Staple Finisher-V1/Booklet Finisher-V1 Service Manual: Revision 1.0

Revision 1.
Staple Finisher-V1/Booklet
Finisher-V1
Service Manual
Introduction
Introduction
Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
© CANON INC. 2015
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation

Check. Remove the claw.
1x
Check visually. Insert the claw.
1x
Check a sound. Push the part.

Introduction
Symbols Explanation Symbols Explanation

Disconnect the connector. Connect the power cable.
1x
Connect the connector. Disconnect the power cable.
1x
Remove the cable/wire from the Turn on the power.

cable guide or wire saddle.
1x
Install the cable/wire to the cable Turn off the power.

guide or wire saddle.
1x
Remove the screw. Loosen the screw.
1x 1x
Install the screw. Tighten the screw.
1x 1x
Cleaning is needed. Measurement is needed.
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and
mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit
door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".
(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations
of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of
the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and
major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service
Information bulletins and be able to identify and isolate faults in the machine.
Contents
Contents
Safety Precautions...............................................................................................1
Notes Before Servicing........................................................................................................................2
Points to Note at Cleaning...................................................................................................................2
Notes On Assembly/Disassembly....................................................................................................... 2
Notes On Assembly/Disassembly...........................................................................................................2
Points to Note when Tightening a Screw.................................................................................................2
1. Product Overview.............................................................................................4
Features.............................................................................................................................................. 5
Features...............................................................................................................................................5
Specifications...................................................................................................................................... 6
Finisher Unit......................................................................................................................................... 6
Staple Unit............................................................................................................................................8
Staple-Free Binding Unit......................................................................................................................10
Saddle Stitcher Unit (Booklet Finisher)..................................................................................................11
Others................................................................................................................................................ 12
Names of Parts..................................................................................................................................13
External View (Front)...........................................................................................................................13
External View (Rear)........................................................................................................................... 14
External View (Internal)....................................................................................................................... 15
Cross Section..................................................................................................................................... 17
Optional Configuration.......................................................................................................................19
2. Technical Explanation................................................................................... 20
Basic Configuration........................................................................................................................... 21
Functional Configuration...................................................................................................................... 21
Overview of Electrical Circuitry.............................................................................................................22
Controls............................................................................................................................................. 24
Controls..............................................................................................................................................24
Basic Operation.................................................................................................................................25
Outline............................................................................................................................................... 25
Feeding Unit...................................................................................................................................... 31
Outline............................................................................................................................................... 31
Basic Operation.................................................................................................................................. 33
Feed switch operation......................................................................................................................... 34
Shift Operation....................................................................................................................................36
Buffer Operation..................................................................................................................................39
Stack/Escape Tray Unit.....................................................................................................................42
Outline............................................................................................................................................... 42
Stack Tray Up and Down Movement.....................................................................................................43
Stack Tray Delivery Paper Surface Detection, Paper Full....................................................................... 44
Escape Tray Paper Full Detection........................................................................................................ 47
Processing Tray Unit......................................................................................................................... 48
Outline............................................................................................................................................... 48
i
Contents
Stacking Operation..............................................................................................................................49
Alignment/Shifting Operation................................................................................................................52
Staple Operation................................................................................................................................. 54
Staple-free Binding Operation.............................................................................................................. 57
Stack Delivery Operation..................................................................................................................... 60
Saddle Stitcher Unit...........................................................................................................................61
Outline............................................................................................................................................... 61
Configuration...................................................................................................................................... 63
Basic Operation.................................................................................................................................. 64
Stacking Operation..............................................................................................................................65
Paper Stack Feed Operation................................................................................................................67
Stitch Operation.................................................................................................................................. 68
Paper Folding/Delivery Operation.........................................................................................................68
Controller Unit................................................................................................................................... 70
Outline............................................................................................................................................... 70
Finisher Controller PCB....................................................................................................................... 70
Saddle stitcher controller PCB..............................................................................................................72
Jam Detection................................................................................................................................... 73
Outline............................................................................................................................................... 73
Jams.................................................................................................................................................. 74
Power Supply.................................................................................................................................... 77
Power Supply Route............................................................................................................................77
Protection Function............................................................................................................................. 77
Service Tasks....................................................................................................................................78
Upgrading...........................................................................................................................................78
3. Periodical Service.......................................................................................... 79
List of Work for Scheduled Servicing................................................................................................ 80
Periodically Replaced Parts................................................................................................................. 80
Consumable Parts...............................................................................................................................80
4. Disassembly/Assembly................................................................................. 82
List of Parts....................................................................................................................................... 83
External / Internal Covers ....................................................................................................................83
Main Units.......................................................................................................................................... 85
Consumable Parts Requiring Periodic Replacement and Cleaning Points............................................... 87
List of Clutches................................................................................................................................... 88
List of Motors...................................................................................................................................... 89
List of Sensors.................................................................................................................................... 91
List of Switches/ Fan........................................................................................................................... 94
List of PCBs........................................................................................................................................95
Other Parts......................................................................................................................................... 96
External/Internal Covers....................................................................................................................97
Removing the Rear Cover....................................................................................................................97
Removing the Upper Cover..................................................................................................................97
Removing the Front Cover................................................................................................................... 97
Removing the Lower Front Cover......................................................................................................... 98
Removing the Front Inner Cover.......................................................................................................... 98
Main Units ...................................................................................................................................... 100
ii
Contents
Removing the Escape Tray (Upper/Lower)..........................................................................................100

Removing the Stack Tray...................................................................................................................100
Removing the Grate-Shaped Lower Guide.......................................................................................... 101
Removing the Swing Unit...................................................................................................................101
Removing the Processing Tray...........................................................................................................105
Removing the Staple Drive Unit..........................................................................................................107
Removing the Saddle Delivery Tray....................................................................................................108
Removing the Saddle Unit................................................................................................................. 108
Removing the Pushing Unit................................................................................................................109
Parts Replacement and Cleaning Procedure.................................................................................. 111
Removing the Static Eliminator (Upper/Lower Escape Delivery Unit).....................................................111
Removing the Stapler Unit................................................................................................................. 111
Removing the Saddle Stitcher Unit..................................................................................................... 112
Removing the Staple-Free Binding Unit.............................................................................................. 112
Removing the Static Eliminator (Stack tray Unit)..................................................................................113
Removing the Static Eliminator (Saddle Delivery Unit)......................................................................... 114
Removing the Paddle Unit................................................................................................................. 115
Removing the Lower Stack Delivery Roller Clutch (CL102).................................................................. 115
Removing the Escape Feed Clutch (CL101)........................................................................................116
Removing the Stack Tray Torque Limiter............................................................................................ 116
PCB................................................................................................................................................. 118
Removing the Finisher Controller PCB (PCB101)................................................................................ 118
Removing the Saddle Stitcher Controller PCB (PCB201)..................................................................... 119
Clutch/ Solenoid.............................................................................................................................. 120
Removing the Paddle Clutch (CL103)................................................................................................. 120
Motors............................................................................................................................................. 121
Removing the Front Alignment Motor (M107)...................................................................................... 121
Removing the Rear Alignment Motor (M108).......................................................................................121
Removing the Tray Auxiliary Guide Motor (M109)................................................................................121
Removing the Paper End Assist Motor (M113).................................................................................... 122
Removing the Stapler Shift Motor (M114)............................................................................................122
Removing the Staple-Free Binding Motor (M116)................................................................................ 123
Removing the Saddle Paper Pushing Plate/Folding Motor (M204)........................................................ 124
Removing the Saddle Delivery Motor (M207)...................................................................................... 125
Switches ......................................................................................................................................... 126
Removing the Front Cover Switch (SW101)........................................................................................ 126
Removing the Swing Guide Safety Switch (SW102).............................................................................126
Removing the Manual Staple Switch (SW103).....................................................................................127
Other Parts ..................................................................................................................................... 128
Pulling Out the Saddle Unit (Service Position)..................................................................................... 128
Removing the Grate-shaped Guide (Upper/Middle)..............................................................................128
5. Adjustment................................................................................................... 129
Basic Adjustments...........................................................................................................................130
Adjustment, Operation and Inspection, and Functional Setting Items in Service Mode............................130
Releasing the Saddle Delivery Tray Stacking Limit.............................................................................. 134
Adjustments When Replacing Parts................................................................................................136
Phase Alignment When Installing the Stack Tray Drive Belt................................................................. 136
Alignment Plate Right-Angle Adjustment............................................................................................. 136
Phase Alignment When Installing the Swing Unit.................................................................................137
iii
Contents
Adjusting the Stapler Unit Installation Position..................................................................................... 138

Phase Alignment When Installing the Paper Folding Roller.................................................................. 139
Adjusting the Stitcher Unit Installation Position.................................................................................... 140
Adjusting the Saddle Paper End Stopper Installation Angle.................................................................. 143
Handling Finisher Controller PCB Replacements.................................................................................146
6. Installation.................................................................................................... 149
How to Utilize This Installation Procedure.......................................................................................150
Illustrations Used in This Procedure....................................................................................................150
Symbols in the Illustration.................................................................................................................. 150
Checking Before Installation............................................................................................................151
Checking the Installation Space..........................................................................................................151
Checking the Unpacking Space..........................................................................................................151
Points to Note on Installation..............................................................................................................151
Order of Installation of Options........................................................................................................... 152
Check Items When Turning OFF the Main Power................................................................................ 152
Unpacking ...................................................................................................................................... 153
Unpacking Procedure........................................................................................................................ 153
Unpacking and Checking the Contents........................................................................................... 155
Installation Procedure......................................................................................................................156
Preparing This Equipment for Installation............................................................................................ 156
Connecting to Host Machine.............................................................................................................. 156
Connecting to the Document Insertion Unit or the Document Insertion/Folding Unit............................... 158
Affixing the Labels........................................................................................................................... 162
Affixing the Jam Label / Saddle Caution Language Label (Booklet Finisher only)................................... 162
Affixing the Tray Setting Labels.......................................................................................................... 163
Making Adjustments........................................................................................................................ 164
Adjusting the Height and Tilt...............................................................................................................164
Checking the Difference in Height and the Tilt..................................................................................... 164
Adjusting the Height and Tilt...............................................................................................................165
Making Checks After Completion of Adjustments.................................................................................168
Operation Check............................................................................................................................. 169
Machine Relocation Work............................................................................................................... 170
APPENDICES....................................................................................................172
Service Tools...................................................................................................................................173
Solvents and Oils.............................................................................................................................. 173
Special Tools.................................................................................................................................... 173
General Circuit Diagram..................................................................................................................174
General Circuit Diagram 1/2...............................................................................................................174
General Circuit Diagram 2/2...............................................................................................................175
iv
Safety Precautions
Notes Before Servicing......................... 2
Points to Note at Cleaning.................... 2
Notes On Assembly/Disassembly......... 2
Safety Precautions
Notes Before Servicing
CAUTION:
At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.
CAUTION:
Do not turn off the power switch when downloading is under way. Turning off the main power switch while downloading is
under way can disable the machine.
Points to Note at Cleaning
CAUTION:
When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is
vaporized completely before assembling.
Notes On Assembly/Disassembly
Notes On Assembly/Disassembly
Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling works.
2. If not specially instructed, reverse the order of disassembly to reinstall.
3. Ensure to use the right screw type (length, diameter, etc.) at the right position when assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding wire and the varistor. Ensure to
use the right screw type when assembling.
5. Unless it is specially needed, do not operate the device with some parts removed.
6. Never remove the paint-locked screws when disassembling.
Points to Note when Tightening a Screw

For reduction in weight, thin plates are used in some parts of this machine.
In the case of a screw hole with a triangle mark near it as shown in the figure below, strongly tightening the screw may damage
or deform the screw hole.
In the case of a screw hole with a triangle mark, take care not to apply too much force when tightening the screw.
2
Safety Precautions
The recommended torque value is shown below as a reference value.
Type of Screws
RS tight W Sems Binding TP
Fastened member Metal Resin Metal Resin Metal Resin Metal Resin
Tightening M4 Approx. 1.6 Approx. 1.6 Approx. 1.6 Approx. 0.8 Approx. 1.6 Approx. 0.8 Approx. 1.6 Approx. 0.8
torque M3 Approx. 0.8 Approx. 0.8 Approx. 0.6 Approx. 0.6 Approx. 0.6 Approx. 0.6 Approx. 0.6 Approx. 0.6
(N*m)
* For PCB, refer to the tightening torque value of resin (fastened member).
Type of Screws
RS tight W Sems Binding TP
3
1 Product Overview
Features................................................ 5
Specifications........................................ 6
Names of Parts................................... 13
Optional Configuration........................ 19
1. Product Overview
Features
Features
• The main unit size has been reduced to allow installation in smaller space.
• The optional puncher unit can be installed in the finisher.
• Paper shift mechanism is incorporated into the escape tray delivery area allowing the shift sort stacking in the stack tray and
the upper/lower escape trays.
• Staple, manual staple, and staple-free binding functions are integrated allowing versatile stapling that suit the various
demands.
• Basic performance is substantial. That is the high-capacity stacking function that can stack up to 3,500 sheets (upper escape
tray: 250 sheets, lower escape tray: 250 sheets, stack tray: 3,000 sheets), the staple function that can staple up to 65 sheets,
and booklet binding function that can stitch up to 20 sheets.
5
1. Product Overview
Specifications
Finisher Unit
Item Specifications Remarks
Stacking method Stack tray: up and down moving type
Upper escape tray/lower escape tray: fixed tray
Stacking orientation Face up , face down
Paper size Feed direction: 148 to 487.7 mm
Cross feed direction: 100 to 330.2 mm
Alignment stacking Feed direction: 182 to 432 mm
size Cross feed direction: 210 to 297 mm
Paper weight Upper escape tray 52 to 256 g/m2
Lower escape tray
Stack tray [Non sort mode]
52 to 300 g/m2
[Shift sort mode/staple mode]
52 to 256 g/m2
[Staple-free binding mode]
52 to 105 g/m2
Modes Non sort mode [Upper escape tray/lower escape tray/stack tray]
Feed direction: 148.0 to 487.7 mm
Cross feed direction: 100.0 to 330.2 mm
A3, A4, A4R, A5R, B4, B5, B5R, 11"×17", LGL, LTR, LTRR,
STMT, STMTR, EXEC, 13"×19", SRA3, 12"×18", 8K, 16K,
16KR
Shift sort mode [Upper escape tray, lower escape tray]
A3, A4, B4, B5, 11"×17", LTR, EXEC, 8K, 16K
[Stack tray]
A3, A4, A4R, B4, B5, 11"×17", LGL, LTR, LTRR, EXEC, 8K,
16K
Staple mode [Stack tray]
A3, A4, A4R, B4, B5, 11"×17", LGL, LTR, LTRR, EXEC, 8K,
16K
Staple-free bind- [Stack tray]
ing mode A3, A4, 11"×17", LTR, 8K, 16K
Stacking capacity Processing tray Feed length: 182 mm to 216 mm (65 sheets or less) - The stacking capacities
(without folding Feed length: More than 216 mm to 432 mm (30 sheets or less) are estimates when con-
sheets) verting weight to number of
81.4 g/m2 sheets.
Upper escape tray Small size: Height 47 mm ± 3 mm or less (equivalent to 250 - The stacking capacities
Lower escape tray sheets) are estimates when con-
Large size: Height 24 mm ± 3 mm or less (equivalent to 125 verting weight to number of
sheets) 81.4 g/m2 sheets.
- Alignment accuracy and
stacking capacity for paper
weighing 59 g/m2 or less
are not specified.
6
1. Product Overview

Stacking capacity Stack tray [Non sort/shift sort mode] - The stacking capacities
(without folding - Plain paper are estimates when con-
sheets) Small size: Height 423 mm or less (equivalent to 3,000 sheets) verting weight to number of
(when saddle is used: Height 216 mm or less (equivalent to 81.4 g/m2 sheets.
1,500 sheets)) - The stacking capacity for
Large size: Height 216 mm or less (equivalent to 1,500 sheets) paper weighing 59 g/m2 or
- Coated paper less is for up to the large
Small size: Height 216 mm or less (equivalent to 1,500 sheets) size height, and the align-
Large size: Height 108 mm or less (equivalent to 750 sheets) ment accuracy for 2-sided
print is not specified.
- Transparency, post card,
label and tracing paper: 10
sheets or less
- Large size condition is ap-
plied after a sheet of paper
of large size is delivered.
[Staple mode/staple-free binding mode] - The stacking capacities
- Plain paper are estimates when con-
Small size: Height 423 mm or less, or 200 sets or less (when verting weight to number of
saddle is used: Height 216 mm or less) 81.4 g/m2 sheets.
Large size: Height 216 mm or less, or 100 sets or less - The stacking capacity for
- Coated paper paper weighing 59 g/m2 or
Small size: Height 216 mm or less, or 100 sets or less less is for up to the large
Large size: Height 108 mm or less, or 50 sets or less size height
Stacking capacity (Z- Processing tray - A3, B4, 11"×17": 10 sheets (Z-folding sheets only) - The stacking capacities
folding sheets, half- Stack tray - A3, B4, 11"×17": 30 sheets are estimates when con-
folding sheets) - A4R, LTRR, LGL: 10 sheets verting weight to number of
81.4 g/m2 sheets.
- Paper folding unit (option)
is installed.
- Stacking alignment and
capacity are not guaran-
teed.
- Z-folding sheets, mixed
staple stack: 3 sets
- Upper/lower escape tray
stacking not allowed.
Mixed stacking ca- Upper escape tray [Mixed size] - The stacking capacities
pacity (without folding Lower escape tray Plain paper combination of A4, B5, and LTR only: Height 47 mm are estimates when con-
sheets) ± 3 mm or less verting weight to number of
Combinations of other paper sizes: Height 24 mm ± 3 mm or 81.4 g/m2 sheets.
less - Stacking capacity is not
Stack tray [Size mixing] guaranteed.
Height: 216 mm ± 3 mm - When the plain paper and
[Stapling mixing] coated paper are stacked,
- Plain paper follows the specifications
Small size: Height 423 mm -/+ 3 mm or less, or 200 sets or less of the coated paper.
Large size: Height 216 mm ± 3 mm or less, or 100 sets or less - The mixed stacking of the
- Coated paper small size paper and 432
Small size: Height 216 mm ± 3 mm or less, or 100 sets or less mm or more length paper is
Large size: Height 108 mm ± 3mm or less, or 50 sets or less not possible.
- Stacking on upper/lower
[Mode mixing]
escape tray is not possible
Plain paper combination of A4, B5, and LTR only: Height 423
for stapling mixing and
mm ± 3 mm
mode mixing.
Combinations of other paper sizes: Height 216 mm ± 3 mm or
less
Mixed stacking ca- Processing tray A3, B4, 11"×17": 10 sheets (Z-folding sheets only) maximum - The stacking capacities
pacity (with Z-folding per set are estimates when con-
sheets) verting weight to number of
81.4 g/m2 sheets.
- Paper folding unit (option)
is installed.
- When the plain paper and
coated paper are stacked,
7
1. Product Overview

Mixed stacking ca- Stack tray - Plain paper follows the specifications
pacity (with Z-folding A3, B4, 11" × 17": Height 423 mm ± 3 mm or less, or when the of the coated paper.
sheets) total number of folding sheets reaches 30. - Upper/lower escape tray
A4R, LTRR, LGL: 10 sheets stacking not allowed.
- Coated paper - One folding sheet is
A3, B4, 11" × 17": Height 216 mm ± 3 mm or less, or when the equivalent to 6.5 plain pa-
total number of folding sheets reaches 30. per sheets.
A4R, LTRR, LGL: 10 sheets
- Paper size regulations:

Small size (feed length: 216 mm or less): A4, B5, LTR, EXEC, 16K
Large size (feed length: more than 216 mm): A3, A4R, B4, B5R, 11" × 17", LGL, LTRR, 8K
Staple Unit
Stapling method Punching by rotating cam Flat clinch
Stapling paper size Feed direction: 182 mm to 432 mm
Cross feed direction: 210 mm to 297 mm
1-point stapling, 2-points stapling
A3, A4, A4R, B4, B5, 11" × 17", LGL, LTR, LTRR, EXEC, 8K, 16K
Stapling capacity Paper Small size Large size - Paper thickness
52 to 90 g/m2 65 sheets 30 sheets (small size): 11 mm or
less
More than 90 to 105 g/ 50 sheets 25 sheets
- Paper thickness
m2
(large size): 5.5 mm or
More than 105 to 256 2 sheets 2 sheets less
g/m2
Manual stapling Paper thickness: 7.2 mm or less (Equivalent to 65 sheets or less, 1-point stapling) - Converting weight to
number of 64 g/m2
sheet.
Staple supply Special staple cartridge (5,000 staples)
Staple detection Available
Manual stapling Available
Initial feed of staple Available
- Paper size regulations:

Small size (feed length: 216 mm or less): A4, B5, LTR, EXEC, 16K
Large size (feed length: more than 216 mm): A3, A4R, B4, B5R, 11" × 17", LGL, LTRR, 8K
8
1. Product Overview
• Staple Position
- Front 1-point stapling (45 deg): A3, A4, B4, B5, 11" × 17", LTR, EXEC, 8K, 16 K
4.4 ± 2.0 mm
4.4 ± 2.0 mm
- Front 1-point stapling (30 deg): A4R, LGL, LTRR
3.6 ± 2.0 mm
4.3 ± 2.0 mm
- Rear 1-point stapling (45 deg): A3, A4, B4, B5, 11"×17", LTR, EXEC, 8K, 16K
4.4 ± 2.0 mm
4.4 ± 2.0 mm
- Rear 1-point stapling (30 deg): A4R, LGL, LTRR

3.6 ± 2.0 mm
4.3 ± 2.0 mm
9
1. Product Overview
- 2-point stapling : A3, A4, A4R, B4, B5, 11"×17", LGL, LTR, LTRR, EXEC, 8K, 16K
L3
L1
L2
Paper Size L1 L2 L3 Interval

A3, A4 82.15 ± 4.0 mm 202.15 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
B4, B5 62.15 ± 4.0 mm 182.15 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
11"×17", LTR 73.15 ± 4.0 mm 193.15 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
A4R 38.65 ± 4.0 mm 158.65 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
LTRR, LGL 41.65 ± 4.0 mm 161.65 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
EXEC 67.15 ± 4.0 mm 187.15 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
8K, 16K 68.65 ± 4.0 mm 188.65 ± 4.0 mm 5.0 ± 2.0 mm 120 mm
- Manual stapling
5.0 ± 2.0 mm
4.15 ± 2.0 mm
Staple-Free Binding Unit

Binding method Pressing by rotating cam
Binding position Rear 1-point binding Tooth-shaped
Bindable size A3, A4, 11" × 17", LTR, 8K, 16 K
Binding capacity - 52 to 64 g/m2: 5 sheets or less - Binding a mix of
- More than 64 to 81.4 g/m2 : 4 sheets or less different widths is
- More than 81.4 to 105 g/m2 : 3 sheets or less not possible.
- Binding a mix of
same width is
possible.
Manual staple- Not available
free binding
10
1. Product Overview
• Binding position
- Rear 1-point binding (30 deg)
7.8 ± 2.0 mm
13.5 ± 2.0 mm
3.0 mm or less
Delivery direction
Saddle Stitcher Unit (Booklet Finisher)

Stacking orien- Fixed folding stack tray
tation
Stapling meth- Vertically separated, semi-flat clinch, stapling at two positions in the middle
od
Folding meth- Roller pressure 2-fold
od
Fold position Center folding
Fold position Feed direction: 270 to 457.2 mm
Cross feed direction: 195 to 304.8 mm
Paper weight Body page: 52 to 220 g/m2 - Paper weight of the
Cover page: 52 to 256 g/m2 cover page should
be more than paper
weight of the body
page.
Capacity Without stitch - 52 to 105 g/m2: 1 to 3 sheets
- More than 105 to 256 g/m2: 1 sheet
With stitch - 52 to 81.4 g/m2: 2 to 20 sheets - Includes one cover
- More than 81.4 to 105 g/m2: 2 to 10 sheets page.
- More than 105 to 150 g/m2: 2 to 5 sheets
- More than 150 to 209 g/m2: 2 to 4 sheets
- More than 209 to 220 g/m2: 2 or 3 sheets
Stackable pa- Thin, plain, recycled, environmental, heavy, coated paper
per
Stacking ca- Without stitch - 52 to 105 g/m2: 25 sets
pacity - More than 105 to 256 g/m2: 10 sets
With stitch, without cover 52 to 81.4 g/m2 2 to 5 sheets: 25 sets - With cover, up to 10
6 to 10 sheets: 15 sets sets.
11 to 20 sheets: 10 sets
More than 81.4 to 105 2 to 5 sheets: 25 sets
g/m2 6 to 10 sheets: 15 sets
More than 105 to 220 10 sets
g/m2
Staple supply Special staple cartridge (2,000 staples)
Staple supply Available
11
1. Product Overview
• Staple Position
Feed direction
Stapling position
Folding position
L3 ± 1.0 mm
L1 ± 2.0 mm
L2 ± 2.0 mm
Paper Size L1 L2 L3
12"×18" 86.9 mm 206.9 mm 228.6 mm
A3 83 mm 203 mm 210 mm
B4 63 mm 183 mm 182 mm
A4R 39.5 mm 159.5 mm 148.5 mm
11"×17" 74.2 mm 194.2 mm 215.9 mm
LGL 42.45 mm 162.45 mm 177.8 mm
LTRR 42.45 mm 162.45 mm 139.7 mm
- The difference between the stapling position and folding position: 1.0 mm or less
Others
Paper detection - Upper/lower escape tray: not available
- Processing tray: available
- Stack tray: not available (near-empty function available)
Control panel Available (manual staple button)
Dimensions 525 mm (627 mm)* (W) × 1,099 mm (1,163 mm)* (H) × 623 mm (D)
*: When the auxiliary tray is pulled out
Weight - Staple finisher: about 34.3 kg
- Booklet finisher: about 57.6 kg
Power supply Supplied from the main unit: 24 V DC, 12 V DC
Power consumption 185 W or less (when puncher unit is installed)
12
1. Product Overview
Names of Parts
External View (Front)

■ Staple Finisher
Upper Cover
Manual Staple Button
Upper Escape Tray (Tray A)
Front Cover
Lower Escape Tray (Tray B)
Stack Tray (Tray C) Manual Staple Paper Inlet (Slit)
Caster Cover (Rear)

Lower Front Cover
Caster Cover (Front)
13
1. Product Overview
■ Booklet Finisher
Upper Cover
Manual Staple Button
Upper Escape Tray (Tray A)
Front Cover
Lower Escape Tray (Tray B)
Manual Staple Paper Inlet (Slit)

Stack Tray (Tray C)
Saddle Delivery Tray
Lower Front Cover
Caster Cover (Rear)
Caster Cover (Front)
External View (Rear)

■ Staple Finisher
Rear Cover
14
1. Product Overview
Rear Cover
External View (Internal)

■ Staple Finisher
Front Inner Cover
15
1. Product Overview
Front Inner Cover
Saddle Unit
16
1. Product Overview
Cross Section
■ Staple Finisher
[10]
[1]
[2] [11]
[3] [12]
[4] [13]
[5] [14]
[6] [15]
[7]
[16]
[8] [17]
[9]
[1] Upper Escape Delivery Roller [10] Escape Feed Roller 2

[2] Upper Escape Tray [11] Escape Feed Flapper
[3] Lower Escape Delivery Roller [12] Escape Feed Roller 1
[4] Lower Escape Tray [13] Pre-Processing Roller
[5] Upper Stack Delivery Roller [14] Buffer/Saddle Inlet Flapper
[6] Lower Stack Delivery Roller [15] Escape Inlet Flapper
[7] Stack Tray [16] Inlet Roller
[8] Alignment Plate [17] Buffer/Saddle Inlet Roller
[9] Stapler Unit
17
1. Product Overview
[13]
[1]
[2] [14]
[3] [15]
[4] [16]
[5] [17]
[6] [18]
[7]
[19]
[8] [20]
[9] [21]
[10]
[22]
[11]
[12]
[23]
[1] Upper Escape Delivery Roller [13] Escape Feed Roller 2

[2] Upper Escape Tray [14] Escape Feed Flapper
[3] Lower Escape Delivery Roller [15] Escape Feed Roller 1
[4] Lower Escape Tray [16] Pre-Processing Roller
[5] Upper Stack Delivery Roller [17] Buffer/Saddle Inlet Flapper
[6] Lower Stack Delivery Roller [18] Escape Inlet Flapper
[7] Stack Tray [19] Inlet Roller
[8] Alignment Plate [20] Buffer/Saddle Inlet Roller
[9] Stitcher Unit [21] Stapler Unit
[10] Paper Folding Roller [22] Saddle Feed Roller
[11] Saddle Delivery Roller [23] Paper Pushing Plate
[12] Saddle Delivery Tray
18
1. Product Overview
Optional Configuration
This equipment can incorporate a puncher unit (option)
Puncher Unit
19
2 Technical
Explanation
Basic Configuration............................. 21
Controls...............................................24
Basic Operation...................................25
Feeding Unit........................................31
Stack/Escape Tray Unit.......................42
Processing Tray Unit...........................48
Saddle Stitcher Unit............................ 61
Controller Unit..................................... 70
Jam Detection..................................... 73
Power Supply...................................... 77
Service Tasks......................................78
2. Technical Explanation
Basic Configuration
Functional Configuration
The components of this finisher are organized into 4 major blocks: feed unit, processing tray unit (stapler unit), tray unit, and
saddle stitcher unit.
• Staple Finisher
Tray Unit
Feed Unit
Processing Tray Unit
21
• Booklet Finisher
Tray Unit
Feed Unit
Saddle Stitcher Unit
Overview of Electrical Circuitry

The finisher's operation sequence is controlled by the finisher controller PCB.
The finisher controller PCB has a 32-bit CPU (IC12/IC42) that performs sequence control. It also communicates to its host, saddle
stitcher controller PCB, and the optional puncher unit. Communication between the host and the paper folding inserter unit that
is installed in the upstream of the finisher is performed through the finisher controller PCB. The CPU on the finisher controller
PCB contains a ROM for storing the operating sequence program.
The finisher controller PCB receives various commands through the communication cable from its host to drive the motors,
clutches, and fan. It also sends sensor and switch information to its host through the communication cable.
• Staple Finisher
UFDI
Communication Motor
Finisher
Host Machine
Controller PCB
Fan
CPU Clutch
(IC12/IC42)
Serial
Sensor
Communication
Inserter Motor
Controller PCB Driver Switch
Serial Serial
Communication Communication
Inserter/folder Puncher
Controller PCB Controller PCB
22
UFDI
Communication Finisher Motor
Host Machine
Controller PCB
Fan
CPU Clutch
(IC12/IC42)
Sensor
Motor
Serial Driver
Communication Switch
Inserter
Controller PCB
Serial Serial
Inserter/folder Communication Communication Puncher
Controller PCB Controller PCB
Serial Communication
Saddle Stitcher Motor

Controller PCB
Sensor
CPU
(IC12)
Motor
Driver
23
Controls
Controls
Item Reference
Basic Operation Outline “ Outline” on page 25
Feeding Unit Outline “ Outline” on page 31
Basic Operation “ Basic Operation” on page 33
Feed Switch Operation “ Feed switch operation” on page 34
Shift Operation “ Shift Operation” on page 36
Buffer Operation “ Buffer Operation” on page 39
Stack/Escape Tray Unit Outline “ Outline” on page 42
Stack Tray Up and Down Movement “ Stack Tray Up and Down Movement” on page 43
Stack Tray Delivery Paper Surface Detection, “ Stack Tray Delivery Paper Surface Detection, Paper Full”
Paper Full on page 44
Escape Tray Paper Full Detection “ Escape Tray Paper Full Detection” on page 47
Processing Tray Unit Outline “ Outline” on page 48
Stacking Operation “ Stacking Operation” on page 49
Alignment/Shifting Operation “ Alignment/Shifting Operation” on page 52
Staple Operation “ Staple Operation” on page 54
Staple-free Binding Operation “ Staple-free Binding Operation” on page 57
Stack Delivery Operation “ Stack Delivery Operation” on page 60
Saddle Stitcher Unit Outline “ Outline” on page 61
Configuration “ Configuration” on page 63
Basic Operation “ Basic Operation” on page 64
Stacking Operation “ Stacking Operation” on page 65
Paper Stack Feed Operation “ Paper Stack Feed Operation” on page 67
Stitch Operation “ Stitch Operation” on page 68
Paper Folding/Delivery Operation “ Paper Folding/Delivery Operation” on page 68
Controller Unit Outline “ Outline” on page 70
Finisher Controller PCB “ Finisher Controller PCB” on page 70
Saddle Stitcher Controller PCB “ Saddle stitcher controller PCB” on page 72
Jam Detection Outline “ Outline” on page 73
Jams “ Jams” on page 74
Power Supply Power Supply Route “Power Supply Route” on page 77
Protective Functions “Protection Function” on page 77
Service Tasks Upgrading “Upgrading” on page 78
24
Basic Operation
Outline
Basic operations of this finisher are described below.
■ During stack tray delivery

1. The paper delivered from the host machine is fed by the inlet roller, pre-processing roller, and stack delivery roller.
Pre-Processing Roller
Upper Stack Delivery Roller

Inlet Roller
Lower Stack Delivery Roller
2. The paper delivered by the pre-processing roller is stacked on the processing tray by the paper end pushing guide and
paddle. The return roller and processing tray stopper align paper in the feed direction.
Paddle
Paper End Pushing Guide
Return Roller
Processing Tray Stopper
25
3. The alignment plates are used to align paper in the width direction.
Rear Alignment Plate
Paper
Front Alignment Plate
4. The operations described in steps 1 to 3 are repeated for each sheet to stack the sheets on the processing tray.
5. The stacked sheets are stapled and binded (only in staple mode or staple-free binding mode).
Stapler Unit
26
6. After being shifted, the paper stack on the processing tray that has been stacked by the paper end assist guide and stack
delivery roller are delivered to the stack tray.
Lower Stack Delivery Roller Paper End Assist Guide
■ During upper escape tray delivery

1. The paper delivered from the host machine is fed by the inlet roller, escape inlet flapper, escape feed roller 1, escape feed
roller 2, and the upper escape delivery roller.
Upper Escape Delivery Roller
Escape Feed Roller 2
Escape Inlet Flapper
Inlet Roller
2. The paper delivered to the upper escape delivery roller is shifted (only during shift sort mode) and delivered to the upper
escape tray.
Upper Escape Delivery Roller
Paper
27
■ During lower escape tray delivery

1. The paper delivered from the host machine is fed by the inlet roller, escape inlet flapper, escape feed roller 1, escape flapper,
and lower escape delivery roller.
Escape Flapper

Lower Escape Delivery Roller
Inlet Roller
2. The paper delivered to the lower escape delivery roller is shifted (only during shift sort mode) and delivered to the lower
escape tray.
Lower Escape Delivery Roller
Paper
28
■ During saddle stitcher unit and buffer path unit feeding

1. The paper delivered from the host machine is fed by the inlet roller, pre-processing roller, and stack delivery roller.

Inlet Roller
2. The paper is switched back and fed to the saddle stitcher unit and buffer path unit by the buffer/saddle inlet flapper and buffer/
saddle inlet roller.
Buffer/Saddle Inlet Flapper
Buffer/Saddle Inlet Roller
Buffer Pass
(Paper Stacking)
To Saddle Stitcher Unit
■ During saddle delivery tray delivery

1. The paper fed to the saddle stitcher unit is then stacked on the saddle processing tray by the saddle feed roller and saddle
paddle.
Saddle Feed Roller
Saddle Paddle
29
2. The saddle alignment plates are used to align paper in the width direction.
Rear Saddle Front Saddle

Alignment Plate Alignment Plate
Paper
3. The operations described in steps 1 and 2 are repeated for each sheet to stack the sheets on the saddle processing tray.
4. The paper is stitched (only in booklet mode).
Stitcher Unit
Saddle Gripper
Saddle Paper End Stopper
5. After the paper is folded by the paper pushing plate and paper folding roller, it is delivered on to the saddle delivery tray by
the saddle delivery roller.
Paper Folding Roller
Saddle Delivery Roller
Paper Pushing Plate
30
Feeding Unit
Outline
The feeding unit feeds the paper received from the host machine to the stack tray, escape tray, or the saddle stitcher unit according
to the instructions from the finisher controller PCB.
Seven sensors are provided along the paper feed path to detect the paper feed state and jam.
Finisher Controller PCB
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11]
M103 M106 M117 M119 M118 M101 M104 M102
CL101
CL102
CL103
[1] Stack Delivery/Paddle Motor drive signal M103 Stack Delivery/Paddle Motor
[2] Lower Stack Delivery Roller Clutch drive signal CL102 Lower Stack Delivery Roller Clutch
[3] Paddle Clutch drive signal CL103 Paddle Clutch
[4] Lower Escape Delivery Shift Motor drive signal M106 Lower Escape Delivery Shift Motor
[5] Escape Feed Motor drive signal M117 Escape Feed Motor
[6] Upper Escape Delivery Shift Motor drive signal M119 Upper Escape Delivery Shift Motor
[7] Escape Flapper Motor drive signal M118 Escape Flapper Motor
[8] Escape Feed Clutch drive signal CL101 Escape Feed Clutch
[9] Inlet Feed Motor drive signal M101 Inlet Feed Motor
[10] Flapper Motor drive signal M104 Flapper Motor
[11] Pre-processing/Buffer Motor drive signal M102 Pre-processing/Buffer Motor
31
[1] [2] [3] [4] [5] [6] [7]
PS133
PS131
PS111
PS101
PS102
PS114 PS103
[1] Processing Tray Paper Sensor detection signal PS114 Processing Tray Paper Sensor
[2] Delivery Sensor detection signal PS102 Delivery Sensor
[3] Lower Escape Delivery Sensor detection signal PS111 Lower Escape Delivery Sensor
[4] Upper Escape Delivery Sensor detection signal PS133 Upper Escape Delivery Sensor
[5] Escape Feed Sensor detection signal PS131 Escape Feed Sensor
[6] Inlet Sensor detection signal PS101 Inlet Sensor
[7] Buffer Sensor detection signal PS103 Buffer Sensor
32
Basic Operation
The feeding unit uses the following 3 sequences of operation:
[1] Feed switch operation

Three flappers are used to feed the paper to the stack tray (processing tray), upper/lower escape tray, or the saddle stitcher
unit (buffer path unit).
[2] Shift operation

When paper is stacked in the escape tray, switch the paper position for each job. (only when shift sort mode is selected)
[3] Buffer operation

A specified number of sheets are stored in the buffer path unit and fed with the paper received from the host machine to the
processing tray unit.
[2] To Upper Escape Tray
To Lower Escape Tray
To Stack Tray
[1]
From Connection Machine
[3]
To Processing Tray
To Saddle Stitcher Unit
: Flow of Paper
33
Feed switch operation

This equipment feeds the paper received from the host machine to the stack tray (processing tray), upper escape tray, lower
escape tray, or saddle delivery tray (saddle stitcher unit). The feed path is switched by three flappers: escape inlet flapper, buffer/
saddle inlet flapper, and escape flapper. The home position is detected by the flapper HP sensor (PS105) and escape flapper
HP sensor (PS132). The flappers are driven by two motors: flapper motor (M104) and escape flapper motor (M118).
Escape Flapper Motor (M118)

Cam
Escape Feed Sensor (PS131) Link
Escape Flapper
HP Sensor (PS132)
Escape Flapper
Flapper HP Sensor (PS105)
Cam
Link
Flapper Motor (M104)
Link
Buffer/Saddle
Inlet Flapper
Inlet Sensor (PS101)
■ Paper feed to the stack tray (processing tray)

- Escape Inlet Flapper: OFF
- Buffer/Saddle Inlet Flapper: OFF
- Flapper HP Sensor (PS105): OFF

Cam
Buffer/Saddle Inlet Flapper Escape Inlet Flapper
34
■ Paper feed to the upper escape tray

- Escape Inlet Flapper: ON
- Escape Flapper: OFF
- Escape Flapper HP Sensor (PS132): ON
Cam
Escape Flapper Escape Flapper HP Sensor (PS132)

Cam

■ Paper feed to the lower escape tray

- Escape Inlet Flapper: ON
- Escape Flapper: ON
- Escape Flapper HP Sensor (PS132): OFF
Cam
Escape Flapper
Escape Flapper HP Sensor (PS132)

Cam

35
■ Paper feed to the saddle delivery tray (saddle stitcher unit)

- Buffer/Saddle Inlet Flapper: ON
Flapper HP Sensor
(PS105)
Cam
Shift Operation
This equipment delivers paper fed to the escape tray unit to the escape tray by shifting the escape delivery roller to the front and
back. The escape delivery roller is shifted by the upper/lower escape delivery shift motor (M119/M106). The home position is
detected by the upper/lower escape delivery roller HP sensor (PS134/PS112).
Upper/Lower Escape Delivery Shift Motor (M119/M106)
Rack Gear
Roller
Escape Feed Motor (M117)
Upper/Lower Escape Delivery Roller HP Sensor (PS134/PS112)
Upper/Lower Escape Delivery Roller
36
The relationship between operation modes and shift positions is summarized in the following table:
Mode Paper Shift position

Non-Sort Paper width: less than 220 mm or more than 297 mm Center reference
Transparency, postcard, label, tracing paper, tab paper (paper leading
edge tab)
Shift-sort Paper width: 220 mm to 297 mm - Front shift position: 30 mm front-
Paper length: 182 mm to 432 mm ward from the center reference po-
sition
- Rear shift position: 30 mm front-
ward from the center reference po-
sition
Paper other than above - Front shift position: 25 mm front-
sition
- Rear shift position: 25 mm front-
sition
■ Shift Operation Overview

The trailing edge of the paper fed by the escape delivery roller passes through the escape delivery roller, and after being fed for
a specified amount, the escape delivery roller unit shifts to the front or rear to shift the paper.
37
• When the paper width is 220 mm to 297 mm and paper length is 182 mm to 432 mm
- Front shift
30mm
Paper
- Rear shift
30mm
Paper
38
• When the paper width is less than 220 mm or more than 297 mm and paper length is less than 182 mm or more than 432
mm
- Front shift
25mm
Paper
- Rear shift
25mm
Paper
Buffer Operation
The paper fed by the host machine while the processing tray unit is performing shift operation or staple operation is stored in the
buffer path unit and fed to the processing tray unit as a paper stack. This allows paper to be fed without sacrificing print processing
speed. In addition, the buffer operation is not performed at the staple-free binding mode.
• Paper size applicable for buffer feed operation
- Feed direction: 182 mm to 220 mm
- Cross feed direction: 210 mm to 297 mm
• Number of sheets that can be buffered: 1 to 3 sheets (Up to 2 sheets can be stacked in the buffer. 1 or 2 sheets for 2-sided
print)
• Weight of paper that can be buffered: 60 to 105 g/m2
• Buffer paper shift amount: 3.5 ± 1.0 mm
39
■ Buffer Operation
1. The trailing edge of the paper fed by the host machine is detected by the input sensor (PS101). The paper is fed for a specified
amount where it stops.
M104

Cam
Inlet Sensor
(PS101)
Buffer Sensor (PS103)
2. The flapper motor (M104) is driven to switch the buffer/saddle inlet flapper. The pre-processing/buffer motor (M102) is driven
in reverse to feed the paper to the buffer path unit. The paper trailing edge is detected by the buffer sensor (PS103), and the
paper is fed a specified amount where it stops.
M102 M104
Flapper HP Sensor
(PS105)
Cam
Inlet Sensor
(PS101)
40
3. The flapper motor (M104) is driven to switch the buffer/saddle inlet flapper. The paper stored in the buffer and the paper
received from the host machine are placed on top of each other but shifted by a specified amount and fed.
- If one sheet of paper is stored in the buffer, the overlapped sheets are fed to the processing tray unit as they are.
- If two sheets of paper are stored in the buffer, the operation described in steps 2 and 3 is performed, the two sheets and
the paper received from the host machine are placed on top of each other and fed to the processing tray unit.
M102 M104
Flapper HP Sensor
(PS105)
Cam
Inlet Sensor
(PS101)
< Related service mode >

• (Lv.1) SORTER > ADJUST > BFF-SFT: Adjusting the displacement amount of the buffered paper (1st to 2nd sheets)
• (Lv.1) SORTER > ADJUST > BFF-SFT2: Adjusting the displacement amount of the buffered paper (2nd to 3rd sheets)
• (Lv.1) SORTER > ADJUST > NST-SPD: Adjusting the delivery speed at the non sort mode
• (Lv.1) SORTER > ADJUST > ESC1-SPD: Adjusting the delivery speed of the lower escape tray
• (Lv.1) SORTER > ADJUST > ESC2-SPD: Adjusting the delivery speed of the upper escape tray
• (Lv.1) SORTER > ADJUST > SFT-SPD: Adjusting the delivery speed at the shift sort mode
• (Lv.1) SORTER > ADJUST > STP-SPD: Adjusting the delivery speed at the staple mode
• (Lv.1) SORTER > OPTION > BUFF-SW: Setting ON/OFF of the buffer operation
< Related error code >

• E553-8001: Lower Escape Delivery Shift Motor error
• E553-8002: Lower Escape Delivery Shift Motor error
• E553-8003: Upper Escape Delivery Shift Motor error
• E553-8004: Upper Escape Delivery Shift Motor error
• E553-8011: Flapper Motor error
• E553-8012: Flapper Motor error
• E553-8013: Escape Flapper Motor error
• E553-8014: Escape Flapper Motor error
41
Stack/Escape Tray Unit
Outline
This equipment has a stack tray and two escape trays. The escape trays are fixed in place. The stack tray moves up and down
according to the instructions from the finisher controller PCB. The stack/escape tray unit has a sensor for detecting the paper
surface of the stack tray unit, five sensors for detecting whether the paper delivered in the tray is full, and two sensors for detecting
the position of the stack tray.
Upper Escape Tray
Upper Escape Tray Full Sensor

(PS135)
Lower Escape Tray
Lower Escape Tray Full Sensor

(PS113)
Stack Tray Upper Limit Sensor

(PS110)
Stack Tray Stack Tray HP Sensor

(PS106)
Stack Tray Full Sensor 1

(PS107)

(PS108)

(PS109)
42
Stack Tray Up and Down Movement

The finisher controller PCB drives the stack tray shift motor (M105) to move the stack tray up and down via the belt. The stack
tray HP sensor (PS106) detects the home position of the stack tray. The stack tray upper limit sensor (PS110) detects the upper
limit position of the stack tray.
Stack Tray Upper Limit Sensor

(PS110)
Stack Tray Stack Tray HP Sensor

(PS106)

(PS107)

(PS108)

(PS109)
Stack Tray Shift Motor

Stack Tray Drive Belt (M105)
Stack Tray Torque Limiter
43
Stack Tray Delivery Paper Surface Detection, Paper Full

The surface position of the paper delivered in the stack tray is detected by the stack tray paper surface sensors (PBA101, PBA102,
PBA103). The surface of the paper delivered in the stack tray is detected by using the stack tray paper surface sensor (upper
and lower) (light-receiving) (PBA102, PBA103) to detect the on/off state of the LED light emitted from the stack tray paper surface
sensor (light-emitting) (PBA101).
PBA102
Approx. 40mm
PBA103
Stack Tray
Stack Tray Paper Surface Sensor (Upper)

(light-receiving) (PBA102)
Stack Tray Upper Limit Sensor (PS110)
Stack Tray HP Sensor (PS106)
PS106
Stack Tray Paper Surface Sensor (Lower)
Stack Tray
Stack Tray
Stack Tray Paper Surface Sensor (light-emitting) (PBA101)
Paper absence (near empty) condition
When the paper stacked in the stack tray increases, the LED light from the stack tray paper surface sensor (light-emitting)
(PBA101) is blocked. When this happens, the stack tray is lowered so that the paper surface height on the stack tray is
appropriately aligned with the paper delivered from the delivery unit (about 40 mm).

Approx. 40mm
Stack Tray
44
Note that this equipment does not have a paper sensor on the stack tray. Therefore, if the stack tray HP sensor (PS106) is on
when the stack tray paper surface sensor detects the paper surface (top surface of the tray), this equipment decides that the
paper in the stack tray is near empty.

Stack Tray
The paper surface detection of the stack tray is not executed in the following conditions. (This is to reduce the sound of tray
movement.)
• From power-on until the initial operation starts
• When an error or jam occurs
• When in sleep mode
• When the tray function is restricted
If the stack tray full sensors 1, 2, and 3 (PS107, PS108, and PS109) are on when the LED light from the stack tray paper surface
sensor (light-emitting) (PBA101) is blocked (; the stack tray paper surface sensor detects the paper), this equipment decides that
the paper in the delivery tray is full and stops the paper feed operation.
45
The following illustration shows the condition that the stack tray full sensor 1 (PS107) detected the paper full on the stack tray.
Stack Tray Upper Limit sensor (PS110)
Stack Tray Paper Surface Sensor (light-receiving)
Stack Tray Full Sensor 1 (PS107)
Sensor name Role

Stack Tray Full Sensor 1 (PS107) Paper full detection of large-size coated paper
Stack Tray Full Sensor 2 (PS108) Paper full detection of large-size plain paper
Paper full detection of small-size coated paper
Stack Tray Full Sensor 3 (PS109) Paper full detection of small-size plain paper
- Small size: feed length 216 mm or less, large size: feed length more than 216 mm
46
Escape Tray Paper Full Detection

Paper full detection on the escape tray is performed using the upper escape tray full sensor (PS135) and lower escape tray full
sensor (PS113). When the upper/lower escape tray full sensor (PS135/PS113) is on, it is determined that the paper in the escape
tray is full, and paper feed operation is stopped.
Paper Full Detection Sensor Flag
Paper
Paper Full Detection Sensor Flag OFF
PS135/PS113
Upper/Lower Escape Tray
Upper/Lower Escape Tray Full Sensor (PS135/PS113)
NOTE:
To prevent damage when the tray is raised due to an error in the stack tray unit, the escape tray unit is constructed so that the
tray moves to the top.

• (Lv.1) SORTER > OPTION > TRY-STP: Setting whether to limit the stack capacity of the stapled or folded sheets
• (Lv.1) SORTER > OPTION > TRY-LMT: Setting whether to limit the stack capacity of the stack tray

• E540-8001: Stack tray time out error
• E540-8002: Stack tray area error
• E540-8004: Stack tray paper surface detection error
47
Outline
The processing tray unit aligns, shifts, and staples the delivered paper, and then delivers the paper stack onto the stack tray.
Note that alignment is not performed in the processing tray unit if shifting, stapling, or staple-free binding is not performed.
(However, alignment is performed for 2-sided print of A3 and B4 sheets weighing less than 64 g/m2.)
Rear Tray Auxiliary Guide Paper End Pushing Guide

Front Tray Auxiliary Guide Paddle
Paddle Rear Alignment Plate
Paper Retainer
Paper End Retainer

Return Roller
Paper Retainer Paper End Assist Guide
Return Roller
Stapler Unit
Paper End Retainer
Paper End Assist Guide
Name Role
Paddle Feeds the paper delivered from the pre-processing roller onto the processing tray unit.
Return Roller Feeds the paper fed onto the processing tray to the stopper.
Allows the paper fed to the processing tray to be pressed against itself to align the paper in the feed
direction.
Front/Rear Alignment Plate Aligns the paper fed to the processing tray in the width direction and shifts the paper.
Supports the trailing edge of the paper stack fed to the processing tray and delivers the stack by pushing
it onto the stack tray.
Pushes down on the trailing edge of the paper delivered from the pre-processing roller and drops the
paper trailing edge onto the processing tray.
Stapler Unit Staples sheets.
Staple-free Binding Unit Binds sheets without using staples.
Front/Rear Tray Auxiliary Supports paper stacking when long paper is stacked to prevent alignment errors caused by warped
Guide paper.
Paper Retainer Retains the paper stacked on the processing tray using its own weight.
Paper End Retainer Prevents bending by holding the paper trailing edge pressed against the processing stopper.
48
Stacking Operation
The paper delivered from the pre-processing roller is stacked on the processing tray and aligned in the feed direction. How paper
is delivered from the pre-processing roller and stacked on the processing tray is described below.
Paddle Clutch Paper End Pushing Guide

(CL103) Paddle
Paddle HP Sensor
Paper End Pushing (PS120) Paper End Pushing Guide
Guide Motor (M112)
Stack Delivery/Paddle Motor

Return Roller Lift
(M103)
Motor (M111)
Return Roller HP Sensor Paper End Pushing Guide
(PS121) HP Sensor (PS122)
Paper End Retainer
Return Roller
Return Roller Paper End Retainer
1. The trailing edge of the paper received from the host machine is detected by the delivery sensor (S102). After a specified
time elapses, the paper end pushing guide motor (M112) drives to lower the paper end pushing guide which presses down
on the paper trailing edge onto the processing tray.
M112
PS102
49
2. The stack delivery/paddle motor (M103) drives, and the paddle clutch (CL103) turns on. The paddle is rotated (once for small
size, twice for large size) and pulls in the paper into the processing tray unit. Further, return roller lift motor (M111) is driven,
and stack delivery/paddle motor (M103) is used for rotation. The return roller is lowered, and the paper is pressed against
the processing tray stopper to align the paper in the feed direction.
NOTE:
The buffered paper stack is pulled into the processing tray unit by the stack delivery roller.
M103 M111
Paddle
CL103
Return Roller
50
3. The paper end pushing guide motor (M112) and return roller lift motor (M111) are driven to lift the paper end pushing guide
and return roller. Then the front/rear alignment motors (M107/M108) are driven to move the front/rear alignment plate so that
the paper stacked in the processing tray is aligned in the cross feed direction.
M112 M111
Return Roller
M108
Paper
M107
4. Operations described in steps 1 to 3 are repeated for each sheet.
NOTE:
Stack Delivery Auxiliary Function
When the paper of length more than the processing tray is stacked on the tray, the misalignment may occur owing to hanging
down by its own weight. To prevent this, the tray auxiliary guides are pushed out toward the delivery side of the finisher when
the paper of length more than the processing tray is stacked.
Tray Auxiliary Guide
51

• (Lv.1) SORTER > ADJUST > RBLT-PRS: Adjusting the height of the return belt
• (Lv.1) SORTER > ADJUST > RBLT-PS2: Adjusting the height of the return belt

• E578-8001: Return Roller Lift Motor error
• E578-8002: Return Roller Lift Motor error
• E57B-8001: Paper End Pushing Guide Motor error
• E57B-8002: Paper End Pushing Guide Motor error
• E553-80F1: Stack Delivery/Paddle Motor error
• E553-80F2: Stack Delivery/Paddle Motor error
• E583-8001: Tray Auxiliary Guide Motor error
• E583-8002: Tray Auxiliary Guide Motor error
Alignment/Shifting Operation
The paper stacked on the processing tray is aligned in the width direction by the front and rear alignment plates.
When shift sort is specified, the paper stacked on the processing tray is shifted to the front or rear side. The front alignment plate
is driven by the front alignment motor (M107) and the rear alignment plate by the rear alignment motor (M108). The home positions
of the alignment plates are detected by the front alignment HP sensor (PS115) and rear alignment HP sensor (PS116).

Rear Alignment HP Sensor
(PS116)
Rear Alignment Motor (M108)
Front Alignment HP Sensor (PS115)
Front Alignment Motor (M107)
52
The relationship between operation modes and shift positions is summarized in the following table:
Operation
Paper Shift position Remarks
Mode
Non sort 2-sided print of A3 and B4 sheets weighing less Center reference Paper other than those on the left is
than 64 g/m2 not stacked and passed through.
Shift sort Paper width: 210 mm to 297 mm - Front shift position: 15
Paper length: 182 mm to 432 mm mm frontward from the
center reference position
- Rear shift position: 15 mm
frontward from the center
reference position
Paper other than above Center reference
Staple A3, A4, A4R, B4, B5, 11" × 17", LGL, LTR, LTRR, Center reference
EXEC, 8K, 16K
Staple-free bind- A3, A4, 11"×17", LTR, 8K, 16K Center reference
ing
• Front shift position
Paper
Central Reference+15mm
• Rear shift position
Central Reference+15mm
Paper

• (Lv.1) SORTER > ADJUST > ST-ALG1: Adjusting the A4 size paper alignment position
• (Lv.1) SORTER > ADJUST > ST-ALG2: Adjusting the LTR size paper alignment position
• (Lv.1) SORTER > ADJUST > CENT-ALG: Adjusting the center standard position of the alignment plates
• (Lv.1) SORTER > OPTION > STP-ALG: Setting the operation of the alignment plates at the staple and staple-free binding
mode
53

• E530-8001: Front Alignment Motor error
• E530-8002: Front Alignment Motor error
• E537-8001: Rear Alignment Motor error
• E537-8002: Rear Alignment Motor error
Staple Operation
■ Outline
In staple operation, the specified number of sheets of paper (65 sheets max.) is stapled by the stapler unit. The staple position
varies depending on the staple mode.
The stapler unit is driven by the stapler shift motor (M114). The home position is detected by the stapler shift HP sensor (PS124).
In addition, if paper is set in the manual staple paper slot and the manual staple paper sensor (PS128) turns on, manual stapling
becomes possible (manual staple LED lights). If the manual staple button is pressed or a specified time elapses, stapling is
executed. The time from when the paper is set until stapling is executed automatically can be adjusted through <configuration/
registration> and service mode. (Range of settings: 1 to 5 seconds, default value: 3 seconds)
Manual stapling cannot be executes if the finisher is in one of the following conditions.
• During initial operation
• Front cover is open
• When a jam occurs
• When an error occurs
• When a staple empty alarm occurs
• When a job is being executed
• During sleep mode
• During tray function restriction mode
• When there is paper in the processing tray
• When the stapler is not at its home position
• When paper is detected in the manual stapler unit
Staple-free Binding Unit
Paper Rear End Detection Sensor Flag
Paper
Stapler Unit
Manual Staple Paper

Sensor (PS128)
Paper Right End Detection

Sensor Flag
Stapler Drive Belt
Stapler Shift HP Sensor (PS124)
Stapler Shift Motor (M114)
54
• Manual stapling
Paper
Stapling Position
Stapler Unit
• Front 1-point stapling (45 deg)
Paper
Stapling Position
Stapler Unit
• Front 1-point stapling (30 deg)
Paper
Stapling Position
Stapler Unit
55
• 2-point stapling
Stapling Position
Paper
Stapler Unit
• Rear 1-point stapling (30 deg)
Paper
Stapling Position
Stapler Unit
• Rear 1-point stapling (45 deg)
Paper
Stapling Position
Stapler Unit
■ Stapler Unit
Stapling occurs when the cam driven by the staple motor (M115) rotates once.
The cam's home position is detected by the staple HP sensor (PS125).
56
The presence of the staple cartridge and the presence of the staples in the staple cartridge are detected by the staple sensor
(PS127). Whether the staple in the staple cartridge is pushed out to the leading edge of the cartridge is detected by the staple
edging sensor (PS126).
Stapling Unit
Cam
Staple Motor (M115)
• Number of sheets that can be stapled

Number of Paper Small size Large size - Paper thickness (small size): 11 mm or less
sheets that can 52 to 90 g/m2 65 sheets 30 sheets - Paper thickness (large size): 5.5 mm or less
be stapled Paper size regulations
More than 90 to 105
50 sheets 25 sheets Small size: feed length 216 mm or less
g/m2
Large size: feed length more than 216 mm
More than 105 to
2 sheets 2 sheets
256 g/m2
If a job is in the following condition, stapling is not performed, and the paper is delivered.
• When the number of sheets that can be stapled is exceeded
• When paper whose width is less than 210 mm or more than 297 mm is in use
• When paper whose length is less than 182 mm or more than 432 mm is in use

• (Lv.1) SORTER > ADJUST > STP-F1: Adjusting the front 1-staple position
• (Lv.1) SORTER > ADJUST > STP-R1: Adjusting the rear 1-staple position
• (Lv.1) SORTER > ADJUST > STP-2P: Adjusting the front/rear 2-staple position
• (Lv.1) SORTER > ADJUST > MSTP-2P: Adjusting the front/rear staple position at the manual staple mode
• (Lv.1) SORTER > OPTION > MSTP-TMG: Setting the staple timing at the manual staple mode

• E531-8001: Staple Motor error
• E531-8002: Staple Motor error
• E532-8001: Stapler Shift Motor error
• E532-8002: Stapler Shift Motor error
Staple-free Binding Operation

■ Outline
Staple-free binding includes an operation that binds the specified number of sheets (5 sheets max.) using the staple-free binding
unit. The binding position is one location on the rear side.
In staple-free binding mode, the paper stack center-aligned by the processing tray is shifted to the staple-free binding position
by the alignment plate. The staple-free binding unit is driven by the staple-free binding motor (M116) to bind the paper stack.
The rotation status of the staple-free binding motor (M116) is detected by the staple-free binding motor clock sensor (PS130).
The binding unit's home position is detected by the staple-free binding HP sensor (PS129).
57
Note that the staple-free binding unit is shifted by the stapler shift motor (M114) to the front or rear in sync with the stapler unit.
When stapling by the stapler unit is taking place, the staple-free binding unit is stored in the rear.
Staple-free Binding Motor (M116)
Staple-free Binding Motor Staple-free Binding Unit

Clock Sensor (PS130)
Rack Gear Stapler Unit
Staple-free Binding HP Sensor (PS129)
Stapler Drive Belt
Stapler Shift Motor (M114)
Because the staple-free binding position is only rear 1-point binding, the binding position for the printing is changed by the
combination of the printing image rotation control and face up/down delivery function.
Paper
Binding Position
The relations between the direction of the printing and the binding position are described below.
Binding Position
A
A
A
Paper
58
■ Staple-Free Binding Unit

When the staple-free binding motor (M116) drives and the cam rotates once, the binding unit pinches the paper. The wave-shaped
upper teeth and lower teeth of the binding unit bite the paper to bind it. The cam rotation status is detected by the staple-free
binding HP sensor (PS129) to detect the home position of the binding unit.
Staple-Free Binding Motor (M116)

Upper Teeth
Binding Unit
Lower Teeth
Cam
Staple-Free Binding HP Sensor (PS129)
• Number of sheets that can be binded

Binding capaci- - 52 to 64 g/m2: 5 sheets or less - Binding a mix of different widths is not possible.
ty - More than 64 to 81.4 g/m2: 4 sheets or less - Binding a mix of same width is possible.
- More than 81.4 to 105 g/m2: 3 sheets or less
* However the operation limit is uniformly 5 sheets or less
If a job is in the following condition, staple-free binding is not performed, and the paper is delivered.
• When the number of sheets that can be staple-free binded is exceeded
• When paper whose width is less than 270 mm or more than 297 mm is in use
• When paper whose length is less than 195 mm or more than 432 mm is in use
NOTE:
If the malfunction of the staple-free binding unit has occurred, the alarm (Alarm code: 61-0002) is notified after the operation of
the machine has stopped as the jam.
When replacing the staple-free binding unit after the notification of the alarm, perform the following service mode.
• (Lv.1) SORTER > FUNCTION > EMSG-CLR

• (Lv.1) SORTER > ADJUST > FR-ST-PS: Adjusting the binding pressure at the staple-free binding mode
• (Lv.1) SORTER > ADJUST > FR-STP-Y: Adjusting the binding position for the front/rear direction at the staple-free binding
mode
• (Lv.1) SORTER > FUNCTION > FR-ST-RP: Performing the removal operation of the paper dust from the staple-free binding
unit
• (Lv.1) SORTER > FUNCTION > EMSG-CLR: Clearing the message about the function limit of the staple-free binding mode
< Related alarm code >

• 61-0002: Staple-free Binding alarm
59
Stack Delivery Operation

The paper stacked in the processing tray is fed toward the stack tray by the paper end assist guide and delivered to the stack
tray by the stack delivery roller. The upper stack delivery roller is used for this purpose. During this process, the swing unit including
the upper stack delivery roller is controlled so that it is positioned at the appropriate location according to the thickness and type
of the delivered paper stack. The paper end assist guide is driven by the paper end assist motor (M113) via the assist guide drive
belt. The paper end assist guide's home position is detected by the paper end assist HP sensor (PS123).
The number of the stack delivery sheet is to 5 sheets at the maximum.
Swing Guide Motor (M110)
Stack Delivery/Paddle Motor (M103)
Swing Guide HP Sensor (PS119)
Swing Guide Unit
Lower Stack Delivery

Roller Clutch (CL102) Paper End Assist Guide
Rear Tray Auxiliary Guide

Front Tray Auxiliary Guide
Rear Tray Auxiliary Guide

HP Sensor (PS118)
Front Tray Auxiliary Guide

Assist Guide Drive Belt HP Sensor (PS117)
Paper End Assist Motor (M113) Tray Auxiliary Guide Motor (M109)
Paper End Assist HP Sensor (PS123)

• (Lv.1) SORTER > ADJUST > SW-UP-RL: Adjusting the height of the swing unit
• (Lv.1) SORTER > ADJUST > RBLT-PRS: Adjusting the height of the return belt
• (Lv.1) SORTER > ADJUST > RBLT-PS2: Adjusting the height of the return belt
• (Lv.1) SORTER > OPTION > 1SHT-SRT: Setting ON/OFF of the shift sort delivery operation for a sheet of paper
• (Lv.1) SORTER > OPTION > SFT-CHNG: Setting the delivery number of the stacking paper at the shift sort mode

• E514-8001: Paper End Assist Motor error
• E514-8002: Paper End Assist Motor error
• E535-8001: Swing Guide Motor error
• E535-8002: Swing Guide Motor error
• E554-8001: Safety Switch ON error
60
Outline
The saddle stitcher unit stitches and folds paper according to the instructions from the saddle stitcher controller PCB and delivers
the paper to the saddle delivery tray. Three sensors are provided along the paper feed path to detect the paper feed state and
jam.
Saddle Stitcher Controller PCB
[1] [2] [3] [4] [5] [6]
M205 M203 M207 M204 M201 M206
[1] Saddle Gripper Motor drive signal M205 Saddle Gripper Motor
[2] Saddle Alignment Motor drive signal M203 Saddle Alignment Motor
[3] Saddle Delivery Motor drive signal M207 Saddle Delivery Motor
[4] Saddle Paper Pushing Plate/Folding Motor drive signal M204 Saddle Paper Pushing Plate/Folding Motor
[5] Saddle Feed/Paddle Motor drive signal M201 Saddle Feed/Paddle Motor
[6] Saddle Paper End Stopper Motor drive signal M206 Saddle Paper End Stopper Motor
61
[1] [2] [3]
PS201
PS203
PS202
[1] Saddle Delivery Sensor detection signal PS203 Saddle Delivery Sensor
[2] Saddle Processing Tray Paper Sensor detection signal PS202 Saddle Processing Tray Paper Sensor
[3] Saddle Inlet Sensor detection signal PS201 Saddle Inlet Sensor
62
Configuration
The names and roles of the components of the saddle stitcher unit are as follows:
Saddle Switching Lever
Saddle Stitcher Tray

Stitcher Unit Saddle Feed Roller
Paper Pushing Plate
Rear Saddle Alignment Plate
Front Saddle Alignment Plate
Saddle Paddle
Saddle Gripper
Name Role
Paper Folding Roller Folds paper stacks in half by gripping them and feeding them.
Paper Pushing Plate Pushes the center area of paper stacks to feed them to the paper folding roller unit.
Stitcher Unit Stitches at two locations at the center of paper stacks.
Saddle Paddle Feeds the paper fed to the saddle processing tray to the saddle paper end stopper.
Saddle Paper End Stopper Presses the fed paper against the saddle processing tray, aligns the paper in the feed direction,
and feeds the paper stack from the saddle processing tray.
Saddle Alignment Plate Aligns the paper fed to the saddle processing tray in the cross feed direction.
Saddle Gripper Holds the paper trailing edge pressed against the saddle paper end stopper and works in con-
junction with the saddle paper end stopper to feed the paper stack from the saddle processing
tray.
Saddle Switching Lever Guides the paper stack fed from the saddle processing tray.
Saddle Stitcher Tray Stacks the paper fed to the saddle processing tray.
63
Basic Operation
The saddle stitcher unit uses the following 4 sequences of operation:
[1] Stacking operation

The paper fed from the transport area is stacked in the saddle processing tray and is aligned in the feed direction and cross
feed direction.
[2] Paper stack feed operation

The paper stack in the saddle processing tray is fed to the stitching position and paper folding position.
[3] Stitch operation

The paper is stitched at two locations at the center. (only in saddle stitch mode)
[4] Paper folding/delivery operation

The paper is folded in half at the center and delivered to the saddle delivery tray.
From Feed Unit
[3]
[4]
[2]
[1]
: Flow of Paper
64
Stacking Operation
1. The saddle stitcher controller PCB drives the saddle paper end stopper motor (M206) to move the saddle paper end stopper
according to the paper size. Then, it drives the saddle alignment motor (M203) to move the saddle alignment plate to the
paper width +10 mm position.
M203
Paper

Paper Width+10mm Paper Width +10mm

M206
2. The saddle feed/paddle motor (M201) drives to rotate the saddle feed roller and saddle paddle and feeds the paper to the
saddle processing tray. During this process, the paper is pressed against the saddle paper end stopper to align the paper in
the feed direction.
Saddle Feed Roller
M201
Saddle Paddle
Paper
65
3. The saddle alignment motor (M203) drives to operate the saddle alignment plate. The saddles is processed, and the paper
stacked in the tray is aligned in the cross feed direction.
M203

Paper
4. Operations described in steps (2) to (3) are repeated for each sheet.

• (Lv.1) SORTER > ADJUST > SDL-ALG: Adjusting the alignment width of the saddle stitcher
• (Lv.1) SORTER > OPTION > SDL-ALG: Setting the paddle operation when stacking the paper in the saddle stitcher unit

• E5F0-8001: Saddle Paper End Stopper Motor error
• E5F0-8002: Saddle Paper End Stopper Motor error
• E5F3-8001: Saddle Alignment Motor error
• E5F3-8002: Saddle Alignment Motor error
• E5F8-8001: Saddle Switching Lever Motor error
• E5F8-8002: Saddle Switching Lever Motor error
• E577-8001: Saddle Feed/Paddle Motor error
• E577-8002: Saddle Feed/Paddle Motor error
66
Paper Stack Feed Operation

1. The saddle gripper motor (M205) drives causing the saddle gripper via the gear and link to grip the trailing edge of the paper
stack in the saddle processing tray. Then the saddle paper end stopper motor (M206) drives to raise the saddle paper end
stopper and feeds the paper stack to the stitching position. (only in booklet mode)
Front Saddle Alignment Plate Rear Saddle Alignment Plate

Saddle Paper End Stopper Motor (M206)
Saddle Alignment
HP Sensor (PS207)
Saddle Alignment Motor (M203)
LINK
Saddle Gripper HP Sensor (PS209)
Saddle Gripper
Gear
Saddle Gripper Motor (M205)
Saddle Paper End Stopper HP Sensor (PS210)
2. After stitching is complete, the saddle paper end stopper motor (M206) drives to lower the saddle paper end stopper and
feeds the paper stack to the paper folding position.
M206

• E5FA-8001: Saddle Gripper Motor error
• E5FA-8002: Saddle Gripper Motor error
67
Stitch Operation
1. After the paper stack in the saddle processing tray is fed to the stitching position, the saddle stitcher motor (M208) drives
causing the stitcher unit to stitch two locations: front side and rear side.
Stitcher Unit

• (Lv.1) SORTER > ADJUST > SDL-STP: Adjusting the stitching position of the saddle stitcher
• (Lv.1) SORTER > ADJUST > SDL-STP2: Adjusting the stitching position of the saddle stitcher (thin paper)

• E5F4-8001: Saddle Stitcher Motor error
• E5F4-8002: Saddle Stitcher Motor error
Paper Folding/Delivery Operation

1. After the paper stack is fed to the paper folding position, the saddle paper pushing plate/folding motor (M204) drives causing
the paper pushing plate and paper folding roller to operate. The paper pushing plate feeds the center section of the paper
stack into the paper folding roller where the paper stack is folded in half.
Saddle Delivery Sensor (PS203) Saddle Delivery Roller

Paper Pushing Plate
Saddle Delivery Motor

Clock Sensor (PS211) Saddle Paper Pushing Plate/
Folding Motor (M204)
Saddle Paper Pushing Plate HP Sensor (PS208) Saddle Delivery Motor (M207)
Saddle Paper Pushing Plate/Folding Motor

Clock Sensor (PS212)
68
2. The saddle delivery motor (M207) drives causing the saddle delivery roller to rotate. This delivers the folded paper stack to
the saddle delivery tray.
M207

• (Lv.1) SORTER > ADJUST > SDL-FLD: Adjusting the folding position of the saddle stitcher
• (Lv.1) SORTER > ADJUST > SDL-FLD2: Adjusting the folding position of the saddle stitcher (thin paper)

• E5F6-8001: Saddle Paper Pushing Plate/Folding Motor error
• E5F6-8002: Saddle Paper Pushing Plate/Folding Motor error
• E5F6-8003: Saddle Paper Pushing Plate/Folding Motor clock error
• E5F1-8003: Saddle Delivery Motor clock error
69
Controller Unit
Outline
The controller unit controls the entire machine. It controls the stack unit, feeding unit, processing tray unit, and saddle stitcher
unit.
The controller unit consists of two PCBs: finisher controller PCB and saddle stitcher controller PCB.
• Staple Finisher
Controller Block Tray Unit
Connection
Machine Feed Unit
Finisher
Controller PCB
Controller Block
Tray Unit
Finisher
Controller PCB Feed Unit
Connection
Machine
Saddle Stitcher
Controller PCB

The finisher controller PCB drives loads (motors, clutches, fan) and notifies the host machine of the states of sensors and switches
according to the instructions from the host machine.
This circuit also controls the puncher unit and the saddle stitcher controller PCB.
• Staple Finisher
Finisher
Controller PCB
Master CPU (IC12)
Slave CPU (IC42) Motor

Puncher Unit
(option) Clutch
Fan
Motor Driver
(IC2,IC3,IC15,
Connection IC19,IC21 to 27,
machine Switch
IC30,IC33 to 36, Sensor
IC38,IC39,IC41)
70
Finisher
Controller PCB
Saddle Stitcher Master CPU (IC12)

Controller PCB
Slave CPU (IC42) Motor

Puncher Unit Clutch
(option) Fan
Motor Driver
(IC2,IC3,IC15,
IC19,IC21 to 27, Switch
Connection
IC30,IC33 to 36, Sensor
machine
IC38,IC39,IC41)
Roles of major ICs mounted on this PCB are summarized below.
Name Role
Master CPU (IC12) - Controls communications between this equipment and host machine.
- Controls communications with the saddle stitcher unit, puncher unit, and other optional units.
- Controls communication with the slave CPU
- Stores the firmware for operating the finisher
- Controls sensors, switches, and motors
Slave CPU (IC42) - Controls communication with the master CPU
- Controls sensors, switches, and motors
Motor drivers (IC2, IC3, IC15, IC19, - Controls the driving of motors
IC21-27, IC30, IC33-36, IC38, IC39,
IC41)

• (Lv.1) COPIER > DISPLAY > VERSION > SORTER: Displaying the firmware version of the finisher controller PCB (Master
CPU)
• (Lv.1) COPIER > DISPLAY > VERSION > SORT-SLV: Displaying the firmware version of the finisher controller PCB (Slave
CPU)

• E505-0001: Finisher data error
• E551-0003: Cooling Fan error
• E551-0004: Cooling Fan error
• E503-0021: Communication error between the finisher controller PCB and the saddle stitcher controller PCB
• E503-0022: Communication error between the finisher controller PCB and the saddle stitcher controller PCB
• E503-0031: Communication error between the finisher controller PCB and the puncher controller PCB
• E503-0032: Communication error between the finisher controller PCB and the puncher controller PCB
• E503-0061: Communication error between the IC of the finisher controller PCB
• E503-0062: Communication error between the IC of the finisher controller PCB
71
Saddle stitcher controller PCB

The saddle stitcher controller PCB drives motors and notifies the host machine of the states of sensors according to the
instructions from the finisher controller PCB.
Saddle Stitcher
Controller PCB
CPU (IC12) Motor

Finisher
Controller PCB
Motor Driver
(IC6 to 11)
Sensor
Roles of major ICs mounted on this PCB are summarized below.
Name Role
CPU (IC12) - Controls communication with the finisher controller
- Controls sensors and motors
Motor Driver (IC6-11) - Controls the driving of motors

• (Lv.1) COPIER > DISPLAY > VERSION > SDL-STCH: Displaying the firmware version of the saddle stitcher controller PCB
72
Jam Detection
Outline
The finisher is equipped with the following sensors to check whether paper is present and whether the stapler is operating
normally. Further, it is equipped with sensors and switches to detect the open or closed state of the front cover.
• Inlet Sensor (PS101)
• Delivery Sensor (PS102)
• Buffer Sensor (PS103)
• Front Cover Sensor (PS104)
• Lower Escape Delivery Sensor (PS111)
• Processing Tray Paper Sensor (PS114)
• Staple HP Sensor (PS125)
• Manual Staple Paper Sensor (PS128)
• Staple-free Binding HP Sensor (PS129)
• Staple-free Binding Motor Clock Sensor (PS130)
• Escape Feed Sensor (PS131)
• Upper Escape Delivery Sensor (PS133)
• Front Cover Switch (SW101)
• Saddle Inlet Sensor (PS201)
• Saddle Processing Tray Paper Sensor (PS202)
• Saddle Delivery Sensor (PS203)
• Saddle Stitcher HP Sensor (PS215)
• Staple Finisher
PS133
PS131
PS111
PS102
PS101
PS130
PS103
PS114
PS128 PS104
PS129 SW101
PS125
73
PS133
PS131
PS111
PS102
PS101
PS130
PS103
PS114
PS128 PS104
PS129 SW101
PS125 PS201
PS203
PS215
PS202
Jams
The conditions for detecting whether a jam has occurred are stored in the finisher controller PCB and saddle stitcher controller
PCB in advance. A jam is determined by detecting whether paper is at a sensor location at the check timing.
When the finisher controller PCB or saddle stitcher controller PCB determines that a jam has occurred, it stops feeding/delivering
paper and notifies the host machine.
Jam type Sensor Jam description

Inlet sensor delay PS101 When the inlet sensor (PS101) does not detect the paper even when the paper is fed
the specified distance after receiving a paper delivery signal from the host machine.
Delivery sensor delay PS102 When the delivery sensor (PS102) does not detect the paper even when the paper
is fed the specified distance after the inlet sensor (PS101) detects the paper.
Buffer sensor delay PS103 When the buffer sensor (PS103) does not detect the paper even when the paper is
fed the specified distance after the paper is switched back.
Lower escape delivery sensor de- PS111 When the lower escape delivery sensor (PS111) does not detect the paper even when
lay the paper is fed the specified distance after the paper reaches escape feed roller 1.
Upper escape delivery sensor de- PS133 When the upper escape delivery sensor (PS133) does not detect the paper even
lay when the paper is fed the specified distance after the paper reaches escape feed
roller 2.
Escape feed sensor delay PS131 When the escape feed sensor (PS131) does not detect the paper even when the
paper is fed the specified distance after the paper reaches escape feed roller 1.
Saddle delivery sensor delay PS203 When the saddle delivery sensor (PS203) does not detect paper even when the
specified time elapses after starting to push the paper.
Saddle inlet sensor delay PS201 When the saddle inlet sensor (PS201) does not detect the paper even when the paper
is fed the specified distance after the paper is switched back.
Inlet sensor stationary PS101 When the paper does not pass through the inlet sensor (PS101) even when the paper
is fed the specified distance after the sensor detects the paper.
Delivery sensor stationary PS102 When the paper does not pass through the delivery sensor (PS102) even when the
paper is fed the specified distance after the sensor detects the paper.
Buffer sensor stationary PS103 When the paper does not pass through the buffer sensor (PS103) even when the
paper is fed the specified distance after the sensor detects the paper.
Lower escape delivery sensor PS111 When the paper does not pass through the lower escape delivery sensor (PS111)
stationary even when the paper is fed the specified distance after the sensor detects the paper.
74

Upper escape delivery sensor PS133 When the paper does not pass through the upper escape delivery sensor (PS133)
stationary even when the paper is fed the specified distance after the sensor detects the paper.
Escape feed sensor stationary PS131 When the paper does not pass through the escape feed sensor (PS131) even when
the paper is fed the specified distance after the sensor detects the paper.
Saddle delivery sensor stationary PS203 When the paper does not pass through the saddle delivery sensor (PS203) even when
Saddle inlet sensor stationary PS201 When the paper does not pass through the saddle inlet sensor (PS201) even when
Early timing jam - When the deliver signal from the host machine is detected for a time duration shorter
than the specified duration notified in advance.
Finisher front cover open jam PS104, When it is detected that the front cover has been opened during operation.
SW101
Finisher stapler staple jam PS125 When the staple HP sensor (PS125) cannot detect the home position even when the
specified time elapses after the sensor leaves the home position when stapling is
executed.
Saddle stitcher staple jam PS215 During stapling, when the saddle stitcher HP sensor (PS215) does not turn on even
when the specified time elapses after the saddle stitcher motor (M208) begins driving
and when the saddle stitcher motor (M208) is driven in reverse the sensor turns on.
Inlet sensor power-on jam PS101 When the inlet sensor (PS101) detects paper during power-on.
Delivery sensor power-on jam PS102 When the delivery sensor (PS102) detects paper during power-on.
Buffer sensor power-on jam PS103 When the buffer sensor (PS103) detects paper during power-on.
Lower escape delivery sensor PS111 When the lower escape delivery sensor (PS111) detects paper during power-on.
power-on jam
Upper escape delivery sensor PS133 When the upper escape delivery sensor (PS133) detects paper during power-on.
power-on jam
Escape feed sensor power-on PS131 When the escape feed sensor (PS131) detects paper during power-on.
jam
Saddle processing tray paper PS202 When the saddle processing tray paper sensor (PS202) detects paper during power-
sensor power-on jam on.
Saddle delivery sensor power-on PS203 When the saddle delivery sensor (PS203) detects paper during power-on.
jam
Saddle inlet sensor power-on jam PS201 When the saddle inlet sensor (PS201) detects paper during power-on.
Staple-free binding error jam (sta- PS130 When the staple-free binding motor clock sensor (PS130) cannot detect the encoder
ple-free binding motor clock sen- rotation within the specified time after the staple-free binding motor (M116) begins
sor error) driving.
Staple-free binding error jam (sta- PS129 When the staple-free binding HP sensor (PS129) does not turn on even when the
ple-free binding HP sensor error) specified time elapses after the staple-free binding motor (M116) begins driving.
Staple-free binding error jam (sta- - When the staple-free binding motor clock sensor (PS130) cannot detect the encoder
ple-free binding motor error) rotation within the specified time after the staple-free binding motor (M116) begins
driving and the staple-free binding HP sensor (PS129) turn on even when the speci-
fied time elapses.
Staple-free binding error jam - When the staple-free binding motor clock sensor (PS130) cannot detect a decrease
(binding time-out) in encoder rotation (load occurrence as a result of pinching paper) within the specified
time after the staple-free binding motor (M116) begins driving.
Staple-free binding error jam - In the return operation after staple-free binding, when the staple-free binding HP sen-
(post-bind return operation time- sor (PS129) does not turn off within the specified time after the staple-free binding
out) motor (M116) begins driving.
75

Error avoidance jam - When any of the following errors is detected during feeding operation.
• Paper end assist motor error (E514)
• Front alignment motor error (E530)
• Stapler shift motor error (E532)
• Staple-free binding motor error (E533)
• Swing guide motor error (E535)
• Rear alignment motor error (E537)
• Stack tray shift motor error (E540)
• Upper escape delivery shift motor error/ lower escape delivery shift motor error/
flapper motor error / escape flapper motor error/ stack delivery/paddle motor
error (E553)
• Safety switch ON error (E554)
• Saddle feed/paddle motor error (E577)
• Paper end pushing guide motor error (E57B)
• Return roller lift motor error (E578)
• Tray auxiliary guide motor error (E583)
• Saddle paper end stopper motor error (E5F0)
• Saddle delivery motor error (E5F1)
• Saddle alignment motor error (E5F3)
• Saddle paper pushing plate/folding motor error (E5F6)
• Saddle switching lever motor error (E5F8)
• Saddle gripper motor error (E5FA)
Paper feed cancellation jam - When a paper feed cancellation instruction from the host machine is received for
paper delivered according to a paper reception notification signal.
Manual stack insertion jam - When a paper stack is inserted in the manual staple slit while the stapler unit is mov-
ing. This is not detected when the stapler unit is moving to the staple replacement
position.
Sequence jam - When the same status does not change even when 1 minute elapses or when a job
is submitted when in service mode.
76
Power Supply
Power Supply Route

The 24V and 12V are supplied to the finisher controller PCB when the host machine is turned on. The 12V is converted into 5V
and 3.3V by the regulator IC (IC14/IC16) on the finisher controller PCB. The 24V is used to drive the motors and clutches and
fan and the 5V is used to drive the sensors and switches and the 3.3V is used to drive the logic. The 24V is shut down when the
opening of the front cover or swing guide is detected by the front cover switch (SW101) or swing guide safety switch (SW102).
The 24V and 5V are supplied to the saddle stitcher controller PCB and options. The 24V supplied to the saddle stitcher controller
PCB is used to drive the motor and 5V is converted into the 3.3V by the regulator IC (IC5) on the saddle stitcher controller PCB.
The 5V is used to drive the sensors and 3V is used to drive the logic.
(IC14) (IC16)
(FU21)
12V 3.3V
Regulator IC Regulator IC Logic
Fuse
5V
Host Sensor/Switch
Machine 5V
(FU4)
24V 24V Inserter
Fuse
5V
(FU1) 24V Options
Fuse
(FU2)
24V
Fan
Front Cover Switch Fuse
(SW101) (FU22)
24V
Clutches
Fuse
Swing Guide Safety Switch
(SW102)
Motor 24V
Motors
Driver IC
Motor 24V
Motors
Driver IC
(IC5)
(FU1) (FU2)
3.3V
Regulator IC Logic
Fuse Fuse
5V
Sensor
Protection Function
The 24V circuits (used to drive the motors and clutches and fan) are provided with the fuses or the motor drivers with an overcurrent
protective function to provide protection from the over current.
The power input circuit of each controller PCB is also provided with a fuse which is blown when an excessive current flows.
77
Service Tasks
Upgrading
When upgrading the firmware of the finisher controller PCB and the saddle stitcher controller PCB, upgrade from the host machine.
(Refer to the service manual for the host machine as to the detail.)
78
3 Periodical Service
List of Work for Scheduled Servicing
.........................................................80
3. Periodical Service
List of Work for Scheduled Servicing
Periodically Replaced Parts

There are no parts that need to be periodically replaced on the finisher.
Consumable Parts
[2]
[6]
[4]
[9]
[7]
[8]
[11] [5]
[3]
[1]
[10]
Service Mode
Part Num-
No. Category Part Name Q'ty Interval Counter Refer to
ber
(DRBL-2)
1 Finisher Staple Unit FM1-H337 1 500,000 FIN-STPR “ Removing the Stapler Unit” on page
Unit times 111
2 Staple-Free Binding FM1-K422 1 30,000 FR-STPL “ Removing the Staple-Free Binding
Unit times Unit” on page 112
3 Stack Tray Torque FE3-9778 2 200,000 TRY-TQLM “ Removing the Stack Tray Torque Lim-
Limiter times iter” on page 116
4 Static Eliminator FL0-5052 1 1,000,00 DL-STC “ Removing the Static Eliminator (Stack
(Stack Tray Unit) 0 sheets tray Unit)” on page 113
5 Paddle Unit FE3-6957 4 1,000,00 FIN-MPDL “ Removing the Paddle Unit” on page
0 times 115
6 Lower Stack Delivery FK4-1312 1 1,000,00 SW-RL-CL “ Removing the Lower Stack Delivery
Roller Clutch (CL102) 0 times Roller Clutch (CL102)” on page 115
7 Escape Feed Clutch FK4-1312 1 1,000,00 ESC-CL “ Removing the Escape Feed Clutch
(CL101) 0 times (CL101)” on page 116
8 Static Eliminator FL0-5056 1 1,000,00 TRY-STC1 “ Removing the Static Eliminator (Upper/
(Lower Escape Deliv- 0 sheets Lower Escape Delivery Unit)” on page
ery Unit) 111
9 Static Eliminator (Up- FL0-5056 1 1,000,00 TRY-STC2 “ Removing the Static Eliminator (Upper/
per Escape Delivery 0 sheets Lower Escape Delivery Unit)” on page
Unit) 111
10 Saddle Stitcher Unit FL0-6966 1 100,000 SDL-STP “ Removing the Saddle Stitcher Unit” on
Stitcher times page 112
Unit
80
3. Periodical Service
Service Mode
Part Num-
No. Category Part Name Q'ty Interval Counter Refer to
ber
(DRBL-2)
11 Saddle Static Eliminator FL0-2207 2 1,000,00 SDL-STC “ Removing the Static Eliminator (Sad-
Stitcher (Saddle Delivery Unit) 0 sheets dle Delivery Unit)” on page 114
Unit
81
4 Disassembly/
Assembly
List of Parts......................................... 83
External/Internal Covers......................97
Main Units ........................................ 100
Parts Replacement and Cleaning
Procedure...................................... 111
PCB...................................................118
Clutch/ Solenoid................................ 120
Motors............................................... 121
Switches ...........................................126
Other Parts .......................................128
4. Disassembly/Assembly
List of Parts
External / Internal Covers

[2]
[3]
[1]
[4]
[5]
No. 名称参照先
[1] Rear Cover “ Removing the Rear Cover” on page 97
83
No. 名称参照先
[2] Upper Cover “ Removing the Upper Cover” on page 97
[3] Front Cover “ Removing the Front Cover” on page 97
[4] Lower Front Cover “ Removing the Lower Front Cover” on page 98
[5] Front Inner Cover “ Removing the Front Inner Cover” on page 98
84
Main Units
[1]
[2]
[3]
[4]
[5]
[6]
[9]
[7]
[8]
85
[10]
[11]
[12]
[13]
No. 名称参照先
[1] Upper Escape Tray “ Removing the Escape Tray (Upper/Lower)” on page 100
[2] Lower Escape Tray “ Removing the Escape Tray (Upper/Lower)” on page 100
[3] Stack Tray “ Removing the Stack Tray” on page 100
[4] Grate-Shaped Lower Guide “ Removing the Grate-Shaped Lower Guide” on page 101
[5] Swing Unit “ Removing the Swing Unit” on page 101
[6] Processing Tray Unit “ Removing the Processing Tray” on page 105
[7] Stapler Drive Unit “ Removing the Staple Drive Unit” on page 107
[8] Stapler Unit “ Removing the Stapler Unit” on page 111
[9] Staple-Free Binding Unit “ Removing the Staple-Free Binding Unit” on page 112
[10] Saddle Stitcher Unit “ Removing the Saddle Stitcher Unit” on page 112
[11] Saddle Delivery Tray “ Removing the Saddle Delivery Tray” on page 108
[12] Saddle Unit “ Removing the Saddle Unit” on page 108
[13] Pushing Unit “ Removing the Pushing Unit” on page 109
86
Consumable Parts Requiring Periodic Replacement and Cleaning

Points
[4]
[1]
[2]
[3]
[9]
[5]
[6]
[8] [10]
[7]
87
No. Name Main Unit Refer to

[1] Static Eliminator (Escape Delivery Product Configuration “ Removing the Static Eliminator (Upper/Lower Escape Delivery
Unit) Unit)” on page 111
[2] Staple Unit Product Configuration “ Removing the Stapler Unit” on page 111
[3] Saddle Stitcher Unit Saddle Unit “ Removing the Saddle Stitcher Unit” on page 112
[4] Staple-Free Staple Unit Product Configuration “ Removing the Staple-Free Binding Unit” on page 112
[5] Static Eliminator (Stack Tray Unit) Product Configuration “ Removing the Static Eliminator (Stack tray Unit)” on page 113
[6] Escape Feed Clutch Product Configuration “ Removing the Escape Feed Clutch (CL101)” on page 116
[7] Static Eliminator (Saddle Delivery Saddle Unit “ Removing the Static Eliminator (Saddle Delivery Unit)” on page
Unit) 114
[8] Paddle Unit Swing Unit “ Removing the Paddle Unit” on page 115
[9] Lower Stack Delivery Roller Clutch Product Configuration “ Removing the Lower Stack Delivery Roller Clutch (CL102)” on
page 115
[10] Stack Tray Torque Limiter Product Configuration “ Removing the Stack Tray Torque Limiter” on page 116
List of Clutches
CL102
CL101
CL103
No. Name Main Unit SORTER ＞ FUNCTION Refer to

Item No. Remarks
CL10 Escape Feed Clutch Product Configura- CL-CHK ＞ 2 CL-ON ＞ OK “ Removing the Escape Feed Clutch
1 tion (CL101)” on page 116
CL10 Lower Stack Delivery Roller Product Configura- CL-CHK ＞ 1 CL-ON ＞ OK “ Removing the Lower Stack Delivery
2 Clutch tion Roller Clutch (CL102)” on page 115
CL10 Paddle Clutch Product Configura- CL-CHK ＞ 3 CL-ON ＞ OK “ Removing the Paddle Clutch
3 tion (CL103)” on page 120
88
List of Motors
M113
M108
M107
M117
M110
M109
M101
M103
M102
M112
M111
M105
M116
M119
M114
M106
M118
M104
M202
M203
M206 M204
M207
M201 M205
89

Item No. Remarks
M101 Inlet Feed Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 1 OK
M102 Pre-processing/Buffer Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 2 OK
M103 Stack Delivery/Paddle Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 3 OK
M104 Flapper Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 12 OK
M105 Stack Tray Shift Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 7 OK
M106 Lower Escape Delivery Shift Product Con- MTR-CHK ＞ MTR-ON ＞ -
Motor figuration 16 OK
M107 Front Alignment Motor Processing MTR-CHK ＞ MTR-ON ＞ “ Removing the Front Alignment Motor (M107)” on
Tray Unit 9 OK page 121
M108 Rear Alignment Motor Processing MTR-CHK ＞ MTR-ON ＞ “ Removing the Rear Alignment Motor (M108)” on
M109 Tray Auxiliary Guide Motor Processing MTR-CHK ＞ MTR-ON ＞ “ Removing the Tray Auxiliary Guide Motor
Tray Unit 17 OK (M109)” on page 121
M110 Swing Guide Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 8 OK
M111 Return Roller Lift Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 11 OK
M112 Paper End Pushing Guide Product Con- MTR-CHK ＞ MTR-ON ＞ -
M113 Paper End Assist Motor Product Con- MTR-CHK ＞ MTR-ON ＞ “ Removing the Paper End Assist Motor (M113)”
figuration 14 OK on page 122
M114 Stapler Shift Motor Processing MTR-CHK ＞ MTR-ON ＞ “ Removing the Stapler Shift Motor (M114)” on
M116 Staple-free Binding Motor Processing MTR-CHK ＞ MTR-ON ＞ “Removing the Staple-Free Binding Motor
Tray Unit 20 OK (M116)” on page 123
M117 Escape Feed Motor Processing MTR-CHK ＞ MTR-ON ＞ -
Tray Unit 4 OK
M118 Escape Flapper Motor Product Con- MTR-CHK ＞ MTR-ON ＞ -
figuration 15 OK
M119 Upper Escape Delivery Shift Product Con- MTR-CHK ＞ MTR-ON ＞ -
M201 Saddle Feed/Paddle Motor Saddle Unit MTR-CHK ＞ MTR-ON ＞ -
21 OK
M202 Saddle Switching Lever Motor Saddle Unit MTR-CHK ＞ MTR-ON ＞ -
23 OK
M203 Saddle Alignment Motor Saddle Unit MTR-CHK ＞ MTR-ON ＞ -
27 OK
M204 Saddle Paper Pushing Plate/ Saddle Unit MTR-CHK ＞ MTR-ON ＞ “ Removing the Saddle Paper Pushing Plate/Fold-
Folding Motor 28 OK ing Motor (M204)” on page 124
M205 Saddle Gripper Motor Saddle Unit MTR-CHK ＞ MTR-ON ＞ -
26 OK
M206 Saddle Paper End Stopper Saddle Unit MTR-CHK ＞ MTR-ON ＞ -
Motor 25 OK
M207 Saddle Delivery Motor Saddle Unit MTR-CHK ＞ MTR-ON ＞ “ Removing the Saddle Delivery Motor (M207)” on
22 OK page 125
90
List of Sensors
PS134
PS133 PS131
PS112
PS135
PS110
PS111
PS116 PS106
PS114
PS113 PS132
PS123
PS105
PBA101
PS118
PS120 PS119
PS115 PS117 PS122
PBA102
PBA103
PS102
PS121
PS130
PS101
PS128
PS129
PS104 PS103
PS107
PS108
PS124
PS109
PS125
PS126
PS127
PS213
PS214
PS215 PS205
PS216
PS201
PS203
PS207
PS202 PS211
PS204
PS209 PS212
PS206
PS208 PS210
91

PS10 Inlet Sensor Product Configuration -
1
PS10 Delivery Sensor Product Configuration -
2
PS10 Buffer Sensor Product Configuration -
3
PS10 Front Cover Sensor Product Configuration -
4
PS10 Flapper HP Sensor Product Configuration -
5
PS10 Stack Tray HP Sensor Product Configuration -
6
PS10 Stack Tray Full Sensor 1 Product Configuration -
7
8
9
PS11 Stack Tray Upper Limit Sensor Product Configuration -
0
PS11 Lower Escape Delivery Sensor Product Configuration -
1
PS11 Lower Escape Delivery Roller HP Sensor Product Configuration -
2
PS11 Lower Escape Tray Full Sensor Product Configuration -
3
PS11 Processing Tray Paper Sensor Processing Tray Unit -
4
PS11 Front Alignment HP Sensor Processing Tray Unit -
5
PS11 Rear Alignment HP Sensor Processing Tray Unit -
6
PS11 Front Tray Auxiliary Guide HP Sensor Processing Tray Unit -
7
PS11 Rear Tray Auxiliary Guide HP Sensor Processing Tray Unit -
8
PS11 Swing Guide HP Sensor Product Configuration -
9
PS12 Paddle HP Sensor Product Configuration -
0
PS12 Return Roller HP Sensor Product Configuration -
1
PS12 Paper End Pushing Guide HP Sensor Product Configuration -
2
PS12 Paper End Assist HP Sensor Processing Tray Unit -
3
PS12 Stapler Shift HP Sensor Stapler Unit -
4
PS12 Staple HP Sensor Stapler Unit -
5
PS12 Staple Edging Sensor Stapler Unit -
6
PS12 Staple Sensor Stapler Unit -
7
PS12 Manual Staple Paper Sensor Product Configuration -
8
PS12 Staple-free Binding HP Sensor Staple-Free Binding Unit -
9
92

PS13 Staple-free Binding Motor Clock Sensor Staple-Free Binding Unit -
0
PS13 Escape Feed Sensor Product Configuration -
1
PS13 Escape Flapper HP Sensor Product Configuration -
2
PS13 Upper Escape Delivery Sensor Product Configuration -
3
PS13 Upper Escape Delivery Roller HP Sensor Product Configuration -
4
PS13 Upper Escape Tray Full Sensor Product Configuration -
5
PBA1 Stack Tray Paper Surface Sensor (light-emit- Product Configuration -
01 ting)
PBA1 Stack Tray Paper Surface Sensor (Upper) Product Configuration -
02 (light-receiving)
PBA1 Stack Tray Paper Surface Sensor (Lower) Product Configuration -
03 (light-receiving)
PS20 Saddle Inlet Sensor Saddle Unit -
1
PS20 Saddle Processing Tray Paper Sensor Saddle Unit -
2
PS20 Saddle Delivery Sensor Saddle Unit -
3
PS20 Saddle Unit Set Sensor Saddle Unit -
4
PS20 Saddle Switching Lever HP Sensor Saddle Unit -
5
PS20 Saddle Paddle HP Sensor Saddle Unit -
6
PS20 Saddle Alignment HP Sensor Saddle Unit -
7
PS20 Saddle Paper Pushing Plate HP Sensor Pushing Unit -
8
PS20 Saddle Gripper HP Sensor Saddle Unit -
9
PS21 Saddle Paper End Stopper HP Sensor Saddle Unit -
0
PS21 Saddle Delivery Motor Clock Sensor Saddle Unit -
1
PS21 Saddle Paper Pushing Plate/Folding Motor Saddle Unit -
2 Clock Sensor
PS21 Rear Saddle Stitcher Staple Sensor Saddle Stitcher Unit -
3
PS21 Front Saddle Stitcher Staple Sensor Saddle Stitcher Unit -
4
PS21 Saddle Stitcher HP Sensor Saddle Stitcher Unit -
5
PS21 Saddle Delivery Tray Paper Sensor Saddle Delivery Tray -
6
93
List of Switches/ Fan
SW102
SW103
SW101
FM101

Item No. Remarks
SW10 Front Cover Switch Product Config- - - “ Removing the Front Cover Switch (SW101)” on page
1 uration 126
SW10 Swing Guide Safety Product Config- - - “ Removing the Swing Guide Safety Switch (SW102)”
2 Switch uration on page 126
SW10 Manual Staple Switch Product Config- - - “ Removing the Manual Staple Switch (SW103)” on
3 uration page 127
FM10 Cooling Fan Product Config- MTR-CHK ＞ MTR-ON ＞ -
1 uration 18 OK
94
List of PCBs
PCB101
PCB102
PCB201

PCB10 Finisher Controller PCB Product Configuration “ Removing the Finisher Controller PCB (PCB101)” on page
1 118
PCB20 Saddle Stitcher Controller PCB Saddle Unit “ Removing the Saddle Stitcher Controller PCB (PCB201)” on
1 page 119
PCB10 Stapler unit relay PCB Stapler Unit -
2
95
Other Parts
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
No. 名称主要ユニット参照先

[1] Upper Escape Delivery Product Configuration -
Roller
[2] Lower Escape Delivery Product Configuration -
Roller
[3] Grate-shaped Guide (Up- Product Configuration “ Removing the Grate-shaped Guide (Upper/Middle)” on page 128
per）
[4] Grate-shaped Guide (Mid- Product Configuration “ Removing the Grate-shaped Guide (Upper/Middle)” on page 128
dle）
[5] Return Roller Product Configuration -
[6] Swing Roller Swing Unit -
[7] Paper Folding Roller (Up- Saddle Unit -
per）
[8] Paper Folding Roller (Low- Saddle Unit -
er)
[9] Paper Pushing Plate Pushing Unit -
96
External/Internal Covers Removing the Front Cover

■ Procedure
Removing the Rear Cover
1. Open the front cover [1], and remove the link [2].
■ Procedure
[2]
1. Remove the rear cover [1].
• 3 screws [2]
• 2 hooks [3]
3x
[1]
[2]
[2]
[1]
2. Remove the front cover [1].
[3]
Removing the Upper Cover

■ Preparation
1. Remove the rear cover. [1]
“ Removing the Rear Cover” on page 97
■ Procedure
1. Remove the upper cover [1].
• 2 screws [2]
• 2 hooks [3]
[3] [1] [3]

2x
[2]
97
Removing the Lower Front ■ Procedure

Cover 1. Remove the face cover [1].
• 1 screw [2]
■ Procedure
NOTE:
1. Open the front cover [1], and pull out the saddle unit The face cover [1] is connected only to the staple finisher.
[2].
1x
[1]
[2]
[1]
2. Remove the lower front cover [1]. [2]

• 3 screws [2]
2. Remove the face plate [1].

• 1 claw [2]
• 1 connector [3]
[2]
[3]
3x
1x
[2]
[2]
[1]
Removing the Front Inner [1]
Cover
■ Preparation 3. Avoid the guide, and remove the front inner cover
1. Remove the front cover. [1].
“ Removing the Front Cover” on page 97 • 6 screws [2]
98
NOTE:
Be careful not to drop the link [1] as it comes off easily.
[1]
NOTE:
Escape the punch unit when it is installed.
6x
[1]
[2]
[2]
[2]
99
Main Units Removing the Stack Tray

■ Procedure
Removing the Escape Tray
1. Remove the stack tray [1].
(Upper/Lower) • 2screws [2]
• 4 hangers [3]
■ Preparation
1. Remove the front cover.
2x
“ Removing the Front Cover” on page 97
2. Remove the front inner cover.

“ Removing the Front Inner Cover” on page 98
3. Remove the rear cover. [1]
■ Procedure
CAUTION:
The disassembly procedure for the upper and lower
escape trays is the same.
1. Remove the escape tray [1]. [2] [2]

• 4 screws [2]
4x
[2]
[1]
[2]
[3]
[2]
[2]
[1]
100
Removing the Grate-Shaped CAUTION:

Insert the claw[1] as shown in the figure for installation
Lower Guide and then hook the rack[2] on the stepped screw.
■ Preparation
1. Remove the stack tray.
“ Removing the Stack Tray” on page 100
■ Procedure >@
1. Remove the grate-shaped lower guide.

>@
• 2 screws [2]
2x
>@
[1]
[2]
Removing the Swing Unit

■ Preparation

3. Remove the rear cover.

4. Remove the escape tray (lower).

“ Removing the Escape Tray (Upper/Lower)” on page
100
5. Remove the grate-shaped guide (middle）.

“ Removing the Grate-shaped Guide (Upper/Middle)” on
page 128
101
■ Procedure [4] [3]
1. Escape the Gear[2] and then lower the Stack Tray[1]

in about 10cm. [5] [5]
[1]
[1]
[2] 1x
4x
2. Remove the tray stay [1].
• 6 plastic film pieces [2]
[5]
[2] [2] [2]
3. Remove the guides [1] [2].

• 1 screw [3] each
• 1 spring [4] each
2x
[3]
[3]
• 1 wire saddle [3]

• 1 Sensor Plate [4]
• 4 screws [5]
[1]
[2]
102
5. Remove the gear [1], E ring [2], shaft support [3], and
CAUTION: straight pin [4].
Be careful not to forget hooking the spring [4].
[4] [2] [3] [2] [3]
[1]
[4]
CAUTION:
When installing, insert in the correct socket.
CAUTION:
Check the phase positioning (left and right) of the
Swing Guide for installation.
4. Process the harness [1]

• 4 connectors [2]
[2]
4x
[2]
1x
[2]
6. Remove the front cover support plate [1].

[1] • 2 screws [2]
[2]
103
9. Remove the clip [1] and shaft support [2].
2x
[1] [2]
[2] [1]
[1]
[2]
7. Remove the E ring [1] and shaft support [2].
[2]
10. Remove the belts [1] [2] [3].

[1]
[1] [2] [3]
8. Escape the pressure rack[3] and then remove the
harness guide[1].
• 3 screws [2]
[2]
3x
[3] [1]
11. Remove the swing unit.

[2] • 2screws [2]
104
[2] Removing the Processing

Tray
■ Preparation
1. Lower the stack tray.
2x
[1] 2. Remove the stack tray.

[2]

“ Removing the Grate-Shaped Lower Guide” on page
101
4. Remove the side covers (front and rear) [1] [2].

• 1 screw [3] each
2x
CAUTION:
Phase Alignment When Installing the Swing
Unit“ Phase Alignment When Installing the Swing Unit”
on page 137
[3]
[2]
[1]
■ Procedure
1. Remove the connectors.
• 1 wire saddle [2]
105
3x 1x 1x
[1]
[2]
1x
[3]
[2]
[1]
2. Remove the belt [1], clip [2], and shaft support [3].
[1]
[3] [2]
4. Remove the processing tray [1].
• 2 screws [2]
2x
[1]
3. Remove the area sensor unit [1].

• 1 screw [2]
• 1 connector [3] [2] [2]
106
CAUTION: Removing the Staple Drive

When replacing the Processing Tray, remove the
coupling unit from the removed Processing Tray and Unit
then install it in the replacement tray.
[1] ■ Preparation
1. Remove the stapler unit.
[2]
“ Removing the Stapler Unit” on page 111
■ Procedure
1. Remove the staple drive unit.
• 3 wire saddles [2]
• 2 screws [4]
5. Remove the paper guide [1].
[3]
[1]
2x
[2]
3x
2x
[1]
[4]
CAUTION:
Attach the processing tray unit first or the paper
guide[2] is not attached as the processing tray unit CAUTION:
interferes with attaching it. Insert the projection[2] into the rear insertion[1] for
Spread the alignment plate[1] and then attach the installation.
paper guide[2] for installation.
[2] [2]
[1]
[2]
[1]
107
2. Remove the harness.

Removing the Saddle Delivery • 2 connectors [1]
Tray • 2 wire saddles [2]
• 1screws [3]
■ Procedure
1. Remove the saddle delivery tray [1]. 2x
• 2 bosses [2] [3]
• 1 connector [3]
2x
1x
1x
[2]
[1]
[1]
[2]
[2]
[1]
[3]
3. Remove the saddle unit [1].
• 2 screws [2]
• 4 hangers [3]
Removing the Saddle Unit
■ Preparation
1. Remove the lower front cover.
“ Removing the Lower Front Cover” on page 98
2. Pull out the saddle unit (service position). [3] [3]

“ Pulling Out the Saddle Unit (Service Position)” on page
128
2x [1]
■ Procedure
[3]
1. Remove the saddle PCB cover [1].
• 2 screws [2]
[2] [1]
[2]
2x
[2]
[3]
108
3. Remove the saddle upper guide [1].

NOTE:
Hold specific parts to remove the Saddle Unit as shown in
• 2 screws [2]
the figure or there is a possibility of breakage when holding • 2 insertion joints [3]
other parts.
[2]
2x
[1]
[3]
[3]
4. Remove the rail stay [1].

• 4 screws [2]
Removing the Pushing Unit
[2]
■ Preparation
1. Remove the saddle unit.
“ Removing the Saddle Unit” on page 108
4x
■ Procedure [2]
1. Remove the saddle PCB.

“ Removing the Saddle Stitcher Controller PCB
(PCB201)” on page 119 [1]
2. Remove the PCB holder [1].
• 2 screws [3]
[2]
5. Remove the drive shaft assembly.
• 1 E-ring [1]
[2]
• 1 gear [2]
• 1 straight pin [3]
• 1 shaft support [4]
[2]
4x
2x
[1]
[3]
109
[2]
[3]
1x
6x
[4] [3] [2] [1] [3] [3]

[3]
[3]
[3]
CAUTION:
Adjustments when replacing pushing unit.“ Phase
6. Remove the saddle lower guide [1]. Alignment When Installing the Paper Folding Roller” on
• 2 screws [2] page 139
2x
[1]
[2]
7. Remove the pushing unit [1].

• 1 connector [2]
• 6screws [3]
110
Parts Replacement and Removing the Stapler Unit

Cleaning Procedure ■ Preparation
Removing the Static “ Removing the Front Cover” on page 97
Eliminator (Upper/Lower Escape 2. Remove the front inner cover.
Delivery Unit) “ Removing the Front Inner Cover” on page 98
■ Preparation ■ Procedure
1. Remove the front cover. 1. Remove the lower cover [1].
“ Removing the Front Cover” on page 97 • 1screw [2]

1x
[2]
4. Remove the escape tray (Upper/Lower).
100
5. Remove the upper cover.

“ Removing the Upper Cover” on page 97 [1]
NOTE:
There is no need to remove the upper cover if replacing 2. Remove the flexible cover [1].
only the lower unit. • 2 connectors [3]
• 1 screw [3]
■ Procedure
2x
1. Remove the static eliminator [1].
[2] [1]
• 1 screw [2]
1x
1x [1]
[3]
[2] 3. Remove the stapler unit [1].

• 1 screw [2]
■ Handling after parts replacement

1. Clear the parts counter.
Lower：(LV1) COPIER > COUNTER > DRBL-2 > TRY-
STC1
Upper：(LV1) COPIER > COUNTER > DRBL-2 > TRY-
STC2
111

• 1 connector [3]
1x [1]
• 4 screws [4]
1x [5]
[2] [3]
1x
[2]
4x

[4]
[1]
(LV1) COPIER > COUNTER > DRBL-2 > FIN-STPR
Removing the Saddle Stitcher

[4]
Unit
■ Preparation
1. Remove the lower front cover.
“ Removing the Lower Front Cover” on page 98 1. Clear the parts counter.
(LV1) COPIER > COUNTER > DRBL-2 > SDL-STP
2. Pull out the saddle unit (service position).
“ Pulling Out the Saddle Unit (Service Position)” on page 2. Adjusting the saddle stitcher unit installation
128 position “ Adjusting the Stitcher Unit Installation
Position” on page 140
■ Procedure
1. Remove the top plate [1]. Removing the Staple-Free
• 2 screws [2] Binding Unit
• 2 insertion joints [3]
[3] [1] ■ Preparation

2x [3]
■ Procedure
1. Remove the staple-free binding unit [1].
[2] • 4screws [2]
• 1 connector [3]
2. Remove the saddle stitcher unit [1].
NOTE:
Check the Scale[5] before removing the Saddle Stitcher
Unit.
112
4x [2]
[2]
1x [2]
[3]
[2]
[3]
[1]
[1]
[2]
2. Process the harness [1].

• 1 connector [2]
• 1 edge saddle [4]
• 1 screw [5]
[5] ■ Handling after parts replacement

1x 1. Perform rear stapling once from the finisher
controls.
[2]
3x CAUTION:
Rear stapling is performed to position the staple-free
[3] binding unit. If you do not perform this procedure,
empty stapling or position error in staple-free stapling
1x may occur.
[4] [1] [3]

(LV1) COPIER > COUNTER > DRBL-2 > FR-STPL
3. Remove the staple-free binding unit's support plate

[1]. Removing the Static
• 1 E-ring [2] Eliminator (Stack tray Unit)
• 1 shaft [3]
■ Preparation
1. Remove the stack tray.

“ Removing the Grate-Shaped Lower Guide” on page
101
3. Remove the side cover (right) [1].

• 1 screw [2]
113
Removing the Static

1x
Eliminator (Saddle Delivery Unit)
■ Procedure
[2]
1. Open the front cover [1], and pull out the saddle unit
[2].
[1]
■ Procedure
[1]
1. Remove the static eliminator.
• 1 screw [1]
[2]
2. Remove the static eliminator [1].

1x • 1 screw [2] each
[1]
2x
[1]
[2]
■ Handling after parts replacement [2]

(LV1) COPIER > COUNTER > DRBL-2 > DL-STC
(LV1) COPIER > COUNTER > DRBL-2 > SDL-STC
114
Removing the Paddle Unit NOTE:

Turn the paddle axis by 180 degree furthermore when the
claw[2] is still behind the paddle axis.
■ Procedure
[2] [2]
1. Lower the stack tray.
4. Remove the paddle [1].

• 1 claw [2] each
2. Lower the swing unit [1].
[1] [2] [2]
3. Turn the paddle axis until the paddle[2] reaches to

the guide[3]. [1] [1]
[1]
[2] [2]

(LV1) COPIER > COUNTER > DRBL-2 > FIN-MPDL
[3] [3]
Removing the Lower Stack
Delivery Roller Clutch (CL102)
■ Preparation
115
■ Procedure 2. Remove the escape feed clutch [1].

• 1 shaft support [2]
1. Remove the clutch [1]. • 1 connector [3]
• 1 connector [2]
• 1 clip [3]
1x
[1]
1x [1]
[2]
[3]
[3]
[2]
■ Handling after parts replacement 1. Clear the parts counter.
(LV1) COPIER > COUNTER > DRBL-2 > ESC-CL
(LV1) COPIER > COUNTER > DRBL-2 > SW-RL-CL
Removing the Stack Tray
Removing the Escape Feed Torque Limiter
Clutch (CL101) ■ Preparation
■ Preparation 1. Remove the rear cover.
“ Removing the Rear Cover” on page 97 ■ Procedure
2. Remove the puncher unit. 1. Remove the torque limiter unit [1].
• 2 screws [2]
NOTE:
Only when the puncher unit is installed, refer the
installation procedure to remove the puncher unit.
2x
■ Procedure
1. Remove the support plate [1].
[2]
• 1 screw [2]
[2]
1x
[1]
2. Remove the torque limiter [1].

• 1 E-ring [2] each
• 1 gear [3] each
[1]
116
[2]
[3]
[1]
NOTE:
Do not loss the parallel pin which remains after removing
the torque limiter.

(LV1) COPIER > COUNTER > DRBL-2 > TRY-TQLM
117
PCB [1] [1]

25x
Removing the Finisher

Controller PCB (PCB101) 4x
■ Handling before parts replacement

1. Before replacing the finisher controller PCB, back [1]
up the counter values of consumable parts and
various adjustment values to the host machine in [1]
service mode.
(LV1) SORTER > FUNCTION > FIN-BK-R
(For details, see the service manual for the host
machine.) 3. Remove the PCB [1].
• 4 claws [2]
2. If backing up is not possible, before replacing the
finisher controller PCB, output P-PRINT in the host
[2]
machine's service mode. [2]
(LV1) COPIER> FUNCTION>MISC-P >P-PRINT
■ Preparation
■ Procedure
1. Loosen the PCB stay screw. [1]
• 4 screws
4x
[2]
[2]
4. Remove the fan[1] from the PCB.

2. Remove the connectors and flexible cable. • 1 connector [2]
• 25 connectors [2] • 4 claws [3]
• 1 flexible cable [3]
• 4 screws [4]
118
[2] [2] [1]
[1] 2x
1x
[3]
[3]
■ Procedure
■ Handling after parts replacement 1. Remove the PCB [1].
• 2 screws [3]
• 2 PCB retainers [4]
CAUTION:
If the finisher version is old, a message prompting you
to update will appear. If this message appears, update 10x
it automatically.
If you select to skip the message screen indicating that
the combination is not correct, the message will appear [2]
every time you start the host machine unless you 2x
[4]
disable the message in service mode.
Service mode [3]
(Lv2) COPIER > OPTION > FNC-SW > VER-CHNG
Title: Setting of firmware update operation
1. If backup operation has been performed

[2]
• Write the backup data to the new PCB in the host
machine's service mode.
(Lv1) SORTER > FUNCTION > FIN-BK-W [1]
2. When P-PRINT is executed

• Enter adjustment value/setting value on the service
mode from the printed setting value by P-PRINT.
3. When step 2 and 3 is not applicable

[4] [3]
• Enter the adjustment value printed on the service
label of the finisher on the service mode. [2]
Removing the Saddle Stitcher

Controller PCB (PCB201)
■ Preparation
1. Pull out the saddle unit.
“ Pulling Out the Saddle Unit (Service Position)” on page
128
2. Remove the PCB cover.

• 2 screws [2]
119
Clutch/ Solenoid
Removing the Paddle Clutch

(CL103)
■ Preparation

■ Procedure
1. Remove the harness guide [1].
• 1 screw [2]
• 1 connector [3]
[3]
1x
1x
[2]
[1]
2. Remove the clutch [1].

• 1 clip [2]
[1]
[2]
120
Motors [2]
Removing the Front Alignment 2x [3]
Motor (M107)
■ Preparation 1x
1. Remove the processing tray unit.

“ Removing the Processing Tray” on page 105
[1]
■ Procedure
1. Remove the motor [1].
• 2 screws [2]
• 1 connector [3]
Removing the Tray Auxiliary
[2]
Guide Motor (M109)
[3] ■ Preparation
2x
1x
■ Procedure
1. Remove the motor unit [1].
[1] • 2 screws [2]
• 1 connector [3]
[3]
[2]
2x
Removing the Rear Alignment

Motor (M108) 1x
■ Preparation
[1]
■ Procedure
1. Remove the motor [1]. • 2 screws [2]
• 2 screws [2]
• 1 connector [3] [1]
2x
[2]
121
Removing the Paper End Removing the Stapler Shift

Assist Motor (M113) Motor (M114)
■ Preparation ■ Preparation
1. Remove the processing tray unit. 1. Remove the front cover.
“ Removing the Processing Tray” on page 105 “ Removing the Front Cover” on page 97

■ Procedure “ Removing the Front Inner Cover” on page 98
• 1 belt [2] ■ Procedure
• 2 screws [3]
1. Process the harness.
• 1 connector [4]
[3] • 3 wire saddles [2]
[4]
2x
2x
[2]
1x
3x
[1]
[1]
[2]
CAUTION:
Do not forget to hook the tensioner when installing the
belt.

• 2 screws [2]
[2] • 3 screws [2]
2x • 1 belt [3]
3x
[3]
[1]
[2]
[2]
[1]
122
3. Remove the motor [1]. 2. Remove the harness guide [1].

• 1 connector [2] • 1 screw [2]
• 2 screws [3] • 2 claws [3]
• 1 belt [4]
[3] [3]
1x
2x
1x [1]
[4] [2]
[2] [1] 3. Remove the encoder and screws.

• 1 encoder [1]
• 2 screws [2]
Removing the Staple-Free [2]
2x
Binding Motor (M116)
■ Preparation [1]
1. Remove the staple-free binding unit.

“ Removing the Staple-Free Binding Unit” on page 112
■ Procedure
1. Process the harness [1].
• 1 connector [2]
4. Remove the motor.
• 1 Motor cover [1]
[2]
• 1 spring [2]
• 1screw [3]
1x [1]
1x
123
[3]
2x
[1] 1x
[2]
1x
[2]
[1]
Removing the Saddle Paper

Pushing Plate/Folding Motor 2. Remove the motor unit [1].
(M204) • 3 screws [2]
• 1 spring [3]
■ Preparation • 1 belt [4]
1. Pull out the saddle unit (service position).

“ Pulling Out the Saddle Unit (Service Position)” on page 3x
128
[2]
2. Remove the motor cover [1].
[1]
• 2 screws [2]
2x
[4]
[2] [3]
[1] [2] 3. Remove the motor [1].

• 2 screws [2]
■ Procedure
1. Process the harness.
124
2x [2] 2x
[2]
[1]
1x
[1]
[2]

Removing the Saddle Delivery • 1 spring [2]
• 3 screws [3]
Motor (M207) • 1 belt [4]
■ Preparation [3]
3x
1. Pull out the saddle unit (service position). [4]
“ Pulling Out the Saddle Unit (Service Position)” on page [1]

128
2. Remove the motor cover [1].

• 2 screws [2]
2x
[2]
[3]

• 2 screws [2]
[2]
2x
[1] [2]
■ Procedure
1. Process the harness. [2]
• 1 wire saddles [2] [1]
125
3. Remove the switch [1].

Switches • 1 connector [2]
Removing the Front Cover 1x

[2]
Switch (SW101)
■ Preparation
[1]
■ Procedure
1. Turn the Dial[2] and then move the Stapler Unit[1] in Removing the Swing Guide
about 10cm.
Safety Switch (SW102)
■ Preparation
[1] 1. Remove the front cover.
[2] “ Removing the Front Cover” on page 97


4. Remove the escape tray (lower).

2. ス Remove the switch assembly [1]. 100
• 2 claws [2]
■ Procedure
1. Remove the switch assembly [1].
• 2 claws [2]
• 2 bosses [3]
[2]
[1]
126
[1]
[1]
[2]
[3]
[2]
[1]
3x [2]
2. Remove the switch [1].

2. Remove the switch holder [1].
• 1 connector [2]
• 1 screw [2]
[1]
1x 1x
[2]
[2]
[1]
3. Remove the switch PCB [1].

Removing the Manual Staple • 1 screw [2]
Switch (SW103) • 1 connector [3]
■ Preparation [2]
1x
“ Removing the Front Cover” on page 97 [1]
2. Remove the front inner cover. 1x

■ Procedure [3]
1. Disassemble the front inner cover [1].

• 3 screws [2]
127
Other Parts Removing the Grate-shaped

Guide (Upper/Middle)
Pulling Out the Saddle Unit ■ Preparation
(Service Position)
■ Preparation “ Removing the Front Cover” on page 97

1. Open the front cover [1], and pull out the saddle unit
[2].
4. Remove the escape tray (upper/middle).

100
[1] ■ Procedure
CAUTION:
[2] The disassembly procedure for the upper and middle
grate-shaped guides is the same.
1. Remove the grate-shaped guide [1].

• 2 screws [2]
• 2 hooks [3]
■ Procedure [1]
2x
1. Push the plate spring[2] and then pull the saddle
unit[1] to the service position.
[2]
[2] [3]
[1]
[2]
128
5 Adjustment
Basic Adjustments.............................130
Adjustments When Replacing Parts. 136
5. Adjustment
Basic Adjustments
Adjustment, Operation and Inspection, and Functional Setting Items

in Service Mode
In service mode, the finisher can perform the following adjustment, operation and inspection, and functional setting items.
■ Adjustment items
Service Mode
Items (SORTER > AD- Use case Remarks
JUST)
Adjusting the front 1-staple position STP-F1 When the front staple position is displaced.
Adjusting the rear 1-staple position STP-R1 When the rear staple position is displaced.
Adjusting the front/rear 2-staple po- STP-2P When the front/rear 2-staple position is dis-
sition placed.
Adjusting the displacement amount BFF-SFT When the paper displacement occurs on
of the buffered paper (1st to 2nd the 1st to 2nd sheets of buffered paper.
sheets)
Adjusting the displacement amount BFF-SFT2 When the paper displacement occurs on
of the buffered paper (2nd to 3rd the 2nd to 3rd sheets of buffered paper.
sheets)
Adjusting the stitching position of SDL-STP When the stitching position of the saddle
the saddle stitcher unit stitcher unit is displaced.
Adjusting the stitching position of SDL-STP2 When the stitching position of the saddle
the saddle stitcher unit (thin paper) stitcher unit is displaced with the thin paper.
Adjusting the folding position of the SDL-FLD When the folding position of the saddle
saddle stitcher unit stitcher unit is displaced.
Adjusting the folding position of the SDL-FLD2 When the folding position of the saddle
saddle stitcher unit (thin paper) stitcher unit is displaced with the thin paper.
Adjusting the alignment width of the SDL-ALG When the misalignment occurs within a pa-
saddle stitcher unit per stack on the saddle stitcher unit.
Adjusting the A4 size paper align- ST-ALG1 When misalignment occurs in A4 size pa-
ment position per.
Adjusting the LTR size paper align- ST-ALG2 When misalignment occurs in LTR size pa-
ment position per.
Adjusting the center standard posi- CENT-ALG - When the center standard position of the Do not use this at the normal
tion of the alignment plates alignment plates is misaligned. service work to influence the
- When the paper alignment position is dis- alignment operation greatly.
placed. Adjust the alignment width
with ST-ALG1/ST-ALG2 nor-
mally.
Adjusting the height of the swing SW-UP-RL When misalignment occurs by failure of the
unit paper feeding to the processing tray.
Adjusting the delivery speed at the NST-SPD When the paper stacking at non sort mode
non sort mode is misalignment.
Adjusting the delivery speed at the SFT-SPD When the paper stacking on stack tray at - When the value is decreased,
shift sort mode shift sort mode is misalignment. the productivity is decreased.
- When the buffer operation is
performed, delivery speed
does not change. (The buffer
operation is the operation to
deliver the stacking paper on
the processing tray.) The
ON/OFF of buffer operation is
set by BUFF-SW.
130
5. Adjustment
Service Mode
Items (SORTER > AD- Use case Remarks
JUST)
Adjusting the delivery speed at the STP-SPD When the paper stacking at staple mode or - When the value is decreased,
staple mode staple-free binding mode is misalignment. the productivity is decreased.
- When the buffer operation is
performed, delivery speed
does not change. (The buffer
operation is the operation to
deliver the stacking paper on
the processing tray.) The
ON/OFF of buffer operation is
set by BUFF-SW.
Adjusting the delivery speed of the ESC1-SPD When the paper stacking to the lower es-
lower escape tray cape tray is misalignment.
Adjusting the delivery speed of the ESC2-SPD When the paper stacking to the upper es-
upper escape tray cape tray is misalignment.
Adjusting the binding pressure at FR-ST-PS Upon user's request (When changing the The life of staple-free binding
the staple-free binding mode binding pressure). unit becomes shorter when in-
creasing the setting value.
Adjusting the binding position for FR-STP-Y When the binding position in front/rear di-
the front/rear direction at the staple- rection is displaced at the staple-free bind-
free binding mode ing mode.
Adjusting the height of the return RBLT-PRS When the paper alignment position is irreg- The height of the return belt
belt ular. during the paper alignment on
Adjusting the height of the return RBLT-PS2 When the misalignment of paper stack oc- the processing tray is the total
belt curs during alignment operation on the pro- of setting values of RBLT-PRS
cessing tray. and PBLT-PS2, so adjust
again the setting value of
RBLT-PS2 if necessary when
changing the setting value of
RBLT-PRS.
Adjusting the front/rear staple posi- MSTP-2P When the staple position for front/rear di-
tion at the manual staple mode rection is displaced at the manual staple
mode.
Adjusting the punch hole position in PNCH-Y When the punch hole is misaligned in the - When the setting of "PUN-Y-
the horizontal registration direction horizontal registration direction. SW" is 0, the adjustable range
is from -3 to 15.
- This mode is available when
the puncher unit has been in-
stalled.
Adjusting the punch hole position in PNCH-X When the punch hole is displaced in feed - When setting the punch
feed direction direction mode to the precision priority,
this adjustment cannot be exe-
cuted.
stalled.
■ Operation and inspection items

Service Mode (SORT-
Items Use case Remarks
ER > FUNCTION)
Reading the backup data from the fin- FIN-BK-R When replacing the finisher controller
isher controller PCB PCB.
Writing the backup data from the fin- FIN-BK-W When replacing the finisher controller
isher controller PCB PCB.
131
5. Adjustment
Service Mode (SORT-

ER > FUNCTION)
Clearing the RAM data of the finisher FIN-CON When clearing the RAM data (excluding - Output the service mode
controller PCB the counter values) of the finisher con- setting values by P-PRINT
troller PCB before execution. After exe-
cution, enter necessary set-
ting values.
- The RAM data is cleared
after the main power switch
is turned OFF/ON.
Clearing the parts counter counted by CNT-FCON When clearing the parts counter of the
the finisher controller PCB Finisher.
Removing the paper dust from the sta- FR-ST-RP When the performance of the staple- - The part counter value of
ple-free binding unit free binding unit deteriorates. the staple-free binding op-
eration increases.
- When the job starts during
the operation of this mode,
the finisher sequence error
jam occurs.
- When the error avoidance
jam occurs during the oper-
ation of this mode, the jam
becomes the error immedi-
ately.
Specifying the motor driven by "MTR- MTR-CHK When replacing the motor/checking the - When setting the staple
ON" operation. motor or the saddle stitcher
Set value: 1 to 30 motor, remove each staple
1: Inlet feed motor (M101) cartridge. When the staple
2: Pre-processing/buffer motor (M102) cartridge is installed, the
3: Stack delivery/paddle motor (M103) motor is not driven.
4: Escape feed motor (M117) - The punch motor (M301)
5: Paper end pushing guide motor and punch shift motor
(M112) (M302) are driven when the
6: Stapler shift motor (M114) puncher unit has been in-
7: Stack tray shift motor (M105) stalled.
8: Swing guide motor (M110)
9: Front alignment motor (M107)
10: Rear alignment motor (M108)
11: Return roller lift motor (M111)
12: Flapper motor (M104)
13: Upper escape delivery shift motor
(M119)
14: Paper end assist motor (M113)
15: Escape flapper motor (M118)
16: Lower escape delivery shift motor
(M106)
17: Tray auxiliary guide motor (M109)
18: Cooling fan (FM101)
19: Staple motor (M115)
20: Staple-free binding motor (M116)
21: Saddle feed/paddle motor (M201)
22: Saddle delivery motor (M207)
23: Saddle switching lever motor
(M202)
24: Saddle stitcher motor (M208)
25: Saddle paper end stopper motor
(M206)
26: Saddle gripper motor (M205)
27: Saddle alignment motor (M203)
28: Saddle paper pushing plate/folding
motor (M204)
29: Punch motor (M301)
30: Punch shift motor (M302)
132
5. Adjustment
Service Mode (SORT-

ER > FUNCTION)
Starting the operation check of the mo- MTR-ON When replacing the motor/checking the - When the job starts during
tor specified by "MTR-CHK" operation. the operation of the motor,
jam occurs.
ation of the motor, the jam
ately.
Specifying the clutch driven by "CL- CL-CHK When replacing the clutch/checking the
ON" operation.
Set value: 1 to 3
1: Lower stack delivery roller clutch
(CL102)
2: Escape feed clutch (CL101)
3: Paddle clutch (CL103)
Starting the operation check of the CL-ON When replacing the clutch/checking the - When the job starts during
clutch specified by "CL-CHK" operation. the operation of the clutch,
jam occurs.
ation of the clutch, the jam
ately.
Clearing the message about the func- EMSG-CLR When clearing the message of the limi-
tion limit of the staple-free binding ted function mode related to the staple-
mode free binding after recovering the finisher
normally.
Adjusting the punch horizontal regis- FN-SENS1 When replacing the horizontal registra- This mode is available when
tration sensor tion sensor of the puncher unit. the puncher unit has been
installed.
Adjustment the punch waste full sensor FN-SENS2 - When installing/replacing the puncher This mode is available when
Unit. the puncher unit has been
- When replacing the punch waste full installed.
sensor.
Reading the backup data from the PUN-BK-R When replacing the puncher controller This mode is available when
puncher controller PCB PCB. the puncher unit has been
installed.
Writing the backup data from the PUN-BK-W When replacing the puncher controller This mode is available when
puncher controller PCB PCB. the puncher unit has been
installed.
■ Functional setting items

Service Mode
Items (SORTER > OP- Use case Remarks
TION)
Setting ON/OFF of the buffer oper- BUFF-SW When the misalignment of the buffered pa- When the buffer operation is
ation per stack occurs on the processing tray. set to OFF, productivity is de-
creased.
Setting ON/OFF of the shift sort de- 1SHT-SRT Upon user's request. - The stacking condition de-
livery operation for a sheet of paper creases when the collated de-
livery operation for a sheet of
paper enables.
- A sheet of paper is delivered
by non-sort decreases when
the collated delivery operation
for a sheet of paper disables.
Setting the staple timing at the man- MSTP-TMG Upon user's request. The settings of this mode and
ual staple mode the "Settings/Registration"
change at the same time.
133
5. Adjustment
Service Mode
Items (SORTER > OP- Use case Remarks
TION)
Setting the delivery number of the SFT-CHNG When improving the stacking alignment dur-
stacking paper at the shift sort mode ing the delivery of the stacking paper except
for the paper that is more than 91 g/m2 or
tab paper.
Setting the operation of the align- STP-ALG When improving the alignment (front/rear) When setting to ON, the pro-
ment plates at the staple and staple- of the paper at staple and staple-free bind- ductivity is decreased.
free binding mode ing mode.
Setting the paddle operation when SDL-ALG When improving the paper alignment of the When setting to ON, the pro-
stacking the paper in the saddle feed direction at stacking the paper in the ductivity is decreased.
stitcher unit saddle stitcher unit.
Setting whether to limit the stack ca- TRY-STP When stacking papers beyond the maxi- When the stacking limit is
pacity of the stapled or folded mum number of stapled copies/folded cleared, stacking capacity in-
sheets sheets. creases, but stacking perform-
ance decreases.
Setting whether to limit the stack ca- TRY-LMT When the stacking performance decreases
pacity of the stack tray by the curled paper during stacking a large
amount of the small size paper except the
thin paper and coated paper.
Switching the high-productivity PUCH-SW When switching the high-productivity punch - The settings of this mode and
punch mode or high-accuracy mode or high-accuracy punch mode. the "Settings/Registration"
punch mode of the puncher unit change at the same time.
stalled.
Setting whether to perform the hor- PUN-Y-SW When the adjustable range of the punch This mode is available when
izontal registration operation of the hole horizontal registration adjustment the puncher unit has been in-
puncher unit for matching with the (PNCH-Y) is enlarged. stalled.
center of the paper
Setting the punch hole specification PNCH-SW2 When replacing the puncher unit. This mode is available when
of the puncher unit the puncher unit has been in-
stalled.
Setting ON/OFF of the mode to im- PNCH-SW3 When the position of the punch hole is mis- - When setting to ON, the pro-
prove the precision of the punch aligned. ductivity is decreased.
hole position - When setting the punch mode
to the precision priority, this
mode enables.
stalled.
Releasing the Saddle Delivery Tray Stacking Limit

This is performed when you want to continuously stack over the allowable stacking capacity when stacking in the saddle delivery
tray.
134
5. Adjustment
• Release procedure
1. Pull the paper stopper of the saddle delivery tray out slightly and lower it.
NOTE:
When the paper stopper is lowered, the sensor flag of the saddle delivery tray paper sensor (PS216) is also lowered in sync, and
paper detection on the tray is disabled.
Paper Stopper
135
5. Adjustment
Adjustments When Replacing Parts
Phase Alignment When Installing the Stack Tray Drive Belt

If you remove or replace the stack tray drive belt, align the phase of the belt installation position.
• Phase adjustment procedure
1. Align the top surface of the protrusions of the belt holder (front and rear) attached to the stack tray drive belt to the marks
on the support plate, and fix them in place.
• - Clearance: ±2.5 mm or less
Upper part of Protrusion Mark Upper part of Protrusion Mark
Belt Holder (Rear)
Belt Holder (Front)
Alignment Plate Right-Angle Adjustment

When you remove or replace the alignment plate of the processing tray unit or when alignment errors occur, adjust the right-angle
of the alignment plate.
136
5. Adjustment
• Adjustment procedure
1. Place paper in the processing tray unit, and push it against the processing tray stopper and the paper end assist guide
and the paper end retainer.
Paper
Paper End Retainer Paper End Retainer

Paper End Assist Guide Paper End Assist Guide
2. Loosen the screws of the alignment plate (front and rear), adjust the alignment plate so that it is parallel with the paper,
and then tighten the screws.
Fixing Screw
Fixing Screw

Paper
Phase Alignment When Installing the Swing Unit

If you remove or replace the swing unit, align the phase of the swing unit installation position, and fix them in place.
137
5. Adjustment

1. Align the swing unit lifting arm (front and rear) to the gear phase, and fix them in place.
Gear Gear
Swing Guide Unit Swing Guide Unit

Up/Down Arm (Rear) Up/Down Arm (Front)
Adjusting the Stapler Unit Installation Position

If the staple position from the edge of the paper needs to be adjusted such as when the stapler unit is replaced, perform the
adjustment.
138
5. Adjustment
1. Mark the installation position of the stapler unit support plate.
NOTE:
If returning its installation position to the original position, fix the stapler unit support plate by matching to the mark.
Stapler Unit Mounting Plate
2. Loosen the two screws of the stapler unit support plate, adjust the stapler installation position by referring to the scale,
and then tighten the screws.
Fixing Screw Fixing Screw
+
Stapler Unit Mounting Plate
+ Feed Direction
- Paper
Phase Alignment When Installing the Paper Folding Roller

If you remove or replace the paper folding roller, align the phase of the paper folding roller installation position.
139
5. Adjustment

1. With the shaft notches of the paper folding roller (upper and lower) aligned to the support plate grooves, align the cam
mark to the support plate mark, and fix them in place.
Cut-out of Upper Paper Folding Roller Mark
Mark
Cam
Cut-out of Lower Paper Folding Roller
Adjusting the Stitcher Unit Installation Position

If you remove or replace the stitcher unit and the stitch positions of the front and rear sides become misaligned, perform
adjustment.
140
5. Adjustment
1. Mark the installation position of the stitcher unit.
NOTE:
If returning its installation position to the original position, fix the stitcher unit by matching to the mark.
Stitcher Unit
141
5. Adjustment
2. Loosen the four screws of the stitcher unit, adjust the installation position by referring to the scale, and then tighten the
screws.
NOTE:
Normally, install so that the stitcher unit mark is aligned to the center of the support plate scale.
Mark
Stitcher Unit
Fixing Screw
Mark
Fixing Screw
Fixing Screw
Stapling Position
Stitcher Unit A
Paper
Feed Direction
142
5. Adjustment
Adjusting the Saddle Paper End Stopper Installation Angle

If the fold position of the paper stack delivered from the saddle stitcher unit is skewed, perform adjustment.
143
5. Adjustment
1. Open the front cover [1], and then pull out the saddle stitcher unit [2] until it stops.
[1]
[2]
2. Push the plate spring (left/right) [2] and then pull the saddle stitcher unit [1] to the service position.
[2]
[1]
[2]
3. Remove the 2 screws, and then remove the lower right saddle cover.
2x
144
5. Adjustment
4. Loosen the 3 screws.
3x
5. Turn the adjusting screw by referring the mark to adjust the saddle paper end stopper installation angle.
- The change amount of the adjusting screw: about 0.8 mm/turn
Mounting Unit of Saddle Paper End Stopper Unit
B A
B A
Adjusting Screw Folding Position
Mark
A
Paper
Feed Direction
145
5. Adjustment
6. After finishing the adjustment, tighten the 3 screws that loosened in the step 4.
3x
Handling Finisher Controller PCB Replacements

■ Handling before replacement
• When backup is possible
1. Before replacing the finisher controller PCB, back up the counter values of consumable parts and various adjustment
values to the host machine in the host machine's service mode.
- (Lv.1) SORTER > FUNCTION > FIN-BK-R
2. To execute back up, turn the main power on the host machine off and then on.
3. Turn the main power of the host machine off.
• When backup is not possible
1. Before replacing the finisher controller PCB, output P-PRINT in the host machine's service mode.
- (Lv.1) COPIER > FUNCTION > MISC-P > P-PRINT
2. Turn the main power of the host machine off.
■ Handling after replacement
NOTE:
If the finisher version is old, a message prompting you to update will appear. If this message appears, update it automatically. If
you select to skip the message screen indicating that the combination is not correct, the message will appear every time you start
the host machine unless you disable the message in service mode.
- (Lv.2) COPIER > OPTION > FNC-SW > VER-CHNG: Setting of firmware update operation
• If backup operation has been performed

1. Write the backup data to the new PCB in the host machine's service mode.
- (Lv.1) SORTER > FUNCTION > FIN-BK-W
2. Turn the main power of the host machine off and then on.
146
5. Adjustment
• If backup operation has not been performed

1. Based on the output setting values (P-PRINT), enter the adjustment values and setting values for the following items in
service mode. Note that you cannot enter the counter value.
NOTE:
If there is not the output of the "P-PRINT", enter the values written to the service label.
Service Label
Service Mode Items

SORTER > ADJUST STP-F1 Adjusting the front 1-staple position
STP-R1 Adjusting the rear 1-staple position
STP-2P Adjusting the front/rear 2-staple position
BFF-SFT Adjusting the displacement amount of the buffered paper (1st to 2nd
sheets)
PNCH-X* Adjusting the punch hole in the horizontal registration direction
BFF-SFT2 Adjusting the displacement amount of the buffered paper (2nd to 3rd
sheets)
SDL-STP Adjusting the stitching position of the saddle stitcher unit
SDL-FLD Adjusting the folding position of the saddle stitcher unit
SDL-ALG Adjusting the alignment width of the saddle stitcher unit
ST-ALG1 Adjusting the A4 size paper alignment position
ST-ALG2 Adjusting the LTR size paper alignment position
SW-UP-RL Adjusting the height of the swing unit
NST-SPD Adjusting the delivery speed at the non sort mode
FR-ST-PS Adjusting the binding pressure at the staple-free binding mode
FR-STP-Y Adjusting the binding position for the front/rear direction at the sta-
ple-free binding mode
RBLT-PRS Adjusting the height of the return belt
MSTP-2P Adjusting the front/rear staple position at the manual staple mode
CENT-ALG Adjusting the center standard position of the alignment plates
SDL-STP2 Adjusting the stitching position of the saddle stitcher unit (thin paper)
SDL-FLD2 Adjusting the folding position of the saddle stitcher unit (thin paper)
ESC1-SPD Adjusting the delivery speed of the lower escape tray
ESC2-SPD Adjusting the delivery speed of the upper escape tray
SFT-SPD Adjusting the delivery speed at the shift sort mode
147
5. Adjustment
Service Mode Items

SORTER > ADJUST STP-SPD Adjusting the delivery speed at the staple mode
RBLT-PS2 Adjusting the height of the return belt
SORTER > OPTION BUFF-SW Setting ON/OFF of the buffer operation
PUCH-SW* Switching the high-productivity punch mode or high-accuracy punch
mode of the puncher unit
1SHT-SRT Setting ON/OFF of the shift sort delivery operation for a sheet of
paper
FIN-SP1 Finisher special settings 1
FIN-SP2 Finisher special settings 2
MSTP-TMG Setting the staple timing at the manual staple mode
PNCH-SW3* Setting ON/OFF of the mode to improve the precision of the punch
hole position
SFT-CHNG Setting the delivery number of the stacking paper at the shift sort
mode
STP-ALG Setting the operation of the alignment plates at the staple and staple-
free binding mode
SDL-ALG Setting the paddle operation when stacking the paper in the saddle
stitcher unit
TRY-STP Setting whether to limit the stack capacity of the stapled or folded
sheets
TRY-LMT Setting whether to limit the stack capacity of the stack tray
*: The adjustment and setting values of this service mode for the puncher unit are stored by the finisher.
The adjustment and setting values of the following service mode are stored by the puncher unit.
• (Lv.1) SORTER > ADJUST > PNCH-Y
• (Lv.1) SORTER > OPTION > PUN-Y-SW
• (Lv.1) SORTER > OPTION > PNCH-SW2
148
6 Installation
How to Utilize This Installation
Procedure...................................... 150
Checking Before Installation............. 151
Unpacking ........................................ 153
Unpacking and Checking the
Contents........................................ 155
Installation Procedure....................... 156
Affixing the Labels.............................162
Making Adjustments..........................164
Operation Check............................... 169
Machine Relocation Work................. 170
6. Installation
How to Utilize This Installation Procedure
Illustrations Used in This Procedure

Illustrations used in this procedure are those of Booklet Finisher unless otherwise specified.
Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure.
Screw
1x 1x 1x 1x
Packaged Item Unused Parts Install Remove Tighten Loosen
Harness Connector Power Cord

(Common for Guides and Clamps)
1x 1x 1x 1x
Install Remove Connect Disconnect Connect Disconnect
Power
ON OFF Check the sound Check visually Check Push Cleaning
150
6. Installation
Checking Before Installation

The installation site must satisfy the conditions given below.
Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer.
Checking the Installation Space

The space required for installation and maintenance work is shown below.
100mm
or more
500mm
or more
Checking the Unpacking Space

Be sure to unpack this equipment according to the illustrations in a wide area where there is enough space around it.
2,520mm
1,354mm
749mm 740mm
Pallet This equipment

Slope Board
740mm 660mm 526mm

1,926mm
Points to Note on Installation

• Refer to "Order of Installation of options" when installing this equipment.
• Since this machine is heavy (Staple finisher: approx. 40kg, Booklet finisher: approx. 64kg), 2 or more persons are required
to install it. Be sure to perform the work in accordance with the standard to handle a heavy load in each country.
151
6. Installation
Order of Installation of Options

When installing this equipment together with other options, first install the host machine and then install options in the following
order:
Document Insertion Unit
Staple Finisher Document Insertion/ Folding Unit

Puncher Unit
Booklet Finisher Puncher Unit
1. Document Insertion Unit, Document Insertion/ Folding Unit

2. Puncher Unit
3. Staple Finisher/ Booklet Finisher
Check Items When Turning OFF the Main Power

Check that the main power switch is OFF.
1. Turn OFF the main power switch of the host machine.
2. Be sure that control panel display and main power lamp are both turned OFF, and then disconnect the power plug.
152
6. Installation
Unpacking
2. While holding the top of this equipment, raise one
side of this equipment to remove the cushioning
Unpacking Procedure material, and lift the plastic bag upward.
NOTE:
This equipment is packed using tapes, fixings and
cushioning materials to be protected against vibration and
shock during transportation. Be sure to remove them
before starting to install this equipment. It is a good idea
to store away the removed fixings and cushioning
materials for possible relocation of this equipment, e.g., to
a new site or for repairs.
NOTE:
This equipment is rather heavy. Be sure to work with a
group of 2 or more people. Particularly when moving it over
a step on the floor, be sure to take full care not to let it
tumble over (Weight: Staple Finisher: approx. 40 kg,
3. While holding the top of this equipment, raise the
Booklet Finisher: approx. 64 kg).
other side to remove the cushioning material and
plastic bag.
1. Open the container box, and then take out the

accessory box and included parts, cushioning
materials.
NOTE:
The Tray label and Tray setting label are attached to the
plastic bag with the adhesive tape.
4. Remove two slope boards and two fixing pins from

the pallet.
NOTE:
The fixing pins are attached to the slope board with the
adhesive tape.
153
6. Installation
5. Using two fixing pins, fix the slope boards to the 9. Close the front cover.
pallet by aligning the arrow mark of the slope board
and the line mark of the pallet.
6. Place the casters of this equipment on the slope

boards, and then move this equipment slowly down
from the pallet to the floor.
7. Remove all the tapes and cushioning materials

outside this equipment.
8. Open the front cover. Remove all the tapes and the
cushioning materials from the stapler part.
154
6. Installation
Unpacking and Checking the Contents

Check that none of the included parts is missing.
[2]
[4]
[3]
[6] [5]
[6]
[1]
[9] [10] [11]

[8]
[8]
[12] [13] [14] [15]
[8] [7]
[1] Finisher 1 pc.

[2] Upper delivery guide 1 pc.
[3] Lower delivery guide 1 pc.
[4] P tightening screw (M4x12) 2 pcs.
[5] Connection guide plate 1 pc.
[6] Binding screw (M4x8) 4 pcs.
[7] Ground rail 1 pc.
[8] TP screw (M3x6) 3 pcs.
[9] Stapler unit staple case 1 pc.
[10] Staple cartridge 3 pcs.
[11] Staple cartridge for saddle stitcher 2 pcs. (Booklet Finisher only)
[12] Tray setting label 1 pc.
[13] Jam label 2 pcs. (Booklet Finisher only)
[14] Jam language label 1 pc. (Booklet Finisher only)
[15] Saddle caution language label 1 pc. (Booklet Finisher only)
Check that there are the following documentations.
[1] EAC Document
[2] China RoHS Document
155
6. Installation
Installation Procedure Connecting to Host Machine
Preparing This Equipment for 1. Install the Upper paper delivery guide to the host
machine.
Installation
• 3 Hooks
• 1 Screw (P Tightening ; M4x12)
1. Install the Ground rail to this equipment.

• 2 Screws（TP ; M3X6）
P Tightening
(M4x12)
NOTE:
Install the Ground rail to the position [C].
1x
TP
(M3㹶6)
2x
2. Install the Lower paper delivery guide to the host

machine.
• 2 Hooks
• 1 Screw (P Tightening ; M4x12)
A B C
P Tightening
(M4x12)
1x
156
6. Installation
3. Remove the two face covers. 6. Open the front cover of this equipment. Check that
the hole of the Connection plate is positioned
between the marking-off lines of this equipment.
NOTE:
If the hole is not positioned between the marking-off lines,
carry out the adjustment described in "Adjusting the Height
and Tilt."
4. Install the Connection guide plate to the host

machine.
• 4 Bosses
• 4 Screws (Binding ; M4x8)
Binding
(M4㹶8)
7. Fix this equipment to the host machine.

4x
• 1 Screw (TP ; M3x6)
TP
(M3㹶6)
5. Fit the positioning pin of the Connection guide plate

in the positioning hole on this equipment to connect
this equipment to the host machine fittingly.
1x
157
6. Installation
8. Close the front cover of this equipment. 11. Install the interface cover to the host machine.
• 2 Hooks
CAUTION:
When attaching the interface cover, be careful not to
pinch or damage the cable harness.
9. Remove the interface cover of the host machine.

• 2 Hooks
Connecting to the Document

Insertion Unit or the Document
Insertion/Folding Unit
1. Install the Connection guide plate to the Document

Insertion Unit or the Document Insertion/ Folding
Unit.
• 4 Bosses
• 4 Screws (Binding ; M4x8)
10. Connect the interface cable to the host machine.
CAUTION: Binding
When connecting the interface cable, be sure to turn (M4㹶8)
off the host machine and disconnect its power cable
from the outlet. If you do not do so, electric shock can
result.
4x
1x
158
6. Installation
2. Remove the rear cover of this equipment. 4. Install the rear cover of this equipment.
• 3 Screws • 3 Screws (TP ; M3x6)
• 2 Claws • 2 Claws
3x 3x
Claw
Claw
5. Connect the Relay connector of the Document

3. Install the Relay connector supplied with the Insertion Unit or the Document Insertion/ Folding
Document Insertion Unit or the Document Insertion/ Unit to this equipment.
Folding Unit to this equipment.
• 2 Connectors
• 1 Guide
1x
• 4 Wire saddles
6. Fit the positioning pin of the Connection guide plate

in the positioning hole on this equipment to connect
this equipment to the Document Insertion Unit or the
Document Insertion/ Folding Unit fittingly.
2x
5x
159
6. Installation
7. Open the front cover of this equipment. Check that 9. Close the front cover of this equipment.
the hole of the Connection guide plate is positioned
between the marking-off lines of this equipment.
NOTE:
If the hole is not positioned between the marking-off lines,
carry out the adjustment described in "Adjusting the Height
and Tilt".
10. Remove the interface cover of the host machine.

• 2 Hooks
8. Fix this equipment to the Document Insertion Unit or

the Document Insertion/ Folding Unit.
• 1 Screw (TP ; M3x6)
TP
(M3㹶6) 11. Connect the interface cable to the host machine.
CAUTION:
When connecting the interface cable, be sure to turn
off the host machine and disconnect its power cable
from the outlet. If you do not do so, electric shock can
result.
1x
1x
160
6. Installation
12. Install the interface cover to the host machine.

• 2 Hooks
CAUTION:
When attaching the interface cover, be careful not to
pinch or damage the cable harness.
161
6. Installation
Affixing the Labels

3. Pull out the saddle unit. Affix the Saddle caution
language label in the appropriate language on the
Affixing the Jam Label / Saddle saddle caution label.
Caution Language Label (Booklet

Finisher only)
1. Open the front cover of this equipment. Affix the

supplied Jam label in the appropriate language.
4. Put the saddle unit back.

2. Affix the supplied Jam language label in the
appropriate language.
162
6. Installation
5. Close the front cover of this equipment.
Affixing the Tray Setting

Labels
1. Affix the supplied Tray setting labels which is

specified by user in the frame line of tray labels.
163
6. Installation
Making Adjustments
2. Check the relational tilting amount of this equipment
for the upstream connection machine. Make sure
Adjusting the Height and Tilt that the gap between the right side of this equipment
and the left side of the upstream connection
machine with in the standard shown in the figure.
The difference in height between this equipment and the
upstream connection machine and the tilt of this equipment <Connecting to Host Machine>
and the upstream connection machine need to be adjusted
depending on the installation site floor condition. If the height
or tilt are not adjusted properly, problems can occur (for
example, a paper jam can occur frequently at the paper
supply section of this equipment). Check the height and tilt 5±1.5mm
and adjust it as required. Be sure to adjust the height first,
and then adjust the tilt.
Checking the Difference in

Height and the Tilt 5±1.5mm
1. Check the difference in height between this

equipment and the upstream connection machine.
Make sure that the hole of the Connection guide 10.0±1.5mm
plate is positioned between the marking-off lines of
this equipment.
13.5±1.5mm
164
6. Installation
<Connecting to the Document Insertion Unit or the

Document Insertion/Folding Unit> Adjusting the Height and Tilt
CAUTION:
If either of the difference in height between this
equipment and the upstream connection machine or
8.0±1.5mm the tilt of this equipment is not within the specifications,
adjust them following the procedure explained below.
Be sure to adjust the height before adjusting the tilt.
1. Detach this equipment from the upstream

8.0±1.5mm connection machine.
• 1 Screw
NOTE:
Disconnect the Relay connector when detaching this
equipment from the Document Insertion Unit or the
Document Insertion/ Folding unit.
10.0±1.5mm
1x
19.5±1.5mm
3. If the height and tilt of this equipment must be

adjusted, go to "Adjusting the Height and Tilt".
165
6. Installation
3. Turn the adjustment dial of the caster in the direction

of the arrow by lifting the dial upward a little to adjust
the height.
(A full turn of the adjustment dial changes this equipment
height by 2.0 mm.)
• To increase the height of this equipment, turn the
dial in the direction of arrow [A].
• To decrease the height of this equipment, turn the
1x
dial in the direction of arrow [B].
NOTE:
Adjust the height at four casters.
2. Remove the Caster covers (front/ rear).
>$@
>%@
[A]
[B]
NOTE:
When the adjustment of height is unnecessary, proceed
to step 4.
166
6. Installation
NOTE:
If the adjustment dial keeps lifting upward, lower the 4. Turn the adjustment dial of the caster in the direction
adjustment dial by releasing three claws. And be sure to of the arrow by lifting the dial upward a little to adjust
insert the three pins of the adjustment dial to the hole of the tilt.
the caster support plate.
(A full turn of the adjustment dial changes this equipment
height by 2.0 mm.)
• To tilt this equipment to the right, turn the dial n the
Claw direction of arrow [A].
Claw • To tilt this equipment to the left, turn the dial in the
Claw
direction of arrow [B].
NOTE:
Adjust the tilt at two left casters.
[B] [A]
[A]
[B]
167
6. Installation
NOTE:
If the adjustment dial keeps lifting upward, lower the 3. Install this equipment to the upstream connection
adjustment dial by releasing three claws. And be sure to machine.
insert the three pins of the adjustment dial to the hole of
• 1 Screw（TP ; M3x6）
the caster support plate.
NOTE:
Connect the Relay connector when installing this
Claw
equipment to the Document Insertion Unit or the
Claw Claw Document Insertion/ Folding Unit.
1x
Making Checks After

Completion of Adjustments
1. Check to see that the difference in height between

this equipment and the upstream connection
machine and the tilt are within the specifications. If
they are not within the specifications, make
adjustments again with reference to Section
"Adjusting the Height and Tilt".
2. Install the Caster covers (front / rear).
1x
168
6. Installation
Operation Check
1. Turn ON the main power of the host machine.
2. Open the front cover, and then install the Stapler unit
staple case into the stapler unit.
3. Close the front cover.
4. If a message prompting the user to update the

version appears, press [Update] to automatically
update the version of this equipment.
NOTE:
If [Skip] is selected, a message prompting the user to
update the version will appear every time the host machine
is started. In the service mode (Level 2) shown below, it is
possible to set not to display the message.
(Level2) COPIER > OPTION > FNC-SW > VER-CHNG
5. Check the operation such as paper feed and stapling

to make sure that problems such as a jam or
malfunction do not occur.
169
6. Installation
Machine Relocation Work

4. Remove the screw.
When relocating the this equipment to other place, carry out

the following work.
1. Turn off the host machine, and then disconnect the

power plug.
2. Disconnect the interface cable from the host 1x

machine.
1x
5. Close the front cover.
3. Open the front cover.
6. Disconnect the relay connector when installing the

Document Insertion Unit or the Document Insertion/
Folding Unit.
1x
170
6. Installation
7. Separate this equipment from the upstream

connection machine.
171
APPENDICES
Service Tools.................................... 173
General Circuit Diagram....................174
Service Tools
Service Tools
Solvents and Oils

No. Name Uses Composition Remarks
1　　 Alcohol Cleaning; Fluoride-family hydrocar- • Do not bring near fire.
　 e.g.,plastic, rubber parts, external bon • Procure locally
covers. Alcohol • Substitute: IPA(isopropyl
Surface activating agent alcohol) 　
Water
2　　 Solvent Cleaning; Fluoride-family hydrocar- • Do not bring near fire
e.g.,metal, oil or toner stain bon • Procure locally
Chlorine-family hydrocar- • Substitute: MEK
bon
Alcohol
3　 Lubricating oil(EM-50L) Lubrication; e.g.,gears, drive areas, Special oil • Tool No.:HY9-0007
friction areas. Special solid lubricatiing
agent
Lithium soap
Special Tools
None
173
General Circuit Diagram
General Circuit Diagram 1/2

10 9 8 7 6 5 4 3 2 1
PS117 PS104 Staple-Free Binding Unit Staple Unit
Front Tray M113 M111
PS122 Front PS130 PS126
Paper End Return Roller
Auxiliary Guide Paper End Pushing Cover Sensor Staple-free Binding Staple
Assist Motor Lift Motor
HP Sensor Guide HP Sensor Motor Clock Sensor Edging Sensor
M M
PS115 PS121 3 2 1
J1016
Front Alignment
3 2 1
J1057 J1082 6 5 4 3 2 1 3 2 1 M106 4 3 2 1
Return Roller
3 2 1
PS129 1 2 3 PS127 3 2 1
3 2 1
HP Sensor
6 5 4 3 2 1 3 2 1 J1097 Lower Escape 4 3 2 1 J1183
Staple-free 1 2 3 J102
PS125 Staple Sensor
F M107 J1092L Delivery
HP Sensor
Binding Staple
F
PS116 J1053 Front
1 2 3 4
Rear Alignment
3 2 1
PS112
4 3 2 1
J1092DH
Shift Motor J1015
3 2 1
HP Sensor HP Sensor
3 2 1
3 2 1
Alignment Motor J1092D
M
SW102 3 2 1
HP Sensor M
Lower Escape PS119 Swing Guide PS103 J1023 1 2 3 3 2 1
PCB201 PS118 J1054 Delivery Roller Swing Guide J1182 4 3 2 1
Safety Switch Buffer Sensor
1 2 3
J1073 4 3 2 1 M116
Saddle Stitcher Rear Tray 3 2 1
HP Sensor HP Sensor M112
4 3 2 1
FT4
Staple-free M115
NO
3 2 1 FT3 2 S P
4 3 2 1
Controller PCB Auxiliary Guide M108 3 2 1 Paper End

1
3 3 2 1
Staple Motor
M
Binding
CO
J1096
NC
HP Sensor Rear 3 2 1 3 2 1
Pushing J1017 3 2 1
J213 J212 J1056 PS111 Motor M M
4 3 2 1 1 2 3 4 5 6 7 8 9 10111213 PS114
3 2 1
3 2 1
Alignment Motor Lower Escape
3 2 1 J1098
Guide Motor J1014L
1 2 3 4 1 2
J1014LH
3 2 1
J2042D Processing Tray J1074
M
Delivery Sensor M J1014D 4 3 2 1 J1022H 2 1
1 2 J1253 J1254
1 2 3
J2042LH
Paper Sensor 4 3 2 1
4 3 2 1 PS101 J1022 1 2 3 4 1 2 3 4 5
J2042L J1052 3 2 1 J1095
PS123
4 3 2 1 3 2 1
J1181 4 3 2 1 Inlet Sensor
3 2 1
J2045D 3 2 1
3 2 1 CL103 S P J1012L
1 2 3
J2045DH
Paper End M109 PS113 Paddle Clutch 3 2 1
1 2 3 4 5 6 7
J1012LH
J2045L 7 6 5 4 3 2 1
Assist HP Tray Auxiliary Lower Escape CL J1013 3 2 1
J1012D
3 2 1
J2043D
E 3 2 1
J2043LH Sensor 3 2 1
Guide Motor Tray Full Sensor 2 1 J1011L 1 2 3
SW101 E
1 2 3
J2043L J1055
M 2 1 J1061 J1011DH
3 2 1
Front
3 2 1 J1011D
3 2 1 J2044
J1072 4 3 2 1
J1094
3 2 1
Cover Switch
FT2
NO
2
4 3 2 1 FT11
3 2 1 J1051L 1 2 3 4 5 6 7 8 9 101112131415161718 3
M
CO
STPL_24V+
STPL_24V+
STPL_24V-
J1051LH
NC
STPL_24V
STPL_HP
STPL_SP
STPL_LS
J1051D 181716151413121110 9 8 7 6 5 4 3 2 1 J1091L J1093L
1 2 3 4 5 6 7
PS216 1 2 3 4 5 6
J1093LH J1021L
GND
+5V
J1091LH 7 6 5 4 3 2 1
6 5 4 3 2 1 J1093D
Saddle Delivery J1091D
1 2 3 4 5 6 7 8
J1021LH
9 8 7 6 5 4 3 2 1
Tray Paper Sensor 4 3 2 1 J1081L

8 7 6 5 4 3 2 1
J1021D
J1252
PCB102
J1081LH
J1071L 1 2 3 4 5 6 7 8 9 101112
1 2 3 4 J1081D Stapler unit
J1071LH relay PCB
SNS-SYORITRY_EMPTY
Puncher Unit
PDL_REARFALL_CL_ON
SNS-ESC_OFFSET_HP
J1071D 121110 9 8 7 6 5 4 3 2 1 J1251
SNS-REARFALL_HP
SNS-KAKIKOMI_HP
1 2 3 4 5 6 7 8 9 10111213
SNSFDOOR_OPEN
SNS-YODOUP_HP
SNS-ESC_EJECT
SNS-RBERO_HP
SNS-FBERO_HP
SNS-ESC_FULL
FDOOR_OPEN
SNS-ASIST_HP
SNS-BFPASS_S
SNS-RJOG_HP
SNS-ENTRY_P
SNS-FJOG_HP
/PUNCH_CON
/PUNCH_RXD
SNS-STPL_HP
STPLSW_ON
/PUNCH_TXD
SNS-BFPASS
SNS-STPL_SP
SNS-STPL_LS
SNS-NS_ENC
ACC_RESET
ACC_RESET
SNS-ENTRY
SNS-NS_HP
/SDL_CON
/SDL_RXD
/SDL_TXD
ACC_MD
ACC_MD
SNS_5V
SNS_5V
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
+24V1
SGND
SGND
SGND
SGND
SGND
+24V1
SGND
SGND
SGND
SGND
+24V
+24V
OUT2
OUT1
OUT1
OUT1
OUT1
OUT2
OUT2
OUT2
+5V1
+5V1
+5V1
+5V1
+5V1
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
A
B
A
B
A
A
/A
/B
/A
/B
/A
/B
/B
/A
/A
/B
/A
/B
/A
/B
A
B
A
B
A
B
D 4
J124
3 2 1
J123
9 8 7 6 5 4 3 2 1 1 2 3 4
J112
5 6 7 8 9 10111213 1 2 3 4
J105
5 6 7 8 9 101112131415161718 1 2 3 4
J107
5 6 7 8 9 10111213 1 2 3 4
J108
5
J109
1 2 3 4 5 6 7 8 9 10111213141516 1 2 3 4
J118
5 6 7 8 9 1011121314
J106
1 2 3
J132
1 2 3 1 2 3 4
J101
5 6 7 8 9 101112 1 2
J131
1 2 3 4
J102
5 6 7 8
J125
1 2 3 4 5 6 7 8 9 10111213
D
PCB101
J129 J130 J133 J113 J114 J117 J111 J119 J126 J104 J103 J127 J122 J121 J110
1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 6 7 8 9 1011 1 2 3 4 5 6 7 8 9 101112131415 1 2 3 4 1 2 3 4 5 6 7 8 9 10111213141516 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10111213 1 2 3 4 5 6 3 2 1 1 2 3 4 5 6 7 8 9 101112 1716151413121110 9 8 7 6 5 4 3 2 1
+24V1
ESCFEED_CL_ON
+24V1
YODO_CL_ON
A
/A
/B
B
+12V
GND
+24V
GND
SGND
/MFP_TXD
/MFP_RXD
+3.3V
/MFP_RESET
/MFP_MD
+5V
SGND
SNS-ENTFLAP_HP
+5V
SGND
SNS-SYORIMAE
B
/B
/A
A
+5V
SGND
SNS-STPLUNIT_HP
+5V
SGND
SNS-PADL_HP
+5V
SGND
SNS-MSTPL_EMPTY
MSTPL_LED
+5V
+3.3V
SW-MSTPL
LED_DA
+5V1
+5V1
TRY_LED_AN1
TRY_LED_AN2
SGND
FAN1_ALM
/B
B
SGND
FAN1_ON
A
/A
/B
B
A
/A
/B
A
/A
+5V
SGND
SNS-TRY_EMPTY
+5V
SGND
SNS-TRY_LC_FULL
+5V
SGND
SNS-TRY_LSIZE_FULL
+5V
SGND
SNS-TRY_SSIZE_FULL
+5V
SGND
SNS-TRY_UPLMIT
A
/A
/B
B
SNS-ESC2_OFFSET_HP
SGND
+5V
SNS-ESC2_FLAP_HP
SGND
+5V
SNS-ESC2_EJECT
SGND
+5V
SNS-ESC2_FULL
SGND
+5V
SNS-ESC2_JAM
SGND
+5V
A
/A
/B
B
A
/A
/B
B
A
/A
/B
B
A
/A
/B
B
Inserter
J1171
J1271 2 1
1 2 3 4 5 6
MT1 J1111
J1031D
1 2 3 4 5 6
3 2 1
3 2 1
J1031L
M 3 2 1 1 2 3
PBA101
1 2
M103 J1191 J1031D Stack Tray
Stack PS105 4 3 2 1 J1041D Paper Surface
C Delivery/ Flapper 4 3 2 1 1 2 3 4
J1041DH
3 2 1
7 6 5 4 3 2 1
J1033D
Sensor
3 21
J1101D
C
4 3 2 1
Paddle Motor HP Sensor M

J1041L 3 2 1
1 2 3 4 5 6 7
J1033LH
(light-emitting) 1 2 3 4 5 6 7 8 9
J1101LH
J1291 J1034
1 2 3 4 5 6 7 8 9 1011121314 J1132 M104 J1033L
FM101 9 8 7 6 5 4 3 2 1
3 2 1
Flapper Motor PS124 Cooling Fan J1101L
PS106 3 2 1
1 2 3 4
1 2 3 4
5 6
5 6
1 2 3 4 5 Stack Tray J1174

Stapler Shift 4 3 2 1
J1103D
M J1272
HP Sensor
1
J1141 J1102D
HP Sensor M101 1 2 3 4 5 6
2
J1112 J1103DH
J1301
Inlet Feed Motor 6 5 4 3 2 1 1 2 3
2
J1102DH
1 2
J1133 1 2 3 4 5 6 1 2 3
J1103L
1
3 2 1
3 2 1 1 2 3 4 5 6 1 2 3 J1102L
1
2
3 2 1 M
PBA102 PBA103 PS134
PS107 M105
Host Machine Stack Tray Stack Tray Upper Escape
Stack Tray Stack Tray Paper Surface Paper Surface Delivery
Full Sensor 1 Shift Motor Sensor (Upper) Sensor (Lower) Roller
J1032
J1261
J1134 2 1 3 2 1
(light-receiving) (light-receiving) HP Sensor
B 3 2 1
3 2 1
2 1 3 2 1
B
PS108 CL101
CL
PS120
Stack Tray Escape Paddle J1211 J1011
Full Sensor 2 Feed Clutch HP Sensor 1 2 3 4 5 6 1 2 3
J1262
1 2 3 4 5 6 1 2 3
2 1
J1035
J1135 3 2 1 M
2 1
3 2 1 1 2 3 4 5 6
J1173
CL
3 2 1
M117 PS132
3 2 1 1 2 3 4 5 6
Escape Escape Flapper
PS109 M CL102 PS128 HP Sensor
Stack Tray M102 Lower Stack Manual Staple Feed Motor
Full Sensor 3 Pre-processing/ Delivery Roller Paper Sensor
J1212
J1106
4 3 2 1
Buffer Motor Clutch 4 3 2 1
1 2 3
1 2 3
SW103 M
J1131 J1112D J1202 M119 PS133
J1112DH
3 2 1
4 3 2 1 Manual Upper Escape
PS110 3 2 1
1 2 3 4 5 6 J1112L
1 2 3
6 5 4 3 2 1 Upper Escape
J1172 Staple Switch Delivery Shift
J1104
A Stack Tray 3 2 1
1 2 3 4 5 6 6 5 4 3 2 1
Delivery Sensor 1 2 3 A
3 2 1
Upper Limit M J1113
3 2 1
M
J1042
1 2 2 1
Motor J1213
1 2 3
4 3 2 1
Sensor M110 M114 LED1 4 3 2 1 PS135 J1105
Swing Guide Motor PS102 Stapler Shift Motor Manual Staple LED M Upper Escape
1 2 3
1 2 3
Delivery Sensor Tray Full Sensor
M118 PS131
Escape Flapper Motor Escape Feed Sensor
10 9 8 7 6 5 4 3 2 1
P.1
174
General Circuit Diagram 2/2

10 9 8 7 6 5 4 3 2 1

PS207 PS204
M201 Saddle Alignment
Saddle Feed/Paddle Motor Saddle Unit
HP Sensor PS215 PS214 PS213
Set Sensor M208
F M
Saddle Stitcher Front Saddle Rear Saddle F
Saddle Stitcher PS202
1 2 3 4 5 6 3 2 1
3 2 1 HP Sensor Stitcher Staple Stitcher Staple Saddle Processing
J2096
Motor PS201
1 2 3 4 5 6
J2016 3 2 1
3 2 1
J2052 Sensor Sensor Tray Paper Sensor Saddle Inlet Sensor
PS210 PS206 M
J2092L 1 2 3 4 Saddle Paper Saddle Paddle 3 2 1 3 2 1 3 2 1 3 2 1
J2092LH 1 2 3 2 1
J2092D
1 2 3 4 End Stopper HP Sensor
J2034
3 2 1
J2035
3 2 1
M203 HP Sensor
Saddle PS209 3 2 1
PS205
Saddle Gripper J2014 3 2 1
Saddle Switching
Alignment 3 2 1
3 2 1
HP Sensor J2053
Lever HP Sensor
M Motor 3 2 1 1 2 3
J2012L
PS203
J2012DH
4 3 2 1 3 2 1 J2081
4 3 2 1
J2093 J2013
3 2 1
J2012D Saddle 10 9 8 7 6 5 4 3 2 1 3 2 1
J2032
PS208 Delivery 3 2 1
M206 Saddle Paper Sensor

Saddle Paper End Pushing Plate 3 2 1
M Stopper Motor HP Sensor 3 2 1 J2055
E 4 3 2 1
J2094
3 2 1
3 2 1
J2015 E
1 2 3 J2054L
4 3 2 1 J2054DH
3 2 1 J2054D
M205
Saddle
M Gripper Motor
4 3 2 1
J2095
4 3 2 1
J2031L 1 2 3 4
J2031DH J2033L 1 2 3
J2031D 4 3 2 1
J2011L J2051L J2033DH
1 2 3 4 5 6 7 8 9 101112 1 2 3 4 5 6 7 8 9 10
J2033D 3 2 1
J2011LH J2051LH
121110 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
J2091L J2011D J2051D
1 2 3 4 5 6 7 8 9 101112
J2091LH
121110 9 8 7 6 5 4 3 2 1
J2091D
SNS_KOUTAN_HP
SNS-THRUST_HP
SNS_FOLD_JAM
SNS_FLAP_HP
SNS_RSTP_LS
SNS_FSTP_LS
SNS_UPPASS
SNS_STP_HP
SNS_GRP_HP
SNS_JOG_HP
SNS_PDL_HP
SNS_ENTRY
SNS_LATCH
D D
+5V1S
OUT1
OUT1
OUT2
OUT2
GND
GND
GND
GND
+5V
+5V
+5V
GND
GND
GND
GND
GND
GND
GND
N.C
+5V
+5V
+5V
+5V
+5V
+5V
+5V
/A
/B
/A
/B
/A
/B
/A
/B
A
B
A
B
A
B
A
B
1 2 3 4 5 6 7 8 9 10111213141516 1 2 3 4 5 6 7 8 9 101112 1 2 3 4 5 6 7 8 9 10 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9
J209 J201 J205 J208 J203
PCB201
J211 J210 J202
4 3 2 1 1 2 3 4 1 2 3 4 5 6
GND
SNS_EJECT_CLK
+5V1S
GND
SNS_THRUST_CLK
+5V1S
A
/A
/B
B
EJECTM+
EJECTM-
THRUSTM+
THRUSTM-
C C
J2102F J2101M
J2111 1 2 1 2
1 2 J2102M 1 2 J2101F
M M
M207 M204
B Saddle Saddle Paper
B
Delivery Motor Pushing Plate/
Folding Motor 3 2 1
J2022D
3 2 1 J2021D
1 2 3 1 2 3
J2022LH J2021LH
J2022D J2021L
1 2 3 4
4 3 2 1
M
3 2 1 J2024 3 2 1 J2023
M202 3 2 1 3 2 1
Saddle Switching
Lever Motor PS211 PS212
Saddle Delivery Saddle Paper Pushing
Motor Clock Sensor Plate/Folding
Motor Clock Sensor
A A
10 9 8 7 6 5 4 3 2 1
P.2
175

Staple Finisher-V1/Booklet Finisher-V1 Service Manual: Revision 1.0

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Staple Finisher-V1/Booklet Finisher-V1 Service Manual: Revision 1.0

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Revision 1.

Symbols Explanation Symbols Explanation

Check visually. Insert the claw.

Check a sound. Push the part.

Symbols Explanation Symbols Explanation

Connect the connector. Disconnect the power cable.

Remove the cable/wire from the Turn on the power.

Install the cable/wire to the cable Turn off the power.

Remove the screw. Loosen the screw.

Install the screw. Tighten the screw.

Cleaning is needed. Measurement is needed.

The following rules apply throughout this Service Manual:

Removing the Escape Tray (Upper/Lower)..........................................................................................100

Adjusting the Stapler Unit Installation Position..................................................................................... 138

Notes Before Servicing

Points to Note at Cleaning

Points to Note when Tightening a Screw

The recommended torque value is shown below as a reference value.

Item Specifications Remarks

Item Specifications Remarks

- Paper size regulations:

- Paper size regulations:

- Front 1-point stapling (30 deg): A4R, LGL, LTRR

- Rear 1-point stapling (30 deg): A4R, LGL, LTRR

Paper Size L1 L2 L3 Interval

Staple-Free Binding Unit

Saddle Stitcher Unit (Booklet Finisher)

External View (Front)

Upper Escape Tray (Tray A)

Stack Tray (Tray C) Manual Staple Paper Inlet (Slit)

Caster Cover (Rear)

Caster Cover (Front)

Upper Escape Tray (Tray A)

Lower Escape Tray (Tray B)

Manual Staple Paper Inlet (Slit)

Saddle Delivery Tray

Lower Front Cover

Caster Cover (Rear)

Caster Cover (Front)

External View (Rear)

External View (Internal)

[1] Upper Escape Delivery Roller [10] Escape Feed Roller 2

[1] Upper Escape Delivery Roller [13] Escape Feed Roller 2

Processing Tray Unit

Processing Tray Unit

Saddle Stitcher Unit

Overview of Electrical Circuitry

Saddle Stitcher Motor

■ During stack tray delivery

Upper Stack Delivery Roller

Lower Stack Delivery Roller

Paper End Pushing Guide

Processing Tray Stopper

Rear Alignment Plate

Front Alignment Plate

Staple-Free Binding Unit

Upper Stack Delivery Roller

Lower Stack Delivery Roller Paper End Assist Guide

■ During upper escape tray delivery

Upper Escape Delivery Roller

Escape Feed Roller 2

Escape Feed Roller 1

Escape Inlet Flapper