Professional Documents
Culture Documents
3, December 2017
1 Introduction
Deterioration in air quality, global warming,
reduction in petroleum resources and different burning
questions regarding a pollution free healthy and clean
environment have led to focus the researcher’s attention
to produce energy efficient, emission free and enhanced
performance electrified transport systems. In developing
countries, the transportation sector is one of the main
causes of increasing harmful exhaust emissions in the Fig.1 Classification of vehicles
environment, especially in large cities[1-3]. In the United
States, 98% of the transportation energy comes from operational characteristics and different economical
the fossil fuels but most of it not efficiently utilized due issues of these vehicles are summarized in Table 1 for
to low efficiency of internal combustion engine (ICE) better comparative analysis[1, 10-12]. It can be understood
vehicles[4]. There are over 250 million and over that the critical issue in battery electric vehicles(BEVs) is
900 million fossil fuel based vehicles being driven battery packs and effective battery charging infrastructure.
everyday in the United States and worldwide, Therefore, such vehicles are used for a short range and
respectively[5] . The automotive industry is one of the low speed transportation purposes. However, HEVs
largest sources of greenhouse gas emissions today. The can provide better operational characteristics but the
successful accomplishment of research in this field relatively high cost is a major issue. Fuel cell electric
may prove an utmost significant step forward towards vehicles(FCEVs) have long term future potential in
the possibility of long driving range, enhanced electrified transport industry and its feasibility and
performance and cost competitive alternative energy required operational performance are being investigated
vehicle. by the technology developers.
Vehicles can be classified into three main Presently, EVs and HEVs are capable of curbing
categories: internal combustion engine vehicles (ICEVs), the air pollution problem in an efficient and effective
hybrid electric vehicles (HEVs) and all-electric vehicles way due to high efficiency electric motors, development
(AEVs) or electric vehicles (EVs)[6-9]. Fig.1 illustrates and advancement in the field of power electronic
the basic classification of vehicle types. The major devices, digital signal processing and advanced control
techniques[11,13-14]. Automobile manufacturing companies
like Toyota Motor Corporation, Aichi, Japan, and
* Corresponding Author, Email: L.Jiang@liverpool.ac.uk. Honda Motor Company Ltd., Tokyo, Japan, are the
2 Chinese Journal of Electrical Engineering, Vol.3, No.3, December 2017
Fuel cell
Battery Fuel tank Battery Fuel tank Battery
Battery
Energy storage Fuel tank Ultra capacitor Ultra capacitor Ultra capacitor
Ultra
Flywheel Flywheel Flywheel
capacitor
Electric charging Hydrogen cylinder
Energy source Electric power
Refueling station Electric charging facility station Hydrogen refiner
infrastructure Refueling station
Refueling station & refueling station
Ultra low emission
Zero emission High fuel efficient
Low emission Competent driving range
Fully commercialized Quite Lower emission
Higher fuel economy Highly efficient
Matured technology Smooth operation Extended electric
Long driving range Independency from
Advantages Better performance Energy efficient driving range
Reliable petroleum products
Simple operation Independency from V2G or G2V capability
Commercialized Reliable
Reliable petroleum product Quite and smooth
Durability Durable
Commercialized operation
High cost
Less efficient Complex system High complexity Slow dynamic response
Limited driving range
Harmful emission Costly Higher initial cost Not commercialized
Drawbacks Poor dynamic response
Poor fuel economy Bulky Battery technology Sophisticated electronic
High recharging time
Comparatively bulky Increased component Impact on grid controller
Charging station
Harmful emissions Size & weight of battery Size & weight of Cost of fuel cell
infrastructure
Fuel economy pack battery pack & ICE Infrastructure for hydrogen
Major issues Size & weight of
Dependency on petroleum Infrastructure for charging Integration of conditioning, storage and
battery pack & ICE
products station components refilling system
Impact on grid
pioneers in commercializing HEVs[15]. At present, organized as follows: Section 2 and 3 provide present
almost all major automobile manufacturers are research trends and comparison of advantages and
producing EVs and HEVs, but each manufacturer has disadvantages of different powertrain configuration for
targets to make cost effective, highly efficient and EVs/HEVs and traction motor technologies respectively.
reliable vehicle with less fuel consumption and produce Section 4 explains the high performance motor control
a sustainable alternative transportation system for the techniques as well as an overview of Sensorless control
next generation[16]. techniques and existing high torque with low speed
The U.S. Department of Energy has outlined the performance issue in EVs. Finally Section 5 highlights
cost and power density targets for electric traction the present problems and future challenges and is
motor drives to reduce the cost of the system and to followed by the conclusion in Section 6.
establish and encourage large-scale production in the
market. In 2020, electric traction system cost should 2 Vehicle powertrain configurations
meet less than US$8/kW with a specific power greater
than 1.4kW/kg and 4kW/L. Moreover, the peak 2.1 Hybrid electric vehicles
efficiency is expected to be greater than 94% under
HEV is a multidisciplinary field[1,14]. The basic
aggressive cooling specifications[4]. The production
architecture of HEV is shown in Fig.3[18]. The primary
and customer demand for EVs are increasing every
source of electricity generation in the EVs is varied
year as Fig.2 shows while the sales growth of plug in
HEVs across the world in the last few years. ranging from fossil fuels to the renewable energy
The aim of this paper is to present a review on sources such as solar energy[19-20]. Selection and size of
different state of the art powertrain configurations of electric motor is critically important for the fuel
EV/HEV, traction motors and their use in the electrified economy and the dynamic performance of HEV drive
transport industry. One of the main sources of that is usually expressed by hybridization factor (HF):
concentration of this paper is sensorless control
PEM P
techniques, used for high dynamic performance HF EM (1)
applications such as EVs and HEVs. This paper is PEM PICE PHEV
Fig.2 Sales growth of Plug in HEVs across the world in the last few years [17]
S. J. Rind et al.: Configurations and Control of Traction Motors for Electric Vehicles: A Review 3
2 R3 2R
T3 T1 3 T2 (3)
R1 R2 Fig.6 Protean electric in-wheel motor assembly [41]
S. J. Rind et al.: Configurations and Control of Traction Motors for Electric Vehicles: A Review 5
(b)
ECM is usually associated with two main types: Table 7 Adopted traction motors in EVs and
brush-less DC motors (BLDC) and switch reluctance HEVs application
motor (SRM)[8,42]. Machines under this category operate Make Model Traction Motor
on the principle of DC machines but with inverter Honda EV Plus DC Motor
based commutations rather than the mechanical Holden Ecommodore SRM
commutation. Cross section views of main traction Nissan Tino,Leaf,Altra PMSM
Honda Insight,Accord,Civic PMSM
motor technologies IM, PMSM and SRM are shown in Toyota Prius C & V PMSM
Fig.9. Motor design optimization, advancement in Toyota Highlander,Avalon PMSM
material sciences & electronics and new developed Toyota Camry PMSM
control techniques offer new motor types with high Ford Fusion SE Hybrid PMSM
efficiency and reliability for different applications[44]. Ford C Max Hybrid SEL PMSM
Hyundai Blueon PMSM
The latest research & development trends in Chevrolet Volt & Energi PMSM
motors show the researcher focus on less expensive Renault Kangoo IM
materials for laminations and cores in order to avoid Chevrolet Silverado IM
expensive rare earth magnets[10]. To resolve this Daimler Chrysler Durango IM
Tesla Roadster IM
problem, development and refinement of less expensive
Honda Fit EV IM
magnets such as Alnico and Ferrite for PM-motors are Toyota Reva4 IM
under research. However, to improve the operational REVA NXR IM
performance of PM-motors with smaller and less Ford Focus Electric IM
expensive magnets like Alnico and Ferrite is another Ford Transit Connect IM
GM EV1 IM
issue of design and development. Research in materials
BMW X5 IM
may significantly contribute in reduction of motor
losses and overall efficiency improvement. Table 6 ● Type of traction motor and motor control technique.
shows the motor parts contribution with respect to the ● Maximum capabilities of speed-torque characteris-
cost and weight[10]. tics and range of system voltage and current levels;
Study has shown that the optimal speed-torque ● Number of traction motor drives and single or
characteristic with operational constraints such as multiple speed transmission in the hybrid system;
initial acceleration, gradability and maximum cruising ● Type of electrical energy storage devices and
speed with minimum power requirement can be maximum energy & power capabilities;
achieved if the power train is entirely operated in ● Battery charger and charging mechanism etc.
constant power region. However, the entire drive There are different kinds of traction motors
operation in constant power is not practical. Therefore available in the market today but the selection of any
the operation in extended constant power is possible specific motor for the electric propulsion system
with appropriate design and proper selection of motor depends on its simple structure, ruggedness, lightweight,
control technique[47]. Applications of different traction small volume, low cost, easy and flexible electric drive
motors in commercially available EVs and HEVs are control, fault tolerance capability, low acoustic noise
shown in Table 7[48 -50]. level, better starting torque feature, high efficiency
The selection of electric propulsion system is and high power density, constant torque and constant
based on several factors including, vehicle constraints, power regions over a wide speed range, fast and quick
driver’s operational demands and type of energy torque response and operational reliability on different
sources[1,8,33,51-52]. In order to design the electric vehicle driving conditions[1,8,14]. Moreover, the motor selection
power train, following points should be considered[1, 8]: criteria includes the degree of market acceptance
which depends on the comparative availability and cost
of its associated power converter technology. In experts
opinion the performance grading of these major
traction motors are shown in Table 8 where 1 shows
Table 8 Traction motor performance evaluation
Motor characteristics DC IM PMSM SRM
(a) IM-induction (b) SRM-switch (c) PM-Brushless Power density 2.5 4 5 3.5
motor reluctance motor motor Efficiency 2.5 4 5 4.5
Controllability 5 5 4 3
Fig.9 Cross section view of main traction motor
Reliability 3 5 4 5
technologies[46]
Robustness 3 5 4 5
Torque density 3 4 5 4
Table 6 Cost and weight contribution of Speed range 2.5 4 4.5 4.5
motor parts [10] Required maintenance 3 4 4 4
Electric motor parts Cost (%) Weight (%) Torque ripple/noise 3.5 4.5 4.5 3
Over load capability 3 4 4 4
Motor core/lamination 45 55 Technical maturity 5 4.5 4 3.5
Copper 10 15 Life time 3.5 5 4 4.5
Size and weight 3 4 5 4
Magnets 20 5
Cost 4 5 3 4
Housing and cover 20 25 Total 46.5 62 60 56.5
S. J. Rind et al.: Configurations and Control of Traction Motors for Electric Vehicles: A Review 7
the lowest and 5 shows the highest grade[10,14,53-54] . achieved while the high efficiency operation can be
Different performance characteristics are graded obtained by minimum slip control[46,59] . In IM, rotor
between one and five in which IM & PMSM are copper losses are dependent on motor slip which is
the main stream in EVs and HEVs for traction directly proportional to the rotor frequency and rotor
applications nowadays. voltage which means higher the slip hence, higher the
rotor copper losses. High efficiency IMs are designed
3.2 DC motors to operate with less than 3% slip that gives less rotor
In the past, because of the technical and core losses than stator[4]. Efficiency of IM is maximum
economical incentives, dc electric motors have been when iron loss and copper loss both are similar[46] .
adopted and used to be the most prominent choice of High efficiency during the whole operation is an
most EVs and HEVs manufacturers[14,25] . Simple important issue in the traction drive. This efficient
speed control mechanism, technological maturity, operation of motor depends on the use of optimal flux
relatively low cost of manufacturing as compared to level that varies directly with the torque and inversely
other electromechanical conversion devices, and better with the motor speed [60] . If optimal flux control
speed regulation were the main reasons to justify the technique is applied, a significant efficient motor
substantial use of dc motors in the electrified operation can be achieved at different loads both in
transport industry[8,14] . constant power and torque region[61] . Moreover, apart
However, the use of commutators and brushes from the maximum efficiency, this optimal flux
makes the operation of dc motors less reliable and control also contributes to reduce the acoustic noise
unsuitable for maintenance-free operation as well as which is, in general increases both with the load and
high speed applications such as EVs and HEVs. flux level[62] .
In addition, electromagnetic interference due to In order to improve the IM drive efficiency, some
commutator action, bulky construction, low efficiency, control techniques devoted to HEV applications have
low reliability and also winding-excited DC motors have been proposed in[63-64] . Multi-phase pole-changing IM
low specific power density[53-57]. Both compactness in drive for traction application has been proposed in
the overall traction drive and high relative efficiency [65-66] for extended constant power operation without
have major significance in the evolution of electrified over sizing the motor. Another approach uses the dual
transport industry[8,14]. inverters to improve the constant power region
operation[66] . However, IM dominance is challenged by
3.3 Induction motors PMSM due to high power density, high efficiency and
less rotor losses. Notwithstanding, use of PMSMs are
Induction motor is one of the widely accepted limited and restricted for high performance applications
choice in traction motors due to its key characteristics due to their high cost and limited ratings. Extensive
and high dynamic performance[8,14,42,54,56,58] . The reviews on machine configurations and drives for
constant power range of IMs can be extended 4-5 electric vehicles are presented in [11, 14,46].
times the base speed which is generally required for
traction purpose[2,46] . However, the high speed and 3.4 PM-synchronous motors
constant power range operation is limited due to its PM synchronous motor is becoming a good
pullout torque[10] . Fig.10 illustrates the typical speed-
competitor of IMs in different applications including
torque characteristics of IM and variable variations EVs and HEVs. PMSM traction features are being
with rotor speed. applied in most of the currently available HEVs and
IM disadvantages include high losses, poor
EVs in the market including Toyota Prius (motor 60 kW,
power factor and low efficiency [4,10] . Moreover, its generator 42kW), Chevy Volt (motor 110kW, generator
weight and volume is greater than PM-motor at same 55kW), and Nissan Leaf (80kW)[4] . PM excitation
power ratings. In inverter fed IM, by appropriate choice
offers high power density as well as reduced weight
of supply voltage and frequency, both starting torque and volume of the motor for given power rating. It
as high as maximum and low starting current can be provides high efficient operation due to the reduced
rotor losses. Compact packaging, high degree of
reliability, efficient heat dissipation into environment
are the other key features[10] . However, careful design
and proper location arrangement of the high-energy
and high-coercivity rare earth magnets may provide
significant amount of reluctance torque along with
improved power capability[4] . In synchronous motors
brushless dc motor (BLDC) is the most prominent
candidate for EVs and HEVs applications[67] . The
major characteristics of BLDC include:
● High efficiency and compactness due to the use of
high energy permanent magnets for excitation[29, 54].
● Ease of cooling due to the absence of rotor current
Fig.10 IM-characteristics and variation of circulation and only heating part is stator [29] .
variables with speed ● Low maintenance, great longevity and reliability
8 Chinese Journal of Electrical Engineering, Vol.3, No.3, December 2017
due to the absence of brushes and mechanical conduction angle above to base speed. The speed range
commutators[8, 67] . may be extended three to four times over the base speed.
● Low noise emissions since there is no mechanical
brushes or slip rings required [8,29] . 3.5 Switch reluctance motors
The BLDC drives have the highest efficiency in In ECM category, SRM is getting considerable
all motors available today[68-69] . However, some attention from researchers in the last few years for
disadvantages associated to the BLDC motor drive EVs and is being highlighted more as a good competitor
include, high cost, short constant power range due of other machines in high dynamic performance
to limited field weakening capability, safety concerns applications[14, 1, 77, 54] . SRMs salient poles or teeth
due to very strong rare earth magnets, magnets on stator and rotor are potentially important in
demagnetization and poor high speed capability[8,29] . their operation and these stator/rotor pole number
Moreover, at very high speed operation, the efficiency combinations are usually quoted to express the device
of the motor may drop due to the risk of PMs e.g. 6/4,8/6 SRM[42] . Moreover, the stator poles are
demagnetization[14,70]. These PMs are very temperature generally parallel-sided and carry a concentrated coil
sensitive and coercivity of neodymium iron boron as shown in Fig.11. SRMs have utmost significant
(NdFeB) magnets changes and drops rapidly as potential key features for electric vehicle propulsion
the temperature increases that affects the motor system over IMs and PMSMs including high relia-
performance[4] . bility, high operating temperature tolerance, high speed
PMs can be categorized into three main groups range, suitable for gearless operation and ease of
i.e alnico, ferrite, and rare-earth magnets. Market of manufacturing[78] . Constant power operation can be
PMs splits approximately 2:1 between neodymium extended up to 6~7 times of the base speed[47] . SRM
and hard ferrite magnets with cost proportion of more high speed performance mainly depends on rotor pole
than 25:1. Alnico magnets exhibit high remanent design and needs some compromise between constant
magnetic induction Br and can bear high temperature power and constant torque capabilities[46]. Although,
operation. However, these can be easily demagnetized the maximum efficiency of SRMs are slightly lower
due to low coercive field Hc. Neodymium-iron-boron than the PMSM but still maintains the efficiency over a
magnets NdFeB are the most popular and powerful wide speed and torque range than the other type of
magnet used in electric machines. However, ferrites are motors. Due to these attractive key features, SRMs have
inexpensive and easy to produce and available around been adopted by many automobile companies[79-81] .
one-third of the PMs. Ferrite magnets are the best The design and operational key characteristics of
candidate to replace the NdFeB magnet in rare earth using SRMs are well explained in [82-83] and some of
free motors for EVs[71] . Table 9 shows some of the these features are:
most important physical properties of PMs. Each ● Simple robust rotor structure without using of
magnet has different compositions and each property magnets or windings, that is more desirable for the
has a range of values. A comprehensive overview on high speed applications and relatively easy to cool
rare-earth free electric motors used for electric and insensitive to high temperature environment.
propulsion purpose is discussed in [71] . ● Relatively low cost machine.
However, BLDC motor is subject to a variety of ● High speed and wide constant power capabilities
failures, which may occur during its operation. BLDC with minimal effects of temperature variations
fault tolerant motor drive system has two main tasks: offsets.
1) detection and identification of fault 2) strategies to
recover from the fault[72]. Lots of research has been done
in the field of BLDC motor fault diagnosis and detection.
Detecting dynamics eccentricity in BLDC motors under
varying speed operation through analytic wavelet trans-
form has been presented in [73]. Some researchers have
used neural network and fuzzy system for fault diagnosis
of BLDC motors[74-75]. To make BLDC motor fault
tolerance inherently through the design features was
discussed in [76]. The speed range and efficiency can be (a) 6/4 SRM (b) 8/6 SRM
improved by controlling the power electronic converter Fig.11 Some common SRM configurations [46]
160×10−6
−6 6 −6
Electric resistivity ρ/(Ωcm) (50 ~ 75)×10 10 (53 ~ 86)×10
Max service Temperature Tmax/℃ 450 ~ 550 800 300 ~ 350 150
Density d/(g/cm3) 6.8 ~ 7.3 4.9 8.4 7.4
S. J. Rind et al.: Configurations and Control of Traction Motors for Electric Vehicles: A Review 9
magnitude and angle may lose the decoupling of for the hostile environment including temperature
machine torque and flux, resulting in degradation in variations[42-43] .
steady state and transient operation[95]. Two main ● Improve the overall system reliability and robustness
variants of VC direct and indirect methods are almost In general, speed estimation techniques are
equally good for EVs/HEVs applications but the classified into two major categories; Signal Injection
major difference is between VC and DTC. (SI) and estimation techniques based on machine
In DTC optimal inverter switching, both instan- fundamental model[42,95] . Fig.13 shows different rotor
taneous electromagnetic torque and flux linkages are speed estimation techniques for sensorless control.
kept in the hysteresis band to get the fast torque Over the past few years, there are several rotor speed
response, low harmonic losses and low inverter estimation techniques and have been implemented on
switching frequency. However, DTC electric drive the electric motor drive. Notwithstanding the advanced
system suffers from the low speed flux and torque technology, control operation of electric drive at very
estimation and control, high current and torque ripples. low speed and zero speed constitutes a persisting
These torque ripples generates vibration, resulting challenge[42-43, 95,98] . Traction drive for EVs, is one of
DTC application less demanding for automotive the different applications of electric drive that requires
applications. DTC operation could be considered for fixed amount of controlled torque level down to zero
integrated starter alternator (ISA) applications as a speed. However, huge computational efforts in rotor
motor in cranking mode. Since ISA operation time as speed estimation and motor parameters variations during
a starter is short and in the steady state, it mostly the operation are other shortcomings of sensorless
operates as an alternator. Traction drive used for BEVs control. The comparative analysis of sensorless
or for pure EVs, propel the vehicle both in the performance of electric drives is quite difficult, since
dynamic and steady state operation. Therefore, DTC a standard set of tests and any benchmarks has not
is not a preferred choice due to its torque ripples and been agreed yet. However, this benchmark issue to
made VC more suitable for BEVs or pure EVs [96] . standardizing tests has already been addressed in [99].
4.2 Sensorless control of traction motors 4.2.1 Machine model based estimation techniques
Intensive research activities have been devoted to Rotor speed estimation techniques based on
the sensorless methods in order to achieve high the machine fundamental model can be applied for
performance control of electric motors. Particularly, both IM and PM machines[42] . Machine parameter
in direct-drive wheel motor configuration of EVs, dependency during the operation is the common
rotor position/speed sensor that is normally required drawback in both open loop and closed loop estimation
for vector control often cannot be accommodated due schemes and real time parameter adaption schemes are
to reliability concerns or physical constraints[38]. applied to compensate the parameter variation [42-43, 95] .
Therefore, sensorless traction drive control strategy is As the stator frequency approaches to zero, rotor
used for high performance control. Advantages of induced voltage also approaches to zero and finally
such sensorless control techniques are: IM variables become unobservable and lose the con-
● Reduce the cost of transducer and hardware trollability[42,95] . However, the satisfactory performance
complexity which provide more compactness with of these schemes has been reported above to 2% of
less maintenance[42, 95] . base speed[42]. Fig.14 illustrates the simplified schematic
● Increase the system noise immunity and suitability diagram of sensorless control of electric motor.
for sensorless control of PMSM drive. Adaptive line general, there are several key features and applications
enhancer based improved reference model provides of AI based electric drive system implementation
better noise rejection capability for extended EMF including [43, 93] :
estimated from the sliding mode observer. Low ● To improve the performance of conventional
computational cost and simple implementation was controller and make system robust against parameter
shown for the proposed method. variations.
● System can be easily extended and modified.
4.2.3 Other speed observers ● Application in the fault detection and parameter &
Kalman and Luenberger observers, both are well state estimation in ac & dc drive.
known advanced signal processing techniques and
● Electric drive efficiency optimization and in machine
have been widely applied in high performance electric design optimization.
drives. KF includes rotor current estimation in direct Among different AI based techniques, NNs have got
VC of IM drive, a reduced order model of EKF for rotor the wide applications in sensorless electric motor control.
resistance estimation was introduced for computational Several technical papers have been presented[43,117,131-132]
savings and aid in real time implementation[120] . In on NN based MRAS speed sensorless control in which
[121] EKF used in estimation for VC and DTC of IM the conventional adaptive model is replaced by an online
in which low speed test shows the estimation speed trained NN as a state estimator whereas adaptation
errors of around 2~4 r/min. Choice of filter matrices mechanism is modified with the network tuning law.
for better performance is still a focused research area, However NN assisted MRAS schemes still suffer from
although trial and error methods are widely used[122] . the machine parameter variations and pure integration
Whereas, ELO has been applied for combined rotor problem but have improved the performance[131]. By
flux as well as rotor speed estimation with less replacing the traditional PI controller, ANFIS estimator
computational effort and relatively flexible design as is applied for speed control of IM in magnetizing flux
compared to EKF[43,97,123] . However, ELO has been found oriented control scheme[133].
to be weak when applied for joint rotor flux and rotor 4.2.5 Estimation through signal injection
speed in low speed operating region[43] . In spite of,
huge computational efforts and complexity, both KF In sensorless electric motor control these SI
and EKF have been widely applied in electric drive techniques show low machine parameter sensitivity
control due to lower sensitivity of parameters[114] . with better low speed or zero speed performance[42] . In
Some drawbacks of conventional EKF are lack of SI technique, a low amplitude but high frequency
design and tuning criteria instability due to linearization signal is injected to the stator windings that does not
and erroneous machine parameters assumption of change the basic operational behavior of the machine
white Gaussian noise costly calculation of Jacobian a lot. The injected signals are modulated by the
matrices[42,124] . orientation of the machine asymmetries, and then
Sliding mode control (SMC) is another widely processed and demodulated to get the required
applied scheme in electric motor control. SMC scheme measurement. Such asymmetries occur more naturally
is considered for less machine parameter sensitivity in synchronous motors. Many authors have proposed
and external disturbances and has capability to provide different novel techniques, [134] presents speed
fast transient response[43,125-126] . An integral SMC has estimation technique through SI, smooth air gap IM
been applied for VC of IM drive with the 20% of model combined with an MRAS. Test shows the
parameter variations and stepping speed from 800r/min response of estimator performance through zero speed
to 1200r/min [126] . An adaptive sliding mode stator flux with 50r/min step. In [135] sensorless PMSM system
observer with KF for DTC scheme of PM machine has parameters are identified including the inverter at
been applied[127] , reported test include ±24r/min & different operating conditions. SI based method is
±10r/min reversal (0.33 Hz, 0.79% of rated speed). A used first before moving on to the EMF based estimation.
novel robust adaptive torque observer has been PM machines vary with respect to suitability for SI
applied for high performance instantaneous torque based techniques[42] . In[136] developed a design criteria
control application of PM machine with low torque to assist SI technique for interior PM machine using
ripples[128] . A novel fixed boundary layer SM flux finite element analysis.
observer is used in indirect VC of IM drive for the However, high frequency SI techniques are hugely
application of EVs with different load condition [129] . complicated and their design criteria is not general
and varies with the machine drive system, resulting
4.2.4 AI-based techniques losing the generality of technique application [95,97] .
In the last few years Artificial Intelligence (AI) Moreover, these techniques also constitute the torque
based techniques are getting more attention from ripples and acoustic noise emissions that is not much
researchers. The main objectives of these AI based preferable for the EVs and HEVs applications[125] .
techniques are to reduce the controller associated 4.3 System architecture and powertrain configura-
tuning efforts, enhance the robustness against the tion
machine parameter sensitivity and by means of
DSP implementation to achieve the high dynamic The purpose of powertrain configurations is to
performance with less computational efforts[43,92,130] . In achieve the optimal speed-torque characteristic and to
S. J. Rind et al.: Configurations and Control of Traction Motors for Electric Vehicles: A Review 13
meet the operational constraints of vehicle such as high performance speed sensorless motor control have
initial acceleration, gradability and maximum cruising been reviewed. All three major HEV configurations,
speed with minimum power requirements[2] . There are series, parallel and series-parallel have some merits and
different powertrain configurations with merits and demerits with system perspective, but the application
demerits. Present issues are complexity in control depends on required operational characteristics of the
mechanism, number of components in drivel line, applied configuration. The system complexity and high
compactness and highly efficient operation[1,10,16] . cost due to the additional drive line components are the
Research study is required in this field to make a cost ongoing research aspects.
effective, compact and simple control drive train DC motors, IM, PMSM and SRM are predominantly
architecture without compromising the vehicle opera- utilized as major traction motor candidates in the
tional constraints. electrified transport industry. Each traction motor type
has its own key features and challenges in terms of cost,
4.4 Electric traction motors efficiency, power density, and manufacturability.
Present problems and associated future challenges However, recent research and developments in electric
in traction motors are given below: drive technology, power electronics and digital signal
● IM is the widely accepted choice by most EV/HEV processing field, AC traction motors have become a
manufacturers but still suffers from high losses, poor much more attractive choice over the traditional dc
power factor, low efficiency and less compactness motor for EVs and HEVs. Both Table 7 and Table 8
comparatively with PM-motor[10,46,54]. Research efforts illustration show that the IM and PMSM are highly
are required to resolve these issues either at design preferred in EVs/ HEVs, due to their better operational
level or by proposing new control scheme and/or characteristics.
new converter topology. Both VC and DTC motor control techniques are
● In PM-motors, cost is the main issue due to applied for high performance applications. However,
expensive rare earth PMs[10]. Availability and supply DTC is more suitable for ISA application and VC is
issue with rare earth magnets may affect the wide preferred for BEVs/pure EVs over DTC due to torque
application of these motors in electric propulsion ripples produced by DTC. The use of speed sensor
system. reduces the reliability, efficiency and the overall
● To improve the operational performance of PM- performance of traction drive system. Highly efficient
motors with smaller and less expensive magnets and reliable drive operation can be achieved in speed
like Alnico and Ferrite is another issue of design sensorless control. But the performance of sensorless
and development[10,71] . Research in materials may operation at low speed or zero speed is unstable which
significantly contribute in reduction of motor is important in EVs at high torque and low speed
losses and production cost as well as overall operating condition. To improve the performance of
efficiency improvement. sensorless traction drive at this region is the
● Main problems in SRM applications are torque highlighted research area and further research activities
ripple/vibration and acoustic noise. There are need to be done.
several vibration/noise reduction methods proposed
by researchers but still this is the major drawback
6 Acknowledgment
in SRM traction drive selection [16,46] . The new The authors would like to thank NED University
research contribution may produce the low vibration of Engineering & Technology, Karachi and Higher
and low noise SRMs in electrified transport industry. Education Commission (HEC), Pakistan to support and
fund this project. Authors would also like to thank The
4.5 Traction motor sensorless control operation
University of Liverpool, England to provide partial
Sensorless control operation not only improves studentship to support this project.
the performance of traction motor but also reduces
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tion,” IEEE Transactions on Industry Applications, vol. 42, the Ph.D. degree in power electronics and
no.5, pp. 1241-1248, Oct 2006. drives in 2011, both from China University of
[136] N. Bianchi, and S. Bolognani, “Influence of rotor geometry Mining and Technology, Jiangsu, China.
of an IPM motor on sensorless control feasibility,” IEEE Between 2011 and 2013, he was with the
Trans on Industry Applications, vol. 43, no.1, pp. 87-96, Jan College of Electrical Engineering, Zhejiang
2007. University as a Postdoctoral Fellow. Between
November 2012 and February 2013, he was
an academic visiting scholar with the School
Saqib Jamshed Rind received the BEng of Electrical and Electronic Engineering, Newcastle University,
degree in Industrial Electronics from NED Newcastle upon Tyne, UK. Between 2013 and 2015, he worked as a
University of Engineering and Technology, Research Associate at the power electronics and motor drive group,
Karachi, Pakistan in 2004, M.Sc and PhD the University of Strathclyde. Currently, he is a Lecturer at the
in the field of Electrical and Electronics Department of Electrical Engineering and Electronics, University of
Engineering from Newcastle University, UK Liverpool (UoL). He has published 47 papers in IEEE Transactions
and University of Liverpool, UK in 2007 journals. His research interests include PV generation system, power
and 2017 respectively. Presently Dr. Rind electronics converters & control, and electrical motor drives. He is the
is working as an Assistant Professor in associate editor of IET Power Electronics, IET Renewable Power
the Department of Automotive & Marine Generation, Journal of Power Electronics, and Power Electronics and
Engineering at NED University of Engineering and Technology, Drives.
Karachi, Pakistan. His current research areas are electrical machines,
electric drives, power electronics, and electric and hybrid electric
Lin Jiang (M’00) received the B.Sc. and
vehicles.
M.Sc. degrees from Huazhong University of
Science and Technology (HUST), China, in
1992 and 1996; and the Ph.D. degree from
Yaxing Ren received BSc and PhD in
the University of Liverpool, UK, in 2001, all
electrical engineering from the University
in Electrical Engineering. Currently, he is
of Liverpool, UK, in 2012 and 2016,
a Reader in The University of Liverpool.
respectively. Presently he is a research fellow
His research interests include control and
in the University of Warwick, UK. His
optimization of power system and smart grid
research interests are control and analysis
with ICT, renewable energy generation and
of renewable energy, smart grid, electric
integration, and demand-side response. He is the associate editor of
vehicle, and battery management system.
IET Renewable Power Generation, IET Smart Grid, and Protection
and Control of Modern Power Systems.