-110 15-17
100% C02 0.045" 135-250 20-28
177 8 1 316 CS 3/16" 0.864" FCAW Groove GTAW 5.9 ER309LT-1 5.22 Argon 50°F None 3/32" 70-110 15-17
ER309L 100% C02 0.045" 135-250 20-28
Pwps 18 8 8 300 Series 300 Series 3/16" 0.864" FCAW Groove GTAW 5.4 E3XXT-1 5.22 Argon 50°F None 3/32"# 70-90 14-18 # Also 1/8"
ER3XX 75%Ar-25% 0.045" 135-200 24-28
CO2
R29 8 8 321 321 3/16" 2-1/4" FCAW Groove GMAW 5.9 E347T-1 5.22 90He7.5Ar2.5 50°F 1550- 0.035" 100-110 20-24
ER347 CO2 1650°F 0.062" 175-230 28-30
75Ar-25CO2
R30 8 8 321 321 3/16" 2-1/4" FCAW Groove GMAW 5.9 E347T-1 5.22 90He7.5Ar2.5 50°F None 0.035" 100-110 20-24
ER347 CO2 0.062" 175-230 28-30
75Ar-25CO2

7. DUPLEX STAINLESS STEEL


Shielded Metal-Arc Process (SMAW, Stick Electrode)
R59 10H 10H Duplex SS Duplex SS 0.625: 0.56 GTAW Groove ER 2205 5.9 E 2205 5.4 50°F None 3/32" 70-105 9-11
2205 2205 SMAW 3/32" 70-80 23-27
R60 10H 8 Duplex SS 300 series 0.625: 0.56 GTAW Groove ER 309LMo 5.9 E 309LMo 5.4 100% Argon 50°F None 3/32" 70-105 9-11
2205 SS SMAW 3/32" 70-80 23-27

8. ALUMINUM

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


157 23 23 SB241 SB241 1/6" 0.864" GTAW Groove ER5356 5.10 ER5356 5.10 Argon 60°F None 1/8" 70-150 14-18
6061T-6 6061T-6 3/32"

9. COPPER ALLOYS

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


G003 34 34 SB-244 SB-244 1/16" 0.680" GTAW Groove ERCuNi 5.7 ERCuNi 5.7 Argon 200°F None 3/32" 75-140 14-18 # 90Cu-10Ni
C70600# C70600# 1/18"

10. NICKEL

Shielded Metal-Arc Process (SMAW, Stick Electrodes)


R23 41 41 SB-162 SB-162 3/16" 1-1/2" SMAW Groove GTAW 5.14 ENi-1 5.11 Argon 50°F None 3/32" to 90-115 19-21
N02200 N02200 ERNi-1 5/32 80-130 19-24

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


R22 41 41 SB-162 SB-162 3/16" 1-1/2" GMAW Groove ERNi-1 5.14 ERNi-1 5.14 85Ar-15He 50°F None 0.035" 120-125 19-21 Short arc root, pulsed spray
N02200 N02200 Argon 0.045" 125-150 21-25 balance.

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


R23 41 41 SB-162 SB-162 3/16" 1-1/2" GTAW Groove ERNi-1 5.14 SMAW 5.11 Argon 50°F None 3/32" to 90-115 19-21
N02200 N02200 ENi-1 5/32 80-130 19-24

11. MONEL

Shielded Metal-Arc Process (SMAW, Stick electrode)


4 42 42 Monel Monel 1/16" 0.574" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 50°F None 3/32" 80-100 23-25 # Monel 190
# # ## ## Also 1/8"
5 42 42 Monel Monel 1/16" 3/4" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 50°F None 3/32" 75-125 25 # Monel 190
# # ## ## Also 1/18"
16 42 1 Monel CS 1/16" 3/4" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 None None 1/8" 100-115 26-28 # Monel 190
# #
38 42 42 Monel Monel 1/16" 0.28" SMAW Groove GTAW 5.14 ENiCu-7 5.11 Argon 50°F None 3/32" 125 20 # Monel 190
ERNiCu-7 #
72A 42 1 Monel CS 1/16" 0.560" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 None None 3/32" 55-150 21-24 # Monel 190
# # ## ## Also 1/8" & 5/32"
R07 42 1 Monel CS 1/16" 1-1/2" SMAW Groove ENiCu-7 5.11 ENiCu-7 5.11 50°F 1100- 1/8" 90-125 24-26 # Monel 190
# # 1200°F ## ## Also 5/32"

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


38 42 42 Monel Monel 1/16" 0.28" GTAW Groove ERNiCu-7 5.14 SMAW 5.11 Argon 50°F None 3/32" 125 20 # Monel 60
# ENiCu-7

12. INCONEL

Shielded Metal-Arc Process (SMAW, Stick electrode)


158 F43 8 Inconel 304 3/16" 2.84" SMAW Butter & ENiCrFe-3 5.11 ENiCrFe-3 5.11 300°F & 1300- 1/8" 85-185 21-26 # Inco 182
on P4 Butter on Groove # # 50°F 1375°F ## ## Also 5/32" & 3/16" for groove
1-1/4Cr weld.
ES SM, 43 1 Inco 625 CS 3/16" 0.864" GTAW Groove ER NiCrMo-3 5.14 ER NiCrMo-3 5.11 100% Argon 50°F None 1/8" 1/8" 80-110 15-17 26-
P1-P43 SMAW 70-80 30

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


Pwps 20 F43 8 Inconel Clad 347 Min Clad BM Min 1.0" GMAW Clad ENiCrMo-3 5.14 ENiCrMo-3 5.14 Argon 50°F 1550- 0.035 150-200 27-31
clad on P8 3/16" 1650°F

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


163 44 44 Hastelloy Hastelloy 3/16" 0.436" GTAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.14 Argon 60°F None 3/32" 80-100 21-26 # Also 1/8" for groove welds.
276 276 #
176 43 43 Inconel 625 Inconel 625 1/16" 0.436" GTAW Groove ERNiCrMo-3 5.14 ERNiCrMo-3 5.14 Argon 50°F None 3/32" 70-160 14-17
1/8"

13. HASTELLOY

Shielded Metal-Arc Process (SMAW, Stick electrode)


81 44 44 Hastelloy C Hastelloy C 1/16" 3/8" SMAW Groove ENiCrMo-4 5.11 ENiCrMo-4 5.11 50°F None 3/32" 70 24 # Hastelloy C-276
# #
83 44 1 Hastelloy C CS 1/16" 3/8" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 50°F None 1/8" 100 24 # Inco 182
# #

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


80 44 44 Hastelloy C Hastelloy C 1/16" 3/8" GMAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.14 90He-7.5Ar- 50°F None 0.035" 100 20 # Hastelloy C-276
# # 2.5CO2 ## ## A1025
82 44 1 Hastelloy C CS 1/16" 3/8" GMAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 90He-7.5Ar- 50°F None 0.035" 100 20 # Inco 82
# # 2.5CO2 ## ## A1025

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


161 44 1 Hastelloy B2 CS 1/16" 0.218" GTAW Groove ERNiMo-7 5.14 ERNiMo-7 5.14 Argon None None 1/16" 80-100 17-20 # Hastelloy B-2
# # ## ## Also 3/32"
162 44 4 Hastelloy B2 Hastelloy B2 1/16" 0.218" GTAW Groove ERNiMo-7 5.14 ERNiMo-7 5.14 Argon None None 1/16" 80-100 17-20 # Hastelloy B-2
# # ## ## Also 3/32"
181 44 45 Hastelloy 904L 1/16" 0.688" GTAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.1 Argon 60°F None 3/32" 1/8" 80-120 8-20 # Hastelloy C-276
C276 # #

14. ALLOY 20CB-3, INCOLOY 800 AND 904L

Shielded Metal-Arc Process (SMAW, Stick electrode)


51 45 45 Incoloy 800 Incoloy 800 3/16" 1" SMAW Groove GMAW 5.14 ENiCrFe-3 5.11 90He-7.5Ar- 50°F None 1/8" 57-60 21-22 # Inco 182
ERNiCr-3 # 2.5CO2
61 45 1 Alloy 20 CS 3/16" 1" SMAW Groove E309 5.4 E309 5.4 50°F None 3/32" 66-90 22 ## Cover pass of backweld only.
E320LR## # # Also 1/8"

145 45 45 Incoloy Incoloy 800H 3/16" 1.644" SMAW Groove GTAW 5.14 ENiCrFe-2 5.11 Argon 50°F None 1/8" 70-95 22-24 # Incoweld A
800H ERNiCr-3 #
147 45 45 Alloy 20 Alloy 20 1/16" 0.560" SMAW Groove GTAW 5.9 E320 5.4 Argon 50°F None 3/32" 70-100 20-25 # Also 1/8" & 5/32"
ER320 #
164 45 1 Incoloy CS 3/16" 2.624" SMAW Groove ENiCrFE-3 5.11 ENiCrFE-3 5.11 150°F None 1/8" 70-150 19-25 # Inco 182
800H # # ## ## Also 5/32"
ES GT,SM, 45 1 Inco 800 CS 3/16" 1.5" GTAW Groove ER NiCr-3 5.14 E NiCrMo-3 5.11 100% Argon 50°F None 1/8" 80-110 15-17
P1-P45 SMAW 80-100 28-30
Pwps 10 45 45 Alloy 20 Alloy 20 1/16" 0.560" SMAW Groove GTAW 5.9 E320-15 5.4 Argon 50°F None 3/32"# 65-90 14-18 # Also 1/8"
ER320 3/32" 40-70 22-26
R02 45 4 Incoloy 800 1-1/4Cr- 1/2 3/16" 1" SMAW Groove ENiCrFe-3 5.11 ENiCrFe-3 5.11 300°F 1300- 1/8" 90-110 22-24
Mo 1375°F
R05 45 4 Incoloy 1-1/4Cr- 1/2 3/16" 1" SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 300°F 1300- 3/32" 70-90 90- 15-17
800H Mo ERNiCr-3 1375°F 1/8" 135 22-24
R13 45 8 Alloy 20 316L 1/16" 0.56" SMAW Groove GTAW 5.9 E316L 5.4 Argon 50°F 1/16"# 70-90 19-21 # Also 3/32"
ER316L 3/32"** 90-110 20-22 ** Also 1/8"& 5/32"

Gas Metal-Arc Process (GMAW, MIG, Short Arc)


51 45 45 Incoloy 800 Incoloy 800 3/16" 1" GMAW Groove ERNiCr-3 5.14 SMAW 5.11 90He-7.5Ar- 50°F None 0.035" 80-85 19-19.5 # Inco 82
# ENiCrFe-3 2.5CO2 ## ## A1025
53 45 1 Incoloy 800 CS 3/16" 0.864" GMAW Groove ERNiCr-3 5.14 ERNiCr-3 5.14 90He-7.5Ar- 50°F None 0.035" 95-100 19-19.5 # Inco 82
# # 2.5CO2 ## ## A1025

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)


45TF43 45 45 Inco 825 Inco 825 3/16" 1.06" GTAW Groove ERNiCrMo-3 5.14 ERNiCrCoMo-1 5.14 Argon 50°F None 3/32" 1/8" 80-200 12-19

140 45 45 Incoloy 825 Incoloy 825 1/16" 3/4" GTAW Groove ERNiFeCr-1 5.14 ERNiFeCr-1 5.14 Argon 50°F None 3/32" 70-110 11-17 # Inco 65
# #
145 45 45 Incoloy Incoloy 800H 3/16" 1.644" GTAW Groove ERNiCr-3 5.14 SMAW 5.11 Argon 50°F None 3/32" 80-110 15-17 # Inco 82
800H # ENiCrFe-2
145T 1 45 Alloy 20 CS 1/16" 0.56 GTAW Groove ER-320LR 5.9 ER-320LR 5.9 Argon 50°F None 3/32" 1/8" 70-120 7-20

145TSF43 1 45 Inconel 625 CS 3/16" 1.5" GTAW SMAW Groove GTAW 5.14 ENiCrFe-3 5.11 Argon 50°F None 3/32" 1/8" 80-200 12-50 Also 5/32" GTAW to 0.75
ERNiCr-3 thickness
146 45 Alloy 20 Alloy 20 1/16" 0.237" GTAW Groove ER320 5.9 ER320 5.9 Argon 50°F None 3/32" 50-110 14-20 Stringer & weave beads
# # Also 1/16" & 1/8"
147 45 45 Alloy 20 Alloy 20 1/16" 0.560" GTAW Groove ER320 5.9 SMAW 5.4 Argon 50°F None 3/32" 70-100 14-17 # Also 1/8"
E320 #
180 45 45 904L 904L 1/16" 0.688" GTAW Groove ER385 5.9 ER385 5.9 Argon 50°F Nome 3/32" 1/8" 60-150 14-17 Qualified at Oak Point

181 45 45 Hastelloy 904L 1/16" 0.688" GTAW Groove ERNiCrMo-4 5.14 ERNiCrMo-4 5.1 Argon 60F None 3/32" 1/8" 80-120 8-20 # Hastelloy C-276
C276 # # Qualified at Oak Point

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Qualified Welding Procedures Welding Procedure Specifications by Base Metals WEM-PU-6089-A

WPS BASE METALS PROCESS JOINT FILLER MATERIALS PREHEAT PWHT ELEC. CHAR. OTHER

P# P# Material Material Min Th Max Th Type Root SFA# Fill and Cap SFA # Gas or Flux Elec ∅ Amp. Volts
Pwps 10 44 45 Alloy 20 Alloy 20 1/16" 0.560" GTAW Groove ER320 5.9 SMAW 5.4 Argon 50°F None 3/32"# 65-90 14-18 # Also 1/8"
E320-15 3/32" 40-70 22-26
Pwps 11 45 45 Alloy 20 Alloy 20 1/16" 0.432" GTAW Groove ER320 5.9 ER320 5.9 Argon 50°F None 3/32"# 55-85 14-18 # Also 1/8"

Pwps 19 45 1 Alloy 20 CS 1/16" 0.300" GTAW Groove ERNiMo-7 5.14 ERNiMo-7 5.14 Argon 40°F None 3/32" 70-90 14-18
1/18"
R05 45 4 Incoloy 1-1/4Cr- 1/2 3/16" 1" GTAW Groove ERNiCr-3 5.14 SMAW 5.11 Argon 300°F 1300- 3/32" 70-90 15-17
800H Mo ENiCrFe-3 1375°F 1/8" 90-135 22-24
R13 45 8 Alloy 20 316L 1/16" 0.56" GTAW Groove ER316L 5.9 SMAW 5.4 Argon 50°F None 1/16"# 70-90 19-21 # Also 3/32"
E316L 3/32"** 90-110 20-22 ** Also 1/8" & 5/32"

FLUX CORED ARC Process (FACW)


R58 45 45 Inco 825 Inco 825 3/16" 2 5/8" GTAW FCAW Groove ER NiCrMo-3 5.14 E NiCrMo-3 N/A 100% Argon 50°F None 1/16" 85-135 11-12 28-
75% Ar/25% 0.045" 150-180 32
CO2

15. TITANIUM

Gas Tungsten-Arc Process (GTAW, TIG, Heliarc)

R08 52 51 SB-265 SB-338 0.0315 0.385" GTAW Tube to TS ERTi-1 # 5.16 None None Argon 50°F None 1/16" 50-90 14-18 # ERTi-1 for repair only
Typ 12 Typ 7

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Qualified Welding Procedures WEM-PU-6089-A

Appendix C Pipe Welding Procedure Specifications - Similar


Materials Welded Together (ASME B31.3 Piping
Qualified)

Appendix C is a summary table of ASME qualified welding procedures specific to pipe welding similar
base materials types together.

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Qualifed Welding Procedures Pipe Welding Procedure Specifications - Similar Materials Welded Together WEM-PU-6089-A

1. CARBON STEEL PIPING FABRICATED TO ASME B31.1 OR ASME B31.3


Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-101 1 1 Carbon Carbon No Min 0.75 SMAW Fillet Welds E7018 or E6010 E7018 None
Steel Steel
CVX-121 1 1 Carbon Carbon No Min No Max SMAW Fillet Welds E7018 or E6010 E7018 Stress relief
Steel Steel @1150°F for 1 hour
CVX-102 1 1 Carbon Carbon 0.063 0.588 SMAW ≤2” NPS E6010 E7018 None
Steel Steel
CVX-122 1 1 Carbon Carbon 0.063 0.588 SMAW ≤2” NPS E6010 E7018 Stress relief
Steel Steel @1150°F for 1 hour
CVX-103 1 1 Carbon Carbon 0.188 0.75 SMAW >2” NPS E6010 E7018 None
Steel Steel
CVX-123 1 1 Carbon Carbon 0.188 8.00 SMAW >2” NPS E6010 E7018 Stress relief
Steel Steel @1150°F for 1 hour
CVX-104 1 1 Carbon Carbon No Min 0.75 GTAW Fillet Welds ER70S-2 or ER70S-2 or None
Steel Steel ER70S-3 ER70S-3
CVX-124 1 1 Carbon Carbon No Min No Max GTAW Fillet Welds ER70S-2 or ER70S-2 or Stress relief
Steel Steel ER70S-3 ER70S-3 @1150°F for 1 hour
CVX-105 1 1 Carbon Carbon 0.063 0.560 GTAW ≤2” NPS ER70S-2 or ER70S-2 or None
Steel Steel ER70S-3 ER70S-3
CVX-125 1 1 Carbon Carbon 0.063 0.560 GTAW ≤2” NPS ER70S-2 or ER70S-2 or Stress relief
Steel Steel ER70S-3 ER70S-3 @1150°F for 1 hour
CVX-106 1 1 Carbon Carbon 0.063 0.75 GTAW >2” NPS ER70S-2 or ER70S-2 or None
Steel Steel ER70S-3 ER70S-3
CVX-126 1 1 Carbon Carbon 0.188 1.00 GTAW >2” NPS ER70S-2 or ER70S-2 or Stress relief
Steel Steel ER70S-3 ER70S-3 @1150°F for 1 hour

CVX-107 1 1 Carbon Carbon No Min 0.75 GTAW root/ Fillet Welds ER70S-2 or E7018 None
Steel Steel ER70S-3
SMAW fill
CVX-127 1 1 Carbon Carbon No Min No Max GTAW root/ Fillet Welds ER70S-2 or E7018 Stress relief
Steel Steel SMAW fill ER70S-3 @1150°F for 1 hour
CVX-108 1 1 Carbon Carbon 0.063 0.75 GTAW root/ ≤2” NPS ER70S-2 or E7018 None
Steel Steel SMAW fill ER70S-3
CVX-128 1 1 Carbon Carbon 0.063 0.436 GTAW root/ ≤2” NPS ER70S-2 or E7018 Stress relief
Steel Steel SMAW fill ER70S-3 @1150°F for 1 hour

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-109 1 1 Carbon Carbon 0.063 0.75 GTAW root/ >2” NPS ER70S-2 or E7018 None
Steel Steel SMAW fill ER70S-3
CVX-129 1 1 Carbon Carbon 0.188 8.00 GTAW root/ >2” NPS ER70S-2 or E7018 Stress relief
Steel Steel SMAW fill ER70S-3 @1150°F for 1 hour
CVX-110 1 1 Carbon Carbon No Min 0.75 FCAW Fillet Welds E71T-1 E71T-1 None
Steel Steel 75%Ar 25%CO2
or
100% CO2
CVX-130 1 1 Carbon Carbon No Min No Max FCAW Fillet Welds E71T-1 E71T-1 Stress relief
Steel Steel 75%Ar 25%CO2 @1150°F for 1 hour
or
100% CO2
CVX-111 1 1 Carbon Carbon 0.063 0.380 GMAW-S ≥2” NPS ER70S-2, ER70S-2, None
Steel Steel 75%Ar 25%CO2 ER70S-3 or ER70S-3 or
ER70S-6 ER70S-6
CVX-112 1 1 Carbon Carbon 0.188 0.75 GMAW-S root >2” NPS ER70S-6 E71T-1 None
Steel Steel 75%Ar 25%CO2
FCAW fill
75%Ar 25%CO2
CVX-132 1 1 Carbon Carbon 0.188 2.25 GMAW-S root >2” NPS ER70S-6 E71T-1 Stress relief
Steel Steel 75%Ar 25%CO2 @1150°F for 1 hour
FCAW fill
75%Ar 25%CO2
CVX-113 1 1 Carbon Carbon 0.188 0.75 GMAW-S root >2” NPS ER70S-6 E71T-1 None
Steel Steel 75%Ar 25%CO2
FCAW 2nd F7A0-EM12K
75%Ar 25%CO2
SAW fill
CVX-133 1 1 Carbon Carbon 0.188 8.00 GMAW-S root >2” NPS ER70S-6 E71T-1 Stress relief
Steel Steel 75%Ar 25%CO2 @1150°F for 1 hour
FCAW 2nd
75%Ar 25%CO2 F7A0-EM12K
SAW fill
CVX-114 1 1 Carbon Carbon 0.188 0.75 GTAW root/ >2” NPS ER70S-2 or E71T-1 None
Steel Steel FCAW fill ER70S-3
75%Ar 25%CO2

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-134 1 1 Carbon Carbon 0.188 3.00 GTAW root/ >2” NPS ER70S-2 or E71T-1 Stress relief
Steel Steel FCAW fill ER70S-3 @1150°F for 1 hour
75%Ar 25%CO2
CVX-115 1 1 Carbon Carbon 0.120 0.480 GTAW Root & > 2” NPS ER70S-6 ER70S-6 No PWHT
Steel. Steel Fill (as welded)
Groups Groups 99.997% Argon Impact Tested
1&2 1&2
CVX-116 1 1 Carbon Carbon 0.120 1.250 GTAW Root & > 2” NPS ER70S-6 E8018-G H4R No PWHT
Steel. Steel. Hot Passes (as welded)
Groups Groups SMAW Fill & Impact Tested
1&2 1&2 Cap
99.997% Argon
CVX-117 1 1 Carbon Carbon 0.188 8.00 GTAW Root & > 2” NPS ER70S-6 E8018-G H4R PWHT to ASME
Steel. Steel. Hot Passes to ½ B31.3
Groups Groups of Thickness Impact Tested
1&2 1&2 SMAW
Remaining Fill &
Cap
99.997% Argon
CVX-119 1 1 Carbon Carbon 0.188 8.00 GTAW Root & > 2” NPS ER70S-6 E8018-G H4R PWHT at 1100° to
Steel. Steel. Hot Passes 1200°/ 1 Hr. per
Groups Groups SMAW Fill & inch (I Hr. Min.)
1&2 1&2 Cap Impact Tested
99.997% Argon

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2. CHROME-MOLY (1 - 2% Cr) STEELS FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-201 NA NA AISI 4130 AISI 4130 0.188 2.50 GTAW Root & > 2” NPS ER100S-G E10018-D2 PWHT
Hot Passes Bohler Bohler 1200°
SMAW Fill & Union I Ni 1 Thermanit ± 25° (2 Hrs.
Cap MoCr NiMo 100 Min.)
99.997% Preheat
Argon 400°
WPS
Qualified for
Max. PWHT
of 10 Hrs.
CVX-401 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min 0.50 SMAW Fillet Welds E8018-B2 E8018-B2 None
CVX-421 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min No Max SMAW Fillet Welds E8018-B2 E8018-B2 Stress relief
@1340°F for
2 hours
CVX-404 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min 0.50 GTAW Fillet Welds ER80S-B2 ER80S-B2 None
CVX-424 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min No Max GTAW Fillet Welds ER80S-B2 ER80S-B2 Stress relief
@1340°F for
2 hours
CVX-405 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.063 0.50 GTAW ≤2” NPS ER80S-B2 ER80S-B2 None
CVX-425 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.063 0.560 GTAW ≤2” NPS ER80S-B2 ER80S-B2 Stress relief
@1340°F for
2 hours
CVX-406 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.063 0.50 GTAW >2” NPS ER80S-B2 ER80S-B2 None
CVX-426 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.063 1.52 GTAW >2” NPS ER80S-B2 ER80S-B2 Stress relief
@1340°F for
2 hours
CVX-407 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min 0.50 GTAW root/ Fillet Welds ER80S-B2 E8018-B2 None
SMAW fill
CVX-427 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min No Max GTAW root/ Fillet Welds ER80S-B2 E8018-B2 Stress relief
SMAW fill @1340°F for
2 hours
CVX-408 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.50 GTAW root/ ≤2” NPS ER80S-B2 E8018-B2 None
SMAW fill
CVX-428 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.560 GTAW root/ ≤2” NPS ER80S-B2 E8018-B2 Stress relief
SMAW fill @1340°F for
2 hours

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-409 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.50 GTAW root/ >2” NPS ER80S-B2 E8018-B2 None
SMAW fill
CVX-429 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 8.00 GTAW root/ >2” NPS ER80S-B2 E8018-B2 Stress relief
SMAW fill @1340°F for
2 hours
CVX-430 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo No Min No Max FCAW Fillet E81T1-B2 E81T1-B2 Stress relief
100% CO2 Welds @1340°F
for 2 hours
CVX-411 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.380 GMAW-S ≥2” NPS ER80S-B2 ER80S-B2 None
75%Ar 25%CO2
CVX-431 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.380 GMAW-S ≥2” NPS ER80S-B2 ER80S-B2 Stress relief
75%Ar 25%CO2 @1340°F for
2 hours
CVX-432 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.864 GMAW-S root >2” NPS ER80S-B2 E81T1-B2 Stress relief
75%Ar 25%CO2 @1340°F for
FCAW fill 2 hours
100%CO2
CVX-433 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 2.00 GMAW-S root >2” NPS ER80S-B2 F8PZ-EB2- Stress relief
75%Ar 25%CO2 B2 @1340°F for
SAW fill 2 hours
CVX-434 4 4 1 ¼Cr-½Mo 1 ¼Cr-½Mo 0.188 0.864 GTAW root >2” NPS ER80S-B2 E81T1-B2 Stress relief
FCAW fill @1340°F for
100%CO2 2 hours

3. CHROME-MOLY (>2 - 10% Cr) STEELS FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-521 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo No Min No Max SMAW Fillet Welds E9018-B3 E9018-B3 Stress relief
@1350°F for
2 hours
CVX-541 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo No Min No Max SMAW Fillet Welds E8018-B8 E8018-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-524 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo No Min No Max GTAW Fillet Welds ER90S-B3 ER90S-B3 Stress relief
@1350°F for
2 hours
CVX-544 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo No Min No Max GTAW Fillet Welds ER80S-B8 ER80S-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours
CVX-525 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo 0.188 0.560 GTAW ≤2” NPS ER90S-B3 ER90S-B3 Stress relief
@1350°F for
2 hours
CVX-545 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo 0.188 0.560 GTAW ≤2” NPS ER80S-B8 ER80S-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours
CVX-526 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo 0.188 1.02 GTAW >2” NPS ER90S-B3 ER90S-B3 Stress relief
@1350°F for
2 hours
CVX-546 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo 0.188 1.04 GTAW >2” NPS ER80S-B8 ER80S-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours
CVX-527 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo No Min No Max GTAW root/ Fillet Welds ER90S-B3 E9018-B3 Stress relief
SMAW fill @1350°F for
2 hours
CVX-547 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo No Min No Max GTAW root/ Fillet Welds ER80S-B8 E8018-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours
CVX-528 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo 0.188 0.560 GTAW root/ ≤2” NPS ER90S-B3 E9018-B3 Stress relief
SMAW fill @1350°F for
2 hours
CVX-548 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo 0.188 0.560 GTAW root/ ≤2” NPS ER80S-B8 E8018-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours
CVX-529 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo 0.188 8.00 GTAW root/ >2” NPS ER90S-B3 E9018-B3 Stress relief
SMAW fill @1350°F for
2 hours
CVX-549 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo 0.188 1.04 GTAW root/ >2” NPS ER80S-B8 E8018-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 2 hours

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-531 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo 0.188 0.380 GMAW-S ≥2” NPS ER90S-B3 ER90S-B3 Stress relief
75%Ar @1350°F for
25%CO2 2 hours
CVX-551 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo 0.188 0.380 GMAW-S ≥2” NPS ER80S-B8 ER80S-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo 75%Ar @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo 25%CO2 2 hours
CVX-532 5A 5A 2 ¼Cr-1Mo 2 ¼Cr-1Mo 0.188 8.00 GMAW-S root >2” NPS ER90S-B3 E91T1-B3 Stress relief
100%CO2 @1350°F for
FCAW fill 2 hours
100%CO2
CVX-552 5B 5B 5 Cr-½ Mo 5 Cr-½ Mo 0.188 8.00 GMAW-S root >2” NPS ER80S-B8 E81T5-B8 Stress relief
7 Cr-½ Mo 7 Cr-½ Mo 100%CO2 @1350°F for
9 Cr-1 Mo 9 Cr-1 Mo FCAW fill 2 hours
100%CO2

4. CHROME STAINLESS STEEL PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-650 6 6 410 410 0.063 0.864 GMAW-S root >2” NPS ER410 E410-15/16 Stress relief
SMAW fill @1400°F for
2 hours
CVX-750 7 7 430 430 0.063 0.474 GMAW-S root >2” NPS ER430 E430-15/16 Stress relief
SMAW fill @1400°F for
1 hour
CVX-651 6 6 410 410 0.063 0.310 GMAW-S >2” NPS ER410 ER410 Stress relief
@1400°F for
2 hours
CVX-751 7 7 430 430 0.063 0.260 GMAW-S >2” NPS ER430 ER430 Stress relief
@1400°F for
1 hour

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5. CHROME NICKEL STAINLESS STEEL PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-801 8 8 All 300 series All 300 series No Min No Max GTAW Fillet Welds Table in Table in None
SS SS WPS WPS
CVX-804 8 8 All 300 series All 300 series No Min No Max GTAW root/ Fillet Welds Table in Table in None
SS SS SMAW fill WPS WPS
CVX-807 8 8 All 300 series All 300 series No Min No Max SMAW Fillet Welds Table in Table in None
SS SS WPS WPS
CVX-808 8 8 All 300 series All 300 series No Min No Max FCAW Fillet Welds Table in Table in None
SS SS 75%Ar WPS WPS
25%CO2
or
100% CO2
CVX-802 8 8 All 300 series All 300 series 0.063 0.560 GTAW ≤2” NPS Table in Table in None
SS SS WPS WPS
CVX-822 8 8 321 321 0.063 0.560 GTAW ≤2” NPS ER347 ER347 Stabilization
321H 321H @ 1650°F
347 347 for 4 hours
347H 347H
CVX-832 8 8 304L 304L 0.063 0.560 GTAW ≤2” NPS ER308L ER308L Stress relief
316L 316L ER316L ER316L @ 1600°F
for 1 hour
CVX-803 8 8 All 300 series All 300 series 0.063 0.900 GTAW >2” NPS Table in Table in None
SS SS WPS WPS
CVX-823 8 8 321 321 0.063 0.750 GTAW >2” NPS ER347 E347-15 Stabilization
321H 321H @ 1650°F
347 347 for 4 hours
347H 347H
CVX-833 8 8 304L 304L 0.063 0.750 GTAW >2” NPS ER308L E308L- Stress relief
316L 316L ER316L 15/16 @ 1600°F
E316L- for 1 hour
15/16
CVX-805 8 8 All 300 series All 300 series 0.063 0.620 GTAW root/ ≤2” NPS Table in Table in None
SS SS SMAW fill WPS WPS
CVX-825 8 8 321 321 0.063 0.560 GTAW root ≤2” NPS ER347 E347-15 Stabilization
321H 321H SMAW fill @ 1650°F
347 347 for 4 hours
347H 347H

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-835 8 8 304L 304L 0.063 0.560 GTAW root ≤2” NPS ER308L E308L- Stress relief
316L 316L SMAW fill ER316L 15/16 @ 1600°F
E316L- for 1 hour
15/16
CVX-806 8 8 All 300 series All 300 series 0.188 2.25 GTAW root/ >2” NPS Table in Table in None
SS SS SMAW fill WPS WPS
CVX-826 8 8 321 321 0.063 8.00 GTAW root >2” NPS ER347 E347-15 Stabilization
321H 321H SMAW fill @ 1650°F
347 347 for 4 hours
347H 347H
CVX-836 8 8 304L 304L 0.063 8.00 GTAW root >2” NPS ER308L E308L- Stress relief
316L 316L SMAW fill ER316L 15/16 @ 1600°F
E316L- for 1 hour
15/16
CVX-810 8 8 All 300 series All 300 series 0.188 2.25 GMAW-S root >2” NPS Table in Table in None
SS SS 90%He 8%Ar WPS WPS
2%CO2
FCAW fill
75%Ar
25%CO2
CVX-820 8 8 321 321 0.188 2.25 GMAW-S root >2” NPS ER347 E347T1-1 Stabilization
321H 321H 90%He 8%Ar @ 1650°F
347 347 2%CO2 for 4 hours
347H 347H FCAW fill
75%Ar
25%CO2
CVX-830 8 8 304L 304L 0.188 2.25 GMAW-S root >2” NPS ER308L E308LT1-1 Stress relief
316L 316L 90%He 8%Ar ER316L E316LT1-1 @ 1600°F
2%CO2 for 1 hour
FCAW fill
75%Ar
25%CO2
CVX-811 8 8 All 300 series All 300 series 0.188 2.25 GTAW root/ >2” NPS Table in Table in None
SS SS FCAW fill WPS WPS
75%Ar
25%CO2

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Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-821 8 8 321 321 0.188 2.25 GTAW root/ >2” NPS ER347 E347T1-1 Stabilization
321H 321H FCAW fill @ 1650°F
347 347 75%Ar for 4 hours
25%CO2
347H 347H
CVX-831 304L 304L 0.188 2.25 GTAW root/ >2” NPS ER308L E308LT1-1 Stress relief
316L 316L FCAW fill ER316L E316LT1-1 @ 1600°F
75%Ar for 1 hour
25%CO2
CVX-809 8 8 All 300 series All 300 series 0.063 0.380 GMAW-S >2” NPS Table in Table in None
SS SS 90%He 8%Ar WPS WPS
2%CO2
CVX-812 8 8 All 300 series All 300 series 0.063 1.14 GTAW ≥2” NPS ERNiCr-3 ERNiCr-3 None
SS SS or or
ERNiCrMo-3 ERNiCrMo-3

6. DUPLEX STAINLESS STEEL PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-10H04 10H 10H UNS S31803 UNS S31803 No Min No Max GTAW root/ Fillet Welds ER2209 E2209- None
(Duplex 2205) (Duplex 2205) SMAW fill 15/16
CVX-10H05 10H 10H UNS S31803 UNS S31803 0.063 0.560 GTAW root/ ≤2” NPS ER2209 E2209- None
(Duplex 2205) (Duplex 2205) SMAW fill 15/16
CVX-10H06 10H 10H UNS S31803 UNS S31803 0.063 0.560 GTAW root/ >2” NPS ER2209 E2209- None
(Duplex 2205) (Duplex 2205) SMAW fill 15/16

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7. ALUMINUM PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-2301 23 23 Aluminum Aluminum No Min No Max GTAW Fillet Welds ER5356 ER5356 None
Alloy 6061 and Alloy 6061 and
6063 6063
CVX-2302 23 23 Aluminum Aluminum 0.188 0.560 GTAW ≤2” NPS ER5356 ER5356 None
Alloy 6061 and Alloy 6061 and
6063 6063
CVX-2303 23 23 Aluminum Aluminum 0.188 0.864 GTAW >2” NPS ER5356 ER5356 None
Alloy 6061 and Alloy 6061 and
6063 6063

8. COPPER ALLOY PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-3401 34 34 90-10 CuNi 90-10 CuNi No Min No Max GTAW Fillet Welds ERCuNi ERCuNi None
80-20 CuNi 80-20 CuNi
70-30 CuNi 70-30 CuNi
CVX-3402 34 34 90-10 CuNi 90-10 CuNi 0.063 0.560 GTAW ≤2” NPS ERCuNi ERCuNi None
80-20 CuNi 80-20 CuNi
70-30 CuNi 70-30 CuNi
CVX-3403 34 34 90-10 CuNi 90-10 CuNi 0.063 1.03 GTAW >2” NPS ERCuNi ERCuNi None
80-20 CuNi 80-20 CuNi
70-30 CuNi 70-30 CuNi
CVX-3404 34 34 90-10 CuNi 90-10 CuNi No Min No Max GTAW root/ Fillet Welds ERCuNi ECuNi None
80-20 CuNi 80-20 CuNi SMAW fill
70-30 CuNi 70-30 CuNi
CVX-3406 34 34 90-10 CuNi 90-10 CuNi 0.188 1.03 GTAW root/ >2” NPS ERCuNi ECuNi None
80-20 CuNi 80-20 CuNi SMAW fill
70-30 CuNi 70-30 CuNi

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9. NICKEL PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-4101 41 41 Nickel 200 Nickel 200 No Min No Max GTAW Fillet ERNi-1 ERNi-1 None
Welds
CVX-4102 41 41 Nickel 200 Nickel 200 0.188 0.560 GTAW ≤2” NPS ERNi-1 ERNi-1 None
CVX-4103 41 41 Nickel 200 Nickel 200 0.188 1.07 GTAW >2” NPS ERNi-1 ERNi-1 None
CVX-4104 41 41 Nickel 200 Nickel 200 No Min No Max GTAW root/ Fillet ERNi-1 ENi-1 None
SMAW fill Welds

CVX-4106 41 41 Nickel 200 Nickel 200 0.188 1.50 GTAW root/ >2” NPS ERNi-1 ENi-1 None
SMAW fill
CVX-4109 41 41 Nickel 200 Nickel 200 0.188 1.50 GMAW-S root >2” NPS ERNi-1 ERNi-1 None
85%Ar 15%He
GMAW-P fill
100%Ar

10. MONEL PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-4201 42 42 Monel 400 Monel 400 No Min No Max GTAW Fillet Welds ERNiCu-7 ERNiCu-7 None
CVX-4202 42 42 Monel 400 Monel 400 0.188 0.560 GTAW ≤2” NPS ERNiCu-7 ERNiCu-7 None
CVX-4203 42 42 Monel 400 Monel 400 0.188 1.07 GTAW >2” NPS ERNiCu-7 ERNiCu-7 None
CVX-4204 42 42 Monel 400 Monel 400 No Min No Max GTAW root/ Fillet Welds ERNiCu-7 ENiCu-7 None
SMAW fill
CVX-4206 42 42 Monel 400 Monel 400 0.063 1.07 GTAW root/ >2” NPS ERNiCu-7 ENiCu-7 None
SMAW fill
CVX-4207 42 42 Monel 400 Monel 400 0.063 0.644 GTAW >2” NPS ERNiCu-7 ERNiCu-7 None
CVX-4208 42 42 Monel 400 Monel 400 0.063 0.644 GTAW root/ >2” NPS ERNiCu-7 ENiCu-7 None
SMAW fill

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Qualifed Welding Procedures Pipe Welding Procedure Specifications - Similar Materials Welded Together WEM-PU-6089-A

11. INCONEL AND HASTELLOY PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-4301 43 43 Inconel 600 Inconel 600 No Min No Max GTAW Fillet Welds ERNiCr-3 ERNiCr-3 None
Inconel 625 Inconel 625 ERNiCrMo-3 ERNiCrMo-3
Inconel 690 Inconel 690 ERNiCrFe-7 ERNiCrFe-7
Hastelloy X Hastelloy X ERNiCrMo-2 ERNiCrMo-2
Hastelloy C4 Hastelloy C4 ERNiCrMo-7 ERNiCrMo-7
Hastelloy Hastelloy ERNiCrMo-14 ERNiCrMo-14
C276 C276 ERNiCrMo-14 ERNiCrMo-14
Hastelloy C22 Hastelloy C22
CVX-4302 43 43 Inconel 600 Inconel 600 0.063 0.560 GTAW ≤2” NPS ERNiCr-3 ERNiCr-3 None
Inconel 625 Inconel 625 ERNiCrMo-3 ERNiCrMo-3
Inconel 690 Inconel 690 ERNiCrFe-7 ERNiCrFe-7
Hastelloy X Hastelloy X ERNiCrMo-2 ERNiCrMo-2
Hastelloy C4 Hastelloy C4 ERNiCrMo-7 ERNiCrMo-7
Hastelloy Hastelloy ERNiCrMo-14 ERNiCrMo-14
C276 C276 ERNiCrMo-14 ERNiCrMo-14
Hastelloy C22 Hastelloy C22
CVX-4303 43 43 Inconel 600 Inconel 600 0.063 1.05 GTAW >2” NPS ERNiCr-3 ERNiCr-3 None
Inconel 625 Inconel 625 ERNiCrMo-3 ERNiCrMo-3
Inconel 690 Inconel 690 ERNiCrFe-7 ERNiCrFe-7
Hastelloy X Hastelloy X ERNiCrMo-2 ERNiCrMo-2
Hastelloy C4 Hastelloy C4 ERNiCrMo-7 ERNiCrMo-7
Hastelloy Hastelloy ERNiCrMo-14 ERNiCrMo-14
C276 C276 ERNiCrMo-14 ERNiCrMo-14-
Hastelloy C22 Hastelloy C22 2
CVX-4304 43 43 Inconel 600 Inconel 600 No Min No Max GTAW root/ Fillet Welds ERNiCr-3 ENiCrFe-3 None
Inconel 625 Inconel 625 SMAW fill ERNiCrMo-3 ENiCrMo-3
Inconel 690 Inconel 690 ERNiCrFe-7 ENiCrFe-7
Hastelloy X Hastelloy X ERNiCrMo-2 ENiCrMo-2
Hastelloy C4 Hastelloy C4 ERNiCrMo-7 ENiCrMo-7
Hastelloy Hastelloy ERNiCrMo-14 ENiCrMo-14
C276 C276 ERNiCrMo-14 ENiCrMo-14
Hastelloy C22 Hastelloy C22

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Qualifed Welding Procedures Pipe Welding Procedure Specifications - Similar Materials Welded Together WEM-PU-6089-A

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-4306 43 43 Inconel 600 Inconel 600 0.188 1.05 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 None
Inconel 625 Inconel 625 SMAW fill ERNiCrMo-3 ENiCrMo-3
Inconel 690 Inconel 690 ERNiCrFe-7 ENiCrFe-7
Hastelloy X Hastelloy X ERNiCrMo-2 ENiCrMo-2
Hastelloy C4 Hastelloy C4 ERNiCrMo-7 ENiCrMo-7
Hastelloy Hastelloy ERNiCrMo-14 ENiCrMo-14
C276 C276 ERNiCrMo-14 ENiCrMo-14
Hastelloy C22 Hastelloy C22
CVX-4307 43 43 Inconel 600 Inconel 600 0.063 0.750 GTAW >2” NPS ERNiCr-3 ERNiCr-3 None

12. HASTELLOY PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-4401 44 44 Hastelloy B Hastelloy B No Min No Max GTAW Fillet Welds ERNiMo-1 ERNiMo-1 None
Hastelloy B2 Hastelloy B2 ERNiMo-7 ERNiMo-7
CVX-4402 44 44 Hastelloy B Hastelloy B 0.063 0.218 GTAW Butt Welds ERNiMo-1 ERNiMo-1 None
Hastelloy B2 Hastelloy B2 ERNiMo-7 ERNiMo-7

13. ALLOY 20CB-3, ZeCor, INCOLOY 800 and ALLOY 904L PIPING FABRICATED TO ASME B31.3

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-20Cb3-01 45 45 Alloy 20Cb-3 Alloy 20Cb-3 No Min No Max GTAW Fillet Welds ER320LR ER320LR None
CVX-20Cb3-02 45 45 Alloy 20Cb-3 Alloy 20Cb-3 0.063 0.432 GTAW ≤2” NPS ER320LR ER320LR None
CVX-20Cb3-03 45 45 Alloy 20Cb-3 Alloy 20Cb-3 0.063 0.432 GTAW >2” NPS ER320LR ER320LR None
CVX-20Cb3-04 45 45 Alloy 20Cb-3 Alloy 20Cb-3 No Min No Max GTAW root/ Fillet Welds ER320LR E320LR-15 None
SMAW fill
CVX-20Cb3-06 45 45 Alloy 20Cb-3 Alloy 20Cb-3 0.063 0.560 GTAW root/ >2” NPS ER320LR E320LR-15 None
SMAW fill

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Qualifed Welding Procedures Pipe Welding Procedure Specifications - Similar Materials Welded Together WEM-PU-6089-A

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-ZeCor-01 N/A N/A ZeCor ZeCor No Min No Max GTAW Fillet Welds ZeCor ZeCor None
CVX-ZeCor-02 N/A N/A ZeCor ZeCor 0.188 0.640 GTAW ≤2” NPS ZeCor ZeCor None
CVX-ZeCor-03 N/A N/A ZeCor ZeCor 0.188 0.640 GTAW >2” NPS ZeCor ZeCor None
CVX-ZeCor-09 N/A N/A ZeCor ZeCor 0.063 0.250 GMAW-P >2” NPS ZeCor ZeCor None
Lincoln STT
CVX-4501 45 45 Incoloy 800 Incoloy 800 No Min No Max GTAW Fillet Welds ERNiCrMo-3 ERNiCrMo-3 None
Incoloy 800H Incoloy 800H ERNiCrMo-3 ERNiCrMo-3
Incoloy 800HT Incoloy 800HT ERNiCrMo-3 ERNiCrMo-3
Incoloy 825 Incoloy 825 ERNiCrMo-3 ERNiCrMo-3
Alloy 904L Alloy 904L ER385 ER385
CVX-4502 45 45 Incoloy 800 Incoloy 800 0.188 0.560 GTAW ≤2” NPS ERNiCrMo-3 ERNiCrMo-3 None
Incoloy 800H Incoloy 800H ERNiCrMo-3 ERNiCrMo-3
Incoloy 800HT Incoloy 800HT ERNiCrMo-3 ERNiCrMo-3
Incoloy 825 Incoloy 825 ERNiCrMo-3 ERNiCrMo-3
Alloy 904L Alloy 904L ER385 ER385
CVX-4503 45 45 Incoloy 800 Incoloy 800 0.188 1.06 GTAW >2” NPS ERNiCrMo-3 ERNiCrMo-3 None
Incoloy 800H Incoloy 800H ERNiCrMo-3 ERNiCrMo-3
Incoloy 800HT Incoloy 800HT ERNiCrMo-3 ERNiCrMo-3
Incoloy 825 Incoloy 825 ERNiCrMo-3 ERNiCrMo-3
Alloy 904L Alloy 904L ER385 ER385
CVX-4504 45 45 Incoloy 800 Incoloy 800 No Min No Max GTAW root/ Fillet Welds ERNiCrMo-3 ENiCrMo-3 None
Incoloy 800H Incoloy 800H SMAW fill
Incoloy 800HT Incoloy 800HT
Incoloy 825 Incoloy 825
CVX-4506 45 45 Incoloy 800 Incoloy 800 0.188 1.644 GTAW root/ >2” NPS ERNiCrMo-3 ENiCrMo-3 None
Incoloy 800H Incoloy 800H SMAW fill
Incoloy 800HT Incoloy 800HT
Incoloy 825 Incoloy 825

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Qualifed Welding Procedures Pipe Welding Procedure Specifications - Similar Materials Welded Together WEM-PU-6089-A

Min Max
WPS P# P# Material Material Thickness Thickness Welding Application Filler Metals PWHT
Inches Inches Process Root Fill & Cap
CVX-4508 45 45 Incoloy 800 Incoloy 800 No Min No Max FCAW Fillet Welds COR- COR- None
Incoloy 800H Incoloy 800H 75%Ar NICKEL NICKEL
Incoloy 800HT Incoloy 800HT 25%CO2 N625 N625
Incoloy 825 Incoloy 825 No AWS No AWS
classification classification
CVX-4511 45 45 Incoloy 800 Incoloy 800 0.188 3.00 GTAW root/ >2” NPS ERNiCrMo-3 COR- None
Incoloy 800H Incoloy 800H FCAW fill NICKEL
Incoloy 800HT Incoloy 800HT 75%Ar N625
Incoloy 825 Incoloy 825 25%CO2 No AWS
classification

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Qualified Welding Procedures WEM-PU-6089-A

Appendix D Pipe Welding Procedure Specifications - Dissimilar


Materials Welded Together (ASME B31.3 Piping
Qualified)

Appendix D is a summary table of ASME qualified welding procedures specific to pipe welding
dissimilar base material types together.

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Qualified Welding Procedures Pipe Welding Procedure Specifications - Dissimilar Materials Welded Together WEM-PU-6089-A

1. CHROME-MOLY (1 - 2% Cr) STEELS WELDED TO CARBON STEELS


FABRICATED TO ASME B31.3

Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-4;1-01 4 1 1 ¼Cr-½Mo Carbon Steel No Min 0.50 SMAW Fillet Welds E8018-B2 E8018-B2 None
CVX-DIS-4;1-21 4 1 1 ¼Cr-½Mo Carbon Steel No Min No Max SMAW Fillet Welds E8018-B2 E8018-B2 Stress relief
@1340°F for
2 hours
CVX-DIS-4;1-22 4 1 1 ¼Cr-½Mo Carbon Steel 0.188 0.560 SMAW ≤2” NPS E7010-A1 E7018 Stress relief
@1340°F for
2 hours
CVX-DIS-4;1-23 4 1 1 ¼Cr-½Mo Carbon Steel 0.188 2.80 SMAW >2” NPS E7010-A1 E7018 Stress relief
@1340°F for
2 hours
CVX-DIS-4;1-04 4 1 1 ¼Cr-½Mo Carbon Steel No Min 0.50 GTAW Fillet Welds ER80S-B2 ER80S-B2 None
CVX-DIS-4;1-24 4 1 1 ¼Cr-½Mo Carbon Steel No Min No Max GTAW Fillet Welds ER80S-B2 ER80S-B2 Stress relief
@1340°F for
2 hours
CVX-DIS-4;1-05 4 1 1 ¼Cr-½Mo Carbon Steel 0.063 0.50 GTAW ≤2” NPS ER80S-B2 ER80S-B2 None
CVX-DIS-4;1-25 4 1 1 ¼Cr-½Mo Carbon Steel 0.063 0.560 GTAW ≤2” NPS ER80S-B2 ER80S-B2 Stress relief
@1340°F for
2 hours
CVX-DIS-4;1-06 4 1 1 ¼Cr-½Mo Carbon Steel 0.063 0.50 GTAW >2” NPS ER80S-B2 ER80S-B2 None
CVX-DIS-4;1-26 4 1 1 ¼Cr-½Mo Carbon Steel 0.063 1.52 GTAW >2” NPS ER80S-B2 ER80S-B2 Stress relief
@1340°F for
2 hours
CVX-DIS-4;1-07 4 1 1 ¼Cr-½Mo Carbon Steel No Min 0.50 GTAW root/ Fillet Welds ER80S-B2 E8018-B2 None
SMAW fill
CVX-DIS-4;1-27 4 1 1 ¼Cr-½Mo Carbon Steel No Min No Max GTAW root/ Fillet Welds ER80S-B2 E8018-B2 Stress relief
SMAW fill @1340°F for
2 hours
CVX-DIS-4;1-08 4 1 1 ¼Cr-½Mo Carbon Steel 0.188 0.50 GTAW root/ ≤2” NPS ER80S-B2 E8018-B2 None
SMAW fill
CVX-DIS-4;1-28 4 1 1 ¼Cr-½Mo Carbon Steel 0.188 0.560 GTAW root/ ≤2” NPS ER80S-B2 E8018-B2 Stress relief
SMAW fill @1340°F for
2 hours

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Qualified Welding Procedures Pipe Welding Procedure Specifications - Dissimilar Materials Welded Together WEM-PU-6089-A

Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-4;1-09 4 1 1 ¼Cr-½Mo Carbon Steel 0.188 0.50 GTAW root/ >2” NPS ER80S-B2 E8018-B2 None
SMAW fill
CVX-DIS-4;1-29 4 1 1 ¼Cr-½Mo Carbon Steel 0.188 8.00 GTAW root/ >2” NPS ER80S-B2 E8018-B2 Stress relief
SMAW fill @1340°F for
2 hours

2. CHROME-MOLY (>2 - 10% Cr) STEELS WELDED TO CARBON STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel No Min No Max SMAW Fillet Welds E9018-B3 E9018-B3 Stress relief
1-21 @1350°F for
2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel No Min No Max SMAW Fillet Welds E7018 E7018 Stress relief
1-31 @1300 to
1325°F max
for 2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel No Min No Max SMAW Fillet Welds E7018 E7018 Stress relief
1-31 7 Cr-½ Mo @1300 to
9 Cr-1 Mo 1325°F max
for 2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel No Min No Max SMAW Fillet Welds E8018-B8 E8018-B8 Stress relief
1-41 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 1 2 ¼ Cr-1Mo Carbon Steel No Min No Max GTAW Fillet Welds ER90S-B3 ER90S-B3 Stress relief
1-24 @1350°F for
2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel No Min No Max GTAW Fillet Welds ER80S-B8 ER80S-B8 Stress relief
1-44 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel 0.188 0.560 GTAW ≤2” NPS ER90S-B3 ER90S-B3 Stress relief
1-25 @1350°F for
2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel 0.188 0.560 GTAW ≤2” NPS ER80S-B8 ER80S-B8 Stress relief
1-45 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours

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Qualified Welding Procedures Pipe Welding Procedure Specifications - Dissimilar Materials Welded Together WEM-PU-6089-A

Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel 0.188 1.02 GTAW >2” NPS ER90S-B3 ER90S-B3 Stress relief
1-26 @1350°F for
2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel 0.188 1.04 GTAW >2” NPS ER80S-B8 ER80S-B8 Stress relief
1-46 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel No Min No Max GTAW root/ Fillet Welds ER90S-B3 E9018-B3 Stress relief
1-27 SMAW fill @1350°F for
2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel No Min No Max GTAW root/ Fillet Welds ER80S-B8 E8018-B8 Stress relief
1-47 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel 0.188 0.560 GTAW root/ ≤2” NPS ER90S-B3 E9018-B3 Stress relief
1-28 SMAW fill @1350°F for
2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel 0.188 0.560 GTAW root/ ≤2” NPS ER70S-2 E7018 Stress relief
1-38 SMAW fill @1300 to
1325°F max
for 2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel 0.188 0.560 GTAW root/ ≤2” NPS ER80S-B8 E8018-B8 Stress relief
1-48 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel 0.188 8.00 GTAW root/ >2” NPS ER90S-B3 E9018-B3 Stress relief
1-29 SMAW fill @1350°F for
2 hours
CVX-DIS-5A; 5A 1 2 ¼Cr-1Mo Carbon Steel 0.188 1.50 GTAW root/ >2” NPS ER70S-2 E7018 Stress relief
1-39 SMAW fill @1300 to
1325°F max
for 2 hours
CVX-DIS-5B; 5B 1 5 Cr-½ Mo Carbon Steel 0.188 1.04 GTAW root/ >2” NPS ER80S-B8 E8018-B8 Stress relief
1-49 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours

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Qualified Welding Procedures Pipe Welding Procedure Specifications - Dissimilar Materials Welded Together WEM-PU-6089-A

3. CHROME-MOLY (>2 - 10% Cr) STEELS WELDED TO CHROME-MOLY (1 - 2% Cr) STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo No Min No Max SMAW Fillet Welds E9018-B3 E9018-B3 Stress relief
4-21 @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo No Min No Max SMAW Fillet Welds E8018-B8 E8018-B8 Stress relief
4-41 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo No Min No Max GTAW Fillet Welds ER90S-B3 ER90S-B3 Stress relief
4-24 @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo No Min No Max GTAW Fillet Welds ER80S-B8 ER80S-B8 Stress relief
4-44 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo 0.188 0.560 GTAW ≤2” NPS ER90S-B3 ER90S-B3 Stress relief
4-25 @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo 0.188 0.560 GTAW ≤2” NPS ER80S-B8 ER80S-B8 Stress relief
4-45 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo 0.188 1.02 GTAW >2” NPS ER90S-B3 ER90S-B3 Stress relief
4-26 @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo 0.188 1.04 GTAW >2” NPS ER80S-B8 ER80S-B8 Stress relief
4-46 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo No Min No Max GTAW root/ Fillet Welds ER90S-B3 E9018-B3 Stress relief
4-27 SMAW fill @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo No Min No Max GTAW root/ Fillet Welds ER80S-B8 E8018-B8 Stress relief
4-47 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo 0.188 0.560 GTAW root/ ≤2” NPS ER90S-B3 E9018-B3 Stress relief
4-28 SMAW fill @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo 0.188 0.560 GTAW root/ ≤2” NPS ER80S-B8 E8018-B8 Stress relief
4-48 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours

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Qualified Welding Procedures Pipe Welding Procedure Specifications - Dissimilar Materials Welded Together WEM-PU-6089-A

Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-5A; 5A 4 2 ¼Cr-1Mo 1 ¼Cr-½Mo 0.188 8.00 GTAW root/ >2” NPS ER90S-B3 E9018-B3 Stress relief
4-29 SMAW fill @1350°F for
2 hours
CVX-DIS-5B; 5B 4 5 Cr-½ Mo 1 ¼Cr-½Mo 0.188 1.04 GTAW root/ >2” NPS ER80S-B8 E8018-B8 Stress relief
4-49 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours

4. CHROME-MOLY (5 - 10% Cr) STEELS WELDED TO CHROME-MOLY (>2 - <5% Cr) STEELS
FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo No Min No Max SMAW Fillet Welds E9018-B3 E9018-B3 Stress relief
5A-21 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo No Min No Max SMAW Fillet Welds E8018-B8 E8018-B8 Stress relief
5A-31 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo No Min No Max GTAW Fillet Welds ER80S-B8 ER80S-B8 Stress relief
5A-44 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo 0.188 0.560 GTAW ≤2” NPS ER80S-B8 ER80S-B8 Stress relief
5A-45 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo 0.188 1.04 GTAW >2” NPS ER80S-B8 ER80S-B8 Stress relief
5A-46 7 Cr-½ Mo @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo No Min No Max GTAW root/ Fillet Welds ER90S-B3 E9018-B3 Stress relief
5A-27 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo No Min No Max GTAW root/ Fillet Welds ER80S-B8 E8018-B8 Stress relief
5A-47 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo 0.188 0.560 GTAW root/ ≤2” NPS ER90S-B3 E9018-B3 Stress relief
5A-28 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours

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Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo 0.188 0.560 GTAW root/ ≤2” NPS ER80S-B8 E8018-B8 Stress relief
5A-48 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo 0.188 8.00 GTAW root/ >2” NPS ER90S-B3 E9018-B3 Stress relief
5A-29 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours
CVX-DIS-5B; 5B 5A 5 Cr-½ Mo 2 ¼Cr-1Mo 0.188 1.04 GTAW root/ >2” NPS ER80S-B8 E8018-B8 Stress relief
5A-49 7 Cr-½ Mo SMAW fill @1350°F for
9 Cr-1 Mo 2 hours

5. CHROME NICKEL STAINLESS STEELS WELDED TO CARBON STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-8;1-01 8 1 All 300 series Carbon Steel No Min 0.75 GTAW Fillet Welds ER309 ER309 None
SS
CVX-DIS-8;1-04 8 1 All 300 series Carbon Steel No Min 0.75 GTAW root/ Fillet Welds ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-8;1-08 8 1 All 300 series Carbon Steel No Min 0.75 FCAW Fillet Welds E309LT1-1 E309LT1-1 None
SS 100% CO2
CVX-DIS-8;1-02 8 1 All 300 series Carbon Steel 0.063 0.560 GTAW ≤2” NPS ER309 ER309 None
SS
CVX-DIS-8;1-03 8 1 All 300 series Carbon Steel 0.063 0.75 GTAW >2” NPS ER309 ER309 None
SS
CVX-DIS-8;1-05 8 1 All 300 series Carbon Steel 0.063 0.620 GTAW root/ ≤2” NPS ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-8;1-06 8 1 All 300 series Carbon Steel 0.063 0.75 GTAW root/ >2” NPS ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-8;1-11 8 1 All 300 series Carbon Steel 0.188 0.75 GTAW root/ >2” NPS ER309 E309LT1-1 None
SS FCAW fill
100%CO2
CVX-DIS-8;1-13 8 1 All 300 series Carbon Steel 0.188 0.75 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 None
SS SMAW fill

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6. CHROME NICKEL STAINLESS STEELS WELDED TO 1 ¼ Cr-½ Mo STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-8;4-04 8 4 All 300 series 1 ¼Cr-½Mo No Min 0.50 GTAW root/ Fillet Welds ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-8;4-24 8 4 304L, 316L 1 ¼Cr-½Mo No Min No Max GTAW root/ Fillet Welds ER309 E309-15 Stress relief
321,321H SMAW fill E309-16 @1340°F for
347, 347H 2 hours
CVX-DIS-8;4-05 8 4 All 300 series 1 ¼Cr-½Mo 0.188 0.50 GTAW root/ ≤2” NPS ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-8;4-25 8 4 304L, 316L 1 ¼Cr-½Mo 0.188 1.00 GTAW root/ ≤2” NPS ER309 E309-15 Stress relief
321, 321H SMAW fill E309-16 @1340°F for
347, 347H 2 hours
CVX-DIS-8;4-06 8 4 All 300 series 1 ¼Cr-½Mo 0.188 0.50 GTAW root/ >2” NPS ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-8;4-26 8 4 304L, 316L 1 ¼Cr-½Mo 0.188 1.00 GTAW root/ >2” NPS ER309 E309-15 Stress relief
321, 321H SMAW fill E309-16 @1340°F for
347, 347H 2 hours
CVX-DIS-8;4-13 8 4 304L, 316L 1 ¼Cr-½Mo 0.188 3.00 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 Stress relief
321, 321H SMAW fill @1340°F for
347, 347H 2 hours

7. MONEL WELDED TO CARBON STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-42;1-01 42 1 Monel 400 Carbon Steel No Min 0.75 GTAW Fillet Welds ERNiCu-7 ERNiCu-7 None
CVX-DIS-42;1-02 42 1 Monel 400 Carbon Steel 0.188 0.560 GTAW ≤2” NPS ERNiCu-7 ERNiCu-7 None
CVX-DIS-42;1-03 42 1 Monel 400 Carbon Steel 0.188 0.75 GTAW >2” NPS ERNiCu-7 ERNiCu-7 None
CVX-DIS-42;1-04 42 1 Monel 400 Carbon Steel No Min 0.75 GTAW root/ Fillet Welds ERNiCu-7 ENiCu-7 None
SMAW fill
CVX-DIS-42;1-06 42 1 Monel 400 Carbon Steel 0.188 0.75 GTAW root/ >2” NPS ERNiCu-7 ENiCu-7 None
SMAW fill

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8. INCONEL Alloy 600 WELDED TO 1 ¼ Cr-½ Mo STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-43;4-04 43 4 Inconel 600 1 ¼Cr-½Mo No Min 0.50 GTAW root/ Fillet Welds ERNiCr-3 ENiCrFe-3 None
SMAW fill
CVX-DIS-43;4-24 43 4 Inconel 600 1 ¼Cr-½Mo No Min No Max GTAW root/ Fillet Welds ERNiCr-3 ENiCrFe-3 Stress relief
SMAW fill @1340°F for
2 hours
CVX-DIS-43;4-05 43 4 Inconel 600 1 ¼Cr-½Mo 0.188 0.50 GTAW root/ ≤2” NPS ERNiCr-3 ENiCrFe-3 None
SMAW fill
CVX-DIS-43;4-25 43 4 Inconel 600 1 ¼Cr-½Mo 0.188 1.00 GTAW root/ ≤2” NPS ERNiCr-3 ENiCrFe-3 Stress relief
SMAW fill @1340°F for
2 hours
CVX-DIS-43;4-06 43 4 Inconel 600 1 ¼Cr-½Mo 0.188 0.50 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 None
SMAW fill
CVX-DIS-43;4-26 43 4 Inconel 600 1 ¼Cr-½Mo 0.188 1.00 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 Stress relief
SMAW fill @1340°F for
2 hours

9. HASTELLOY WELDED TO CARBON STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-44;1-01 44 1 Hastelloy B Carbon Steel No Min 0.75 GTAW Fillet Welds ERNiMo-1 ERNiMo-1 None
Hastelloy B2 ERNiMo-7 ERNiMo-7
CVX-DIS-44;1-02 44 1 Hastelloy B Carbon Steel 0.063 0.218 GTAW Butt Welds ERNiMo-1 ERNiMo-1 None
Hastelloy B2 ERNiMo-7 ERNiMo-7

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10. INCOLOY WELDED TO CARBON STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-45;1-04 45 1 Incoloy 800 Carbon Steel No Min 0.75 GTAW root/ Fillet Welds ERNiCrMo-3 ENiCrMo-3 None
Incoloy 800H SMAW fill
Incoloy 800HT
Incoloy 825
CVX-DIS-45;1-05 45 1 Incoloy 800 Carbon Steel 0.063 0.75 GTAW root/ ≤2” NPS ERNiCrMo-3 ENiCrMo-3 None
Incoloy 800H SMAW fill
Incoloy 800HT
Incoloy 825
CVX-DIS-45;1-06 45 1 Incoloy 800 Carbon Steel 0.063 0.75 GTAW root/ >2” NPS ERNiCrMo-3 ENiCrMo-3 None
Incoloy 800H SMAW fill
Incoloy 800HT
Incoloy 825

11. INCOLOY WELDED TO 1 ¼ Cr-½ Mo STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-45;4-01 45 4 Incoloy 800 1 ¼Cr-½Mo No Min 0.50 GTAW Fillet Welds ERNiCr-3 ERNiCr-3 None
Incoloy 800H
Incoloy 800HT
CVX-DIS-45;4-02 45 4 Incoloy 800 1 ¼Cr-½Mo 0.063 0.50 GTAW ≤2” NPS ERNiCr-3 ERNiCr-3 None
Incoloy 800H
Incoloy 800HT
CVX-DIS-45;4-03 45 4 Incoloy 800 1 ¼Cr-½Mo 0.063 0.50 GTAW >2” NPS ERNiCr-3 ERNiCr-3 None
Incoloy 800H
Incoloy 800HT
CVX-DIS-45;4-24 45 4 Incoloy 800 1 ¼Cr-½Mo No Min No Max GTAW root/ Fillet Welds ERNiCr-3 ENiCrFe-3 Stress relief
Incoloy 800H SMAW fill @1340°F for
Incoloy 800HT 2 hours
CVX-DIS-45;4-26 45 4 Incoloy 800 1 ¼Cr-½Mo 0.188 1.00 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 Stress relief
Incoloy 800H SMAW fill @1340°F for
Incoloy 800HT 2 hours

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12. INCOLOY WELDED TO CHROME-MOLY (5 - 10% Cr) STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-45; 45 5B Incoloy 800 5 Cr-½ Mo No Min No Max GTAW Fillet Welds ERNiCr-3 ERNiCr-3 Stress relief
5B-44 Incoloy 800H 7 Cr-½ Mo @1350°F for
Incoloy 800HT 9 Cr-1 Mo 2 hours
CVX-DIS-45; 45 5B Incoloy 800 5 Cr-½ Mo 0.188 0.560 GTAW ≤2” NPS ERNiCr-3 ERNiCr-3 Stress relief
5B-45 Incoloy 800H 7 Cr-½ Mo @1350°F for
Incoloy 800HT 9 Cr-1 Mo 2 hours
CVX-DIS-45; 45 5B Incoloy 800 5 Cr-½ Mo 0.188 1.06 GTAW >2” NPS ERNiCr-3 ERNiCr-3 Stress relief
5B-46 Incoloy 800H 7 Cr-½ Mo @1350°F for
Incoloy 800HT 9 Cr-1 Mo 2 hours
CVX-DIS-45; 45 5B Incoloy 800 5 Cr-½ Mo No Min No Max GTAW root/ Fillet Welds ERNiCr-3 ENiCrFe-3 Stress relief
5B-24 Incoloy 800H 7 Cr-½ Mo SMAW fill @1350°F for
Incoloy 800HT 9 Cr-1 Mo 2 hours
CVX-DIS-45; 45 5B Incoloy 800 5 Cr-½ Mo 0.188 1.06 GTAW root/ >2” NPS ERNiCr-3 ENiCrFe-3 Stress relief
5B-26 Incoloy 800H 7 Cr-½ Mo SMAW fill @1350°F for
Incoloy 800HT 9 Cr-1 Mo 2 hours

13. ALLOY 20Cb-3 WELDED TO CHROME NICKEL STAINLESS STEELS


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-45;8-04 45 8 Alloy 20Cb-3 All 300 series No Min No Max GTAW root/ Fillet Welds ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-45;8-05 45 8 Alloy 20Cb-3 All 300 series 0.063 0.560 GTAW root/ ≤2” NPS ER309 E309-15 None
SS SMAW fill E309-16
CVX-DIS-45;8-06 45 8 Alloy 20Cb-3 All 300 series 0.063 0.560 GTAW root/ >2” NPS ER309 E309-15 None
SS SMAW fill E309-16

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14. INCOLOY WELDED TO INCONEL AND HASTELLOY


FABRICATED TO ASME B31.3
Min Max
Thickness Thickness Welding Filler Metals
WPS P# P# Material Material Inches Inches Process Application Root Fill & Cap PWHT
CVX-DIS-45; 45 43 Incoloy 800 Inconel 600 No Min No Max GTAW Fillet Welds ERNiCrMo-3 ERNiCrMo-3 None
43-01 Incoloy 800H Inconel 625
Incoloy 800HT Inconel 690
Incoloy 825 Hastelloy C4
Alloy 904L Hastelloy C276
Hastelloy C22
CVX-DIS-45; 45 43 Incoloy 800 Inconel 600 0.063 0.560 GTAW ≤2” NPS ERNiCrMo-3 ERNiCrMo-3 None
43-02 Incoloy 800H Inconel 625
Incoloy 800HT Inconel 690
Incoloy 825 Hastelloy C4
Alloy 904L Hastelloy C276
Hastelloy C22
CVX-DIS-45; 45 43 Incoloy 800 Inconel 600 0.063 0.688 GTAW >2” NPS ERNiCrMo-3 ERNiCrMo-3 None
43-03 Incoloy 800H Inconel 625
Incoloy 800HT Inconel 690
Incoloy 825 Hastelloy C4
Alloy 904L Hastelloy C276
Hastelloy C22

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Appendix E Pipeline Welding Procedure Specifications


(API Standard 1104)

Appendix E is a summary table of API qualified welding procedures specific to welding of pipelines and
related facilities in accordance with API Std 1104.

Note: Cellulosic electrodes (i.e. E6010 / E 7010 filler metals) shall not be used on off-shore
pipelines constructed of API pipe grade X52 or higher strength material.

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Corresponding Wall
CPL Welding Welding
Retired CPL Material Grade Thickness Filler Metal API/ASME Code Application
Procedure Process
WPS Range

In Service Full Encirclement


CPL WPS 19 N/A X65 .250" - .750" SMAW E7018-1 H4R API 1104 App. B & B31.8 Sleeve, Charpy Impact Tested to
–20°F

In Service Branch Connection,


CPL WPS 20 8 Grade B to X42 .250" - .750" SMAW E7018 H4R API 1104 App. B & B31.8
Charpy Impact Tested to –20°F

In Service Branch Connection,


CPL WPS 21 10 X46 Grade X60 .250" - .750" SMAW E7018 H4R API 1104 App. B & B31.8
Charpy Impact Tested to –20°F

In Service Branch Connection,


CPL WPS 22 N/A X65 .250" - .750" SMAW E7018 H4R API 1104 App. B & B31.8
Charpy Impact Tested to –20°F

In Serive Full Encirclement


CPL WPS 23 11 Grade B to X42 .250" - .750" SMAW E7018 H4R API 1104 App. B & B31.8 Sleeve, Charpy Impact Tested to
–20°F
In Service Full Encirclement
CPL WPS 24 13 x46 Grade X60 .250" - .750" SMAW E7018 H4R API 1104 App. B & B31.8 Sleeve, Charpy Impact Tested to
–20°F

New Construction Butt, Charpy


CPL WPS 25 1 Grade B to X42 .188" - .750" SMAW E6010 API 1104
Impact Tested to –20°F

New Construction Butt Offshore


E6010 & E7010-
CPL WPS 26 2 X46 to X52 .188" - .750" SMAW API 1104 Only, Charpy Impact Tested to
P1
–20°F

New Construction Fillet/Branch,


CPL WPS 27 3 Grade B to X42 .188" - .750" SMAW E6010 API 1104
Charpy Impact Tested to –20°F

New Construction Fillet/Branch


E6010 & E7010-
CPL WPS 28 4 x46 to X60 .188" - .750" SMAW API 1104 Onshore Only, Charpy Impact
P1
Tested to –20°F

In Service Branch Reinforcement.


CPL WPS 29 5 Grade B to X42 .250" - .750" SMAW E7018 H4R API 1104 Appendix B
In Development (see Note 2)

In Service Branch Reinforcement.


CPL WPS 30 6 X42 to X60 .250" - .750" SMAW E7018 H4R API 1104 Appendix B
In Development (see Note 2)

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Corresponding Wall
CPL Welding Welding
Retired CPL Material Grade Thickness Filler Metal API/ASME Code Application
Procedure Process
WPS Range

E6010 & E7010- New Construction Butt, Charpy


CPL WPS 31 7 X65 .188" - .750" SMAW API 1104
P1 Impact Tested to –20°F

E6010 & E8010- New Construction Butt, Charpy


CPL WPS 32 14 X70 .188" - .750" SMAW API 1104
P1 Impact Tested to –20°F

E6010 & E8010- New Construction Fillet/Branch,


CPL WPS 33 15 X70 .188" - .750" SMAW API 1104
P1 Charpy Impact Tested to –20°F

New Construction Butt Onshore


E6010 & E7010-
CPL WPS 34 N/A X46 to X60 .188" - .750" SMAW API 1104 Only, Charpy Impact Tested to
P1
–20°F
API 1104 App. B In Service Full Encirclement
CPL WPS 35 N/A X65 .250" - .750" SMAW E7018 H4R Qualification/ Only used for Sleeve, Charpy Impact Tested to
B31.4 & API 1104 –20°F
API 1104 App. B
In Service Branch Connection,
CPL WPS 36 N/A Grade B to X42 .250" - .750" SMAW E7018 H4R Qualification/ Only used for
Charpy Impact Tested to –20°F
B31.4 & API 1104
API 1104 App. B
In Service Branch Connection,
CPL WPS 37 N/A X46 to X60 .250" - .750" SMAW E7018 H4R Qualification/ Only used for
Charpy Impact Tested to –20°F
B31.4 & API 1104
API 1104 App. B
In Service Branch Connection,
CPL WPS 38 N/A X65 .250" - .750" SMAW E7018 H4R Qualification/Only used for
Charpy Impact Tested to –20°F
B31.4 & API 1104
API 1104 App. B In Service Full Encirclement
CPL WPS 39 N/A Grade B to X42 .250" - .750" SMAW E7018 H4R Qualification/Only used for Sleeve, Charpy Impact Tested to
B31.4 & API 1104 –20°F
API 1104 App. B In Service Full Encirclement
CPL WPS 40 N/A X46 to X60 .250" - .750" SMAW E7018 H4R Qualification/Only used for Sleeve, Charpy Impact Tested to
B31.4 & API 1104 –20°F

E6010 & E7010- New Construction Butt, Charpy


CPL WPS 41 N/A X65 .750" - 1.3125” SMAW API 1104
P1 & E8045-P2 Impact Tested to –20°F

In Service Full Encirclement


CPL WPS 42 N/A X70 .250" - .750" SMAW E8018-C3 API 1104 for B31.4 Sleeve, Charpy Impact Tested to
–20°F

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Corresponding Wall
CPL Welding Welding
Retired CPL Material Grade Thickness Filler Metal API/ASME Code Application
Procedure Process
WPS Range

In Service Full Encirclement


CPL WPS 43 N/A X70 .250" - .750" SMAW E8018-C3 API 1104 & B31.8 Sleeve, Charpy Impact Tested to
–20°F

New Consturction Fillet/Branch,


E6010 & E7010-
CPL WPS 44 N/A X65 .188" - .750" SMAW API 1104 Charpy Impact Tested to –20°F. In
P1
Development (see Note 2)

In Service Branch Connection,


E6010 & E8010-
CPL WPS 45 N/A X70 .188" - .750" SMAW API 1104 Appendix B Charpy Impact Tested to –20°F. In
P1
Development (see Note 2)

In Service Branch Connection,


E6010 & E8010- API 1104 Appendix B &
CPL WPS 46 N/A X70 .188" - .750" SMAW Charpy Impact Tested to –20°F. In
P1 B31.4
Development (see Note 2)

New Construction Fillet/Branch


E6010 & E7010-
CPL WPS 47 N/A x46 to X52 .188" - .750" SMAW API 1104 Offshore Only, Charpy Impact
P1
Tested to –20°F
In Service Full Encirclement
.188" - less
CPL WPS 50 N/A X65 SMAW E7018 H4R API 1104 & B31.8 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
In Service Branch Connection,
.188" - less
CPL WPS 51 N/A Grade B to X42 SMAW E7018 H4R ASME B31.4 Charpy Impact Tested to –20°F.
than .250"
See Note 3.
In Service Branch Connection,
.188" - less
CPL WPS 52 N/A X46 to X60 SMAW E7018 H4R API 1104 & B31.8 Charpy Impact Tested to –20°F.
than .250"
See Note 3.
In Service Branch Connection,
.188" - less
CPL WPS 53 N/A X65 SMAW E7018 H4R API 1104 & B31.8 Charpy Impact Tested to –20°F.
than .250"
See Note 3.
In Service Full Encirclement
.188" - less
CPL WPS 54 N/A Grade B to X42 SMAW E7018 H4R API 1104 & B31.8 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
In Service Full Encirclement
.188" - less
CPL WPS 55 N/A X46 to X60 SMAW E7018 H4R API 1104 & B31.8 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.

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Corresponding Wall
CPL Welding Welding
Retired CPL Material Grade Thickness Filler Metal API/ASME Code Application
Procedure Process
WPS Range

In Service Full Encirclement


.188" - less
CPL WPS 56 N/A X46 to X60 SMAW E7018 H4R ASME B31.4 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
In Service Full Encirclement
.188" - less
CPL WPS 57 N/A X65 SMAW E7018 H4R ASME B31.4 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
In Service Branch Connection,
.188" - less
CPL WPS 58 N/A Grade B to X42 SMAW E7018 H4R ASME B31.4 Charpy Impact Tested to –20°F.
than .250"
See Note 3.
In Service Branch Connection,
.188" - less
CPL WPS 59 N/A X46 to X60 SMAW E7018 H4R ASME B31.4 Charpy Impact Tested to –20°F.
than .250"
See Note 3.
In Service Branch Connection,
.188" - less
CPL WPS 60 N/A X65 SMAW E7018 H4R ASME B31.4 Charpy Impact Tested to –20°F.
than .250"
See Note 3.
In Service Full Encirclement
.188" - less
CPL WPS 61 N/A Grade B to X42 SMAW E7018 H4R ASME B31.4 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
In Service Full Encirclement
.188" - less
CPL WPS 62 N/A X70 SMAW E7018 H4R ASME B31.4 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
In Service Full Encirclement
.188" - less
CPL WPS 63 N/A X70 SMAW E7018 H4R API 1104 & B31.8 Sleeve, Charpy Impact Tested to
than .250"
–20°F. See Note 3.
Note 1: Per API 1104, when welding on dissimilar metals the procedure for the highest grade shall be used unless welding with X65 or greater.
When welding with X65 or greater separate procedures shall be qualified.
Note 2: Welding procedures 29, 30, 44, 45, and 46 will be qualified and released in 2015.
Note 3: To utilize welding procedures 50-63 for "In-Service" welding of material less than 0.25" in thickness, please contact
ETC Welding Engineer due to increased risks of burnthrough and high hardness.

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Appendix F Structural Steel Welding Procedure Specifications


(AWS Pre-Qualified)

Appendix F is a summary table of American Welding Society (AWS) pre-qualified welding procedures
written in accordance with “Clause 3” of the AWS D1.1 Structural Welding Code.
Note: The pre-qualified WPSs are exempt from qualification testing and shall be used for carbon and
low alloy steel structural steel welding where Company specification allows.
Pre-qualified WPSs are not allowed for Company installations (i.e., offshore platforms) where
actual qualification tests shall be conducted in accordance with “Clause 4” of the AWS D1.1
code.

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Qualified Welding Procedures Structural Steel Welding Procedure Specifications WEM-PU-6089-A

Welding
WPS AWS / ANSI Code Material Joint Type AWS Joint Detail
Process
CVX-AWS-B-L1a/C-L1a AWS D1.1/D1.1M Group I & II SMAW Butt Weld with Backing Bar B-L1a / C-L1a
CVX-AWS-B-L1b AWS D1.1/D1.1M Group I & II SMAW Square Butt with Backgouge B-L1b
CVX-AWS-B-P1a/c AWS D1.1/D1.1M Group I & II SMAW Square Butt One Sided B-P1a / B-P1c
CVX-AWS-B-P11 AWS D1.1/D1.1M Group I & II SMAW Flare Groove Butt B-P11
CVX-AWS-BTC-P10 AWS D1.1/D1.1M Group I & II SMAW Flare Groove Butt T BTC-P10
CVX-AWS-B/TC-U5b/a AWS D1.1/D1.1M Group I & II SMAW Double Bevel Corner B-U5b / TC-U5a
CVX-AWS-B-U2 AWS D1.1/D1.1M Group I & II SMAW Single V Groove B-U2
CVX-AWS-B-U2a AWS D1.1/D1.1M Group I & II SMAW Single V Groove with Backing Bar B-U2a
CVX-AWS-B-U3b AWS D1.1/D1.1M Group I & II SMAW Double V Groove B-U3b

CVX-AWS-B-U4a AWS D1.1/D1.1M Group I & II SMAW Single Bevel Groove with Backing Bar B-U4a

CVX-AWS-B-U5a AWS D1.1/D1.1M Group I & II SMAW Double Bevel Groove B-U5a
CVX-AWS-C-U2 AWS D1.1/D1.1M Group I & II SMAW Single V Groove Corner C-U2

CVX-AWS-C-U2a AWS D1.1/D1.1M Group I & II SMAW Single V Groove Corner with Backing Bar C-U2a

CVX-AWS-TC-L1b AWS D1.1/D1.1M Group I & II SMAW Square Groove Corner TC-L1b

CVX-AWS-TC-U4a AWS D1.1/D1.1M Group I & II SMAW Single Bevel Groove T with Backing Bar TC-U4a

CVX-AWS-TC-U4b AWS D1.1/D1.1M Group I & II SMAW Single Bevel Groove T with Backgouge TC-U4b

CVX-AWS-TC-U5b AWS D1.1/D1.1M Group I & II SMAW Double Bevel Groove T TC-U5b

CVX-AWS-TL-FILLET AWS D1.1/D1.1M Group I & II SMAW Fillet and Lap Fig. 2.1/2.4/2.15

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Qualified Welding Procedures WEM-PU-6089-A

Appendix G Additional References

The following references are not cited in this specification but are listed here for further reference.

American Petroleum Institute (API)


Std 1104 Welding of Pipelines and Related Facilities
6A Specification for Wellhead and Christmas Tree Equipment
6D Specification for Pipeline Valves

ASME (ASME)
B31.3 Process Piping
B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other
Liquids
B31.8 Gas Transmission and Distribution Piping Systems
Boiler and Pressure Vessel Code (BPVC)
Section VIII, Division 1, Rules for Construction of Pressure Vessels
Section VIII, Division 2, Alternative Rules for Construction of
Pressure Vessels

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