Prodigy Engineering Group LLC: 4400A Ambassador Caffery PMB 579 Lafayette, LA 70508

Prodigy Engineering Group LLC
4400A Ambassador Caffery
PMB 579
Lafayette, LA 70508
Item: Falling Film Transform Evaporator

Vessel No: 235-11-001
Customer: -------------------------
Contract: -------------------------
Designer: Jeffrey Lancon PE
Date: --------------------------
Location: --------------------------
Purchaser: ---------------------------
Vessel Name: Evaporator.CW6
Service: Tranformer Evaporator
Tag Number: ----------------------------
2/10/2007 10:33:19 AM 1/368
2/10/2007 10:33:19 AM 2/368
Deficiencies Summary
Deficiencies for Heat Exchanger

TEMA Table R-4.41, Table CB-4.41: The baffle thickness (0.3750") is less than the minimum baffle thickness (0.7500").
2/10/2007 10:33:19 AM 3/368

Nozzle Schedule
Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
SA-312 TP304L Wld SA-516

M1 Bottom Manway 24" X Heavy No No No No No No SO A105 Class 150
pipe 70

M2 Calandria Manway 24" Sch 20 (Std) No No No No No No SO A105 Class 150
pipe 70
SA-312 TP304L Wld SO A182 F304L Class

N10.1 Spray Nozzle Inlet 3" Sch 40S (Std) No No No N/A N/A N/A N/A
pipe 150
SA-312 TP304L Wld WN A182 F304L Class

N10.2 Spray Nozzle Inlet 3" Sch 40S (Std) No No No N/A N/A N/A N/A
pipe 150
12" Sch 40S SA-312 TP304L Wld SA-516

N11 Vapor By-Pass No No No No No No SO A105 Class 150
(Std) pipe 70
SA-312 TP304L Wld

N2.1 Condensate Outlet 8" Sch 80S (XS) No No No N/A N/A N/A N/A WN A105 Class 150
pipe

N2.2 Condensate Nozzle 8" Sch 80S (XS) No No No N/A N/A N/A N/A
pipe 150
12" Sch 40S SA-312 TP304L Wld

N3 Circulation Juice Inlet No No No N/A N/A N/A N/A SO A105 Class 150
(Std) pipe
Circulation Juice SA-312 TP304L Wld

N4 14" Sch 30 (Std) No No No N/A N/A N/A N/A SO A105 Class 150
Outlet pipe

N5.1 Vapor Outlet 20" Sch 20 (Std) No No No No No No SO A105 Class 150
pipe 70
SA-516
N5.2 Vapor Outlet 20" Sch 20 (Std) SA-106 B Smls pipe No No No No No No SO A105 Class 150
70

N6.1 Air & Gas Vent 4" Sch 80S (XS) No No No N/A N/A N/A N/A
pipe 150

N6.2 Air & Gas Vent 4" Sch 80S (XS) No No No N/A N/A N/A N/A
pipe 150
SO A182 F304 Class

N6.3 Air & Gas Vent 4" Sch 80 (XS) SA-106 B Smls pipe No No No N/A N/A N/A N/A
150

N6.4 Air & Gas Vent 3" Sch 40S (Std) No No No N/A N/A N/A N/A
pipe 150

N6.5 Air & Gas Vent 3" Sch 40S (Std) No No No N/A N/A N/A N/A
pipe 150
SO A182 F304L Class

N6.6 Air & Gas Vent 3.07 IDx0.22 SA-240 304L No No No N/A N/A N/A N/A
150
10" Sch 80S SA-312 TP304L Wld SO A182 F304L Class

N7 Juice Outlet No No No N/A N/A N/A N/A
(XS) pipe 150
10" Sch 80S SA-312 TP304L Wld

N8 Juice Inlet No No No N/A N/A N/A N/A SO A105 Class 150
(XS) pipe

N9.1 Upper Level Sensor 3" Sch 40S (Std) No No No N/A N/A N/A N/A
pipe 150
Lower Level SA-249 TP304L Wld SO A182 F304L Class

N9.2 3" Sch 40S (Std) No No No N/A N/A N/A N/A
Connection tube 150
2/10/2007 10:33:19 AM 4/368

Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
M1 24.00 0.5000 0.3088 Yes Yes 0.3750 0.3609 4.2500 0.5000 0.0000 100.0
M2 24.00 0.3750 0.2691 Yes Yes 0.3750 0.3140 3.0000 0.3750 0.0000 100.0
N10.1 3.50 0.2160 0.2160 Yes Yes 0.3750 N/A N/A N/A 0.0000 Exempt
N11 12.75 0.3750 0.2807 Yes Yes 0.3750 0.3272 2.0000 0.2500 0.0000 100.0
N2.1 8.63 0.5000 0.2219 Yes Yes 0.3750 0.3131 N/A N/A 0.0000 100.0
N2.2 8.63 0.5000 0.2219 Yes Yes 0.3750 0.3131 N/A N/A 0.0000 100.0
N3 12.75 0.3750 0.3087 Yes Yes 0.3750* 0.3249 N/A N/A 0.0000 100.0
N4 14.00 0.3750 0.3058 Yes Yes 0.4375* 0.3207 N/A N/A 0.0000 100.0
N5.1 20.00 0.3750 0.3097 Yes Yes 0.3750 0.3617 3.5000 0.3750 0.0000 100.0
N5.2 20.00 0.3750 0.3181 Yes Yes 0.3750 0.3707 3.5000 0.3750 0.0000 100.0
N6.1 4.50 0.3370 0.2370 Yes Yes 0.3750 0.3416 N/A N/A 0.0000 100.0
N6.2 4.50 0.3370 0.2370 Yes Yes 0.3750 0.3416 N/A N/A 0.0000 100.0
N6.3 4.50 0.3370 0.2370 Yes Yes 0.3750 0.3620 N/A N/A 0.0000 100.0
N7 10.75 0.5000 0.3378 Yes Yes 0.4375* 0.3550 N/A N/A 0.0000 100.0
N8 10.75 0.5000 0.3161 Yes Yes 0.3750 0.3693 N/A N/A 0.0000 100.0
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
* Head minimum thickness after forming
2/10/2007 10:33:19 AM 5/368

Pressure Summary
Pressure Summary for Tube side chamber
Total
P T T
MAWP MAP MAEP e MDMT MDMT Corrosion Impact
Identifier Design Design external
( psi) ( psi) ( psi) (°F) Exemption Allowance Test
( psi) (°F) (°F)
(in)
Front Head 50.0 325.0 109.03 110.52 19.12 325.0 -320.0 Note 1 0.000 No
Straight Flange on Front Head 50.0 325.0 108.67 110.16 25.14 325.0 -320.0 Note 2 0.000 No
Front Channel 50.0 325.0 108.67 110.16 25.14 325.0 -320.0 Note 2 0.000 No
(see Maximum Pressure

Tubesheet
65.0 325.0 106.53 108.00 102.29 325.0 -320.0 Note 2 0.000 No
Rating note)

Rear Tubesheet
65.0 325.0 106.53 108.00 102.29 325.0 -320.0 Note 2 0.000 No
Rating note)
Rear Channel 50.0 325.0 73.49 77.11 17.48 325.0 -320.0 Note 2 0.000 No
Straight Flange on Rear Channel Head 50.0 325.0 142.07 146.68 30.71 325.0 -320.0 Note 2 0.000 No
Rear Channel Head 50.0 325.0 123.43 128.93 23.62 325.0 -320.0 Note 3 0.000 No
Tubes 65.0 325.0 987.50 1001.60 336.64 325.0 -320.0 Note 4 0.000 No
Bottom Channel Section Stiffener N/A N/A N/A N/A 15.00 325.0 N/A N/A 0.125 No
Vessel Support Lugs 50.0 325.0 50.00 N/A N/A N/A N/A N/A N/A N/A
Nozzle Note 2; Pad note

Bottom Manway (M1) 50.0 325.0 77.10 79.45 16.11 325.0 -55.0 0.000 No
5
Spray Nozzle Inlet (N10.1) 50.0 325.0 107.77 110.12 17.48 325.0 -55.0 Note 6 0.000 No
Spray Nozzle Inlet (N10.2) 50.0 325.0 107.77 110.12 17.48 325.0 -55.0 Note 6 0.000 No
Circulation Juice Inlet (N3) 50.0 325.0 78.54 79.61 15.69 325.0 -55.0 Note 7 0.000 No
Circulation Juice Outlet (N4) 50.0 325.0 73.61 78.85 15.41 325.0 -55.0 Note 8 0.000 No

Vapor Outlet (N5.1) 50.0 325.0 78.62 79.68 16.19 325.0 -55.0 0.000 No
10
Nozzle Note 11; Pad

Vapor Outlet (N5.2) 50.0 325.0 80.74 81.81 17.06 325.0 -55.0 0.000 No
note 10
Juice Outlet (N7) 50.0 325.0 81.73 87.12 17.73 325.0 -55.0 Note 6 0.000 No
Juice Inlet (N8) 50.0 325.0 78.09 81.35 16.93 325.0 -55.0 Note 12 0.000 No
Upper Level Sensor (N9.1) 50.0 325.0 107.77 110.12 17.48 325.0 -55.0 Note 6 0.000 No
Lower Level Connection (N9.2) 50.0 325.0 167.44 230.00 15.41 325.0 -55.0 Note 6 0.000 No
Chamber design MDMT is 20.00°F

Chamber rated MDMT is -55.00°F @ 50.00 psi
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 50.00 psi @ 325.0°F
Chamber MAP cold & new is 77.11 psi @ 70.0°F
Chamber MAEP is 15.00 psi @ 325.0°F

External pressure rating was governed by the vacuum ring Bottom Channel Section Stiffener.
Pressure Summary for Shell side chamber
Total
P T T
MAWP MAP MAEP e MDMT MDMT Corrosion Impact
Identifier Design Design external
( psi) ( psi) ( psi) (°F) Exemption Allowance Test
( psi) (°F) (°F)
(in)

Tubesheet
65.0 325.0 102.29 148.67 106.53 325.0 -320.0 Note 2 0.000 No
Rating note)
2/10/2007 10:33:19 AM 6/368

Shell 50.0 325.0 75.57 77.11 21.74 325.0 -320.0 Note 2 0.000 No

Rear Tubesheet
65.0 325.0 102.29 148.67 106.53 325.0 -320.0 Note 2 0.000 No
Rating note)
Tubes 65.0 325.0 336.64 336.64 987.50 325.0 N/A N/A 0.000 No
Top Plate of Expanded Chamber N/A N/A N/A N/A 15.00 325.0 N/A N/A 0.000 No
Bottom Plate of Expanded Chamber N/A N/A N/A N/A 15.00 325.0 N/A N/A 0.000 No
Lower Calandria Stiffener RIngs N/A N/A N/A N/A 15.00 325.0 N/A N/A 0.125 No
Upper Calandria Stiffener Ring N/A N/A N/A N/A 15.00 325.0 N/A N/A 0.125 No
Nozzle Note 13; Pad

Calandria Manway (M2) 50.0 325.0 68.29 69.28 15.43 325.0 -55.0 0.000 No
note 14

Vapor By-Pass (N11) 50.0 325.0 71.26 72.24 17.15 325.0 -55.0 0.000 No
15
Condensate Outlet (N2.1) 50.0 325.0 55.92 57.14 15.30 325.0 -55.0 Note 16 0.000 No
Condensate Nozzle (N2.2) 50.0 325.0 55.92 57.14 15.30 325.0 -55.0 Note 6 0.000 No
Air & Gas Vent (N6.1) 50.0 325.0 74.14 75.43 18.98 325.0 -55.0 Note 6 0.000 No
Chamber design MDMT is 20.00°F

Chamber rated MDMT is -55.00°F @ 55.92 psi
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 55.92 psi @ 325.0°F
Chamber MAP cold & new is 57.14 psi @ 70.0°F
Chamber MAEP is 15.00 psi @ 325.0°F

External pressure rating was governed by the vacuum ring Top Plate of Expanded Chamber.
Notes for Maximum Pressure Rating:
Note
Details
#
The largest tubesheet MAWP/MAP values have been selected from the multiple design conditions to maximize the hydrotest pressure and to comply with UG-20(b). The
1.
MAWP/MAP selected for the shell side may not be coincident with the MAWP/MAP selected for the tube side (and vice versa).
The chamber MAWP listed above is based on the largest tubesheet MAWP values from the multiple design conditions. The lowest tubesheet MAWP values should be
2.
considered when determining the final chamber MAWP. Refer to the Tubesheet Maximum Pressure Report for the lowest tubesheet maximum pressure ratings.
Notes for MDMT Rating:
Note # Exemption Details
1. Straight Flange governs MDMT
2. Rated MDMT per UHA-51(d)(1)(a) = -320 °F
3. Straight Flange governs MDMT
4. Impact test exempt per UHA-51(d)
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 °F

5. Fig UCS-66.1 MDMT reduction = 70.2 °F, (coincident ratio = 0.46461) UCS-66 governing thickness = 0.5 in.
Rated MDMT is governed by UCS-66(b)(2)
Flange rating governs:

6. Flange rated MDMT = -320 °F Per UHA-51(d)(1)(a)
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F

7. Flange rated MDMT = -155 °F UCS-66(b)(3): Coincident ratio = 0.1754386
2/10/2007 10:33:19 AM 7/368

9. Impact test exempt per UHA-51(g)(coincident ratio = 0.10351)
10. Fig UCS-66.1 MDMT reduction = 75.8 °F, (coincident ratio = 0.45291) UCS-66 governing thickness = 0.375 in.
11. Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.08592).

13. Impact test exempt per UHA-51(g)(coincident ratio = 0.13985)
14. Fig UCS-66.1 MDMT reduction = 58 °F, (coincident ratio = 0.50664) UCS-66 governing thickness = 0.375 in.
15. Fig UCS-66.1 MDMT reduction = 58 °F, (coincident ratio = 0.50664) UCS-66 governing thickness = 0.25 in.

Design notes are available on the Settings Summary page.
2/10/2007 10:33:19 AM 8/368

Revision History
No. Date Operator Notes
0 1/ 9/2007 Prodigy New vessel created Heat Exchanger. [Build 6252]
2/10/2007 10:33:19 AM 9/368

Settings Summary
COMPRESS Build 6252
Units: U.S. Customary
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2004 Edition, A06 Addenda
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1/16" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design P, find nozzle MAWP and
Design nozzles for:
MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 6.0000"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
Shell Side
UG-116 (e) Radiography: None
UG-116 (f) Postweld heat treatment: None
Tube Side
UG-116 (e) Radiography: RT4
UG-116 (f) Postweld heat treatment: None
Code Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
2/10/2007 10:33:19 AM 10/368

UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: Yes
UG-22 (f) Seismic reactions: Yes
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
2/10/2007 10:33:19 AM 11/368

Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (in) (in) (in) (in) E
Front Head SA-240 304L 113.25 ID 28.69 0.3750* 0.3144 1.0000 External
Straight Flange on Front Head SA-240 304L 113.25 ID 1.50 0.3750 0.2617 1.0000 External
Front Channel SA-240 304L 113.25 ID 33.00 0.3750 0.2617 1.0000 External
Tubesheet SA-240 304 116.00 OD 1.50 1.5000 0.2898 1.0000 Unknown
Tubes SA-249 TP316L Wld tube 1.2500 OD 275.75 0.0490 0.0184 1.0000 External
Shell SA-240 304L 113.25 ID 272.75 0.3750 0.3108 0.7000 External
Rear Tubesheet SA-240 304 116.00 OD 1.50 1.5000 0.2898 1.0000 Unknown
Rear Channel SA-240 304L 113.25 ID 139.00 0.3750 0.3496 0.7000 External
Straight Flange on Rear Channel Head SA-240 304L 113.25 ID 1.50 0.5000 0.3500 1.0000 External
Rear Channel Head SA-240 304L 113.25 ID 28.75 0.4375* 0.3144 1.0000 External
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
2/10/2007 10:33:19 AM 12/368

Weight Summary
Weight ( lb) Contributed by Vessel Elements

Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Front Head 1,664.35 1,664.35 0.00 0.00 0.00 0.00 7,431.57
Front Channel 1,281.05 1,281.05 0.00 0.00 0.00 0.00 11,999.21
Tubesheet 2,777.94 2,777.94 0.00 0.00 0.00 0.00 0.00
Shell 10,503.98 10,503.98 0.00 0.00 0.00 3,014.62 58,231.25
Tubes 50,385.12 50,385.12 0.00 0.00 0.00 0.00 35,357.55
Rear Tubesheet 2,777.94 2,777.94 0.00 0.00 0.00 0.00 0.00
Rear Channel 5,265.41 5,265.41 0.00 0.00 0.00 26,191.04 50,919.58
Rear Channel Head 1,939.29 1,939.29 0.00 0.00 0.00 8,254.39 7,508.44
Vessel Support Lugs 2,041.70 2,041.70 0.00 0.00 0.00 0.00 0.00
TOTAL: 78,636.78 78,636.78 0.00 0.00 0.00 37,460.04 171,447.58
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Component Nozzles &
Body Flanges
Flanges
Packed Ladders & Trays & Rings & Vertical
Beds Platforms Supports Clips Loads
New Corroded New Corroded
Front Head 0.00 0.00 94.36 94.36 0.00 0.00 0.00 0.00 0.00
Front Channel 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Tubesheet 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Shell 0.00 0.00 1,183.83 1,183.83 0.00 0.00 1,492.61¹ 1,613.45 0.00
Rear Tubesheet 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Rear Channel 0.00 0.00 1,554.12 1,554.12 0.00 0.00 0.00 396.75 0.00
Rear Channel Head 0.00 0.00 275.86 275.86 0.00 0.00 0.00 0.00 0.00
TOTAL: 0.00 0.00 3,108.17 3,108.17 0.00 0.00 1,492.61 2,010.20 0.00
Vessel operating weight, Corroded: 122,708 lb

Vessel operating weight, New: 122,708 lb
Vessel empty weight, Corroded: 85,248 lb
Vessel empty weight, New: 85,248 lb
Vessel test weight, New: 256,695 lb
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 85,247 lb

Center of Gravity: 252.25"
Vessel Capacity
Shell side Capacity** (New): 6,956 US gal

Shell side Capacity** (Corroded): 6,956 US gal
Tube side Capacity** (New): 13,518 US gal
Tube side Capacity** (Corroded): 13,518 US gal
**The shell and tube capacity does not include volume of nozzle, piping or other attachments.
¹Baffle weights are approximated.
2/10/2007 10:33:19 AM 13/368

Hydrostatic Test
Shop test pressure determination for Tube side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 65.000 psi at 70.00 °F (the chamber MAWP = 50.000 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Front Head 69.463 4.463 1.0137 1.30 9,440 22,500 No
Straight Flange on Front Head 69.463 4.463 1.0137 1.30 10,524 22,500 No
Front Channel 69.463 4.463 1.0137 1.30 10,524 22,500 No
Rear Channel 69.463 4.463 1.0137 1.30 10,524 22,500 No
Straight Flange on Rear Channel Head 69.463 4.463 1.0137 1.30 7,901 22,500 No
Rear Channel Head 69.463 4.463 1.0137 1.30 8,091 22,500 No
Tubes 69.362 4.362 1.0143 1.30 966 22,500 No
Tubesheet 69.463 4.463 1.0667 1.30 See tubesheet report
Rear Tubesheet 69.463 4.463 1.0667 1.30 See tubesheet report
Bottom Manway (M1) 66.109 1.109 1.0000 1.30 15,354 33,750 No
Circulation Juice Inlet (N3) 67.635 2.635 1.0143 1.30 14,179 33,750 No
Circulation Juice Outlet (N4) 68.578 3.578 1.0143 1.30 16,051 33,750 No
Juice Inlet (N8) 69.837 4.837 1.0143 1.30 14,756 33,750 No
Juice Outlet (N7) 67.595 2.595 1.0143 1.30 12,090 33,750 No
Lower Level Connection (N9.2) 68.953 3.953 1.0143 1.30 2,433 33,750 No
Spray Nozzle Inlet (N10.1) 67.474 2.474 1.0143 1.30 16,791 33,750 No
Spray Nozzle Inlet (N10.2) 67.474 2.474 1.0143 1.30 16,791 33,750 No
Upper Level Sensor (N9.1) 65.361 0.361 1.0143 1.30 16,265 33,750 No
Vapor Outlet (N5.1) (2) 66.209 1.209 1.0000 1.30 15,363 33,750 No
Vapor Outlet (N5.2) 69.374 4.374 1.0000 1.30 16,098 47,250 No
Notes:
(1) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(2) Vapor Outlet (N5.1) limits the UG-99 stress ratio.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Tube side chamber.
The test temperature of 70.00 °F is warmer than the minimum recommended temperature of -25.00 °F so the brittle fracture
provision of UG-99(h) has been met.
Shop test pressure determination for Shell side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 72.698 psi at 70.00 °F (the chamber MAWP = 55.921 psi)
The shop test is performed with the vessel in the horizontal position.
Identifier Local test Test liquid UG-99 UG-99 Stress Allowable Stress
pressure static head stress pressure during test test stress excessive?
2/10/2007 10:33:19 AM 14/368

psi psi ratio factor psi psi
Shell 77.160 4.463 1.0137 1.30 11,690 22,500 No
Tubes 77.060 4.362 N/A 1.30 NI NI NI
Tubesheet 77.160 4.463 1.0667 1.30 See tubesheet report
Rear Tubesheet 77.160 4.463 1.0667 1.30 See tubesheet report
Air & Gas Vent (N6.1) 74.147 1.450 1.0143 1.30 16,920 33,750 No
Air & Gas Vent (N6.2) 77.137 4.439 1.0143 1.30 17,602 33,750 No
Air & Gas Vent (N6.3) (3) 74.147 1.450 1.0000 1.30 16,920 33,750 No
Air & Gas Vent (N6.4) 74.135 1.438 1.0143 1.30 18,448 33,750 No
Air & Gas Vent (N6.5) 77.535 4.837 1.0143 1.30 19,294 33,750 No
Air & Gas Vent (N6.6) 74.135 1.438 1.0137 1.30 18,448 33,750 No
Calandria Manway (M2) 73.810 1.112 1.0000 1.30 26,572 30,462 No
Condensate Nozzle (N2.2) 77.535 4.837 1.0143 1.30 17,818 33,750 No
Condensate Outlet (N2.1) 73.059 0.361 1.0143 1.30 16,789 33,750 No
Vapor By-Pass (N11) 77.535 4.837 1.0000 1.30 21,150 33,750 No
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) Air & Gas Vent (N6.3) limits the UG-99 stress ratio.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Shell side chamber.
The test temperature of 70.00 °F is warmer than the minimum recommended temperature of -25.00 °F so the brittle fracture
provision of UG-99(h) has been met.
2/10/2007 10:33:19 AM 15/368

Vacuum Summary
Elevation Length
Component Line of Support above Datum Le
(in) (in)
Front Head - 477.94 N/A
- 1/3 depth of Front Head 458.69 N/A
Straight Flange on Front Head Top - 449.25 44.69
Straight Flange on Front Head Bottom - 447.75 44.69
Front Channel Top - 447.75 44.69
Front Channel Bottom - 414.75 44.69
Tubesheet - 414.75 N/A
Shell Top - 413.25 71.88
- Top Plate of Expanded Chamber 397.38 31.81
- Bottom Plate of Expanded Chamber 350.38 59.44
- Upper Calandria Stiffener Ring 278.50 70.44
- Lower Calandria Stiffener RIngs 209.50 69.38
Shell Bottom - 140.50 71.88
Rear Tubesheet - 139.00 N/A
Rear Channel Top - 139.00 94.94
- Bottom Channel Section Stiffener 84.00 75.34
Rear Channel Bottom - 0.00 94.94
Straight Flange on Rear Channel Head Top - 0.00 94.94
Straight Flange on Rear Channel Head Bottom - -1.50 94.94
- 1/3 depth of Rear Channel Head -10.94 N/A
Rear Channel Head - -30.25 N/A
Notes
For main components, the listed value of 'Le' is the largest unsupported length for the component.
For Rings, the listed value of 'Le' is Ls per UG-29.
2/10/2007 10:33:19 AM 16/368

Engineering Notes
Note:
Due to restriction within the Compress Program, certain items of the Falling Film Evaporator have to be modeled separately and/or
calculations done by hand.
Top Body Flange
Expanded Steam Chamber
Top/Bottom Plates of Expanded Steam Chamber
2/10/2007 10:33:19 AM 17/368

Front Channel
Component: Cylinder
Material specification: SA-240 304L (II-D p. 78, ln. 29)
Rated MDMT per UHA-51(d)(1)(a) = -320 °F
Internal design pressure: P = 50 psi @ 325°F

External design pressure: Pe = 15 psi @ 325°F
Static liquid head:
Ps = 0.0000 psi (SG=1.1000, Hs=0.0000" Operating head)

Pth = 4.4625 psi (SG=1.0000, Hs=123.6250", Horizontal test head)
Corrosion allowance: Inner C = 0.0000" Outer C = 0.0000"
Design MDMT = 20.00°F No impact test performed

Rated MDMT = -320.00°F Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Top circumferential joint - Spot UW-11(a)(5)b Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 1281.0526 lb corr = 1281.0526 lb

Capacity: New = 1439.0248 gal corr = 1439.0248 gal
ID = 113.2500"
Length Lc = 33.0000"
t = 0.3750"
Design thickness, (at 325.00°F) UG-27(c)(1)
t = P*R/(S*E - 0.60*P) + Corrosion

= 50.00*56.6250/(16475*1.00 - 0.60*50.00) + 0.0000
= 0.1722"
Maximum allowable working pressure, (at 325.00°F) UG-27(c)(1)
P = S*E*t/(R + 0.60*t) - Ps
= 16475*1.00*0.3750 / (56.6250 + 0.60*0.3750) - 0.0000
= 108.6741 psi
Maximum allowable pressure, (at 70.00°F) UG-27(c)(1)
P = S*E*t/(R + 0.60*t)
= 16700*1.00*0.3750 / (56.6250 + 0.60*0.3750)
= 110.1583 psi
External Pressure, (Corroded & at 325.00°F) UG-28(c)
L/Do = 44.6875/114.0000 = 0.3920

Do/t = 114.0000/0.261721 = 435.5780
From table G: A = 0.000393

From table HA-3: B = 4900.2603 psi
Pa = 4*B/(3*(Do/t))
= 4*4900.2603/(3*(114.0000/0.261721))
= 15.0000 psi
2/10/2007 10:33:19 AM 18/368

Design thickness for external pressure Pa = 15.0000 psi
= t + Corrosion = 0.261721 + 0.0000 = 0.2617"
Maximum Allowable External Pressure, (Corroded & at 325.00°F) UG-28(c)
L/Do = 44.6875/114.0000 = 0.3920

Do/t = 114.0000/0.3750 = 304.0000

Pa = 4*B/(3*(Do/t))
= 4*5731.3779/(3*(114.0000/0.3750))
= 25.1376 psi
% Forming Strain - UHA-44(a)(2)(a)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / ∞)
= 0.3300 %
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv = W / (2*π*Rm) + M / (π*Rm2)
= 3053.65 / (2*π*56.8125) + 12856.70 / (π*56.81252)
= 9.8224 lb/in
α = Pv / (Pe*Do)
= 9.822423 / (15.0000*114.0000)
= 0.0057
n = 10
m = 1.23 / (L/Do)2
= 1.23 / (44.687500/114.0000)2
= 8.0047
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (102 - 1 + 8.004657 + 8.004657*0.005744) / (102 - 1 + 8.004657)
= 1.0004
Ratio Pe * Pe ≤ MAEP design cylinder thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv = (1 + 0.14*SDS)*W / (2*π*Rm) + M / (π*Rm2)

= 1.0933*3053.65 / (2*π*56.8125) + 52096.57 / (π*56.81252)
= 14.4907 lb/in
α = Pv / (Pe*Do)
= 14.490655 / (15.0000*114.0000)
= 0.0085
n = 10
m = 1.23 / (L/Do)2
= 1.23 / (44.687500/114.0000)2
= 8.0047
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (102 - 1 + 8.004657 + 8.004657*0.008474) / (102 - 1 + 8.004657)
2/10/2007 10:33:19 AM 19/368

= 1.0006
Design thickness = 0.2617"
The governing condition is due to external pressure.
The cylinder thickness of 0.3750" is adequate.
Thickness Required Due to Pressure + External Loads
Allowable Stress
Before UG-23
Pressure P ( Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Stress Increase ( Load
psi) (°F) (in) Tension (in) Compression (in)
psi)
St Sc
Wind 0.0714 0.0711

Operating, Hot & Corroded 50.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0716 0.0708
Wind 0.0714 0.0711

Operating, Hot & New 50.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0716 0.0708
Wind 0.0005 0.0014

Hot Shut Down, Corroded 0.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0000 0.0020
Wind 0.0005 0.0014

Hot Shut Down, New 0.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0000 0.0020
Wind 0.0004 0.0010

Empty, Corroded 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0000 0.0014
Wind 0.0004 0.0010

Empty, New 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0000 0.0014
Wind 0.0600 0.0609

Vacuum -15.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0594 0.0615
Hot Shut Down, Corroded, Weight &

0.00 16475.00 5946.94 325.00 0.0000 Weight 0.0014 0.0014
Eccentric Moments Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3)

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScHC = 5946.9448 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 5946.9448 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-3)

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 8301.3643 psi
S = 16700.0000 / 1.0000
2/10/2007 10:33:19 AM 20/368

= 16700.0000 psi
ScCN = 8301.3643 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 8301.3643 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3)

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScVC = 5946.9448 psi
Operating, Hot & Corroded, Wind, Bottom Seam
tp = P*R/(2*St*Ks*Ec + 0.40*|P|) (Pressure)

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
tm = M/(π*Rm2*St*Ks*Ec) (bending)
= 12857/(π*56.81252*16475*1.2000*1.00)
= 0.0001"
tw = 0.6*W/(2*π*Rm*St*Ks*Ec) (Weight)
= 0.6000*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0003"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.000064 - (0.000260)
= 0.0714"
twc = W/(2*π*Rm*St*Ks*Ec) (Weight)
= 3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0004"
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0.000064 + (0.000433) - (0.071569)|
= 0.0711"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*16475*1.2000*1.00*(0.3750-0.000064+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000064+(0.000433)))
= 262.81 psi
Operating, Hot & New, Wind, Bottom Seam

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
2/10/2007 10:33:19 AM 21/368

= 12857/(π*56.81252*16475*1.2000*1.00)
= 0.0001"
= 0.6000*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0003"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.000064 - (0.000260)
= 0.0714"
= 3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0004"
(total, net
tensile)
= |0.000064 + (0.000433) - (0.071569)|
= 0.0711"
= 2*16475*1.2000*1.00*(0.3750-0.000064+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000064+(0.000433)))
= 262.81 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0.0000" (Pressure)
tm = M/(π*Rm2*Sc*Ks) (bending)
= 12857/(π*56.81252*5947*1.2000)
= 0.0002"
tw = 0.6*W/(2*π*Rm*Sc*Ks) (Weight)
= 0.6000*3054/(2*π*56.8125*5947*1.2000)
= 0.0007"
tt = |tp + tm - tw| (total, net compressive)
= |0.000000 + 0.000178 - (0.000719)|
= 0.0005"
twc = W/(2*π*Rm*Sc*Ks) (Weight)
= 3054/(2*π*56.8125*5947*1.2000)
= 0.0012"
tc = tmc + twc - tpc (total required, compressive)
= 0.000178 + (0.001199) - (0.000000)
= 0.0014"
Hot Shut Down, New, Wind, Bottom Seam
= 12857/(π*56.81252*5947*1.2000)
= 0.0002"
2/10/2007 10:33:19 AM 22/368

= 0.6000*3054/(2*π*56.8125*5947*1.2000)
= 0.0007"
= |0.000000 + 0.000178 - (0.000719)|
= 0.0005"
= 3054/(2*π*56.8125*5947*1.2000)
= 0.0012"
= 0.000178 + (0.001199) - (0.000000)
= 0.0014"
Empty, Corroded, Wind, Bottom Seam
= 12857/(π*56.81252*8301*1.2000)
= 0.0001"
= 0.6000*3054/(2*π*56.8125*8301*1.2000)
= 0.0005"
= |0.000000 + 0.000127 - (0.000515)|
= 0.0004"
= 3054/(2*π*56.8125*8301*1.2000)
= 0.0009"
= 0.000127 + (0.000859) - (0.000000)
= 0.0010"
Empty, New, Wind, Bottom Seam
= 12857/(π*56.81252*8301*1.2000)
= 0.0001"
= 0.6000*3054/(2*π*56.8125*8301*1.2000)
= 0.0005"
= |0.000000 + 0.000127 - (0.000515)|
= 0.0004"
= 3054/(2*π*56.8125*8301*1.2000)
= 0.0009"
= 0.000127 + (0.000859) - (0.000000)
= 0.0010"
2/10/2007 10:33:19 AM 23/368

Vacuum, Wind, Bottom Seam
tp = P*R/(2*Sc*Ks + 0.40*|P|) (Pressure)

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 12857/(π*56.81252*5947*1.2000)
= 0.0002"
= 0.6000*3054/(2*π*56.8125*5947*1.2000)
= 0.0007"
= |-0.059486 + 0.000178 - (0.000719)|
= 0.0600"
= 3054/(2*π*56.8125*5947*1.2000)
= 0.0012"
= 0.000178 + (0.001199) - (-0.059486)
= 0.0609"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
= 0/(π*56.81252*5947*1.0000)
= 0.0000"
tw = W/(2*π*Rm*Sc*Ks) (Weight)
= 3054/(2*π*56.8125*5947*1.0000)
= 0.0014"
(total, net
tt = |tp + tm - tw|
compressive)
= |0.000000 + 0.000000 - (0.001438)|
= 0.0014"
(total required,
tc = tmc + twc - tpc
compressive)
= 0.000000 + (0.001438) - (0.000000)
= 0.0014"
Operating, Hot & Corroded, Seismic, Bottom Seam

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 52097/(π*56.81252*16475*1.2000*1.00)
= 0.0003"
tw = (0.6 - 0.14*SDS)*W/(2*π*Rm*St*Ks*Ec) (Weight)
= 0.5067*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0002"
2/10/2007 10:33:19 AM 24/368

(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.000260 - (0.000219)
= 0.0716"
twc = (1 + 0.14*SDS)*W/(2*π*Rm*St*Ks*Ec) (Weight)
= 1.0933*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0005"
(total, net
tensile)
= |0.000260 + (0.000473) - (0.071569)|
= 0.0708"
= 2*16475*1.2000*1.00*(0.3750-0.000260+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000260+(0.000433)))
= 262.67 psi
Operating, Hot & New, Seismic, Bottom Seam

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 52097/(π*56.81252*16475*1.2000*1.00)
= 0.0003"
= 0.5067*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0002"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.000260 - (0.000219)
= 0.0716"
= 1.0933*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0005"
(total, net
tensile)
= |0.000260 + (0.000473) - (0.071569)|
= 0.0708"
= 2*16475*1.2000*1.00*(0.3750-0.000260+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000260+(0.000433)))
= 262.67 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
= 52097/(π*56.81252*16475*1.2000*1.00)
2/10/2007 10:33:19 AM 25/368

= 0.0003"
= 0.5067*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0002"
tt = t p + tm - t w (total required, tensile)
= 0.000000 + 0.000260 - (0.000219)
= 0.0000"
tmc = M/(π*Rm2*Sc*Ks) (bending)
= 52097/(π*56.81252*5947*1.2000)
= 0.0007"
twc = (1 + 0.14*SDS)*W/(2*π*Rm*Sc*Ks) (Weight)
= 1.0933*3054/(2*π*56.8125*5947*1.2000)
= 0.0013"
= 0.000720 + (0.001311) - (0.000000)
= 0.0020"
Hot Shut Down, New, Seismic, Bottom Seam
= 52097/(π*56.81252*16475*1.2000*1.00)
= 0.0003"
= 0.5067*3054/(2*π*56.8125*16475*1.2000*1.00)
= 0.0002"
= 0.000000 + 0.000260 - (0.000219)
= 0.0000"
= 52097/(π*56.81252*5947*1.2000)
= 0.0007"
= 1.0933*3054/(2*π*56.8125*5947*1.2000)
= 0.0013"
= 0.000720 + (0.001311) - (0.000000)
= 0.0020"
Empty, Corroded, Seismic, Bottom Seam
= 42195/(π*56.81252*8301*1.2000)
= 0.0004"
tw = (0.6 - 0.14*SDS)*W/(2*π*Rm*Sc*Ks) (Weight)
= 0.5067*3054/(2*π*56.8125*8301*1.2000)
= 0.0004"
2/10/2007 10:33:19 AM 26/368

= |0.000000 + 0.000418 - (0.000435)|
= 0.0000"
= 1.0933*3054/(2*π*56.8125*8301*1.2000)
= 0.0009"
= 0.000418 + (0.000939) - (0.000000)
= 0.0014"
Empty, New, Seismic, Bottom Seam
= 42195/(π*56.81252*8301*1.2000)
= 0.0004"
= 0.5067*3054/(2*π*56.8125*8301*1.2000)
= 0.0004"
= |0.000000 + 0.000418 - (0.000435)|
= 0.0000"
= 1.0933*3054/(2*π*56.8125*8301*1.2000)
= 0.0009"
= 0.000418 + (0.000939) - (0.000000)
= 0.0014"
Vacuum, Seismic, Bottom Seam

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 52097/(π*56.81252*5947*1.2000)
= 0.0007"
= 0.5067*3054/(2*π*56.8125*5947*1.2000)
= 0.0006"
= |-0.059486 + 0.000720 - (0.000607)|
= 0.0594"
= 1.0933*3054/(2*π*56.8125*5947*1.2000)
= 0.0013"
= 0.000720 + (0.001311) - (-0.059486)
= 0.0615"
2/10/2007 10:33:19 AM 27/368

Shell
Component: Cylinder

Static liquid head:


Radiography: Longitudinal joint - None UW-11(c) Type 1

Top circumferential joint - None UW-11(c) Type 1
Bottom circumferential joint - None UW-11(c) Type 1

ID = 113.2500"
Length Lc = 272.7500"
t = 0.3750"

= 50.51*56.6250/(16475*0.70 - 0.60*50.51) + 0.0000
= 0.2487"
P = S*E*t/(R + 0.60*t) - Ps
= 16475*0.70*0.3750 / (56.6250 + 0.60*0.3750) - 0.5054
= 75.5665 psi
P = S*E*t/(R + 0.60*t)
= 16700*0.70*0.3750 / (56.6250 + 0.60*0.3750)
= 77.1108 psi
L/Do = 71.8750/114.0000 = 0.6305

Do/t = 114.0000/0.310785 = 366.8131

Pa = 4*B/(3*(Do/t))
= 4*4126.6396/(3*(114.0000/0.310785))
= 15.0000 psi
2/10/2007 10:33:19 AM 28/368

= t + Corrosion = 0.310785 + 0.0000 = 0.3108"
L/Do = 71.8750/114.0000 = 0.6305

Do/t = 114.0000/0.3750 = 304.0000

Pa = 4*B/(3*(Do/t))
= 4*4955.7554/(3*(114.0000/0.3750))
= 21.7358 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / ∞)
= 0.3300 %
Pv = W / (2*π*Rm) + M / (π*Rm2)
= 74109.30 / (2*π*56.8125) + 482077.44 / (π*56.81252)
= 255.1525 lb/in
α = Pv / (Pe*Do)
= 255.152512 / (15.0000*114.0000)
= 0.1492
n = 8
m = 1.23 / (L/Do)2
= 1.23 / (71.875000/114.0000)2
= 3.0943
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (82 - 1 + 3.094277 + 3.094277*0.149212) / (82 - 1 + 3.094277)
= 1.0070
Pv = (1 + 0.14*SDS)*W / (2*π*Rm) + M / (π*Rm2)

= 1.0933*74109.30 / (2*π*56.8125) + 3532457.75 / (π*56.81252)
= 575.3561 lb/in
α = Pv / (Pe*Do)
= 575.356140 / (15.0000*114.0000)
= 0.3365
n = 8
m = 1.23 / (L/Do)2
= 1.23 / (71.875000/114.0000)2
= 3.0943
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (82 - 1 + 3.094277 + 3.094277*0.336466) / (82 - 1 + 3.094277)
2/10/2007 10:33:19 AM 29/368

= 1.0158
Allowable Stress
Before UG-23
psi)
St Sc
Wind 0.0967 0.0838

Seismic 0.1198 0.0606
Wind 0.0967 0.0838

Seismic 0.1198 0.0606
Wind 0.0108 0.0358

Seismic 0.0176 0.0806
Wind 0.0108 0.0358

Hot Shut Down, New 0.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0176 0.0806
Wind 0.0072 0.0248

Empty, Corroded 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0129 0.0502
Wind 0.0072 0.0248

Empty, New 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0129 0.0502
Wind 0.0703 0.0952

Vacuum -15.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0254 0.1401

0.00 16475.00 5946.94 325.00 0.0000 Weight 0.0341 0.0357

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScHC = 5946.9448 psi

ScHN = ScHC
= 5946.9448 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 8301.3643 psi
S = 16700.0000 / 1.0000
2/10/2007 10:33:19 AM 30/368

= 16700.0000 psi
ScCN = 8301.3643 psi

ScCC = ScCN
= 8301.3643 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScVC = 5946.9448 psi

= 50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
= 0.1022"
= 482077/(π*56.81252*16475*1.2000*0.70)
= 0.0034"
= 0.6000*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0090"
(total required,
tt = tp + tm - tw
tensile)
= 0.102219 + 0.003435 - (0.009001)
= 0.0967"
= 74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0150"
(total, net
tensile)
= |0.003435 + (0.015002) - (0.102219)|
= 0.0838"
= 2*16475*1.2000*0.70*(0.3750-0.003435+(0.015002)) / (56.6250 - 0.40*(0.3750-0.003435+(0.015002)))
= 189.47 psi

= 50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
= 0.1022"
2/10/2007 10:33:19 AM 31/368

= 482077/(π*56.81252*16475*1.2000*0.70)
= 0.0034"
= 0.6000*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0090"
(total required,
tt = tp + tm - tw
tensile)
= 0.102219 + 0.003435 - (0.009001)
= 0.0967"
= 74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0150"
(total, net
tensile)
= |0.003435 + (0.015002) - (0.102219)|
= 0.0838"
= 2*16475*1.2000*0.70*(0.3750-0.003435+(0.015002)) / (56.6250 - 0.40*(0.3750-0.003435+(0.015002)))
= 189.47 psi
= 482077/(π*56.81252*5947*1.2000)
= 0.0067"
= 0.6000*74109/(2*π*56.8125*5947*1.2000)
= 0.0175"
= |0.000000 + 0.006662 - (0.017455)|
= 0.0108"
= 74109/(2*π*56.8125*5947*1.2000)
= 0.0291"
= 0.006662 + (0.029092) - (0.000000)
= 0.0358"
= 482077/(π*56.81252*5947*1.2000)
= 0.0067"
2/10/2007 10:33:19 AM 32/368

= 0.6000*74109/(2*π*56.8125*5947*1.2000)
= 0.0175"
= |0.000000 + 0.006662 - (0.017455)|
= 0.0108"
= 74109/(2*π*56.8125*5947*1.2000)
= 0.0291"
= 0.006662 + (0.029092) - (0.000000)
= 0.0358"
= 482077/(π*56.81252*8301*1.2000)
= 0.0048"
= 0.6000*71095/(2*π*56.8125*8301*1.2000)
= 0.0120"
= |0.000000 + 0.004773 - (0.011996)|
= 0.0072"
= 71095/(2*π*56.8125*8301*1.2000)
= 0.0200"
= 0.004773 + (0.019993) - (0.000000)
= 0.0248"
= 482077/(π*56.81252*8301*1.2000)
= 0.0048"
= 0.6000*71095/(2*π*56.8125*8301*1.2000)
= 0.0120"
= |0.000000 + 0.004773 - (0.011996)|
= 0.0072"
= 71095/(2*π*56.8125*8301*1.2000)
= 0.0200"
= 0.004773 + (0.019993) - (0.000000)
= 0.0248"
2/10/2007 10:33:19 AM 33/368


= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 482077/(π*56.81252*5947*1.2000)
= 0.0067"
= 0.6000*74109/(2*π*56.8125*5947*1.2000)
= 0.0175"
= |-0.059486 + 0.006662 - (0.017455)|
= 0.0703"
= 74109/(2*π*56.8125*5947*1.2000)
= 0.0291"
= 0.006662 + (0.029092) - (-0.059486)
= 0.0952"
= 48493/(π*56.81252*5947*1.0000)
= 0.0008"
= 74109/(2*π*56.8125*5947*1.0000)
= 0.0349"
(total, net
tt = |tp + tm - tw|
compressive)
= |0.000000 + 0.000804 - (0.034910)|
= 0.0341"
(total required,
compressive)
= 0.000804 + (0.034910) - (0.000000)
= 0.0357"

= 50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
= 0.1022"
= 3532458/(π*56.81252*16475*1.2000*0.70)
= 0.0252"
= 0.5067*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0076"
2/10/2007 10:33:19 AM 34/368

(total required,
tt = tp + tm - tw
tensile)
= 0.102219 + 0.025173 - (0.007601)
= 0.1198"
= 1.0933*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0164"
(total, net
tensile)
= |0.025173 + (0.016402) - (0.102219)|
= 0.0606"
= 2*16475*1.2000*0.70*(0.3750-0.025173+(0.015002)) / (56.6250 - 0.40*(0.3750-0.025173+(0.015002)))
= 178.79 psi

= 50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
= 0.1022"
= 3532458/(π*56.81252*16475*1.2000*0.70)
= 0.0252"
= 0.5067*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0076"
(total required,
tt = tp + tm - tw
tensile)
= 0.102219 + 0.025173 - (0.007601)
= 0.1198"
= 1.0933*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0164"
(total, net
tensile)
= |0.025173 + (0.016402) - (0.102219)|
= 0.0606"
= 2*16475*1.2000*0.70*(0.3750-0.025173+(0.015002)) / (56.6250 - 0.40*(0.3750-0.025173+(0.015002)))
= 178.79 psi
= 3532458/(π*56.81252*16475*1.2000*0.70)
2/10/2007 10:33:19 AM 35/368

= 0.0252"
= 0.5067*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0076"
= 0.000000 + 0.025173 - (0.007601)
= 0.0176"
= 3532458/(π*56.81252*5947*1.2000)
= 0.0488"
= 1.0933*74109/(2*π*56.8125*5947*1.2000)
= 0.0318"
= 0.048816 + (0.031807) - (0.000000)
= 0.0806"
= 3532458/(π*56.81252*16475*1.2000*0.70)
= 0.0252"
= 0.5067*74109/(2*π*56.8125*16475*1.2000*0.70)
= 0.0076"
= 0.000000 + 0.025173 - (0.007601)
= 0.0176"
= 3532458/(π*56.81252*5947*1.2000)
= 0.0488"
= 1.0933*74109/(2*π*56.8125*5947*1.2000)
= 0.0318"
= 0.048816 + (0.031807) - (0.000000)
= 0.0806"
= 2860781/(π*56.81252*16700*1.2000*0.70)
= 0.0201"
= 0.5067*71095/(2*π*56.8125*16700*1.2000*0.70)
= 0.0072"
2/10/2007 10:33:19 AM 36/368

tt = t p + tm - tw (total required, tensile)
= 0.000000 + 0.020112 - (0.007193)
= 0.0129"
= 2860781/(π*56.81252*8301*1.2000)
= 0.0283"
= 1.0933*71095/(2*π*56.8125*8301*1.2000)
= 0.0219"
= 0.028321 + (0.021859) - (0.000000)
= 0.0502"
= 2860781/(π*56.81252*16700*1.2000*0.70)
= 0.0201"
= 0.5067*71095/(2*π*56.8125*16700*1.2000*0.70)
= 0.0072"
= 0.000000 + 0.020112 - (0.007193)
= 0.0129"
= 2860781/(π*56.81252*8301*1.2000)
= 0.0283"
= 1.0933*71095/(2*π*56.8125*8301*1.2000)
= 0.0219"
= 0.028321 + (0.021859) - (0.000000)
= 0.0502"

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 3532458/(π*56.81252*5947*1.2000)
= 0.0488"
= 0.5067*74109/(2*π*56.8125*5947*1.2000)
= 0.0147"
= |-0.059486 + 0.048816 - (0.014740)|
= 0.0254"
2/10/2007 10:33:19 AM 37/368

= 1.0933*74109/(2*π*56.8125*5947*1.2000)
= 0.0318"
= 0.048816 + (0.031807) - (-0.059486)
= 0.1401"
2/10/2007 10:33:19 AM 38/368

Rear Channel
Component: Cylinder

Static liquid head:


Radiography: Longitudinal joint - None UW-11(c) Type 1

Top circumferential joint - Spot UW-11(a)(5)b Type 1
Bottom circumferential joint - Spot UW-11(a)(5)b Type 1

ID = 113.2500"
Length Lc = 139.0000"
t = 0.3750"

= 52.58*56.6250/(16475*0.70 - 0.60*52.58) + 0.0000
= 0.2589"
P = S*E*t/(R + 0.60*t) - Ps
= 16475*0.70*0.3750 / (56.6250 + 0.60*0.3750) - 2.5809
= 73.4910 psi
P = S*E*t/(R + 0.60*t)
= 16700*0.70*0.3750 / (56.6250 + 0.60*0.3750)
= 77.1108 psi
L/Do = 94.9375/114.0000 = 0.8328

Do/t = 114.0000/0.349571 = 326.1136

Pa = 4*B/(3*(Do/t))
= 4*3668.7749/(3*(114.0000/0.349571))
= 15.0000 psi
2/10/2007 10:33:19 AM 39/368

= t + Corrosion = 0.349571 + 0.0000 = 0.3496"
L/Do = 94.9375/114.0000 = 0.8328

Do/t = 114.0000/0.3750 = 304.0000

Pa = 4*B/(3*(Do/t))
= 4*3986.1138/(3*(114.0000/0.3750))
= 17.4830 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / ∞)
= 0.3300 %
Pv = W / (2*π*Rm) + M / (π*Rm2)
= 79438.45 / (2*π*56.8125) + 632810.25 / (π*56.81252)
= 284.9468 lb/in
α = Pv / (Pe*Do)
= 284.946808 / (15.0000*114.0000)
= 0.1666
n = 7
m = 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (72 - 1 + 1.773533 + 1.773533*0.166636) / (72 - 1 + 1.773533)
= 1.0059
External Pressure + Weight + Wind Loading Check at Bottom Seam (Bergman, ASME paper 54-A-104)
Pv = 0.6*W / (2*π*Rm) + M / (π*Rm2)

= 0.6000*-41404.86 / (2*π*56.8125) + 99965.09 / (π*56.81252)
= -59.7366 lb/in
α = Pv / (Pe*Do)
= -59.736637 / (15.0000*114.0000)
= -0.0349
n = 7
m = 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (72 - 1 + 1.773533 + 1.773533*-0.034934) / (72 - 1 + 1.773533)
2/10/2007 10:33:19 AM 40/368

= 1.0000
Pv = (1 + 0.14*SDS)*W / (2*π*Rm) + M / (π*Rm2)

= 1.0933*79438.45 / (2*π*56.8125) + 4564252.50 / (π*56.81252)
= 693.4336 lb/in
α = Pv / (Pe*Do)
= 693.433594 / (15.0000*114.0000)
= 0.4055
n = 7
m = 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (72 - 1 + 1.773533 + 1.773533*0.405517) / (72 - 1 + 1.773533)
= 1.0144
External Pressure + Weight + Seismic Loading Check at Bottom Seam(Bergman, ASME paper 54-A-104)
Pv = (0.6 - 0.14*SDS)*W / (2*π*Rm) + M / (π*Rm2)

= 0.5067*-41404.86 / (2*π*56.8125) + 312756.97 / (π*56.81252)
= -27.9253 lb/in
α = Pv / (Pe*Do)
= -27.925318 / (15.0000*114.0000)
= -0.0163
n = 7
m = 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (72 - 1 + 1.773533 + 1.773533*-0.016331) / (72 - 1 + 1.773533)
= 1.0000
Allowable Stress
Before UG-23
Condition Stress Increase ( Location Load
psi)
St Sc
Wind 0.0680 0.0572

Top
Seismic 0.0886 0.0365
Wind 0.0779 0.0746

Bottom
2/10/2007 10:33:19 AM 41/368

Seismic 0.0795 0.0730
Wind 0.0680 0.0572

Top
Seismic 0.0886 0.0365
Wind 0.0779 0.0746

Bottom
Seismic 0.0795 0.0730
Wind 0.0100 0.0399

Top
Seismic 0.0171 0.0972
Wind 0.0064 0.0030

Bottom
Seismic 0.0080 0.0014
Wind 0.0100 0.0399

Top
Hot Shut Down, New 0.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0171 0.0972
Wind 0.0064 0.0030

Bottom
Seismic 0.0080 0.0014
Wind 0.0066 0.0278

Top
Empty, Corroded 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0127 0.0599
Wind 0.0015 0.0001

Bottom
Seismic 0.0015 0.0001
Wind 0.0066 0.0278

Top
Empty, New 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0127 0.0599
Wind 0.0015 0.0001

Bottom
Seismic 0.0015 0.0001
Wind 0.0695 0.0994

Top
Vacuum -15.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0122 0.1567
Wind 0.0419 0.0511

Bottom
Seismic 0.0374 0.0556
Hot Shut Down, Corroded, Weight Top Weight 0.0366 0.0382

0.00 16475.00 5946.94 325.00 0.0000
& Eccentric Moments Only
Bottom Weight 0.0073 0.0067

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScHC = 5946.9448 psi

ScHN = ScHC
= 5946.9448 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 8301.3643 psi
S = 16700.0000 / 1.0000
2/10/2007 10:33:19 AM 42/368

= 16700.0000 psi
ScCN = 8301.3643 psi

ScCC = ScCN
= 8301.3643 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScVC = 5946.9448 psi
Operating, Hot & Corroded, Wind, Above Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 632810/(π*56.81252*16475*1.2000*1.00)
= 0.0032"
= 0.6000*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0068"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.003157 - (0.006754)
= 0.0680"
= 79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0113"
(total, net
tensile)
= |0.003157 + (0.011256) - (0.071569)|
= 0.0572"
= 2*16475*1.2000*1.00*(0.3750-0.003157+(0.011256)) / (56.6250 - 0.40*(0.3750-0.003157+(0.011256)))
= 268.24 psi
Operating, Hot & New, Wind, Above Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
2/10/2007 10:33:19 AM 43/368

= 632810/(π*56.81252*16475*1.2000*1.00)
= 0.0032"
= 0.6000*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0068"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.003157 - (0.006754)
= 0.0680"
= 79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0113"
(total, net
tensile)
= |0.003157 + (0.011256) - (0.071569)|
= 0.0572"
= 2*16475*1.2000*1.00*(0.3750-0.003157+(0.011256)) / (56.6250 - 0.40*(0.3750-0.003157+(0.011256)))
= 268.24 psi
Hot Shut Down, Corroded, Wind, Above Support Point
= 632810/(π*56.81252*5947*1.2000)
= 0.0087"
= 0.6000*79438/(2*π*56.8125*5947*1.2000)
= 0.0187"
= |0.000000 + 0.008745 - (0.018710)|
= 0.0100"
= 79438/(2*π*56.8125*5947*1.2000)
= 0.0312"
= 0.008745 + (0.031184) - (0.000000)
= 0.0399"
Hot Shut Down, New, Wind, Above Support Point
= 632810/(π*56.81252*5947*1.2000)
= 0.0087"
2/10/2007 10:33:19 AM 44/368

= 0.6000*79438/(2*π*56.8125*5947*1.2000)
= 0.0187"
= |0.000000 + 0.008745 - (0.018710)|
= 0.0100"
= 79438/(2*π*56.8125*5947*1.2000)
= 0.0312"
= 0.008745 + (0.031184) - (0.000000)
= 0.0399"
Empty, Corroded, Wind, Above Support Point
= 632810/(π*56.81252*8301*1.2000)
= 0.0063"
= 0.6000*76424/(2*π*56.8125*8301*1.2000)
= 0.0129"
= |0.000000 + 0.006265 - (0.012895)|
= 0.0066"
= 76424/(2*π*56.8125*8301*1.2000)
= 0.0215"
= 0.006265 + (0.021492) - (0.000000)
= 0.0278"
Empty, New, Wind, Above Support Point
= 632810/(π*56.81252*8301*1.2000)
= 0.0063"
= 0.6000*76424/(2*π*56.8125*8301*1.2000)
= 0.0129"
= |0.000000 + 0.006265 - (0.012895)|
= 0.0066"
= 76424/(2*π*56.8125*8301*1.2000)
= 0.0215"
= 0.006265 + (0.021492) - (0.000000)
= 0.0278"
2/10/2007 10:33:19 AM 45/368

Vacuum, Wind, Above Support Point

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 632810/(π*56.81252*5947*1.2000)
= 0.0087"
= 0.6000*79438/(2*π*56.8125*5947*1.2000)
= 0.0187"
= |-0.059486 + 0.008745 - (0.018710)|
= 0.0695"
= 79438/(2*π*56.8125*5947*1.2000)
= 0.0312"
= 0.008745 + (0.031184) - (-0.059486)
= 0.0994"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
= 48494/(π*56.81252*5947*1.0000)
= 0.0008"
= 79438/(2*π*56.8125*5947*1.0000)
= 0.0374"
(total, net
tt = |tp + tm - tw|
compressive)
= |0.000000 + 0.000804 - (0.037421)|
= 0.0366"
(total required,
compressive)
= 0.000804 + (0.037421) - (0.000000)
= 0.0382"
Operating, Hot & Corroded, Wind, Below Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 99965/(π*56.81252*16475*1.2000*1.00)
= 0.0005"
tw = W/(2*π*Rm*St*Ks*Ec) (Weight)
= -41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0059"
2/10/2007 10:33:19 AM 46/368

(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.000499 - (-0.005867)
= 0.0779"
twc = 0.6*W/(2*π*Rm*St*Ks*Ec) (Weight)
= 0.6000*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0035"
(total, net
tensile)
= |0.000499 + (-0.003520) - (0.071569)|
= 0.0746"
= 2*16475*1.2000*1.00*(0.3750-0.000499+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.000499+(-0.005867)))
= 258.08 psi
Operating, Hot & New, Wind, Below Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 99965/(π*56.81252*16475*1.2000*1.00)
= 0.0005"
= -41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0059"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.000499 - (-0.005867)
= 0.0779"
= 0.6000*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0035"
(total, net
tensile)
= |0.000499 + (-0.003520) - (0.071569)|
= 0.0746"
= 2*16475*1.2000*1.00*(0.3750-0.000499+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.000499+(-0.005867)))
= 258.08 psi
Hot Shut Down, Corroded, Wind, Below Support Point
= 99965/(π*56.81252*16475*1.2000*1.00)
2/10/2007 10:33:19 AM 47/368

= 0.0005"
= -41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0059"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000499 - (-0.005867)
= 0.0064"
= 0.6000*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0035"
(total, net
tensile)
= |0.000499 + (-0.003520) - (0.000000)|
= 0.0030"
Hot Shut Down, New, Wind, Below Support Point
= 99965/(π*56.81252*16475*1.2000*1.00)
= 0.0005"
= -41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0059"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000499 - (-0.005867)
= 0.0064"
= 0.6000*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0035"
(total, net
tensile)
= |0.000499 + (-0.003520) - (0.000000)|
= 0.0030"
Empty, Corroded, Wind, Below Support Point
= 99965/(π*56.81252*16700*1.2000*1.00)
= 0.0005"
= -7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0010"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000492 - (-0.000984)
= 0.0015"
2/10/2007 10:33:19 AM 48/368

= 0.6000*-7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0006"
(total, net
tensile)
= |0.000492 + (-0.000591) - (0.000000)|
= 0.0001"
Empty, New, Wind, Below Support Point
= 99965/(π*56.81252*16700*1.2000*1.00)
= 0.0005"
= -7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0010"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000492 - (-0.000984)
= 0.0015"
= 0.6000*-7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0006"
(total, net
tensile)
= |0.000492 + (-0.000591) - (0.000000)|
= 0.0001"
Vacuum, Wind, Below Support Point

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 99965/(π*56.81252*5947*1.2000)
= 0.0014"
= -41405/(2*π*56.8125*5947*1.2000)
= -0.0163"
= |-0.059486 + 0.001381 - (-0.016254)|
= 0.0419"
twc = 0.6*W/(2*π*Rm*Sc*Ks) (Weight)
= 0.6000*-41405/(2*π*56.8125*5947*1.2000)
= -0.0098"
= 0.001381 + (-0.009752) - (-0.059486)
= 0.0511"
2/10/2007 10:33:19 AM 49/368

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
= 51074/(π*56.81252*16475*1.0000*1.00)
= 0.0003"
= -41405/(2*π*56.8125*16475*1.0000*1.00)
= -0.0070"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000306 - (-0.007040)
= 0.0073"
(total, net
tensile)
= |0.000306 + (-0.007040) - (0.000000)|
= 0.0067"
Operating, Hot & Corroded, Seismic, Above Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 4564253/(π*56.81252*16475*1.2000*1.00)
= 0.0228"
= 0.5067*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0057"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.022768 - (0.005703)
= 0.0886"
= 1.0933*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0123"
(total, net
tensile)
= |0.022768 + (0.012307) - (0.071569)|
= 0.0365"
= 2*16475*1.2000*1.00*(0.3750-0.022768+(0.011256)) / (56.6250 - 0.40*(0.3750-0.022768+(0.011256)))
= 254.47 psi
Operating, Hot & New, Seismic, Above Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
2/10/2007 10:33:19 AM 50/368

= 0.0716"
= 4564253/(π*56.81252*16475*1.2000*1.00)
= 0.0228"
= 0.5067*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0057"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.022768 - (0.005703)
= 0.0886"
= 1.0933*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0123"
(total, net
tensile)
= |0.022768 + (0.012307) - (0.071569)|
= 0.0365"
= 2*16475*1.2000*1.00*(0.3750-0.022768+(0.011256)) / (56.6250 - 0.40*(0.3750-0.022768+(0.011256)))
= 254.47 psi
Hot Shut Down, Corroded, Seismic, Above Support Point
= 4564253/(π*56.81252*16475*1.2000*1.00)
= 0.0228"
= 0.5067*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0057"
= 0.000000 + 0.022768 - (0.005703)
= 0.0171"
= 4564253/(π*56.81252*5947*1.2000)
= 0.0631"
= 1.0933*79438/(2*π*56.8125*5947*1.2000)
= 0.0341"
= 0.063075 + (0.034095) - (0.000000)
= 0.0972"
2/10/2007 10:33:19 AM 51/368

Hot Shut Down, New, Seismic, Above Support Point
= 4564253/(π*56.81252*16475*1.2000*1.00)
= 0.0228"
= 0.5067*79438/(2*π*56.8125*16475*1.2000*1.00)
= 0.0057"
= 0.000000 + 0.022768 - (0.005703)
= 0.0171"
= 4564253/(π*56.81252*5947*1.2000)
= 0.0631"
= 1.0933*79438/(2*π*56.8125*5947*1.2000)
= 0.0341"
= 0.063075 + (0.034095) - (0.000000)
= 0.0972"
Empty, Corroded, Seismic, Above Support Point
= 3681590/(π*56.81252*16700*1.2000*1.00)
= 0.0181"
= 0.5067*76424/(2*π*56.8125*16700*1.2000*1.00)
= 0.0054"
= 0.000000 + 0.018118 - (0.005413)
= 0.0127"
= 3681590/(π*56.81252*8301*1.2000)
= 0.0364"
= 1.0933*76424/(2*π*56.8125*8301*1.2000)
= 0.0235"
= 0.036447 + (0.023498) - (0.000000)
= 0.0599"
Empty, New, Seismic, Above Support Point
= 3681590/(π*56.81252*16700*1.2000*1.00)
2/10/2007 10:33:19 AM 52/368

= 0.0181"
= 0.5067*76424/(2*π*56.8125*16700*1.2000*1.00)
= 0.0054"
= 0.000000 + 0.018118 - (0.005413)
= 0.0127"
= 3681590/(π*56.81252*8301*1.2000)
= 0.0364"
= 1.0933*76424/(2*π*56.8125*8301*1.2000)
= 0.0235"
= 0.036447 + (0.023498) - (0.000000)
= 0.0599"
Vacuum, Seismic, Above Support Point

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 4564253/(π*56.81252*5947*1.2000)
= 0.0631"
= 0.5067*79438/(2*π*56.8125*5947*1.2000)
= 0.0158"
= |-0.059486 + 0.063075 - (0.015800)|
= 0.0122"
= 1.0933*79438/(2*π*56.8125*5947*1.2000)
= 0.0341"
= 0.063075 + (0.034095) - (-0.059486)
= 0.1567"
Operating, Hot & Corroded, Seismic, Below Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 312757/(π*56.81252*16475*1.2000*1.00)
= 0.0016"
tw = (1 + 0.14*SDS)*W/(2*π*Rm*St*Ks*Ec) (Weight)
= 1.0933*-41405/(2*π*56.8125*16475*1.2000*1.00)
2/10/2007 10:33:19 AM 53/368

= -0.0064"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.001560 - (-0.006415)
= 0.0795"
twc = (0.6 - 0.14*SDS)*W/(2*π*Rm*St*Ks*Ec) (Weight)
= 0.5067*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0030"
(total, net
tensile)
= |0.001560 + (-0.002973) - (0.071569)|
= 0.0730"
= 2*16475*1.2000*1.00*(0.3750-0.001560+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.001560+(-0.005867)))
= 257.34 psi
Operating, Hot & New, Seismic, Below Support Point

= 50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
= 0.0716"
= 312757/(π*56.81252*16475*1.2000*1.00)
= 0.0016"
= 1.0933*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0064"
(total required,
tt = tp + tm - tw
tensile)
= 0.071569 + 0.001560 - (-0.006415)
= 0.0795"
= 0.5067*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0030"
(total, net
tensile)
= |0.001560 + (-0.002973) - (0.071569)|
= 0.0730"
= 2*16475*1.2000*1.00*(0.3750-0.001560+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.001560+(-0.005867)))
= 257.34 psi
Hot Shut Down, Corroded, Seismic, Below Support Point
2/10/2007 10:33:19 AM 54/368

= 312757/(π*56.81252*16475*1.2000*1.00)
= 0.0016"
= 1.0933*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0064"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.001560 - (-0.006415)
= 0.0080"
= 0.5067*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0030"
(total, net
tensile)
= |0.001560 + (-0.002973) - (0.000000)|
= 0.0014"
Hot Shut Down, New, Seismic, Below Support Point
= 312757/(π*56.81252*16475*1.2000*1.00)
= 0.0016"
= 1.0933*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0064"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.001560 - (-0.006415)
= 0.0080"
= 0.5067*-41405/(2*π*56.8125*16475*1.2000*1.00)
= -0.0030"
(total, net
tensile)
= |0.001560 + (-0.002973) - (0.000000)|
= 0.0014"
Empty, Corroded, Seismic, Below Support Point
= 89803/(π*56.81252*16700*1.2000*1.00)
= 0.0004"
= 1.0933*-7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0011"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000442 - (-0.001076)
2/10/2007 10:33:19 AM 55/368

= 0.0015"
= 0.5067*-7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0005"
(total, net
tensile)
= |0.000442 + (-0.000499) - (0.000000)|
= 0.0001"
Empty, New, Seismic, Below Support Point
= 89803/(π*56.81252*16700*1.2000*1.00)
= 0.0004"
= 1.0933*-7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0011"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000442 - (-0.001076)
= 0.0015"
= 0.5067*-7042/(2*π*56.8125*16700*1.2000*1.00)
= -0.0005"
(total, net
tensile)
= |0.000442 + (-0.000499) - (0.000000)|
= 0.0001"
Vacuum, Seismic, Below Support Point

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 312757/(π*56.81252*5947*1.2000)
= 0.0043"
tw = (1 + 0.14*SDS)*W/(2*π*Rm*Sc*Ks) (Weight)
= 1.0933*-41405/(2*π*56.8125*5947*1.2000)
= -0.0178"
= |-0.059486 + 0.004322 - (-0.017771)|
= 0.0374"
twc = (0.6 - 0.14*SDS)*W/(2*π*Rm*Sc*Ks) (Weight)
= 0.5067*-41405/(2*π*56.8125*5947*1.2000)
= -0.0082"
= 0.004322 + (-0.008235) - (-0.059486)
2/10/2007 10:33:19 AM 56/368

= 0.0556"
2/10/2007 10:33:19 AM 57/368

Front Head
ASME Section VIII, Division 1, 2004 Edition, A06 Addenda
Component: Ellipsoidal Head

Material Specification: SA-240 304L (II-D p.78, ln. 29)
Straight Flange governs MDMT
Internal design pressure: P = 50 psi @ 325 °F

External design pressure: Pe = 15 psi @ 325 °F
Static liquid head:
Ps= 0 psi (SG=1.1, Hs=0" Operating head)

Pth= 4.4625 psi (SG=1, Hs=123.625" Horizontal test head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = 20°F No impact test performed

Rated MDMT = -320°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - Spot UW-11(a)(5)(b) Type 1
Estimated weight*: new = 1,664.40 lb corr = 1,664.40 lb

Capacity*: new = 888.5 US gal corr = 888.5 US gal
* includes straight flange
Inner diameter = 113.25"

Minimum head thickness = 0.375"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 2 (corroded)
Straight flange length Lsf = 1.5"
Nominal straight flange thickness tsf = 0.375"
Insulation thk*: 0" density: 0 lb/ft3 weight: 0 lb

Insulation support ring spacing: 0" individual weight: 0 lb total weight: 0 lb
Lining/ref thk*: 0" density: 0 lb/ft3 weight: 0 lb
* includes straight flange if applicable
Results Summary
The governing condition is external pressure.

Minimum thickness per UG-16 = 0.0625" + 0" = 0.0625"
Design thickness due to internal pressure (t) = 0.172"
Design thickness due to external pressure (te) = 0.3144"
Maximum allowable working pressure (MAWP) = 109.0338 psi
Maximum allowable pressure (MAP) = 110.5228 psi
Maximum allowable external pressure (MAEP) = 19.1157 psi
Design thickness for internal pressure, (Corroded at 325 °F) UG-32(d)(1)
t = P*D/(2*S*E - 0.20*P) + Corrosion

= 50*113.25/(2*16475*1 - 0.20*50) + 0
= 0.1719"
The head internal pressure design thickness is 0.172".
2/10/2007 10:33:19 AM 58/368

Maximum allowable working pressure, (Corroded at 325 °F) UG-32(d)(1)
P = 2*S*E*t/(D + 0.20*t) - Ps
= 2*16475*1*0.375/(113.25 +0.20*0.375) - 0
= 109.0338 psi
The maximum allowable working pressure (MAWP) is 109.0338 psi.
Maximum allowable pressure, (New at 70 °F) UG-32(d)(1)
P = 2*S*E*t/(D + 0.20*t) - Ps
= 2*16700*1*0.375/(113.25 +0.20*0.375) - 0
= 110.5228 psi
The maximum allowable pressure (MAP) is 110.5228 psi.
Design thickness for external pressure, (Corroded at 325 °F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.8941 * 114
= 101.9294 in
A = 0.125 / (Ro/t)
= 0.125 / (101.9294/0.314394)
= 0.000386
From Table HA-3: B=4,863.1357 psi
Pa = B/(Ro/t)
= 4863.136/(101.9294/0.314394)
15 psi
=
t = 0.3144" + Corrosion = 0.3144" + 0" = 0.3144"

Check the external pressure per UG-33(a)(1) UG-32(d)(1)
t = 1.67*Pe*D/(2*S*E - 0.20*1.67*Pe) + Corrosion

= 1.67*15*113.25/(2*16475*1 - 0.20*1.67*15) + 0
= 0.0861"
The head external pressure design thickness (te) is 0.314394".
Maximum Allowable External Pressure, (Corroded at 325 °F) UG-33(d)

Ro = Ko*Do
= 0.8941 * 114
= 101.9294 in
A = 0.125 / (Ro/t)
= 0.125 / (101.9294/0.375)
= 0.00046
Pa = B/(Ro/t)
= 5195.862/(101.9294/0.375)
19.1157 psi
=
Check the Maximum External Pressure, UG-33(a)(1) UG-32(d)(1)
2/10/2007 10:33:19 AM 59/368

P = 2*S*E*t/((D + 0.20*t)*1.67) - Ps2
= 2*16475*1*0.375/((113.25 +0.20*0.375)*1.67) - 0
= 65.2897 psi
The maximum allowable external pressure (MAEP) is 19.1157 psi.
% Forming strain - UHA-44(a)(2)(a)
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.375 / 19.44)*(1 - 19.44 / ∞)
= 1.4468%
2/10/2007 10:33:19 AM 60/368

Straight Flange on Front Head
Component: Straight Flange


Static liquid head:


Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - Spot UW-11(a)(5)b Type 1

ID = 113.2500"
Length Lc = 1.5000"
t = 0.3750"

= 50.00*56.6250/(16475*1.00 - 0.60*50.00) + 0.0000
= 0.1722"
P = S*E*t/(R + 0.60*t) - Ps
= 16475*1.00*0.3750 / (56.6250 + 0.60*0.3750) - 0.0000
= 108.6741 psi
P = S*E*t/(R + 0.60*t)
= 16700*1.00*0.3750 / (56.6250 + 0.60*0.3750)
= 110.1583 psi
L/Do = 44.6875/114.0000 = 0.3920

Do/t = 114.0000/0.261721 = 435.5780

Pa = 4*B/(3*(Do/t))
= 4*4900.2603/(3*(114.0000/0.261721))
= 15.0000 psi
2/10/2007 10:33:19 AM 61/368

= t + Corrosion = 0.261721 + 0.0000 = 0.2617"
L/Do = 44.6875/114.0000 = 0.3920

Do/t = 114.0000/0.3750 = 304.0000

Pa = 4*B/(3*(Do/t))
= 4*5731.3779/(3*(114.0000/0.3750))
= 25.1376 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / ∞)
= 0.3300 %
Allowable Stress
Before UG-23
psi)
St Sc
Wind 0.0840 0.0839

Seismic 0.0841 0.0838
Wind 0.0840 0.0839

Seismic 0.0841 0.0838
Wind 0.0004 0.0007

Seismic 0.0002 0.0010
Wind 0.0004 0.0007

Hot Shut Down, New 0.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0002 0.0010
Wind 0.0003 0.0005

Empty, Corroded 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0001 0.0007
Wind 0.0003 0.0005

Empty, New 0.00 16700.00 8301.36 0.00 0.0000
Seismic 0.0001 0.0007
Wind 0.0599 0.0602

Vacuum -15.00 16475.00 5946.94 325.00 0.0000
Seismic 0.0596 0.0604

0.00 16475.00 5946.94 325.00 0.0000 Weight 0.0008 0.0008
2/10/2007 10:33:19 AM 62/368

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScHC = 5946.9448 psi

ScHN = ScHC
= 5946.9448 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 8301.3643 psi
S = 16700.0000 / 1.0000
= 16700.0000 psi
ScCN = 8301.3643 psi

ScCC = ScCN
= 8301.3643 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.0000 / 0.3750)
= 0.000822
B = 5946.9448 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScVC = 5946.9448 psi

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 2373/(π*56.81252*16475*1.2000*0.85)
= 0.0000"
= 0.6000*1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0002"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000014 - (0.000177)
2/10/2007 10:33:19 AM 63/368

= 0.0840"
= 1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0003"
(total, net
tensile)
= |0.000014 + (0.000296) - (0.084191)|
= 0.0839"
= 2*16475*1.2000*0.85*(0.3750-0.000014+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000014+(0.000296)))
= 223.34 psi

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 2373/(π*56.81252*16475*1.2000*0.85)
= 0.0000"
= 0.6000*1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0002"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000014 - (0.000177)
= 0.0840"
= 1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0003"
(total, net
tensile)
= |0.000014 + (0.000296) - (0.084191)|
= 0.0839"
= 2*16475*1.2000*0.85*(0.3750-0.000014+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000014+(0.000296)))
= 223.34 psi
= 2373/(π*56.81252*5947*1.2000)
= 0.0000"
2/10/2007 10:33:19 AM 64/368

= 0.6000*1773/(2*π*56.8125*5947*1.2000)
= 0.0004"
= |0.000000 + 0.000033 - (0.000418)|
= 0.0004"
= 1773/(2*π*56.8125*5947*1.2000)
= 0.0007"
= 0.000033 + (0.000696) - (0.000000)
= 0.0007"
= 2373/(π*56.81252*5947*1.2000)
= 0.0000"
= 0.6000*1773/(2*π*56.8125*5947*1.2000)
= 0.0004"
= |0.000000 + 0.000033 - (0.000418)|
= 0.0004"
= 1773/(2*π*56.8125*5947*1.2000)
= 0.0007"
= 0.000033 + (0.000696) - (0.000000)
= 0.0007"
= 2373/(π*56.81252*8301*1.2000)
= 0.0000"
= 0.6000*1773/(2*π*56.8125*8301*1.2000)
= 0.0003"
= |0.000000 + 0.000023 - (0.000299)|
= 0.0003"
= 1773/(2*π*56.8125*8301*1.2000)
= 0.0005"
= 0.000023 + (0.000498) - (0.000000)
= 0.0005"
2/10/2007 10:33:19 AM 65/368

= 2373/(π*56.81252*8301*1.2000)
= 0.0000"
= 0.6000*1773/(2*π*56.8125*8301*1.2000)
= 0.0003"
= |0.000000 + 0.000023 - (0.000299)|
= 0.0003"
= 1773/(2*π*56.8125*8301*1.2000)
= 0.0005"
= 0.000023 + (0.000498) - (0.000000)
= 0.0005"

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 2373/(π*56.81252*5947*1.2000)
= 0.0000"
= 0.6000*1773/(2*π*56.8125*5947*1.2000)
= 0.0004"
= |-0.059486 + 0.000033 - (0.000418)|
= 0.0599"
= 1773/(2*π*56.8125*5947*1.2000)
= 0.0007"
= 0.000033 + (0.000696) - (-0.059486)
= 0.0602"
= 0/(π*56.81252*5947*1.0000)
= 0.0000"
= 1773/(2*π*56.8125*5947*1.0000)
= 0.0008"
2/10/2007 10:33:19 AM 66/368

(total, net
tt = |tp + tm - tw|
compressive)
= |0.000000 + 0.000000 - (0.000835)|
= 0.0008"
(total required,
compressive)
= 0.000000 + (0.000835) - (0.000000)
= 0.0008"

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 13798/(π*56.81252*16475*1.2000*0.85)
= 0.0001"
= 0.5067*1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0001"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000081 - (0.000150)
= 0.0841"
= 1.0933*1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0003"
(total, net
tensile)
= |0.000081 + (0.000323) - (0.084191)|
= 0.0838"
= 2*16475*1.2000*0.85*(0.3750-0.000081+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000081+(0.000296)))
= 223.30 psi

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 13798/(π*56.81252*16475*1.2000*0.85)
= 0.0001"
= 0.5067*1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0001"
(total required,
tt = tp + tm - tw
tensile)
2/10/2007 10:33:19 AM 67/368

= 0.084191 + 0.000081 - (0.000150)
= 0.0841"
= 1.0933*1773/(2*π*56.8125*16475*1.2000*0.85)
= 0.0003"
(total, net
tensile)
= |0.000081 + (0.000323) - (0.084191)|
= 0.0838"
= 2*16475*1.2000*0.85*(0.3750-0.000081+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000081+(0.000296)))
= 223.30 psi
= 13798/(π*56.81252*5947*1.2000)
= 0.0002"
= 0.5067*1773/(2*π*56.8125*5947*1.2000)
= 0.0004"
= |0.000000 + 0.000191 - (0.000353)|
= 0.0002"
= 1.0933*1773/(2*π*56.8125*5947*1.2000)
= 0.0008"
= 0.000191 + (0.000761) - (0.000000)
= 0.0010"
= 13798/(π*56.81252*5947*1.2000)
= 0.0002"
= 0.5067*1773/(2*π*56.8125*5947*1.2000)
= 0.0004"
= |0.000000 + 0.000191 - (0.000353)|
= 0.0002"
= 1.0933*1773/(2*π*56.8125*5947*1.2000)
= 0.0008"
2/10/2007 10:33:19 AM 68/368

= 0.000191 + (0.000761) - (0.000000)
= 0.0010"
= 11176/(π*56.81252*8301*1.2000)
= 0.0001"
= 0.5067*1773/(2*π*56.8125*8301*1.2000)
= 0.0003"
= |0.000000 + 0.000111 - (0.000253)|
= 0.0001"
= 1.0933*1773/(2*π*56.8125*8301*1.2000)
= 0.0005"
= 0.000111 + (0.000545) - (0.000000)
= 0.0007"
= 11176/(π*56.81252*8301*1.2000)
= 0.0001"
= 0.5067*1773/(2*π*56.8125*8301*1.2000)
= 0.0003"
= |0.000000 + 0.000111 - (0.000253)|
= 0.0001"
= 1.0933*1773/(2*π*56.8125*8301*1.2000)
= 0.0005"
= 0.000111 + (0.000545) - (0.000000)
= 0.0007"

= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
= 13798/(π*56.81252*5947*1.2000)
= 0.0002"
2/10/2007 10:33:19 AM 69/368

= 0.5067*1773/(2*π*56.8125*5947*1.2000)
= 0.0004"
= |-0.059486 + 0.000191 - (0.000353)|
= 0.0596"
= 1.0933*1773/(2*π*56.8125*5947*1.2000)
= 0.0008"
= 0.000191 + (0.000761) - (-0.059486)
= 0.0604"
2/10/2007 10:33:19 AM 70/368

Straight Flange on Rear Channel Head
Component: Straight Flange


Static liquid head:


Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - Spot UW-11(a)(5)b Type 1

ID = 113.2500"
Length Lc = 1.5000"
t = 0.5000"

= 52.64*56.6250/(16475*1.00 - 0.60*52.64) + 0.0000
= 0.1813"
P = S*E*t/(R + 0.60*t) - Ps
= 16475*1.00*0.5000 / (56.6250 + 0.60*0.5000) - 2.6405
= 142.0674 psi
P = S*E*t/(R + 0.60*t)
= 16700*1.00*0.5000 / (56.6250 + 0.60*0.5000)
= 146.6842 psi
L/Do = 94.9375/114.2500 = 0.8310

Do/t = 114.2500/0.349986 = 326.4416

Pa = 4*B/(3*(Do/t))
= 4*3672.4646/(3*(114.2500/0.349986))
= 15.0000 psi
2/10/2007 10:33:19 AM 71/368

= t + Corrosion = 0.349986 + 0.0000 = 0.3500"
L/Do = 94.9375/114.2500 = 0.8310

Do/t = 114.2500/0.5000 = 228.5000

Pa = 4*B/(3*(Do/t))
= 4*5263.2686/(3*(114.2500/0.5000))
= 30.7120 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.5000 / 56.8750) * (1 - 56.8750 / ∞)
= 0.4396 %
Allowable Stress
Before UG-23
psi)
St Sc
Wind 0.0906 0.0875

Seismic 0.0912 0.0869
Wind 0.0906 0.0875

Seismic 0.0912 0.0869
Wind 0.0064 0.0033

Seismic 0.0070 0.0027
Wind 0.0064 0.0033

Hot Shut Down, New 0.00 16475.00 6264.73 325.00 0.0000
Seismic 0.0070 0.0027
Wind 0.0007 0.0001

Empty, Corroded 0.00 16700.00 8841.18 0.00 0.0000
Seismic 0.0007 0.0002
Wind 0.0007 0.0001

Empty, New 0.00 16700.00 8841.18 0.00 0.0000
Seismic 0.0007 0.0002
Wind 0.0422 0.0490

Vacuum -15.00 16475.00 6264.73 325.00 0.0000
Seismic 0.0408 0.0505

0.00 16475.00 6264.73 325.00 0.0000 Weight 0.0076 0.0069
2/10/2007 10:33:19 AM 72/368

A = 0.125 / (Ro / t)
= 0.125 / (57.1250 / 0.5000)
= 0.001094
B = 6264.7275 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScHC = 6264.7275 psi

ScHN = ScHC
= 6264.7275 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.1250 / 0.5000)
= 0.001094
B = 8841.1787 psi
S = 16700.0000 / 1.0000
= 16700.0000 psi
ScCN = 8841.1787 psi

ScCC = ScCN
= 8841.1787 psi

A = 0.125 / (Ro / t)
= 0.125 / (57.1250 / 0.5000)
= 0.001094
B = 6264.7275 psi
S = 16475.0000 / 1.0000
= 16475.0000 psi
ScVC = 6264.7275 psi
Operating, Hot & Corroded, Wind, Top Seam

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 52785/(π*56.87502*16475*1.2000*0.85)
= 0.0003"
= -36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0061"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000309 - (-0.006056)
2/10/2007 10:33:19 AM 73/368

= 0.0906"
= 0.6000*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0036"
(total, net
tensile)
= |0.000309 + (-0.003634) - (0.084191)|
= 0.0875"
= 2*16475*1.2000*0.85*(0.5000-0.000309+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000309+(-0.006056)))
= 294.02 psi
Operating, Hot & New, Wind, Top Seam

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 52785/(π*56.87502*16475*1.2000*0.85)
= 0.0003"
= -36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0061"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000309 - (-0.006056)
= 0.0906"
= 0.6000*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0036"
(total, net
tensile)
= |0.000309 + (-0.003634) - (0.084191)|
= 0.0875"
= 2*16475*1.2000*0.85*(0.5000-0.000309+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000309+(-0.006056)))
= 294.02 psi
Hot Shut Down, Corroded, Wind, Top Seam
= 52785/(π*56.87502*16475*1.2000*0.85)
= 0.0003"
2/10/2007 10:33:19 AM 74/368

= -36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0061"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000309 - (-0.006056)
= 0.0064"
= 0.6000*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0036"
(total, net
tensile)
= |0.000309 + (-0.003634) - (0.000000)|
= 0.0033"
Hot Shut Down, New, Wind, Top Seam
= 52785/(π*56.87502*16475*1.2000*0.85)
= 0.0003"
= -36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0061"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000309 - (-0.006056)
= 0.0064"
= 0.6000*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0036"
(total, net
tensile)
= |0.000309 + (-0.003634) - (0.000000)|
= 0.0033"
Empty, Corroded, Wind, Top Seam
= 52785/(π*56.87502*16700*1.2000*0.85)
= 0.0003"
= -2246/(2*π*56.8750*16700*1.2000*0.85)
= -0.0004"
= 0.000000 + 0.000305 - (-0.000369)
= 0.0007"
= 52785/(π*56.87502*8841*1.2000)
= 0.0005"
2/10/2007 10:33:19 AM 75/368

= 0.6000*-2246/(2*π*56.8750*8841*1.2000)
= -0.0004"
= 0.000490 + (-0.000355) - (0.000000)
= 0.0001"
Empty, New, Wind, Top Seam
= 52785/(π*56.87502*16700*1.2000*0.85)
= 0.0003"
= -2246/(2*π*56.8750*16700*1.2000*0.85)
= -0.0004"
= 0.000000 + 0.000305 - (-0.000369)
= 0.0007"
= 52785/(π*56.87502*8841*1.2000)
= 0.0005"
= 0.6000*-2246/(2*π*56.8750*8841*1.2000)
= -0.0004"
= 0.000490 + (-0.000355) - (0.000000)
= 0.0001"
Vacuum, Wind, Top Seam

= -15.00*56.6250/(2*6265*1.2000 + 0.40*|15.0000|)
= -0.0565"
= 52785/(π*56.87502*6265*1.2000)
= 0.0007"
= -36369/(2*π*56.8750*6265*1.2000)
= -0.0135"
= |-0.056469 + 0.000691 - (-0.013538)|
= 0.0422"
= 0.6000*-36369/(2*π*56.8750*6265*1.2000)
= -0.0081"
= 0.000691 + (-0.008123) - (-0.056469)
2/10/2007 10:33:19 AM 76/368

= 0.0490"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
= 50400/(π*56.87502*16475*1.0000*0.85)
= 0.0004"
= -36369/(2*π*56.8750*16475*1.0000*0.85)
= -0.0073"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000354 - (-0.007267)
= 0.0076"
(total, net
tensile)
= |0.000354 + (-0.007267) - (0.000000)|
= 0.0069"
Operating, Hot & Corroded, Seismic, Top Seam

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 68238/(π*56.87502*16475*1.2000*0.85)
= 0.0004"
= 1.0933*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0066"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000400 - (-0.006621)
= 0.0912"
= 0.5067*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0031"
(total, net
tensile)
= |0.000400 + (-0.003068) - (0.084191)|
= 0.0869"
= 2*16475*1.2000*0.85*(0.5000-0.000400+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000400+(-0.006056)))
= 293.96 psi
2/10/2007 10:33:19 AM 77/368

Operating, Hot & New, Seismic, Top Seam

= 50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
= 0.0842"
= 68238/(π*56.87502*16475*1.2000*0.85)
= 0.0004"
= 1.0933*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0066"
(total required,
tt = tp + tm - tw
tensile)
= 0.084191 + 0.000400 - (-0.006621)
= 0.0912"
= 0.5067*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0031"
(total, net
tensile)
= |0.000400 + (-0.003068) - (0.084191)|
= 0.0869"
= 2*16475*1.2000*0.85*(0.5000-0.000400+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000400+(-0.006056)))
= 293.96 psi
Hot Shut Down, Corroded, Seismic, Top Seam
= 68238/(π*56.87502*16475*1.2000*0.85)
= 0.0004"
= 1.0933*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0066"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000400 - (-0.006621)
= 0.0070"
= 0.5067*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0031"
(total, net
tensile)
= |0.000400 + (-0.003068) - (0.000000)|
= 0.0027"
2/10/2007 10:33:19 AM 78/368

Hot Shut Down, New, Seismic, Top Seam
= 68238/(π*56.87502*16475*1.2000*0.85)
= 0.0004"
= 1.0933*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0066"
(total required,
tt = tp + tm - tw
tensile)
= 0.000000 + 0.000400 - (-0.006621)
= 0.0070"
= 0.5067*-36369/(2*π*56.8750*16475*1.2000*0.85)
= -0.0031"
(total, net
tensile)
= |0.000400 + (-0.003068) - (0.000000)|
= 0.0027"
Empty, Corroded, Seismic, Top Seam
= 54642/(π*56.87502*16700*1.2000*0.85)
= 0.0003"
= 1.0933*-2246/(2*π*56.8750*16700*1.2000*0.85)
= -0.0004"
= 0.000000 + 0.000316 - (-0.000403)
= 0.0007"
= 54642/(π*56.87502*8841*1.2000)
= 0.0005"
= 0.5067*-2246/(2*π*56.8750*8841*1.2000)
= -0.0003"
= 0.000507 + (-0.000300) - (0.000000)
= 0.0002"
Empty, New, Seismic, Top Seam
= 54642/(π*56.87502*16700*1.2000*0.85)
= 0.0003"
2/10/2007 10:33:19 AM 79/368

= 1.0933*-2246/(2*π*56.8750*16700*1.2000*0.85)
= -0.0004"
= 0.000000 + 0.000316 - (-0.000403)
= 0.0007"
= 54642/(π*56.87502*8841*1.2000)
= 0.0005"
= 0.5067*-2246/(2*π*56.8750*8841*1.2000)
= -0.0003"
= 0.000507 + (-0.000300) - (0.000000)
= 0.0002"
Vacuum, Seismic, Top Seam

= -15.00*56.6250/(2*6265*1.2000 + 0.40*|15.0000|)
= -0.0565"
= 68238/(π*56.87502*6265*1.2000)
= 0.0009"
tw = (1 + 0.14*SDS)*W/(2*π*Rm*Sc*Ks) (Weight)
= 1.0933*-36369/(2*π*56.8750*6265*1.2000)
= -0.0148"
= |-0.056469 + 0.000893 - (-0.014801)|
= 0.0408"
= 0.5067*-36369/(2*π*56.8750*6265*1.2000)
= -0.0069"
= 0.000893 + (-0.006859) - (-0.056469)
= 0.0505"
2/10/2007 10:33:19 AM 80/368

Rear Channel Head
Component: Ellipsoidal Head

Material Specification: SA-240 304L (II-D p.78, ln. 29)
Straight Flange governs MDMT
Internal design pressure: P = 50 psi @ 325 °F

External design pressure: Pe = 15 psi @ 325 °F
Static liquid head:
Ps= 3.7647 psi (SG=1.1, Hs=94.8125" Operating head)

Pth= 4.4625 psi (SG=1, Hs=123.625" Horizontal test head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = 20°F No impact test performed

Rated MDMT = -320°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - Spot UW-11(a)(5)(b) Type 1
Estimated weight*: new = 1,939.30 lb corr = 1,939.30 lb

Capacity*: new = 888.5 US gal corr = 888.5 US gal
* includes straight flange
Inner diameter = 113.25"

Minimum head thickness = 0.4375"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 2 (corroded)
Straight flange length Lsf = 1.5"
Nominal straight flange thickness tsf = 0.5"
Insulation thk*: 0" density: 0 lb/ft3 weight: 0 lb

Insulation support ring spacing: 0" individual weight: 0 lb total weight: 0 lb
Lining/ref thk*: 0" density: 0 lb/ft3 weight: 0 lb
* includes straight flange if applicable
Results Summary
The governing condition is external pressure.

Minimum thickness per UG-16 = 0.0625" + 0" = 0.0625"
Design thickness due to internal pressure (t) = 0.1849"
Design thickness due to external pressure (te) = 0.3144"
Maximum allowable working pressure (MAWP) = 123.4273 psi
Maximum allowable pressure (MAP) = 128.9291 psi
Maximum allowable external pressure (MAEP) = 23.6169 psi
Maximum external pressure at test temperature (new) = 32.4257 psi
Design thickness for internal pressure, (Corroded at 325 °F) UG-32(d)(1)
t = P*D/(2*S*E - 0.20*P) + Corrosion

= 53.7647*113.25/(2*16475*1 - 0.20*53.7647) + 0
= 0.1849"
The head internal pressure design thickness is 0.1849".
2/10/2007 10:33:19 AM 81/368

Maximum allowable working pressure, (Corroded at 325 °F) UG-32(d)(1)
P = 2*S*E*t/(D + 0.20*t) - Ps
= 2*16475*1*0.4375/(113.25 +0.20*0.4375) - 3.7647
= 123.4273 psi
The maximum allowable working pressure (MAWP) is 123.4273 psi.
Maximum allowable pressure, (New at 70 °F) UG-32(d)(1)
P = 2*S*E*t/(D + 0.20*t) - Ps
= 2*16700*1*0.4375/(113.25 +0.20*0.4375) - 0
= 128.9291 psi
The maximum allowable pressure (MAP) is 128.9291 psi.
Design thickness for external pressure, (Corroded at 325 °F) UG-33(d)

Ro = Ko*Do
= 0.8932 * 114.125
= 101.931 in
A = 0.125 / (Ro/t)
= 0.125 / (101.931/0.314399)
= 0.000386
Pa = B/(Ro/t)
= 4863.137/(101.931/0.314399)
15 psi
=
t = 0.3144" + Corrosion = 0.3144" + 0" = 0.3144"

Check the external pressure per UG-33(a)(1) UG-32(d)(1)
t = 1.67*Pe*D/(2*S*E - 0.20*1.67*Pe) + Corrosion

= 1.67*15*113.25/(2*16475*1 - 0.20*1.67*15) + 0
= 0.0861"
The head external pressure design thickness (te) is 0.314399".
Maximum Allowable External Pressure, (Corroded at 325 °F) UG-33(d)

Ro = Ko*Do
= 0.8932 * 114.125
= 101.931 in
A = 0.125 / (Ro/t)
= 0.125 / (101.931/0.4375)
= 0.000537
Pa = B/(Ro/t)
= 5502.383/(101.931/0.4375)
23.6169 psi
=
2/10/2007 10:33:19 AM 82/368

P = 2*S*E*t/((D + 0.20*t)*1.67) - Ps2
= 2*16475*1*0.4375/((113.25 +0.20*0.4375)*1.67) - 0
= 76.1629 psi
The maximum allowable external pressure (MAEP) is 23.6169 psi.
Maximum Allowable External Pressure, (New at 70 °F) UG-33(d)

Ro = Ko*Do
= 0.8932 * 114.125
= 101.931 in
A = 0.125 / (Ro/t)
= 0.125 / (101.931/0.4375)
= 0.000537
Pa = B/(Ro/t)
= 7554.713/(101.931/0.4375)
32.4257 psi
=
P = 2*S*E*t/((D + 0.20*t)*1.67) - Ps2

= 2*16700*1*0.4375/((113.25 +0.20*0.4375)*1.67) - 0
= 77.203 psi
The maximum allowable external pressure at test temperature (new) (MAEP) is 32.4257 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.5 / 19.5025)*(1 - 19.5025 / ∞)
= 1.9228%
2/10/2007 10:33:19 AM 83/368

Bottom Channel Section Stiffener
Stiffener ring calculations per UG-29(a)
Ring type: Flat bar

Ring description: 3/4x5 Flat Bar
Ring material: SA-36 (II-D p. 6, ln. 18)
External pressure: 15.0000 psi
Ring is located: outside the vessel
Distance from ring neutral axis to datum: 84.0000 in
Ring corrosion allowance: 0.1250 in
Distance to previous support: 55.7500 in
Distance to next support: 94.9375 in
L/Do = 94.9375/114.0000 = 0.8327851

Do/t = 114.0000/0.3495940 = 326.0926
From Table G: A = 0.000279
From Table HA-3: B = 3,669.08
Pa = 4*B/(3*(Do/t))
= 4*3,669.08/(3*(114.0000/0.3495940))
= 15.00221 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3496 + 2.4375/75.34375)
= 3,357.754
From Table CS-2: A = 0.00023622 (ring, 325.00°F)

From Table HA-3: A = 0.00025540 (shell, 325.00°F)
Is' = [Do2*Ls*(t + As/Ls)*A]/10.9

= [1142*75.34375*(0.3496 + 2.4375/75.34375)*0.00025540]/10.9
= 8.763039 in4
I' for the composite corroded shell-ring cross section is 13.6815 in4
As I' >= Is' a 3/4x5 Flat Bar stiffener is adequate for an external pressure of 15.000 psi.
Check the stiffener ring attachment welds per UG-30
Fillet weld is: Continuous both sides

Fillet weld leg size: 0.2500 in
Vessel thickness at weld location, new: 0.3750 in
Vessel corrosion allowance at weld location: 0.0000 in
Stiffener thickness at weld location: 0.7500 in
Per UG-30(f)(1) the minimum attachment weld size is 0.2500 in
The fillet weld size of 0.25 in is adequate per UG-30(f)(1).
Radial pressure load, P*Ls = 15*75.34375 = 1,130.156 lb/in

Radial shear load, V = 0.01*P*Ls*Do = 0.01*15*75.34375*114 = 1,288.378 lb/in
First moment of area, Q = 2.697069*1.246149 = 3.360949 in3
Weld shear flow, q = V*Q/I' = 316.4985 lb/in

Combined weld load, fw = Sqr(1,130.1562 + 316.49852) = 1,173.637 lb/in
2/10/2007 10:33:19 AM 84/368

Allowable weld stress per UW-18(d) Sw = 0.55*S = 0.55*16,475.00 = 9,061.25 psi
Fillet weld size required to resist radial pressure and shear
= fw*(dweld segment + dtoe) / (Sw*dweld total) + corrosion

= 1,173.637*(1 + 0) / (9,061.25*2) + 0.125
= 0.1898 in
The fillet weld size of 0.2500 in is adequate to resist radial pressure and shear.
2/10/2007 10:33:19 AM 85/368

Bottom Plate of Expanded Chamber
Ring type: Flat bar

Ring material: SA-240 304L (II-D p. 78, ln. 29)
L/Do = 71.875/114.0000 = 0.6304824

Do/t = 114.0000/0.3108990 = 366.6786
Pa = 4*B/(3*(Do/t))
= 4*4,129.206/(3*(114.0000/0.3108990))
= 15.01479 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3109 + 3.75/59.4375)
= 3,429.222
From Table HA-3: A = 0.00026082 (ring, 325.00°F)
Is' = [Do2*Ls*(t + As/Ls)*A]/10.9

= [1142*59.4375*(0.3109 +
3.75/59.4375)*0.00026082]/10.9
= 6.912788 in4

Radial pressure load, P*Ls = 15*59.4375 = 891.5625 lb/in


Combined weld load, fw = Sqr(891.56252 + 186.7112) = 910.9032 lb/in
2/10/2007 10:33:19 AM 86/368


= 910.9032*(1 + 0) / (9,061.25*2) + 0
= 0.0503 in
2/10/2007 10:33:19 AM 87/368

Lower Calandria Stiffener RIngs
Ring type: Flat bar

L/Do = 69.75/114.0000 = 0.6118421

Do/t = 114.0000/0.3073280 = 370.9392
Pa = 4*B/(3*(Do/t))
= 4*4,177.002/(3*(114.0000/0.3073280))
= 15.01415 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3073 + 2.4375/69.375)
= 3,745.235

Is' = [Do2*Ls*(t + As/Ls)*A]/10.9

= [1142*69.375*(0.3073 +
2.4375/69.375)*0.00028482]/10.9
= 8.06741 in4



2/10/2007 10:33:19 AM 88/368


= 1,080.662*(1 + 0) / (9,061.25*2) + 0.125
= 0.1846 in
2/10/2007 10:33:19 AM 89/368

Top Plate of Expanded Chamber
Ring type: Flat bar

Ring material: SA-240 304L (II-D p. 78, ln. 29)
L/Do = 47/114.0000 = 0.4122807

Do/t = 114.0000/0.2653050 = 429.6941
Pa = 4*B/(3*(Do/t))
= 4*4,836.215/(3*(114.0000/0.2653050))
= 15.00671 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.2653 + 3.75/31.8125)
= 3,347.007
From Table HA-3: A = 0.00025458 (ring, 325.00°F)
Is' = [Do2*Ls*(t + As/Ls)*A]/10.9

= [1142*31.8125*(0.2653 +
3.75/31.8125)*0.00025458]/10.9
= 3.700049 in4

Radial pressure load, P*Ls = 15*31.8125 = 477.1875 lb/in

Radial shear load, V = 0.01*P*Ls*Do = 0.01*15*31.8125*114 = 543.9938 lb/in

Combined weld load, fw = Sqr(477.18752 + 99.932592) = 487.5392 lb/in
2/10/2007 10:33:19 AM 90/368


= 487.5392*(1 + 0) / (9,061.25*2) + 0
= 0.0269 in
2/10/2007 10:33:19 AM 91/368

Upper Calandria Stiffener Ring
Ring type: Flat bar

L/Do = 71.875/114.0000 = 0.6304824

Do/t = 114.0000/0.3108990 = 366.6786
Pa = 4*B/(3*(Do/t))
= 4*4,129.206/(3*(114.0000/0.3108990))
= 15.01479 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3109 + 2.4375/70.4375)
= 3,711.956

Is' = [Do2*Ls*(t + As/Ls)*A]/10.9

= [1142*70.4375*(0.3109 +
2.4375/70.4375)*0.00028229]/10.9
= 8.191082 in4



2/10/2007 10:33:19 AM 92/368


= 1,097.212*(1 + 0) / (9,061.25*2) + 0.125
= 0.1855 in
2/10/2007 10:33:19 AM 93/368

Air & Gas Vent (N6.1)
tw(lower) = 0.3750 in
Leg41 = 0.3370 in
Note: round inside edges per UG-76(c)
Located on: Shell

Liquid static head included: 0.2676 psi
Nozzle material specification: SA-312 TP304L Wld pipe (II-D p. 78, ln. 36)
Nozzle longitudinal joint efficiency: 1.00
Nozzle description: 4" Sch 80S (XS)
Flange description: 4 inch Class 150 SO A182 F304L
Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT: -55°F
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -320 °F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F)
Liquid static head on flange: 0.1985 psi
ASME B16.5 flange rating MAWP: 171.25 psi @ 325°F
ASME B16.5 flange rating MAP: 230 psi @ 70°F
ASME B16.5 flange hydro test: 350 psi @ 70°F
Nozzle orientation: 60°
Local vessel minimum thickness: 0.375 in
Nozzle center line offset to datum line: 149 in
End of nozzle to shell center: 67 in
Nozzle inside diameter, new: 3.826 in
Nozzle nominal wall thickness: 0.337 in
Nozzle corrosion allowance: 0 in
Projection available outside vessel, Lpr: 10 in
2/10/2007 10:33:19 AM 94/368

Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
UG-37 Area Calculation Summary (in2) Wall
For P = 74.41 psi @ 325 °F
Thickness
The opening is adequately reinforced Summary (in)
The nozzle passes
UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
1.0071 1.0082 0.4416 0.4701 -- -- 0.0965 0.2074 0.2949
Weld Failure Path Analysis Summary
The nozzle is exempt from weld strength

calculations per UW-15(b)(1)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)
Nozzle to shell fillet (Leg41) 0.2359 0.2359 weld size is adequate
Calculations for internal pressure 74.41 psi @ 325 °F
Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0.02573).
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 3.826 in

Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 0.8425 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)

= 74.4078*1.913/((14000/0.85)*1 - 0.6*74.4078)
= 0.0087 in
Required thickness tr from UG-37(a)
tr = P*R/(S*E - 0.6*P)
= 74.4078*56.625/(16475*1 - 0.6*74.4078)
= 0.2564 in
Area required per UG-37(c)
Allowable stresses: Sn = 14000, Sv = 16475 psi
fr1 = lesser of 1 or Sn/Sv = 0.8498

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.826*0.2564*1 + 2*0.337*0.2564*1*(1 - 0.8498)
= 1.0071 in2
2/10/2007 10:33:19 AM 95/368

Area available from FIG. UG-37.1
A1 = larger of the following= 0.4416 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 3.826*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
= 0.4416 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
= 0.1568 in2
A2 = smaller of the following= 0.4701 in2
= 5*(tn - trn)*fr2*t
= 5*(0.337 - 0.0087)*0.8498*0.375
= 0.5231 in2
= 5*(tn - trn)*fr2*tn
= 5*(0.337 - 0.0087)*0.8498*0.337
= 0.4701 in2
A41 = Leg2*fr2
= 0.3372*0.8498
= 0.0965 in2
Area = A1 + A2 + A41
= 0.4416 + 0.4701 + 0.0965
= 1.0082 in2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.337 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.2359 in
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 0.0102 in (E =1)

Wall thickness per UG-45(b)(1): tr2 = 0.2564 in
Wall thickness per UG-16(b): tr3 = 0.0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.2074 in
The greater of tr2 or tr3: tr5 = 0.2564 in
The lesser of tr4 or tr5: tr6 = 0.2074 in
2/10/2007 10:33:19 AM 96/368

Required per UG-45 is the larger of tr1 or tr6 = 0.2074 in
Available nozzle wall thickness new, tn = 0.8750*0.337 = 0.2949 in
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 75.43 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
1.0071 1.0086 0.4416 0.4704 -- -- 0.0966 0.2074 0.2949




= 75.4307*1.913/((14200/0.85)*1 - 0.6*75.4307)
= 0.0087 in
tr = P*R/(S*E - 0.6*P)
= 75.4307*56.625/(16700*1 - 0.6*75.4307)
= 0.2565 in
2/10/2007 10:33:19 AM 97/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.826*0.2565*1 + 2*0.337*0.2565*1*(1 - 0.8503)
= 1.0071 in2

= 3.826*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
= 0.4416 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
= 0.1568 in2
= 5*(0.337 - 0.0087)*0.8503*0.375
= 0.5234 in2
= 5*(0.337 - 0.0087)*0.8503*0.337
= 0.4704 in2
A41 = Leg2*fr2
= 0.3372*0.8503
= 0.0966 in2
Area = A1 + A2 + A41
= 0.4416 + 0.4704 + 0.0966
= 1.0086 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 98/368

2/10/2007 10:33:19 AM 99/368

Reinforcement Calculations for External Pressure
UG-45 Nozzle
For Pe = 18.98 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
0.6707 0.6707 0.1246 0.4496 -- -- 0.0965 0.0653 0.2949
Weld strength calculations are not required for

external pressure

Calculations for external pressure 18.98 psi @ 325 °F

Nozzle required thickness per UG-28 trn = 0.023 in
From UG-37(d)(1) required thickness tr = 0.3416 in
Area required per UG-37(d)(1)

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.826*0.3416*1 + 2*0.337*0.3416*1*(1 - 0.8498))
= 0.6707 in2
2/10/2007 10:33:19 AM 100/368

= 3.826*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
= 0.1246 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
= 0.0442 in2
= 5*(0.337 - 0.023)*0.8498*0.375
= 0.5003 in2
= 5*(0.337 - 0.023)*0.8498*0.337
= 0.4496 in2
A41 = Leg2*fr2
= 0.3372*0.8498
= 0.0965 in2
Area = A1 + A2 + A41
= 0.1246 + 0.4496 + 0.0965
= 0.6707 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
Wall thickness per UG-45(a): tr1 = 0.023 in

2/10/2007 10:33:19 AM 101/368

L/Do = 10.0444/4.5000 = 2.2321

Do/t = 4.5000/0.023010 = 195.5709

Pa = 4*B/(3*(Do/t))
= 4*2783.4805/(3*(4.5000/0.023010))
= 18.9768 psi
= t + Corrosion = 0.023010 + 0.0000 = 0.0230"
2/10/2007 10:33:19 AM 102/368

Leg41 = 0.3370 in
Located on: Shell

(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 103/368

UG-45 Nozzle
For P = 74.41 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.0071 1.0082 0.4416 0.4701 -- -- 0.0965 0.2074 0.2949




= 74.4078*1.913/((14000/0.85)*1 - 0.6*74.4078)
= 0.0087 in
tr = P*R/(S*E - 0.6*P)
= 74.4078*56.625/(16475*1 - 0.6*74.4078)
= 0.2564 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.826*0.2564*1 + 2*0.337*0.2564*1*(1 - 0.8498)
= 1.0071 in2
2/10/2007 10:33:19 AM 104/368


= 3.826*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
= 0.4416 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
= 0.1568 in2
= 5*(0.337 - 0.0087)*0.8498*0.375
= 0.5231 in2
= 5*(0.337 - 0.0087)*0.8498*0.337
= 0.4701 in2
A41 = Leg2*fr2
= 0.3372*0.8498
= 0.0965 in2
Area = A1 + A2 + A41
= 0.4416 + 0.4701 + 0.0965
= 1.0082 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 105/368

UG-45 Nozzle
For P = 75.43 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
1.0071 1.0086 0.4416 0.4704 -- -- 0.0966 0.2074 0.2949




= 75.4307*1.913/((14200/0.85)*1 - 0.6*75.4307)
= 0.0087 in
tr = P*R/(S*E - 0.6*P)
= 75.4307*56.625/(16700*1 - 0.6*75.4307)
= 0.2565 in
2/10/2007 10:33:19 AM 106/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.826*0.2565*1 + 2*0.337*0.2565*1*(1 - 0.8503)
= 1.0071 in2

= 3.826*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
= 0.4416 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
= 0.1568 in2
= 5*(0.337 - 0.0087)*0.8503*0.375
= 0.5234 in2
= 5*(0.337 - 0.0087)*0.8503*0.337
= 0.4704 in2
A41 = Leg2*fr2
= 0.3372*0.8503
= 0.0966 in2
Area = A1 + A2 + A41
= 0.4416 + 0.4704 + 0.0966
= 1.0086 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 107/368

2/10/2007 10:33:19 AM 108/368

UG-45 Nozzle
For Pe = 18.98 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
0.6707 0.6707 0.1246 0.4496 -- -- 0.0965 0.0653 0.2949

external pressure



A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.826*0.3416*1 + 2*0.337*0.3416*1*(1 - 0.8498))
= 0.6707 in2
2/10/2007 10:33:19 AM 109/368

= 3.826*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
= 0.1246 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
= 0.0442 in2
= 5*(0.337 - 0.023)*0.8498*0.375
= 0.5003 in2
= 5*(0.337 - 0.023)*0.8498*0.337
= 0.4496 in2
A41 = Leg2*fr2
= 0.3372*0.8498
= 0.0965 in2
Area = A1 + A2 + A41
= 0.1246 + 0.4496 + 0.0965
= 0.6707 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 110/368

L/Do = 10.0444/4.5000 = 2.2321

Do/t = 4.5000/0.023010 = 195.5709

Pa = 4*B/(3*(Do/t))
= 4*2783.4805/(3*(4.5000/0.023010))
= 18.9768 psi
= t + Corrosion = 0.023010 + 0.0000 = 0.0230"
2/10/2007 10:33:19 AM 111/368

Leg41 = 0.3370 in
Located on: Shell

Nozzle material specification: SA-106 B Smls pipe (II-D p. 10, ln. 5)
Nozzle description: 4" Sch 80 (XS)
Flange description: 4 inch Class 150 SO A182 F304
(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 112/368

UG-45 Nozzle
For P = 79.65 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.0504 1.0508 0.3844 0.5528 -- -- 0.1136 0.2074 0.2949


Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.02136).
Nozzle UCS-66 governing thk: 0.2949 in

Nozzle rated MDMT: -155 °F


= 79.6457*1.913/(17100*1 - 0.6*79.6457)
= 0.0089 in
tr = P*R/(S*E - 0.6*P)
= 79.6457*56.625/(16475*1 - 0.6*79.6457)
= 0.2745 in
2/10/2007 10:33:19 AM 113/368

fr1 = lesser of 1 or Sn/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.826*0.2745*1 + 2*0.337*0.2745*1*(1 - 1)
= 1.0504 in2

= 3.826*(1*0.375 - 1*0.2745) - 2*0.337*(1*0.375 - 1*0.2745)*(1 - 1)
= 0.3844 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.2745) - 2*0.337*(1*0.375 - 1*0.2745)*(1 - 1)
= 0.1431 in2
= 5*(0.337 - 0.0089)*1*0.375
= 0.6152 in2
= 5*(0.337 - 0.0089)*1*0.337
= 0.5528 in2
A41 = Leg2*fr2
= 0.3372*1
= 0.1136 in2
Area = A1 + A2 + A41
= 0.3844 + 0.5528 + 0.1136
= 1.0508 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 114/368

2/10/2007 10:33:19 AM 115/368

UG-45 Nozzle
For P = 80.67 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
1.0495 1.0513 0.3852 0.5525 -- -- 0.1136 0.2074 0.2949




= 80.6686*1.913/(17100*1 - 0.6*80.6686)
= 0.0091 in
tr = P*R/(S*E - 0.6*P)
= 80.6686*56.625/(16700*1 - 0.6*80.6686)
= 0.2743 in

2/10/2007 10:33:19 AM 116/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= 3.826*0.2743*1 + 2*0.337*0.2743*1*(1 - 1)
= 1.0495 in2

= 3.826*(1*0.375 - 1*0.2743) - 2*0.337*(1*0.375 - 1*0.2743)*(1 - 1)
= 0.3852 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.2743) - 2*0.337*(1*0.375 - 1*0.2743)*(1 - 1)
= 0.1434 in2
= 5*(0.337 - 0.0091)*1*0.375
= 0.6148 in2
= 5*(0.337 - 0.0091)*1*0.337
= 0.5525 in2
A41 = Leg2*fr2
= 0.3372*1
= 0.1136 in2
Area = A1 + A2 + A41
= 0.3852 + 0.5525 + 0.1136
= 1.0513 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 117/368

2/10/2007 10:33:19 AM 118/368

UG-45 Nozzle
For Pe = 20.67 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
0.6924 0.6925 0.0499 0.5290 -- -- 0.1136 0.0711 0.2949

external pressure



A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.826*0.362*1 + 2*0.337*0.362*1*(1 - 1))
= 0.6924 in2
2/10/2007 10:33:19 AM 119/368

= 3.826*(1*0.375 - 1*0.362) - 2*0.337*(1*0.375 - 1*0.362)*(1 - 1)
= 0.0499 in2

= 2*(0.375 + 0.337)*(1*0.375 - 1*0.362) - 2*0.337*(1*0.375 - 1*0.362)*(1 - 1)
= 0.0186 in2
= 5*(0.337 - 0.0231)*1*0.375
= 0.5886 in2
= 5*(0.337 - 0.0231)*1*0.337
= 0.529 in2
A41 = Leg2*fr2
= 0.3372*1
= 0.1136 in2
Area = A1 + A2 + A41
= 0.0499 + 0.529 + 0.1136
= 0.6925 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in

2/10/2007 10:33:19 AM 120/368

L/Do = 10.0444/4.5000 = 2.2321

Do/t = 4.5000/0.023063 = 195.1192

From table CS-2: B = 3024.6873 psi
Pa = 4*B/(3*(Do/t))
= 4*3024.6873/(3*(4.5000/0.023063))
= 20.6690 psi
= t + Corrosion = 0.023063 + 0.0000 = 0.0231"
2/10/2007 10:33:19 AM 121/368

Leg41 = 0.2160 in
Located on: Shell

Liquid static head included: 0 psi
Nozzle description: 3" Sch 40S (Std)
(Per UHA-51(d)(1)(a))
Liquid static head on flange: 0 psi
Nozzle center line offset to datum line: 409.625 in
2/10/2007 10:33:19 AM 122/368

UG-45 Nozzle
UG-37 Area Calculation Summary Wall
(in2) Thickness
For P = 108.6 psi @ 325 °F Summary (in)
The nozzle passes
UG-45
A A A
This nozzle is exempt from area

0.1890 0.1890
calculations per UG-36(c)(3)(a)




= 108.6044*1.534/((14000/0.85)*1 - 0.6*108.6044)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 108.6044*56.625/(16475*1 - 0.6*108.6044)
= 0.3748 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 123/368


2/10/2007 10:33:19 AM 124/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 110.1227*56.625/(16700*1 - 0.6*110.1227)
= 0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM 125/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in

2/10/2007 10:33:19 AM 126/368

UG-45 Nozzle
(in2) Thickness
For Pe = 21.74 psi @ 325 °F Summary (in)
The nozzle passes
UG-45
A A A

0.0748 0.1890

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 127/368

L/Do = 10.0269/3.5000 = 2.8648

Do/t = 3.5000/0.020815 = 168.1505

Pa = 4*B/(3*(Do/t))
= 4*2741.1240/(3*(3.5000/0.020815))
= 21.7355 psi
= t + Corrosion = 0.020815 + 0.0000 = 0.0208"
2/10/2007 10:33:19 AM 128/368

Leg41 = 0.2160 in
Located on: Shell

(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 129/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 108.6044*1.534/((14000/0.85)*1 - 0.6*108.6044)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 108.6044*56.625/(16475*1 - 0.6*108.6044)
= 0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 130/368


2/10/2007 10:33:19 AM 131/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 110.1227*56.625/(16700*1 - 0.6*110.1227)
= 0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM 132/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in

2/10/2007 10:33:19 AM 133/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0748 0.1890

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 134/368

L/Do = 10.0269/3.5000 = 2.8648

Do/t = 3.5000/0.020815 = 168.1505

Pa = 4*B/(3*(Do/t))
= 4*2741.1240/(3*(3.5000/0.020815))
= 21.7355 psi
= t + Corrosion = 0.020815 + 0.0000 = 0.0208"
2/10/2007 10:33:19 AM 135/368

Leg41 = 0.2160 in
Located on: Shell

Nozzle material specification: SA-240 304L (II-D p. 78, ln. 29)
(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 136/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.2160




= 108.6044*1.534/(16475*1 - 0.6*108.6044)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 108.6044*56.625/(16475*1 - 0.6*108.6044)
= 0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 137/368


Available nozzle wall thickness new, tn = 0.216 in
= (50*t / Rf)*(1 - Rf / Ro)

= (50*0.216 / 1.642)*(1 - 1.642 / ∞)
= 6.5773%
2/10/2007 10:33:19 AM 138/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.2160




= 110.1227*1.534/(16700*1 - 0.6*110.1227)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 110.1227*56.625/(16700*1 - 0.6*110.1227)
= 0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 139/368


2/10/2007 10:33:19 AM 140/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0748 0.2160

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 141/368

L/Do = 10.0269/3.5000 = 2.8648

Do/t = 3.5000/0.020815 = 168.1505

Pa = 4*B/(3*(Do/t))
= 4*2741.1240/(3*(3.5000/0.020815))
= 21.7355 psi
= t + Corrosion = 0.020815 + 0.0000 = 0.0208"
2/10/2007 10:33:19 AM 142/368

Bottom Manway (M1)
Leg41 = 0.3571 in
tw(upper) = 0.5000 in
Leg42 = 0.2679 in
Dp = 32.5000 in
te = 0.5000 in
Located on: Rear Channel

Nozzle description: 24" X Heavy
Pad material specification: SA-516 70 (II-D p. 14, ln. 20)
Pad diameter: 32.5 in
Flange description: 24 inch Class 150 SO A105
(UCS-66(b)(3): Coincident ratio = 0.1783642)
Nozzle inside diameter, new: 23 in
Pad is split: yes
Pad joint efficiency: 0.7
2/10/2007 10:33:19 AM 143/368

UG-45 Nozzle
For P = 78.39 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
6.2552 6.2591 2.3947 0.7092 -- 2.9750 0.1802 0.2702 0.4375
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
65,068.72 63,665.99 291,284.41 18,720.13 543,678.44 68,916.16 282,760.47

size (in) size (in)
weld size is
Nozzle to pad fillet (Leg41) 0.2500 0.2500 adequate
weld size is
Pad to shell fillet (Leg42) 0.1875 0.1875 adequate
weld size is
Nozzle to pad groove (Upper) 0.3500 0.5000 adequate
Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 °F

.
Fig UCS-66.1 MDMT reduction = 70.2 °F, (coincident ratio = 0.46461)
Rated MDMT is governed by UCS-66(b)(2).
Pad UCS-66 governing thickness: 0.5 in

Pad rated MDMT: -55 °F
Parallel to the vessel wall: d = 23 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

= 78.3913*11.5/((14000/0.85)*1 - 0.6*78.3913)
= 0.0549 in
tr = P*R/(S*E - 0.6*P)
2/10/2007 10:33:19 AM 144/368

= 78.3913*56.625/(16475*1 - 0.6*78.3913)
= 0.2702 in
Allowable stresses: Sn = 14000, Sv = 16475, Sp = 20000 psi

fr3 = lesser of fr2 or Sp/Sv = 0.8498
fr4 = lesser of 1 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23*0.2702*1 + 2*0.5*0.2702*1*(1 - 0.8498)
= 6.2552 in2

= 23*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8498)
= 2.3947 in2

= 2*(0.375 + 0.5)*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8498)
= 0.1677 in2
= 5*(0.5 - 0.0549)*0.8498*0.375
= 0.7092 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.5 - 0.0549)*(2.5*0.5 + 0.5)*0.8498
= 1.3239 in2
A41 = Leg2*fr3
= 0.35712*0.8498
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
A5 = (Dp - d - 2*tn)*te*fr4*Ep
= (32.5 - 23 - 2*0.5)*0.5*1*0.7
= 2.975 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.3947 + 0.7092 + 0.1084 + 0.0718 + 2.975
= 6.2591 in2
2/10/2007 10:33:19 AM 145/368

UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0.75 or tn or te = 0.5 in

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
Outer fillet: tmin = lesser of 0.75 or te or t = 0.375 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0.74*16475 = 12192 psi

Nozzle wall in shear: 0.7*14000 = 9800 psi
Inner fillet weld in shear: 0.49*14000 = 6860 psi
Outer fillet weld in shear: 0.49*16475 = 8073 psi
Upper groove weld in tension: 0.74*20000 = 14800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π/2)*Nozzle OD*Leg*Si = (π/2)*24*0.3571*6860 = 92351.74 lbf
(2) Outer fillet weld in shear

(π/2)*Pad OD*Leg*So = (π/2)*32.5*0.2679*8073 = 110407.2 lbf
(3) Nozzle wall in shear

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*23.5*0.5*9800 = 180877.2 lbf
(4) Groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*24*0.375*12192 = 172353.3 lbf
(6) Upper groove weld in tension

Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (6.2552 - 2.3947 + 2*0.5*0.8498*(1*0.375 - 1*0.2702))*16475
= 65068.72 lbf
2/10/2007 10:33:19 AM 146/368

W1-1 = (A2 + A5 + A41 + A42)*Sv
= (0.7092 + 2.975 + 0.1084 + 0.0718)*16475
= 63665.99 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.7092 + 0 + 0.1084 + 0 + 2*0.5*0.375*0.8498)*16475
= 18720.13 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.7092 + 0 + 2.975 + 0.1084 + 0.0718 + 0 + 2*0.5*0.375*0.8498)*16475
= 68916.16 lbf
2/10/2007 10:33:19 AM 147/368

Load for path 1-1 lesser of W or W1-1 = 63665.99 lbf
Path 1-1 through (2) & (3) = 110407.2 + 180877.2 = 291284.4 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4), (6) = 92351.74 + 172353.3 + 278973.4 = 543678.4 lbf

Path 3-3 through (2), (4) = 110407.2 + 172353.3 = 282760.5 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
UG-45 Nozzle
For P = 79.45 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
6.2546 6.2600 2.3952 0.7096 -- 2.9750 0.1802 0.2702 0.4375

65,940.19 64,542.16 295,376.22 18,985.60 547,351.63 69,867.16 286,622.16

size (in) size (in)
weld size is
weld size is
weld size is

.


= 79.454*11.5/((14200/0.85)*1 - 0.6*79.454)
2/10/2007 10:33:19 AM 148/368

= 0.0549 in
tr = P*R/(S*E - 0.6*P)
= 79.454*56.625/(16700*1 - 0.6*79.454)
= 0.2702 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23*0.2702*1 + 2*0.5*0.2702*1*(1 - 0.8503)
= 6.2546 in2

= 23*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8503)
= 2.3952 in2

= 2*(0.375 + 0.5)*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8503)
= 0.1677 in2
= 5*(0.5 - 0.0549)*0.8503*0.375
= 0.7096 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.5 - 0.0549)*(2.5*0.5 + 0.5)*0.8503
= 1.3246 in2
A41 = Leg2*fr3
= 0.35712*0.8503
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
= (32.5 - 23 - 2*0.5)*0.5*1*0.7
= 2.975 in2
2/10/2007 10:33:19 AM 149/368

Area = A1 + A2 + A41 + A42 + A5
= 2.3952 + 0.7096 + 0.1084 + 0.0718 + 2.975
= 6.26 in2

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in




(π/2)*Pad OD*Leg*So = (π/2)*32.5*0.2679*8183 = 111915 lbf



2/10/2007 10:33:19 AM 150/368

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (6.2546 - 2.3952 + 2*0.5*0.8503*(1*0.375 - 1*0.2702))*16700
= 65940.19 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.7096 + 2.975 + 0.1084 + 0.0718)*16700
= 64542.16 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.7096 + 0 + 0.1084 + 0 + 2*0.5*0.375*0.8503)*16700
= 18985.6 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.7096 + 0 + 2.975 + 0.1084 + 0.0718 + 0 + 2*0.5*0.375*0.8503)*16700
= 69867.16 lbf
2/10/2007 10:33:19 AM 151/368

Path 1-1 through (2) & (3) = 111915 + 183461.2 = 295376.2 lbf

Path 2-2 through (1), (4), (6) = 93671.05 + 174707.1 + 278973.4 = 547351.6 lbf

Path 3-3 through (2), (4) = 111915 + 174707.1 = 286622.2 lbf
UG-45 Nozzle
For Pe = 16.11 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
4.1775 4.1776 0.3222 0.7002 -- 2.9750 0.1802 0.0625 0.4375

external pressure

size (in) size (in)
weld size is
weld size is
weld size is

2/10/2007 10:33:19 AM 152/368

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(23*0.3609*1 + 2*0.5*0.3609*1*(1 - 0.8498))
= 4.1775 in2

= 23*(1*0.375 - 1*0.3609) - 2*0.5*(1*0.375 - 1*0.3609)*(1 - 0.8498)
= 0.3222 in2

= 2*(0.375 + 0.5)*(1*0.375 - 1*0.3609) - 2*0.5*(1*0.375 - 1*0.3609)*(1 - 0.8498)
= 0.0226 in2
= 5*(0.5 - 0.0606)*0.8498*0.375
= 0.7002 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.5 - 0.0606)*(2.5*0.5 + 0.5)*0.8498
= 1.307 in2
A41 = Leg2*fr3
= 0.35712*0.8498
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
= (32.5 - 23 - 2*0.5)*0.5*1*0.7
= 2.975 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.3222 + 0.7002 + 0.1084 + 0.0718 + 2.975
= 4.1776 in2

2/10/2007 10:33:19 AM 153/368

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

L/Do = 11.2775/24.0000 = 0.4699

Do/t = 24.0000/0.060568 = 396.2465

Pa = 4*B/(3*(Do/t))
= 4*4786.6040/(3*(24.0000/0.060568))
= 16.1065 psi
= t + Corrosion = 0.060568 + 0.0000 = 0.0606"
2/10/2007 10:33:19 AM 154/368

Calandria Manway (M2)
Leg41 = 0.3571 in
Leg42 = 0.2679 in
Dp = 30.0000 in
te = 0.3750 in
Located on: Shell

Nozzle description: 24" Sch 20 (Std)
Pad diameter: 30 in
Pad is split: yes
2/10/2007 10:33:19 AM 155/368

UG-45 Nozzle
For P = 68.29 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
5.4977 5.5076 3.2318 0.5206 -- 1.5750 0.1802 0.2353 0.3281

38,797.37 37,493.80 238,293.84 14,300.40 473,935.09 41,431.43 274,267.63

size (in) size (in)
weld size is
weld size is
weld size is

Fig UCS-66.1 MDMT reduction = 58 °F, (coincident ratio = 0.50664)



= 68.2949*11.625/((14000/0.85)*1 - 0.6*68.2949)
= 0.0483 in
tr = P*R/(S*E - 0.6*P)
= 68.2949*56.625/(16475*1 - 0.6*68.2949)
2/10/2007 10:33:19 AM 156/368

= 0.2353 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23.25*0.2353*1 + 2*0.375*0.2353*1*(1 - 0.8498)
= 5.4977 in2

= 23.25*(1*0.375 - 1*0.2353) - 2*0.375*(1*0.375 - 1*0.2353)*(1 - 0.8498)
= 3.2318 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2353) - 2*0.375*(1*0.375 - 1*0.2353)*(1 - 0.8498)
= 0.1938 in2
= 5*(0.375 - 0.0483)*0.8498*0.375
= 0.5206 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0483)*(2.5*0.375 + 0.375)*0.8498
= 0.7288 in2
A41 = Leg2*fr3
= 0.35712*0.8498
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
= (30 - 23.25 - 2*0.375)*0.375*1*0.7
= 1.575 in2
Area = A1 + A2 + A41 + A42 + A5

= 3.2318 + 0.5206 + 0.1084 + 0.0718 + 1.575
= 5.5076 in2
2/10/2007 10:33:19 AM 157/368


tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in




(π/2)*Pad OD*Leg*So = (π/2)*30*0.2679*8073 = 101914.4 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.4977 - 3.2318 + 2*0.375*0.8498*(1*0.375 - 1*0.2353))*16475
= 38797.37 lbf
2/10/2007 10:33:19 AM 158/368

W1-1 = (A2 + A5 + A41 + A42)*Sv
= (0.5206 + 1.575 + 0.1084 + 0.0718)*16475
= 37493.8 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5206 + 0 + 0.1084 + 0 + 2*0.375*0.375*0.8498)*16475
= 14300.4 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5206 + 0 + 1.575 + 0.1084 + 0.0718 + 0 + 2*0.375*0.375*0.8498)*16475
= 41431.43 lbf
2/10/2007 10:33:19 AM 159/368

Path 1-1 through (2) & (3) = 101914.4 + 136379.5 = 238293.8 lbf

Path 2-2 through (1), (4), (6) = 92351.74 + 172353.3 + 209230.1 = 473935.1 lbf

Path 3-3 through (2), (4) = 101914.4 + 172353.3 = 274267.6 lbf
UG-45 Nozzle
For P = 69.28 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
5.5018 5.5038 3.2277 0.5209 -- 1.5750 0.1802 0.2355 0.3281

39,463.41 38,010.87 241,633.97 14,503.06 477,608.25 42,004.62 278,013.31

size (in) size (in)
weld size is
weld size is
weld size is


= 69.2818*11.625/((14200/0.85)*1 - 0.6*69.2818)
2/10/2007 10:33:19 AM 160/368

= 0.0483 in
tr = P*R/(S*E - 0.6*P)
= 69.2818*56.625/(16700*1 - 0.6*69.2818)
= 0.2355 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23.25*0.2355*1 + 2*0.375*0.2355*1*(1 - 0.8503)
= 5.5018 in2

= 23.25*(1*0.375 - 1*0.2355) - 2*0.375*(1*0.375 - 1*0.2355)*(1 - 0.8503)
= 3.2277 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2355) - 2*0.375*(1*0.375 - 1*0.2355)*(1 - 0.8503)
= 0.1936 in2
= 5*(0.375 - 0.0483)*0.8503*0.375
= 0.5209 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0483)*(2.5*0.375 + 0.375)*0.8503
= 0.7292 in2
A41 = Leg2*fr3
= 0.35712*0.8503
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
= (30 - 23.25 - 2*0.375)*0.375*1*0.7
= 1.575 in2
2/10/2007 10:33:19 AM 161/368

Area = A1 + A2 + A41 + A42 + A5
= 3.2277 + 0.5209 + 0.1084 + 0.0718 + 1.575
= 5.5038 in2

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in







2/10/2007 10:33:19 AM 162/368

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.5018 - 3.2277 + 2*0.375*0.8503*(1*0.375 - 1*0.2355))*16700
= 39463.41 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5209 + 1.575 + 0.1084 + 0.0718)*16700
= 38010.87 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5209 + 0 + 0.1084 + 0 + 2*0.375*0.375*0.8503)*16700
= 14503.06 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5209 + 0 + 1.575 + 0.1084 + 0.0718 + 0 + 2*0.375*0.375*0.8503)*16700
= 42004.62 lbf
2/10/2007 10:33:19 AM 163/368

Path 1-1 through (2) & (3) = 103306.2 + 138327.8 = 241634 lbf

Path 2-2 through (1), (4), (6) = 93671.05 + 174707.1 + 209230.1 = 477608.3 lbf

Path 3-3 through (2), (4) = 103306.2 + 174707.1 = 278013.3 lbf
UG-45 Nozzle
For Pe = 15.43 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
3.6684 3.6688 1.4105 0.5031 -- 1.5750 0.1802 0.0625 0.3281

external pressure

size (in) size (in)
weld size is
weld size is
weld size is

2/10/2007 10:33:19 AM 164/368

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(23.25*0.314*1 + 2*0.375*0.314*1*(1 - 0.8498))
= 3.6684 in2

= 23.25*(1*0.375 - 1*0.314) - 2*0.375*(1*0.375 - 1*0.314)*(1 - 0.8498)
= 1.4105 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.314) - 2*0.375*(1*0.375 - 1*0.314)*(1 - 0.8498)
= 0.0846 in2
= 5*(0.375 - 0.0592)*0.8498*0.375
= 0.5031 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0592)*(2.5*0.375 + 0.375)*0.8498
= 0.7044 in2
A41 = Leg2*fr3
= 0.35712*0.8498
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
= (30 - 23.25 - 2*0.375)*0.375*1*0.7
= 1.575 in2
Area = A1 + A2 + A41 + A42 + A5

= 1.4105 + 0.5031 + 0.1084 + 0.0718 + 1.575
= 3.6688 in2

2/10/2007 10:33:19 AM 165/368

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

L/Do = 11.2775/24.0000 = 0.4699

Do/t = 24.0000/0.059231 = 405.1961

Pa = 4*B/(3*(Do/t))
= 4*4687.6602/(3*(24.0000/0.059231))
= 15.4252 psi
= t + Corrosion = 0.059231 + 0.0000 = 0.0592"
2/10/2007 10:33:19 AM 166/368

Circulation Juice Inlet (N3)
Leg41 = 0.3571 in
Leg43 = 0.3750 in
hnew = 1.0000 in
Located on: Front Head

Calculated as hillside: no
End of nozzle to datum line: 483.9375 in
Projection available outside vessel, Lpr: 6.18 in
Distance to head center, R: 0 in
2/10/2007 10:33:19 AM 167/368

UG-45 Nozzle
For P = 78.54 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
2.9443 2.9454 1.5682 0.5518 0.5975 -- 0.2279 0.2701 0.3281

Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength
24,057.16 10,876.79 120,498.74 26,627.26 100,583.01

weld size is
Nozzle to shell fillet (Leg41) 0.2500 0.2500 adequate
0.2625 weld size is

Nozzle to inside shell fillet (Leg43) 0.2500 adequate
(corroded)

Normal to the vessel wall inside: 2.5*(t - C) = 0.9375 in

= 78.5431*6/((14000/0.85)*1 - 0.6*78.5431)
= 0.0287 in
Required thickness tr from UG-37(a)(c)
tr = P*K1*D/(2*S*E - 0.2*P)
= 78.5431*0.9*113.25/(2*16475*1 - 0.2*78.5431)
= 0.2431 in
2/10/2007 10:33:19 AM 168/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12*0.2431*1 + 2*0.375*0.2431*1*(1 - 0.8498)
= 2.9443 in2

= 12*(1*0.375 - 1*0.2431) - 2*0.375*(1*0.375 - 1*0.2431)*(1 - 0.8498)
= 1.5682 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2431) - 2*0.375*(1*0.375 - 1*0.2431)*(1 - 0.8498)
= 0.183 in2
= 5*(0.375 - 0.0287)*0.8498*0.375
= 0.5518 in2
= 5*(0.375 - 0.0287)*0.8498*0.375
= 0.5518 in2
= 5*t*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 2*h*ti*fr2
= 2*1*0.375*0.8498
= 0.6374 in2
A41 = Leg2*fr2
= 0.35712*0.8498
= 0.1084 in2
A43 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
Area = A1 + A2 + A3 + A41 + A43

= 1.5682 + 0.5518 + 0.5975 + 0.1084 + 0.1195
= 2.9454 in2
2/10/2007 10:33:19 AM 169/368

UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.375 in

t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.25 in
t1(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
The weld size t1 is satisfactory.
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.5125 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
Interpretation VIII-1-83-66 has been applied.


Lower fillet weld in shear: 0.49*14000 = 6860 psi

(π/2)*Nozzle OD*Leg*Si = (π/2)*12.75*0.3571*6860 = 49061.87 lbf

(5) Lower fillet weld in shear

(π/2)*Nozzle OD*Leg*Sl = (π/2)*12.75*0.375*6860 = 51521.14 lbf
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.9443 - 1.5682 + 2*0.375*0.8498*(1*0.375 - 1*0.2431))*16475
= 24057.16 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5518 + 0 + 0.1084 + 0)*16475
= 10876.79 lbf
2/10/2007 10:33:19 AM 170/368

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.5518 + 0.5975 + 0.1084 + 0.1195 + 2*0.375*0.375*0.8498)*16475
= 26627.26 lbf
2/10/2007 10:33:19 AM 171/368

Path 1-1 through (1) & (3) = 49061.87 + 71436.88 = 120498.7 lbf

Path 2-2 through (1), (5) = 49061.87 + 51521.14 = 100583 lbf
UG-45 Nozzle
For P = 79.61 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
2.9438 2.9467 1.5687 0.5521 0.5979 -- 0.2280 0.2700 0.3281

24,369.00 11,030.35 122,220.15 27,005.80 102,019.91

weld size is
0.2625 weld size is

(corroded)


= 79.6059*6/((14200/0.85)*1 - 0.6*79.6059)
= 0.0287 in
2/10/2007 10:33:19 AM 172/368

tr = P*K1*D/(2*S*E - 0.2*P)
= 79.6059*0.9*113.25/(2*16700*1 - 0.2*79.6059)
= 0.243 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12*0.243*1 + 2*0.375*0.243*1*(1 - 0.8503)
= 2.9438 in2

= 12*(1*0.375 - 1*0.243) - 2*0.375*(1*0.375 - 1*0.243)*(1 - 0.8503)
= 1.5687 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.243) - 2*0.375*(1*0.375 - 1*0.243)*(1 - 0.8503)
= 0.1831 in2
= 5*(0.375 - 0.0287)*0.8503*0.375
= 0.5521 in2
= 5*(0.375 - 0.0287)*0.8503*0.375
= 0.5521 in2
= 5*t*ti*fr2
= 5*0.375*0.375*0.8503
= 0.5979 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*0.8503
= 0.5979 in2
= 2*h*ti*fr2
= 2*1*0.375*0.8503
= 0.6377 in2
A41 = Leg2*fr2
= 0.35712*0.8503
= 0.1084 in2
2/10/2007 10:33:19 AM 173/368

A43 = Leg2*fr2
= 0.3752*0.8503
= 0.1196 in2
Area = A1 + A2 + A3 + A41 + A43

= 1.5687 + 0.5521 + 0.5979 + 0.1084 + 0.1196
= 2.9467 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.5125 >= 1.25*tmin





2/10/2007 10:33:19 AM 174/368

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.9438 - 1.5687 + 2*0.375*0.8503*(1*0.375 - 1*0.243))*16700
= 24369 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5521 + 0 + 0.1084 + 0)*16700
= 11030.35 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5521 + 0.5979 + 0.1084 + 0.1196 + 2*0.375*0.375*0.8503)*16700
= 27005.8 lbf
2/10/2007 10:33:19 AM 175/368

Path 1-1 through (1) & (3) = 49762.75 + 72457.4 = 122220.1 lbf
Load for path 2-2 lesser of W or W2-2 = 24369 lbf

Path 2-2 through (1), (5) = 49762.75 + 52257.16 = 102019.9 lbf
UG-45 Nozzle
For Pe = 15.69 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.9675 1.9677 0.5959 0.5464 0.5975 -- 0.2279 0.0625 0.3281

external pressure

weld size is
0.2625 weld size is

(corroded)


A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
2/10/2007 10:33:19 AM 176/368

= 0.5*(12*0.3249*1 + 2*0.375*0.3249*1*(1 - 0.8498))
= 1.9675 in2

= 12*(1*0.375 - 1*0.3249) - 2*0.375*(1*0.375 - 1*0.3249)*(1 - 0.8498)
= 0.5959 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.3249) - 2*0.375*(1*0.375 - 1*0.3249)*(1 - 0.8498)
= 0.0695 in2
= 5*(0.375 - 0.0321)*0.8498*0.375
= 0.5464 in2
= 5*(0.375 - 0.0321)*0.8498*0.375
= 0.5464 in2
= 5*t*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 2*h*ti*fr2
= 2*1*0.375*0.8498
= 0.6374 in2
A41 = Leg2*fr2
= 0.35712*0.8498
= 0.1084 in2
A43 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
Area = A1 + A2 + A3 + A41 + A43

= 0.5959 + 0.5464 + 0.5975 + 0.1084 + 0.1195
= 1.9677 in2
2/10/2007 10:33:19 AM 177/368

UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.5125 >= 1.25*tmin

L/Do = 6.1800/12.7500 = 0.4847

Do/t = 12.7500/0.032094 = 397.2674

Pa = 4*B/(3*(Do/t))
= 4*4675.4219/(3*(12.7500/0.032094))
= 15.6919 psi
= t + Corrosion = 0.032094 + 0.0000 = 0.0321"
2/10/2007 10:33:19 AM 178/368

Circulation Juice Outlet (N4)
Leg41 = 0.3571 in
Located on: Rear Channel Head

Calculated as hillside: yes
End of nozzle to datum line: -41.375 in
Opening chord length: 13.6732 in
Distance to head center, R: 25.5 in
2/10/2007 10:33:19 AM 179/368

UG-45 Nozzle
For P = 77.81 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
3.3198 3.3231 2.6672 0.5475 -- -- 0.1084 0.2676 0.3281




= 77.81*6.625/((14000/0.85)*1 - 0.6*77.81)
= 0.0314 in
tr = P*K1*D/(2*S*E - 0.2*P)
= 77.81*0.9*113.25/(2*16475*1 - 0.2*77.81)
= 0.2408 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 13.6732*0.2408*1 + 2*0.375*0.2408*1*(1 - 0.8498)
= 3.3198 in2
2/10/2007 10:33:19 AM 180/368


= 13.6732*(1*0.4375 - 1*0.2408) - 2*0.375*(1*0.4375 - 1*0.2408)*(1 - 0.8498)
= 2.6672 in2

= 2*(0.4375 + 0.375)*(1*0.4375 - 1*0.2408) - 2*0.375*(1*0.4375 - 1*0.2408)*(1 - 0.8498)
= 0.2975 in2
= 5*(0.375 - 0.0314)*0.8498*0.4375
= 0.6387 in2
= 5*(0.375 - 0.0314)*0.8498*0.375
= 0.5475 in2
A41 = Leg2*fr2
= 0.35712*0.8498
= 0.1084 in2
Area = A1 + A2 + A41
= 2.6672 + 0.5475 + 0.1084
= 3.3231 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

2/10/2007 10:33:19 AM 181/368

UG-45 Nozzle
For P = 78.85 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
3.3186 3.3246 2.6684 0.5478 -- -- 0.1084 0.2675 0.3281




= 78.8467*6.625/((14200/0.85)*1 - 0.6*78.8467)
= 0.0314 in
tr = P*K1*D/(2*S*E - 0.2*P)
= 78.8467*0.9*113.25/(2*16700*1 - 0.2*78.8467)
= 0.2407 in
2/10/2007 10:33:19 AM 182/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 13.6732*0.2407*1 + 2*0.375*0.2407*1*(1 - 0.8503)
= 3.3186 in2

= 13.6732*(1*0.4375 - 1*0.2407) - 2*0.375*(1*0.4375 - 1*0.2407)*(1 - 0.8503)
= 2.6684 in2

= 2*(0.4375 + 0.375)*(1*0.4375 - 1*0.2407) - 2*0.375*(1*0.4375 - 1*0.2407)*(1 - 0.8503)
= 0.2977 in2
= 5*(0.375 - 0.0314)*0.8503*0.4375
= 0.6391 in2
= 5*(0.375 - 0.0314)*0.8503*0.375
= 0.5478 in2
A41 = Leg2*fr2
= 0.35712*0.8503
= 0.1084 in2
Area = A1 + A2 + A41
= 2.6684 + 0.5478 + 0.1084
= 3.3246 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

2/10/2007 10:33:19 AM 183/368

2/10/2007 10:33:19 AM 184/368

UG-45 Nozzle
For Pe = 15.41 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
2.2102 2.2103 1.5842 0.5177 -- -- 0.1084 0.0625 0.3281

external pressure



A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(13.6725*0.3207*1 + 2*0.375*0.3207*1*(1 - 0.8498))
= 2.2102 in2
2/10/2007 10:33:19 AM 185/368

= 13.6725*(1*0.4375 - 1*0.3207) - 2*0.375*(1*0.4375 - 1*0.3207)*(1 - 0.8498)
= 1.5842 in2

= 2*(0.4375 + 0.375)*(1*0.4375 - 1*0.3207) - 2*0.375*(1*0.4375 - 1*0.3207)*(1 - 0.8498)
= 0.1767 in2
= 5*(0.375 - 0.0501)*0.8498*0.4375
= 0.604 in2
= 5*(0.375 - 0.0501)*0.8498*0.375
= 0.5177 in2
A41 = Leg2*fr2
= 0.35712*0.8498
= 0.1084 in2
Area = A1 + A2 + A41
= 1.5842 + 0.5177 + 0.1084
= 2.2103 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

2/10/2007 10:33:19 AM 186/368

L/Do = 16.2438/14.0000 = 1.1603

Do/t = 14.0000/0.050076 = 279.5775

Pa = 4*B/(3*(Do/t))
= 4*3231.8762/(3*(14.0000/0.050076))
= 15.4131 psi
= t + Corrosion = 0.050076 + 0.0000 = 0.0501"
2/10/2007 10:33:19 AM 187/368

Condensate Nozzle (N2.2)
Leg41 = 0.6250 in
Located on: Shell

(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 188/368

UG-45 Nozzle
For P = 56.38 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.5099 1.5101 0.4023 0.7758 -- -- 0.3320 0.1942 0.4375



.

Parallel to the vessel user defined: = 5 in

= 56.3837*3.8125/((14000/0.85)*1 - 0.6*56.3837)
= 0.0131 in
tr = P*R/(S*E - 0.6*P)
= 56.3837*56.625/(16475*1 - 0.6*56.3837)
= 0.1942 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)
2/10/2007 10:33:19 AM 189/368

= 7.625*0.1942*1 + 2*0.5*0.1942*1*(1 - 0.8498)
= 1.5099 in2
A1: (specified limit governs) = 0.4023 in2

= (2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (2*5 - 7.625)*(1*0.375 - 1*0.1942) - 2*0.5*(1*0.375 - 1*0.1942)*(1 - 0.8498)
= 0.4023 in2
= 5*(0.5 - 0.0131)*0.8498*0.375
= 0.7758 in2
= 5*(0.5 - 0.0131)*0.8498*0.5
= 1.0344 in2
A41 = Leg2*fr2
= 0.6252*0.8498
= 0.332 in2
Area = A1 + A2 + A41
= 0.4023 + 0.7758 + 0.332
= 1.5101 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in

2/10/2007 10:33:19 AM 190/368

UG-45 Nozzle
For P = 57.14 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
1.5093 1.5109 0.4025 0.7763 -- -- 0.3321 0.1941 0.4375



.


= 57.1358*3.8125/((14200/0.85)*1 - 0.6*57.1358)
= 0.0131 in
tr = P*R/(S*E - 0.6*P)
= 57.1358*56.625/(16700*1 - 0.6*57.1358)
= 0.1941 in
2/10/2007 10:33:19 AM 191/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 7.625*0.1941*1 + 2*0.5*0.1941*1*(1 - 0.8503)
= 1.5093 in2

= (2*5 - 7.625)*(1*0.375 - 1*0.1941) - 2*0.5*(1*0.375 - 1*0.1941)*(1 - 0.8503)
= 0.4025 in2
= 5*(0.5 - 0.0131)*0.8503*0.375
= 0.7763 in2
= 5*(0.5 - 0.0131)*0.8503*0.5
= 1.035 in2
A41 = Leg2*fr2
= 0.6252*0.8503
= 0.3321 in2
Area = A1 + A2 + A41
= 0.4025 + 0.7763 + 0.3321
= 1.5109 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in

2/10/2007 10:33:19 AM 192/368

UG-45 Nozzle
For Pe = 15.3 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.2171 1.2172 0.1378 0.7474 -- -- 0.3320 0.0625 0.4375

external pressure



A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(7.625*0.3131*1 + 2*0.5*0.3131*1*(1 - 0.8498))
= 1.2171 in2
2/10/2007 10:33:19 AM 193/368

= (2*5 - 7.625)*(1*0.375 - 1*0.3131) - 2*0.5*(1*0.375 - 1*0.3131)*(1 - 0.8498)
= 0.1378 in2
= 5*(0.5 - 0.031)*0.8498*0.375
= 0.7474 in2
= 5*(0.5 - 0.031)*0.8498*0.5
= 0.9965 in2
A41 = Leg2*fr2
= 0.6252*0.8498
= 0.332 in2
Area = A1 + A2 + A41
= 0.1378 + 0.7474 + 0.332
= 1.2172 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in

L/Do = 10.1634/8.6250 = 1.1784

Do/t = 8.6250/0.030955 = 278.6328

2/10/2007 10:33:19 AM 194/368

Pa = 4*B/(3*(Do/t))
= 4*3197.2842/(3*(8.6250/0.030955))
= 15.2999 psi
= t + Corrosion = 0.030955 + 0.0000 = 0.0310"
2/10/2007 10:33:19 AM 195/368

Condensate Outlet (N2.1)
Leg41 = 0.6250 in
Located on: Shell

Flange description: 8 inch Class 150 WN A105
2/10/2007 10:33:19 AM 196/368

UG-45 Nozzle
For P = 56.38 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.5099 1.5101 0.4023 0.7758 -- -- 0.3320 0.1942 0.4375



.


= 56.3837*3.8125/((14000/0.85)*1 - 0.6*56.3837)
= 0.0131 in
tr = P*R/(S*E - 0.6*P)
= 56.3837*56.625/(16475*1 - 0.6*56.3837)
= 0.1942 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)
2/10/2007 10:33:19 AM 197/368

= 7.625*0.1942*1 + 2*0.5*0.1942*1*(1 - 0.8498)
= 1.5099 in2

= (2*5 - 7.625)*(1*0.375 - 1*0.1942) - 2*0.5*(1*0.375 - 1*0.1942)*(1 - 0.8498)
= 0.4023 in2
= 5*(0.5 - 0.0131)*0.8498*0.375
= 0.7758 in2
= 5*(0.5 - 0.0131)*0.8498*0.5
= 1.0344 in2
A41 = Leg2*fr2
= 0.6252*0.8498
= 0.332 in2
Area = A1 + A2 + A41
= 0.4023 + 0.7758 + 0.332
= 1.5101 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in

2/10/2007 10:33:19 AM 198/368

UG-45 Nozzle
For P = 57.14 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
1.5093 1.5109 0.4025 0.7763 -- -- 0.3321 0.1941 0.4375



.


= 57.1358*3.8125/((14200/0.85)*1 - 0.6*57.1358)
= 0.0131 in
tr = P*R/(S*E - 0.6*P)
= 57.1358*56.625/(16700*1 - 0.6*57.1358)
= 0.1941 in
2/10/2007 10:33:19 AM 199/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 7.625*0.1941*1 + 2*0.5*0.1941*1*(1 - 0.8503)
= 1.5093 in2

= (2*5 - 7.625)*(1*0.375 - 1*0.1941) - 2*0.5*(1*0.375 - 1*0.1941)*(1 - 0.8503)
= 0.4025 in2
= 5*(0.5 - 0.0131)*0.8503*0.375
= 0.7763 in2
= 5*(0.5 - 0.0131)*0.8503*0.5
= 1.035 in2
A41 = Leg2*fr2
= 0.6252*0.8503
= 0.3321 in2
Area = A1 + A2 + A41
= 0.4025 + 0.7763 + 0.3321
= 1.5109 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in

2/10/2007 10:33:19 AM 200/368

UG-45 Nozzle
For Pe = 15.3 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.2171 1.2172 0.1378 0.7474 -- -- 0.3320 0.0625 0.4375

external pressure



A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(7.625*0.3131*1 + 2*0.5*0.3131*1*(1 - 0.8498))
= 1.2171 in2
2/10/2007 10:33:19 AM 201/368

= (2*5 - 7.625)*(1*0.375 - 1*0.3131) - 2*0.5*(1*0.375 - 1*0.3131)*(1 - 0.8498)
= 0.1378 in2
= 5*(0.5 - 0.031)*0.8498*0.375
= 0.7474 in2
= 5*(0.5 - 0.031)*0.8498*0.5
= 0.9965 in2
A41 = Leg2*fr2
= 0.6252*0.8498
= 0.332 in2
Area = A1 + A2 + A41
= 0.1378 + 0.7474 + 0.332
= 1.2172 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in

L/Do = 10.1634/8.6250 = 1.1784

Do/t = 8.6250/0.030955 = 278.6328

2/10/2007 10:33:19 AM 202/368

Pa = 4*B/(3*(Do/t))
= 4*3197.2842/(3*(8.6250/0.030955))
= 15.2999 psi
= t + Corrosion = 0.030955 + 0.0000 = 0.0310"
2/10/2007 10:33:19 AM 203/368

Juice Inlet (N8)
Leg41 = 0.3750 in
Leg43 = 0.3750 in
hnew = 1.0000 in

2/10/2007 10:33:19 AM 204/368

UG-45 Nozzle
For P = 80.23 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
2.7379 2.7396 0.9451 0.7588 0.7967 -- 0.2390 0.2765 0.4375

30,914.73 14,469.99 122,332.64 34,814.35 86,878.78

weld size is
0.2625 weld size is

(corroded)

.


= 80.2268*4.875/((14000/0.85)*1 - 0.6*80.2268)
= 0.0238 in
tr = P*R/(S*E - 0.6*P)
= 80.2268*56.625/(16475*1 - 0.6*80.2268)
= 0.2766 in
2/10/2007 10:33:19 AM 205/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 9.75*0.2766*1 + 2*0.5*0.2766*1*(1 - 0.8498)
= 2.7379 in2

= 9.75*(1*0.375 - 1*0.2766) - 2*0.5*(1*0.375 - 1*0.2766)*(1 - 0.8498)
= 0.9451 in2

= 2*(0.375 + 0.5)*(1*0.375 - 1*0.2766) - 2*0.5*(1*0.375 - 1*0.2766)*(1 - 0.8498)
= 0.1575 in2
= 5*(0.5 - 0.0238)*0.8498*0.375
= 0.7588 in2
= 5*(0.5 - 0.0238)*0.8498*0.5
= 1.0117 in2
= 5*t*ti*fr2
= 5*0.375*0.5*0.8498
= 0.7967 in2
= 5*ti*ti*fr2
= 5*0.5*0.5*0.8498
= 1.0623 in2
= 2*h*ti*fr2
= 2*1*0.5*0.8498
= 0.8498 in2
A41 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
A43 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
Area = A1 + A2 + A3 + A41 + A43

= 0.9451 + 0.7588 + 0.7967 + 0.1195 + 0.1195
2/10/2007 10:33:19 AM 206/368

= 2.7396 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.525 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.7379 - 0.9451 + 2*0.5*0.8498*(1*0.375 - 1*0.2766))*16475
= 30914.73 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.7588 + 0 + 0.1195 + 0)*16475
= 14469.99 lbf
2/10/2007 10:33:19 AM 207/368

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.7588 + 0.7967 + 0.1195 + 0.1195 + 2*0.5*0.375*0.8498)*16475
= 34814.35 lbf
2/10/2007 10:33:19 AM 208/368

Path 1-1 through (1) & (3) = 43439.39 + 78893.25 = 122332.6 lbf

Path 2-2 through (1), (5) = 43439.39 + 43439.39 = 86878.78 lbf
UG-45 Nozzle
For P = 81.35 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
2.7388 2.7398 0.9442 0.7592 0.7972 -- 0.2392 0.2766 0.4375

31,365.59 14,675.96 124,080.25 35,310.79 88,119.91

weld size is
0.2625 weld size is

(corroded)

.


= 81.3519*4.875/((14200/0.85)*1 - 0.6*81.3519)
= 0.0238 in
2/10/2007 10:33:19 AM 209/368

tr = P*R/(S*E - 0.6*P)
= 81.3519*56.625/(16700*1 - 0.6*81.3519)
= 0.2767 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 9.75*0.2767*1 + 2*0.5*0.2767*1*(1 - 0.8503)
= 2.7388 in2

= 9.75*(1*0.375 - 1*0.2767) - 2*0.5*(1*0.375 - 1*0.2767)*(1 - 0.8503)
= 0.9442 in2

= 2*(0.375 + 0.5)*(1*0.375 - 1*0.2767) - 2*0.5*(1*0.375 - 1*0.2767)*(1 - 0.8503)
= 0.1574 in2
= 5*(0.5 - 0.0238)*0.8503*0.375
= 0.7592 in2
= 5*(0.5 - 0.0238)*0.8503*0.5
= 1.0123 in2
= 5*t*ti*fr2
= 5*0.375*0.5*0.8503
= 0.7972 in2
= 5*ti*ti*fr2
= 5*0.5*0.5*0.8503
= 1.0629 in2
= 2*h*ti*fr2
= 2*1*0.5*0.8503
= 0.8503 in2
A41 = Leg2*fr2
= 0.3752*0.8503
= 0.1196 in2
2/10/2007 10:33:19 AM 210/368

A43 = Leg2*fr2
= 0.3752*0.8503
= 0.1196 in2
Area = A1 + A2 + A3 + A41 + A43

= 0.9442 + 0.7592 + 0.7972 + 0.1196 + 0.1196
= 2.7398 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.525 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
2/10/2007 10:33:19 AM 211/368

= (2.7388 - 0.9442 + 2*0.5*0.8503*(1*0.375 - 1*0.2767))*16700
= 31365.59 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.7592 + 0 + 0.1196 + 0)*16700
= 14675.96 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.7592 + 0.7972 + 0.1196 + 0.1196 + 2*0.5*0.375*0.8503)*16700
= 35310.79 lbf
2/10/2007 10:33:19 AM 212/368

Path 1-1 through (1) & (3) = 44059.95 + 80020.3 = 124080.3 lbf

Path 2-2 through (1), (5) = 44059.95 + 44059.95 = 88119.91 lbf
UG-45 Nozzle
For Pe = 16.93 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.8281 1.8282 0.0546 0.7379 0.7967 -- 0.2390 0.0625 0.4375

external pressure

weld size is
0.2625 weld size is

(corroded)


A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
2/10/2007 10:33:19 AM 213/368

= 0.5*(9.75*0.3693*1 + 2*0.5*0.3693*1*(1 - 0.8498))
= 1.8281 in2

= 9.75*(1*0.375 - 1*0.3693) - 2*0.5*(1*0.375 - 1*0.3693)*(1 - 0.8498)
= 0.0546 in2

= 2*(0.375 + 0.5)*(1*0.375 - 1*0.3693) - 2*0.5*(1*0.375 - 1*0.3693)*(1 - 0.8498)
= 0.0091 in2
= 5*(0.5 - 0.0369)*0.8498*0.375
= 0.7379 in2
= 5*(0.5 - 0.0369)*0.8498*0.5
= 0.9839 in2
= 5*t*ti*fr2
= 5*0.375*0.5*0.8498
= 0.7967 in2
= 5*ti*ti*fr2
= 5*0.5*0.5*0.8498
= 1.0623 in2
= 2*h*ti*fr2
= 2*1*0.5*0.8498
= 0.8498 in2
A41 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
A43 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
Area = A1 + A2 + A3 + A41 + A43

= 0.0546 + 0.7379 + 0.7967 + 0.1195 + 0.1195
= 1.8282 in2
2/10/2007 10:33:19 AM 214/368

UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.525 >= 1.25*tmin

L/Do = 10.2540/10.7500 = 0.9539

Do/t = 10.7500/0.036896 = 291.3564

Pa = 4*B/(3*(Do/t))
= 4*3698.9851/(3*(10.7500/0.036896))
= 16.9277 psi
= t + Corrosion = 0.036896 + 0.0000 = 0.0369"
2/10/2007 10:33:19 AM 215/368

Juice Outlet (N7)
Leg41 = 0.3571 in
Located on: Rear Channel Head

(Per UHA-51(d)(1)(a))
Calculated as hillside: no
End of nozzle to datum line: -41.375 in
Distance to head center, R: 0 in
2/10/2007 10:33:19 AM 216/368

UG-45 Nozzle
For P = 85.94 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
2.6332 2.6372 1.6467 0.8821 -- -- 0.1084 0.2955 0.4375




= 85.9378*4.875/((14000/0.85)*1 - 0.6*85.9378)
= 0.0255 in
tr = P*K1*D/(2*S*E - 0.2*P)
= 85.9378*0.9*113.25/(2*16475*1 - 0.2*85.9378)
= 0.266 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 9.75*0.266*1 + 2*0.5*0.266*1*(1 - 0.8498)
= 2.6332 in2
2/10/2007 10:33:19 AM 217/368


= 9.75*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8498)
= 1.6467 in2

= 2*(0.4375 + 0.5)*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8498)
= 0.2959 in2
= 5*(0.5 - 0.0255)*0.8498*0.4375
= 0.8821 in2
= 5*(0.5 - 0.0255)*0.8498*0.5
= 1.0081 in2
A41 = Leg2*fr2
= 0.35712*0.8498
= 0.1084 in2
Area = A1 + A2 + A41
= 1.6467 + 0.8821 + 0.1084
= 2.6372 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

2/10/2007 10:33:19 AM 218/368

UG-45 Nozzle
For P = 87.12 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
2.6333 2.6375 1.6465 0.8826 -- -- 0.1084 0.2956 0.4375




= 87.1212*4.875/((14200/0.85)*1 - 0.6*87.1212)
= 0.0255 in
tr = P*K1*D/(2*S*E - 0.2*P)
= 87.1212*0.9*113.25/(2*16700*1 - 0.2*87.1212)
= 0.266 in
2/10/2007 10:33:19 AM 219/368

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 9.75*0.266*1 + 2*0.5*0.266*1*(1 - 0.8503)
= 2.6333 in2

= 9.75*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8503)
= 1.6465 in2

= 2*(0.4375 + 0.5)*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8503)
= 0.2959 in2
= 5*(0.5 - 0.0255)*0.8503*0.4375
= 0.8826 in2
= 5*(0.5 - 0.0255)*0.8503*0.5
= 1.0087 in2
A41 = Leg2*fr2
= 0.35712*0.8503
= 0.1084 in2
Area = A1 + A2 + A41
= 1.6465 + 0.8826 + 0.1084
= 2.6375 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

2/10/2007 10:33:19 AM 220/368

2/10/2007 10:33:19 AM 221/368

UG-45 Nozzle
For Pe = 17.73 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.7573 1.7574 0.7919 0.8571 -- -- 0.1084 0.0625 0.4375

external pressure



A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(9.75*0.355*1 + 2*0.5*0.355*1*(1 - 0.8498))
= 1.7573 in2
2/10/2007 10:33:19 AM 222/368

= 9.75*(1*0.4375 - 1*0.355) - 2*0.5*(1*0.4375 - 1*0.355)*(1 - 0.8498)
= 0.7919 in2

= 2*(0.4375 + 0.5)*(1*0.4375 - 1*0.355) - 2*0.5*(1*0.4375 - 1*0.355)*(1 - 0.8498)
= 0.1423 in2
= 5*(0.5 - 0.039)*0.8498*0.4375
= 0.8571 in2
= 5*(0.5 - 0.039)*0.8498*0.5
= 0.9795 in2
A41 = Leg2*fr2
= 0.35712*0.8498
= 0.1084 in2
Area = A1 + A2 + A41
= 0.7919 + 0.8571 + 0.1084
= 1.7574 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

2/10/2007 10:33:19 AM 223/368

L/Do = 11.2528/10.7500 = 1.0468

Do/t = 10.7500/0.038951 = 275.9845

Pa = 4*B/(3*(Do/t))
= 4*3669.5645/(3*(10.7500/0.038951))
= 17.7284 psi
= t + Corrosion = 0.038951 + 0.0000 = 0.0390"
2/10/2007 10:33:19 AM 224/368

Lower Level Connection (N9.2)
Leg41 = 0.2160 in
Located on: Circulation Juice Outlet (N4)

Nozzle material specification: SA-249 TP304L Wld tube (II-D p. 78, ln. 32)
(Per UHA-51(d)(1)(a))
Nozzle center line offset to face of parent nozzle: 10.375 in
2/10/2007 10:33:19 AM 225/368

The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0852 0.1890




= 171.3109*1.534/((14000/0.85)*1 - 0.6*171.3109)
= 0.0161 in
tr = P*Ro/(S*E + 0.4*P)
= 171.3109*7/(14000*1 + 0.4*171.3109)
= 0.0852 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 226/368


2/10/2007 10:33:19 AM 227/368

The attached ASME B16.5 flange limits the nozzle MAP.
UG-45 Nozzle
(in2) Thickness
For P = 230 psi @ 70 °F Summary (in)
The nozzle passes
UG-45
A A A

0.1127 0.1890


Calculations for internal pressure 230 psi @ 70 °F


= 230*1.534/((14200/0.85)*1 - 0.6*230)
= 0.0213 in
tr = P*Ro/(S*E + 0.4*P)
= 230*7/(14200*1 + 0.4*230)
= 0.1127 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM 228/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in

2/10/2007 10:33:19 AM 229/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0625 0.1890

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 230/368

L/Do = 10.2223/3.5000 = 2.9207

Do/t = 3.5000/0.018355 = 190.6798

Pa = 4*B/(3*(Do/t))
= 4*2204.3269/(3*(3.5000/0.018355))
= 15.4138 psi
= t + Corrosion = 0.018355 + 0.0000 = 0.0184"
2/10/2007 10:33:19 AM 231/368

Spray Nozzle Inlet (N10.1)
Leg41 = 0.2160 in

(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 232/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 108.6642*1.534/((14000/0.85)*1 - 0.6*108.6642)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 108.6642*56.625/(16475*1 - 0.6*108.6642)
= 0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 233/368


2/10/2007 10:33:19 AM 234/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 110.1227*56.625/(16700*1 - 0.6*110.1227)
= 0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM 235/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in

2/10/2007 10:33:19 AM 236/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0625 0.1890

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 237/368

L/Do = 10.0269/3.5000 = 2.8648

Do/t = 3.5000/0.019074 = 183.4998

Pa = 4*B/(3*(Do/t))
= 4*2406.1179/(3*(3.5000/0.019074))
= 17.4832 psi
= t + Corrosion = 0.019074 + 0.0000 = 0.0191"
2/10/2007 10:33:19 AM 238/368

Leg41 = 0.2160 in

Flange description: 3 inch Class 150 WN A182 F304L
(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 239/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 108.6642*1.534/((14000/0.85)*1 - 0.6*108.6642)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 108.6642*56.625/(16475*1 - 0.6*108.6642)
= 0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 240/368


2/10/2007 10:33:19 AM 241/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 110.1227*56.625/(16700*1 - 0.6*110.1227)
= 0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM 242/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in

2/10/2007 10:33:19 AM 243/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0625 0.1890

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 244/368

L/Do = 10.0269/3.5000 = 2.8648

Do/t = 3.5000/0.019074 = 183.4998

Pa = 4*B/(3*(Do/t))
= 4*2406.1179/(3*(3.5000/0.019074))
= 17.4832 psi
= t + Corrosion = 0.019074 + 0.0000 = 0.0191"
2/10/2007 10:33:19 AM 245/368

Upper Level Sensor (N9.1)
Leg41 = 0.2160 in

(Per UHA-51(d)(1)(a))
2/10/2007 10:33:19 AM 246/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 108.6642*1.534/((14000/0.85)*1 - 0.6*108.6642)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 108.6642*56.625/(16475*1 - 0.6*108.6642)
= 0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 247/368


2/10/2007 10:33:19 AM 248/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.1890 0.1890




= 110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
= 0.0102 in
tr = P*R/(S*E - 0.6*P)
= 110.1227*56.625/(16700*1 - 0.6*110.1227)
= 0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM 249/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in

2/10/2007 10:33:19 AM 250/368

UG-45 Nozzle
(in2) Thickness
The nozzle passes
UG-45
A A A

0.0625 0.1890

external pressure


UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM 251/368

L/Do = 10.0269/3.5000 = 2.8648

Do/t = 3.5000/0.019074 = 183.4998

Pa = 4*B/(3*(Do/t))
= 4*2406.1179/(3*(3.5000/0.019074))
= 17.4832 psi
= t + Corrosion = 0.019074 + 0.0000 = 0.0191"
2/10/2007 10:33:19 AM 252/368

Vapor By-Pass (N11)
Leg41 = 0.3750 in
Leg42 = 0.2500 in
Dp = 16.7500 in
te = 0.2500 in
Located on: Shell

Pad diameter: 16.75 in
Pad is split: yes
2/10/2007 10:33:19 AM 253/368

UG-45 Nozzle
For P = 71.26 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
2.9741 2.9770 1.5389 0.5561 -- 0.7000 0.1820 0.2455 0.3281

25,004.95 23,692.70 124,537.08 15,068.14 143,083.81 27,630.33 144,662.89

Nozzle to pad fillet (Leg41) 0.1750 0.2625 weld size is adequate
Pad to shell fillet (Leg42) 0.1250 0.1750 weld size is adequate

.
Fig UCS-66.1 MDMT reduction = 58 °F, (coincident ratio = 0.50664)



= 71.2555*6/((14000/0.85)*1 - 0.6*71.2555)
= 0.026 in
tr = P*R/(S*E - 0.6*P)
= 71.2555*56.625/(16475*1 - 0.6*71.2555)
= 0.2455 in
2/10/2007 10:33:19 AM 254/368


A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12*0.2455*1 + 2*0.375*0.2455*1*(1 - 0.8498)
= 2.9741 in2

= 12*(1*0.375 - 1*0.2455) - 2*0.375*(1*0.375 - 1*0.2455)*(1 - 0.8498)
= 1.5389 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2455) - 2*0.375*(1*0.375 - 1*0.2455)*(1 - 0.8498)
= 0.1796 in2
= 5*(0.375 - 0.026)*0.8498*0.375
= 0.5561 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.026)*(2.5*0.375 + 0.25)*0.8498
= 0.7044 in2
A41 = Leg2*fr3
= 0.3752*0.8498
= 0.1195 in2
A42 = Leg2*fr4
= 0.252*1
= 0.0625 in2
= (16.75 - 12 - 2*0.375)*0.25*1*0.7
= 0.7 in2
Area = A1 + A2 + A41 + A42 + A5

= 1.5389 + 0.5561 + 0.1195 + 0.0625 + 0.7
= 2.977 in2
2/10/2007 10:33:19 AM 255/368


tw(min) = 0.7*tmin = 0.175 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in






(π/2)*Nozzle OD*tw*Sg = (π/2)*12.75*0.375*12192 = 91562.68 lbf
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.9741 - 1.5389 + 2*0.375*0.8498*(1*0.375 - 1*0.2455))*16475
= 25004.95 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5561 + 0.7 + 0.1195 + 0.0625)*16475
= 23692.7 lbf
2/10/2007 10:33:19 AM 256/368

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.5561 + 0 + 0.1195 + 0 + 2*0.375*0.375*0.8498)*16475
= 15068.14 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5561 + 0 + 0.7 + 0.1195 + 0.0625 + 0 + 2*0.375*0.375*0.8498)*16475
= 27630.33 lbf
2/10/2007 10:33:19 AM 257/368

Path 1-1 through (2) & (3) = 53100.21 + 71436.88 = 124537.1 lbf

Path 2-2 through (1), (4) = 51521.14 + 91562.68 = 143083.8 lbf

Path 3-3 through (2), (4) = 53100.21 + 91562.68 = 144662.9 lbf
UG-45 Nozzle
For P = 72.24 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
2.9747 2.9769 1.5384 0.5564 -- 0.7000 0.1821 0.2456 0.3281

25,363.65 24,022.95 126,282.80 15,282.95 145,070.31 28,016.70 146,638.56


.


= 72.2424*6/((14200/0.85)*1 - 0.6*72.2424)
= 0.026 in
2/10/2007 10:33:19 AM 258/368

tr = P*R/(S*E - 0.6*P)
= 72.2424*56.625/(16700*1 - 0.6*72.2424)
= 0.2456 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12*0.2456*1 + 2*0.375*0.2456*1*(1 - 0.8503)
= 2.9747 in2

= 12*(1*0.375 - 1*0.2456) - 2*0.375*(1*0.375 - 1*0.2456)*(1 - 0.8503)
= 1.5384 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2456) - 2*0.375*(1*0.375 - 1*0.2456)*(1 - 0.8503)
= 0.1796 in2
= 5*(0.375 - 0.026)*0.8503*0.375
= 0.5564 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.026)*(2.5*0.375 + 0.25)*0.8503
= 0.7048 in2
A41 = Leg2*fr3
= 0.3752*0.8503
= 0.1196 in2
A42 = Leg2*fr4
= 0.252*1
= 0.0625 in2
= (16.75 - 12 - 2*0.375)*0.25*1*0.7
= 0.7 in2
2/10/2007 10:33:19 AM 259/368

Area = A1 + A2 + A41 + A42 + A5
= 1.5384 + 0.5564 + 0.1196 + 0.0625 + 0.7
= 2.9769 in2

tw(min) = 0.7*tmin = 0.175 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in






(π/2)*Nozzle OD*tw*Sg = (π/2)*12.75*0.375*12358 = 92813.16 lbf
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.9747 - 1.5384 + 2*0.375*0.8503*(1*0.375 - 1*0.2456))*16700
= 25363.65 lbf
2/10/2007 10:33:19 AM 260/368

W1-1 = (A2 + A5 + A41 + A42)*Sv
= (0.5564 + 0.7 + 0.1196 + 0.0625)*16700
= 24022.95 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5564 + 0 + 0.1196 + 0 + 2*0.375*0.375*0.8503)*16700
= 15282.95 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5564 + 0 + 0.7 + 0.1196 + 0.0625 + 0 + 2*0.375*0.375*0.8503)*16700
= 28016.7 lbf
2/10/2007 10:33:19 AM 261/368

Path 1-1 through (2) & (3) = 53825.4 + 72457.4 = 126282.8 lbf

Path 2-2 through (1), (4) = 52257.16 + 92813.16 = 145070.3 lbf

Path 3-3 through (2), (4) = 53825.4 + 92813.16 = 146638.6 lbf
UG-45 Nozzle
For Pe = 17.15 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
1.9818 1.9820 0.5679 0.5321 -- 0.7000 0.1820 0.0625 0.3281

external pressure



2/10/2007 10:33:19 AM 262/368

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(12*0.3272*1 + 2*0.375*0.3272*1*(1 - 0.8498))
= 1.9818 in2

= 12*(1*0.375 - 1*0.3272) - 2*0.375*(1*0.375 - 1*0.3272)*(1 - 0.8498)
= 0.5679 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.3272) - 2*0.375*(1*0.375 - 1*0.3272)*(1 - 0.8498)
= 0.0663 in2
= 5*(0.375 - 0.041)*0.8498*0.375
= 0.5321 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.041)*(2.5*0.375 + 0.25)*0.8498
= 0.674 in2
A41 = Leg2*fr3
= 0.3752*0.8498
= 0.1195 in2
A42 = Leg2*fr4
= 0.252*1
= 0.0625 in2
= (16.75 - 12 - 2*0.375)*0.25*1*0.7
= 0.7 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.5679 + 0.5321 + 0.1195 + 0.0625 + 0.7
= 1.982 in2

tw(min) = 0.7*tmin = 0.175 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
2/10/2007 10:33:19 AM 263/368

tw(min) = 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

L/Do = 10.3576/12.7500 = 0.8124

Do/t = 12.7500/0.041049 = 310.6022

Pa = 4*B/(3*(Do/t))
= 4*3994.0193/(3*(12.7500/0.041049))
= 17.1453 psi
= t + Corrosion = 0.041049 + 0.0000 = 0.0410"
2/10/2007 10:33:19 AM 264/368

Vapor Outlet (N5.1)
Leg41 = 0.3571 in
Leg42 = 0.2679 in
Leg43 = 0.3750 in
hnew = 1.0000 in
Dp = 27.0000 in
te = 0.3750 in

Pad diameter: 27 in
Pad is split: yes
2/10/2007 10:33:19 AM 265/368

UG-45 Nozzle
For P = 78.62 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
5.2471 5.2493 1.9905 0.5241 0.5975 1.8375 0.2997 0.2710 0.3281

54,744.37 41,876.16 205,011.69 26,170.90 332,135.69 57,626.62 172,540.39

size (in) size (in)
0.2625
Nozzle to inside shell fillet (Leg43) 0.2625 weld size is adequate
(corroded)
Nozzle to pad groove (Upper) 0.3750 0.3750 weld size is adequate




= 78.619*9.625/((14000/0.85)*1 - 0.6*78.619)
= 0.0461 in
2/10/2007 10:33:19 AM 266/368

tr = P*R/(S*E - 0.6*P)
= 78.619*56.625/(16475*1 - 0.6*78.619)
= 0.271 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 19.25*0.271*1 + 2*0.375*0.271*1*(1 - 0.8498)
= 5.2471 in2

= 19.25*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8498)
= 1.9905 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8498)
= 0.1443 in2
= 5*(0.375 - 0.0461)*0.8498*0.375
= 0.5241 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0461)*(2.5*0.375 + 0.375)*0.8498
= 0.7337 in2
= 5*t*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 2*h*ti*fr2
= 2*1*0.375*0.8498
= 0.6374 in2
A41 = Leg2*fr3
= 0.35712*0.8498
2/10/2007 10:33:19 AM 267/368

= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
A43 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
= (27 - 19.25 - 2*0.375)*0.375*1*0.7
= 1.8375 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 1.9905 + 0.5241 + 0.5975 + 0.1084 + 0.0718 + 0.1195 + 1.8375
= 5.2493 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in
Lower fillet: tmin = lesser of 0.75 or tn or t = 0.375 in

tw(min) = 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in


2/10/2007 10:33:19 AM 268/368





(π/2)*Nozzle OD*Leg*Sl = (π/2)*20*0.375*6860 = 80817.48 lbf

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.2471 - 1.9905 + 2*0.375*0.8498*(1*0.375 - 1*0.271))*16475
= 54744.37 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5241 + 1.8375 + 0.1084 + 0.0718)*16475
= 41876.16 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5241 + 0.5975 + 0.1084 + 0.1195 + 2*0.375*0.375*0.8498)*16475
= 26170.9 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5241 + 0.5975 + 1.8375 + 0.1084 + 0.0718 + 0.1195 + 2*0.375*0.375*0.8498)*16475
= 57626.62 lbf
2/10/2007 10:33:19 AM 269/368

Path 1-1 through (2) & (3) = 91722.91 + 113288.8 = 205011.7 lbf

Path 2-2 through (1), (5), (6) = 76959.79 + 80817.48 + 174358.4 = 332135.7 lbf

Path 3-3 through (2), (5) = 91722.91 + 80817.48 = 172540.4 lbf
UG-45 Nozzle
For P = 79.68 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
5.2462 5.2510 1.9913 0.5245 0.5979 1.8375 0.2998 0.2710 0.3281

55,465.10 42,454.74 207,882.77 26,544.88 334,389.63 58,430.20 174,947.59

size (in) size (in)
0.2625
(corroded)

2/10/2007 10:33:19 AM 270/368

= 79.6818*9.625/((14200/0.85)*1 - 0.6*79.6818)
= 0.046 in
tr = P*R/(S*E - 0.6*P)
= 79.6818*56.625/(16700*1 - 0.6*79.6818)
= 0.271 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 19.25*0.271*1 + 2*0.375*0.271*1*(1 - 0.8503)
= 5.2462 in2

= 19.25*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8503)
= 1.9913 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8503)
= 0.1444 in2
= 5*(0.375 - 0.046)*0.8503*0.375
= 0.5245 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.046)*(2.5*0.375 + 0.375)*0.8503
= 0.7343 in2
= 5*t*ti*fr2
= 5*0.375*0.375*0.8503
= 0.5979 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*0.8503
= 0.5979 in2
= 2*h*ti*fr2
2/10/2007 10:33:19 AM 271/368

= 2*1*0.375*0.8503
= 0.6377 in2
A41 = Leg2*fr3
= 0.35712*0.8503
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
A43 = Leg2*fr2
= 0.3752*0.8503
= 0.1196 in2
= (27 - 19.25 - 2*0.375)*0.375*1*0.7
= 1.8375 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 1.9913 + 0.5245 + 0.5979 + 0.1084 + 0.0718 + 0.1196 + 1.8375
= 5.251 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tw(min) = 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

2/10/2007 10:33:19 AM 272/368







W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.2462 - 1.9913 + 2*0.375*0.8503*(1*0.375 - 1*0.271))*16700
= 55465.1 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5245 + 1.8375 + 0.1084 + 0.0718)*16700
= 42454.74 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5245 + 0.5979 + 0.1084 + 0.1196 + 2*0.375*0.375*0.8503)*16700
= 26544.88 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5245 + 0.5979 + 1.8375 + 0.1084 + 0.0718 + 0.1196 + 2*0.375*0.375*0.8503)*16700
= 58430.2 lbf
2/10/2007 10:33:19 AM 273/368

Path 1-1 through (2) & (3) = 92975.58 + 114907.2 = 207882.8 lbf

Path 2-2 through (1), (5), (6) = 78059.21 + 81972.01 + 174358.4 = 334389.6 lbf

Path 3-3 through (2), (5) = 92975.58 + 81972.01 = 174947.6 lbf
UG-45 Nozzle
For Pe = 16.19 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
3.5018 3.5021 0.2543 0.5131 0.5975 1.8375 0.2997 0.0625 0.3281

external pressure

size (in) size (in)
0.2625
(corroded)

2/10/2007 10:33:19 AM 274/368


A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(19.25*0.3617*1 + 2*0.375*0.3617*1*(1 - 0.8498))
= 3.5018 in2

= 19.25*(1*0.375 - 1*0.3617) - 2*0.375*(1*0.375 - 1*0.3617)*(1 - 0.8498)
= 0.2543 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.3617) - 2*0.375*(1*0.375 - 1*0.3617)*(1 - 0.8498)
= 0.0184 in2
= 5*(0.375 - 0.053)*0.8498*0.375
= 0.5131 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.053)*(2.5*0.375 + 0.375)*0.8498
= 0.7183 in2
= 5*t*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*0.8498
= 0.5975 in2
= 2*h*ti*fr2
= 2*1*0.375*0.8498
= 0.6374 in2
A41 = Leg2*fr3
= 0.35712*0.8498
= 0.1084 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
2/10/2007 10:33:19 AM 275/368

A43 = Leg2*fr2
= 0.3752*0.8498
= 0.1195 in2
= (27 - 19.25 - 2*0.375)*0.375*1*0.7
= 1.8375 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.2543 + 0.5131 + 0.5975 + 0.1084 + 0.0718 + 0.1195 + 1.8375
= 3.5021 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tw(min) = 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

L/Do = 10.8840/20.0000 = 0.5442

Do/t = 20.0000/0.052989 = 377.4362

Pa = 4*B/(3*(Do/t))
= 4*4581.8237/(3*(20.0000/0.052989))
2/10/2007 10:33:19 AM 276/368

= 16.1858 psi
= t + Corrosion = 0.052989 + 0.0000 = 0.0530"
2/10/2007 10:33:19 AM 277/368

Vapor Outlet (N5.2)
Leg41 = 0.3571 in
Leg42 = 0.2679 in
Leg43 = 0.3750 in
hnew = 1.0000 in
Dp = 27.0000 in
te = 0.3750 in

Nozzle material specification: SA-106 B Smls pipe (II-D p. 10, ln. 5)
Pad diameter: 27 in
Pad is split: yes
2/10/2007 10:33:19 AM 278/368

UG-45 Nozzle
For P = 80.74 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
5.3580 5.3588 1.8607 0.6176 0.7031 1.8375 0.3399 0.2783 0.3281

58,813.12 43,731.24 230,097.06 30,809.49 363,464.13 62,265.20 186,827.77

size (in) size (in)
0.2625
(corroded)
Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.08592).
Nozzle UCS-66 governing thk: 0.3281 in

Nozzle rated MDMT: -155 °F

2/10/2007 10:33:19 AM 279/368

= 80.7446*9.625/(17100*1 - 0.6*80.7446)
= 0.0456 in
tr = P*R/(S*E - 0.6*P)
= 80.7446*56.625/(16475*1 - 0.6*80.7446)
= 0.2783 in

fr3 = lesser of fr2 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 19.25*0.2783*1 + 2*0.375*0.2783*1*(1 - 1)
= 5.358 in2

= 19.25*(1*0.375 - 1*0.2783) - 2*0.375*(1*0.375 - 1*0.2783)*(1 - 1)
= 1.8607 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2783) - 2*0.375*(1*0.375 - 1*0.2783)*(1 - 1)
= 0.145 in2
= 5*(0.375 - 0.0456)*1*0.375
= 0.6176 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0456)*(2.5*0.375 + 0.375)*1
= 0.8647 in2
= 5*t*ti*fr2
= 5*0.375*0.375*1
= 0.7031 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*1
= 0.7031 in2
= 2*h*ti*fr2
= 2*1*0.375*1
2/10/2007 10:33:19 AM 280/368

= 0.75 in2
A41 = Leg2*fr3
= 0.35712*1
= 0.1275 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
A43 = Leg2*fr2
= 0.3752*1
= 0.1406 in2
= (27 - 19.25 - 2*0.375)*0.375*1*0.7
= 1.8375 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 1.8607 + 0.6176 + 0.7031 + 0.1275 + 0.0718 + 0.1406 + 1.8375
= 5.3588 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tw(min) = 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

2/10/2007 10:33:19 AM 281/368







W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.358 - 1.8607 + 2*0.375*1*(1*0.375 - 1*0.2783))*16475
= 58813.12 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.6176 + 1.8375 + 0.1275 + 0.0718)*16475
= 43731.24 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.6176 + 0.7031 + 0.1275 + 0.1406 + 2*0.375*0.375*1)*16475
= 30809.49 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.6176 + 0.7031 + 1.8375 + 0.1275 + 0.0718 + 0.1406 + 2*0.375*0.375*1)*16475
= 62265.2 lbf
2/10/2007 10:33:19 AM 282/368

Path 1-1 through (2) & (3) = 91722.91 + 138374.2 = 230097.1 lbf

Path 2-2 through (1), (5), (6) = 94000.88 + 95104.85 + 174358.4 = 363464.1 lbf

Path 3-3 through (2), (5) = 91722.91 + 95104.85 = 186827.8 lbf
UG-45 Nozzle
For P = 81.81 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
5.3554 5.3604 1.8634 0.6165 0.7031 1.8375 0.3399 0.2782 0.3281

59,527.98 44,310.11 231,349.73 31,211.88 364,763.00 63,097.19 189,379.28

size (in) size (in)
0.2625
(corroded)

2/10/2007 10:33:19 AM 283/368

= 81.8073*9.625/(17100*1 - 0.6*81.8073)
= 0.0462 in
tr = P*R/(S*E - 0.6*P)
= 81.8073*56.625/(16700*1 - 0.6*81.8073)
= 0.2782 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 19.25*0.2782*1 + 2*0.375*0.2782*1*(1 - 1)
= 5.3554 in2

= 19.25*(1*0.375 - 1*0.2782) - 2*0.375*(1*0.375 - 1*0.2782)*(1 - 1)
= 1.8634 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.2782) - 2*0.375*(1*0.375 - 1*0.2782)*(1 - 1)
= 0.1452 in2
= 5*(0.375 - 0.0462)*1*0.375
= 0.6165 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0462)*(2.5*0.375 + 0.375)*1
= 0.8631 in2
= 5*t*ti*fr2
= 5*0.375*0.375*1
= 0.7031 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*1
= 0.7031 in2
= 2*h*ti*fr2
= 2*1*0.375*1
2/10/2007 10:33:19 AM 284/368

= 0.75 in2
A41 = Leg2*fr3
= 0.35712*1
= 0.1275 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
A43 = Leg2*fr2
= 0.3752*1
= 0.1406 in2
= (27 - 19.25 - 2*0.375)*0.375*1*0.7
= 1.8375 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 1.8634 + 0.6165 + 0.7031 + 0.1275 + 0.0718 + 0.1406 + 1.8375
= 5.3604 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tw(min) = 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

2/10/2007 10:33:19 AM 285/368







W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.3554 - 1.8634 + 2*0.375*1*(1*0.375 - 1*0.2782))*16700
= 59527.98 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.6165 + 1.8375 + 0.1275 + 0.0718)*16700
= 44310.11 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.6165 + 0.7031 + 0.1275 + 0.1406 + 2*0.375*0.375*1)*16700
= 31211.88 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.6165 + 0.7031 + 1.8375 + 0.1275 + 0.0718 + 0.1406 + 2*0.375*0.375*1)*16700
= 63097.19 lbf
2/10/2007 10:33:19 AM 286/368

Path 1-1 through (2) & (3) = 92975.58 + 138374.2 = 231349.7 lbf

Path 2-2 through (1), (5), (6) = 94000.88 + 96403.7 + 174358.4 = 364763 lbf

Path 3-3 through (2), (5) = 92975.58 + 96403.7 = 189379.3 lbf
UG-45 Nozzle
For Pe = 17.06 psi @ 325 °F
Thickness
The nozzle passes
UG-45
A A A
3.5680 3.5680 0.0828 0.6047 0.7031 1.8375 0.3399 0.0625 0.3281

external pressure

size (in) size (in)
0.2625
(corroded)

2/10/2007 10:33:19 AM 287/368


A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(19.25*0.3707*1 + 2*0.375*0.3707*1*(1 - 1))
= 3.568 in2

= 19.25*(1*0.375 - 1*0.3707) - 2*0.375*(1*0.375 - 1*0.3707)*(1 - 1)
= 0.0828 in2

= 2*(0.375 + 0.375)*(1*0.375 - 1*0.3707) - 2*0.375*(1*0.375 - 1*0.3707)*(1 - 1)
= 0.0064 in2
= 5*(0.375 - 0.0525)*1*0.375
= 0.6047 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0525)*(2.5*0.375 + 0.375)*1
= 0.8466 in2
= 5*t*ti*fr2
= 5*0.375*0.375*1
= 0.7031 in2
= 5*ti*ti*fr2
= 5*0.375*0.375*1
= 0.7031 in2
= 2*h*ti*fr2
= 2*1*0.375*1
= 0.75 in2
A41 = Leg2*fr3
= 0.35712*1
= 0.1275 in2
A42 = Leg2*fr4
= 0.26792*1
= 0.0718 in2
2/10/2007 10:33:19 AM 288/368

A43 = Leg2*fr2
= 0.3752*1
= 0.1406 in2
= (27 - 19.25 - 2*0.375)*0.375*1*0.7
= 1.8375 in2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.0828 + 0.6047 + 0.7031 + 0.1275 + 0.0718 + 0.1406 + 1.8375
= 3.568 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

tw(min) = 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tw(min) = 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

L/Do = 10.8840/20.0000 = 0.5442

Do/t = 20.0000/0.052490 = 381.0219

From table CS-2: B = 4876.1626 psi
Pa = 4*B/(3*(Do/t))
= 4*4876.1626/(3*(20.0000/0.052490))
2/10/2007 10:33:19 AM 289/368

= 17.0635 psi
= t + Corrosion = 0.052490 + 0.0000 = 0.0525"
2/10/2007 10:33:19 AM 290/368

Vessel Support Lugs
Support material: SA-516-70

This support is attached to: Rear Channel
Distance from baseplate to datum: 87.2500 in
Local shell outer diameter, new: 114.0000 in
Local shell thickness, new: 0.3750 in
Local shell inner corrosion: 0.0000 in
Local shell outer corrosion: 0.0000 in
Lug allowable stress Sb =24,000.00 psi
Top plate width Wp = 4.0000 in
Top plate thickness ta =1.0000 in
Base plate width b = 14.7500 in
Base plate thickness tb =1.7500 in
Base plate load bearing width Lb =4.0000 in
Shell to center of load bearing area d =10.5000 in
Gusset height h =40.0000 in
Gusset thickness tg =1.0000 in
Gusset separation Lg =9.0000 in
Lug length, circumferential direction L =18.0000 in
Lug attachment fillet weld size: 0.3750 in
Pad width, circumferential direction: 22.0000 in
Pad length, longitudinal direction: 47.0000 in
Pad thickness te =0.5000 in
Pad attachment fillet weld size: 0.2500 in
Radial/bending lug stiffness ratio: 2
Number of support lugs: 4
2/10/2007 10:33:19 AM 291/368

Stresses in Shell at Lug Supports
Stress in Shell
Total Lug Loading
Shear Moment Lug (psi)
Condition Weight
V (lb) M (ft-lb) orient
(lb) W Pr VL ML Vc Mc Primary Primary Combined
(lb) (lb) (lb) (ft-lb) (lb) (ft-lb) Circ (PL) Long (PL) PL+Pb+Q
0° 18,406 -1,307 13,703 11,989.88 0 0.00 9,529 5,062 12,721

Wind, operating
122,708 3,920 52,914 90° 30,677 0 30,677 26,842.33 653 571.64 10,759 6,319 16,907
Attack angle = 0°
180° 30,677 1,307 35,380 30,957.85 0 0.00 10,706 6,558 17,349
270° 30,677 0 30,677 26,842.33 -653 -571.64 10,759 6,319 16,907
0° 18,406 -693 15,080 13,195.29 -693 -606.32 9,417 5,105 12,677

Wind, operating
122,708 3,920 52,914 90° 18,406 -693 15,080 13,195.29 693 606.32 9,417 5,105 12,677
Attack angle = 45°
180° 30,677 693 34,003 29,752.44 693 606.32 10,818 6,514 17,395
270° 30,677 693 34,003 29,752.44 -693 -606.32 10,818 6,514 17,395
0° 18,406 -1,307 13,703 11,989.88 0 0.00 9,529 5,062 12,721

Wind, operating, new
122,708 3,920 52,914 90° 30,677 0 30,677 26,842.33 653 571.64 10,759 6,319 16,907
Attack angle = 0°
180° 30,677 1,307 35,380 30,957.85 0 0.00 10,706 6,558 17,349
270° 30,677 0 30,677 26,842.33 -653 -571.64 10,759 6,319 16,907
0° 18,406 -693 15,080 13,195.29 -693 -606.32 9,417 5,105 12,677

Wind, operating, new
122,708 3,920 52,914 90° 18,406 -693 15,080 13,195.29 693 606.32 9,417 5,105 12,677
Attack angle = 45°
180° 30,677 693 34,003 29,752.44 693 606.32 10,818 6,514 17,395
270° 30,677 693 34,003 29,752.44 -693 -606.32 10,818 6,514 17,395
0° 12,787 -1,307 8,084 7,073.25 0 0.00 1,391 821 3,619

Wind, empty, new
85,248 3,920 52,914 90° 21,312 0 21,312 18,647.95 653 571.64 -2,230 -1,767 -7,104
Attack angle = 0°
180° 21,312 1,307 26,015 22,763.46 0 0.00 -3,267 -2,308 -9,594
270° 21,312 0 21,312 18,647.95 -653 -571.64 -2,230 -1,767 -7,104
0° 12,787 -693 9,461 8,278.66 -693 -606.32 1,279 864 3,650

Wind, empty, new
85,248 3,920 52,914 90° 12,787 -693 9,461 8,278.66 693 606.32 1,279 864 3,650
Attack angle = 45°
180° 21,312 693 24,638 21,558.06 693 606.32 -2,867 -2,123 -8,703
270° 21,312 693 24,638 21,558.06 -693 -606.32 -2,867 -2,123 -8,703
0° 18,406 -1,307 13,703 11,989.88 0 0.00 -3,154 -2,117 -5,545

Wind, vacuum
122,708 3,920 52,914 90° 30,677 0 30,677 26,842.33 653 571.64 -5,474 -3,676 -11,627
Attack angle = 0°
180° 30,677 1,307 35,380 30,957.85 0 0.00 -6,511 -4,217 -14,046
270° 30,677 0 30,677 26,842.33 -653 -571.64 -5,474 -3,676 -11,627
0° 18,406 -693 15,080 13,195.29 -693 -606.32 -3,554 -2,302 -6,342

Wind, vacuum
122,708 3,920 52,914 90° 18,406 -693 15,080 13,195.29 693 606.32 -3,554 -2,302 -6,342
Attack angle = 45°
180° 30,677 693 34,003 29,752.44 693 606.32 -6,111 -4,031 -13,169
270° 30,677 693 34,003 29,752.44 -693 -606.32 -6,111 -4,031 -13,169
0° 15,543 -7,630 -15,950 -13,955.87 0 0.00 12,404 6,292 27,759

Seismic, operating, new
122,708 22,890 354,291 90° 33,540 0 33,540 29,347.62 3,815 3,338.11 11,059 6,556 17,799
Attack angle = 0°
180° 33,540 7,630 65,033 56,903.61 0 0.00 11,169 8,284 26,642
270° 33,540 0 33,540 29,347.62 -3,815 -3,338.11 11,059 6,556 17,799
0° 15,543 -4,046 -6,726 -5,884.91 -4,046 -3,540.60 9,943 6,398 24,600

Seismic, operating, new
122,708 22,890 354,291 90° 15,543 -4,046 -6,726 -5,884.91 4,046 3,540.60 9,943 6,398 24,600
Attack angle = 45°
180° 33,540 4,046 55,809 48,832.64 4,046 3,540.60 11,700 7,934 23,642
270° 33,540 4,046 55,809 48,832.64 -4,046 -3,540.60 11,700 7,934 23,642
0° 10,798 -5,304 -15,808 -13,831.81 0 0.00 3,868 1,925 14,073

Seismic, empty, new
85,248 15,913 299,316 90° 23,301 0 23,301 20,388.42 2,652 2,320.60 -2,438 -1,932 7,801
Attack angle = 0°
180° 23,301 5,304 49,907 43,668.52 0 0.00 -7,435 -4,752 -20,388
270° 23,301 0 23,301 20,388.42 -2,652 -2,320.60 -2,438 -1,932 7,801
2/10/2007 10:33:19 AM 292/368

0° 10,798 -2,813 -8,015 -7,013.22 -2,813 -2,461.37 2,013 1,823 11,861
Seismic, empty, new
85,248 15,913 299,316 90° 10,798 -2,813 -8,015 -7,013.22 2,813 2,461.37 2,013 1,823 11,861
Attack angle = 45°
180° 23,301 2,813 42,114 36,849.94 2,813 2,461.37 -5,580 -3,817 -16,052
270° 23,301 2,813 42,114 36,849.94 -2,813 -2,461.37 -5,580 -3,817 -16,052
0° 15,543 -7,630 -15,950 -13,955.87 0 0.00 2,589 -1,571 -21,155

Seismic, vacuum
122,708 22,890 354,291 90° 33,540 0 33,540 29,347.62 3,815 3,338.11 -5,774 -3,913 -12,650
Attack angle = 0°
180° 33,540 7,630 65,033 56,903.61 0 0.00 -12,254 -7,407 -28,208
270° 33,540 0 33,540 29,347.62 -3,815 -3,338.11 -5,774 -3,913 -12,650
0° 15,543 -4,046 -6,726 -5,884.91 -4,046 -3,540.60 -2,168 1,491 -18,197

Seismic, vacuum
122,708 22,890 354,291 90° 15,543 -4,046 -6,726 -5,884.91 4,046 3,540.60 -2,168 1,491 -18,197
Attack angle = 45°
180° 33,540 4,046 55,809 48,832.64 4,046 3,540.60 -9,793 -6,227 -22,748
270° 33,540 4,046 55,809 48,832.64 -4,046 -3,540.60 -9,793 -6,227 -22,748
2/10/2007 10:33:19 AM 293/368

Applied Loads (Seismic, operating, new, Attack angle = 0°, lug orientation = 0°)
Radial load: Pr = -7,629.96 lbf

Circumferential moment: Mc = 0.00 lbf-in
Circumferential shear: Vc = 0.00 lbf
Longitudinal moment: ML = -167,470.48 lbf-in
Longitudinal shear: VL = -15,949.57 lbf
Torsion moment: Mt = 0.00 lbf-in
Internal pressure: P= 50.000 psi
Mean shell radius: Rm = 56.8125 in
Local shell thickness: t= 0.3750 in
Shell yield stress: Sy = 18,775.00 psi
2/10/2007 10:33:19 AM 294/368

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =151.5
C1 = 11.0000, C2 = 23.5000 in
Local circumferential pressure stress = P*Ri/t = 7,550.00 psi
Local longitudinal pressure stress = P*Ri/2t = 3,775.00 psi
Maximum combined stress (PL+Pb+Q) = 27,759.00 psi

Allowable combined stress (PL+Pb+Q) = +-3*S = +-49,425.00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 12,404.00 psi

Allowable local primary membrane (PL) = +-1.5*S = +-24,712.50 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 1.8401 0.3793 0 0 0 0 659 659 659 659
4C* 8.8926 0.3231 3,185 3,185 3,185 3,185 0 0 0 0
1C 0.0600 0.2589 0 0 0 0 19,533 -19,533 19,533 -19,533
2C-1 0.0080 0.2589 2,604 -2,604 2,604 -2,604 0 0 0 0
3A* 3.4294 0.2494 0 0 0 0 0 0 0 0
1A 0.0499 0.2598 0 0 0 0 0 0 0 0
3B* 4.9378 0.3212 1,669 1,669 -1,669 -1,669 0 0 0 0
1B-1 0.0070 0.2755 3,196 -3,196 -3,196 3,196 0 0 0 0
Pressure stress* 7,550 7,550 7,550 7,550 7,550 7,550 7,550 7,550
Total circumferential stress 18,204 6,604 8,474 9,658 27,742 -11,324 27,742 -11,324
Primary membrane
12,404 12,404 9,066 9,066 8,209 8,209 8,209 8,209
circumferential stress*
3C* 2.4645 0.3231 883 883 883 883 0 0 0 0
4C* 7.0275 0.3793 0 0 0 0 2,517 2,517 2,517 2,517
1C-1 0.0139 0.3332 4,525 -4,525 4,525 -4,525 0 0 0 0
2C 0.0300 0.3332 0 0 0 0 9,766 -9,766 9,766 -9,766
4A* 12.7073 0.2494 0 0 0 0 0 0 0 0
2A 0.0191 0.3112 0 0 0 0 0 0 0 0
4B* 2.4887 0.3212 1,322 1,322 -1,322 -1,322 0 0 0 0
2B-1 0.0105 0.3308 3,992 -3,992 -3,992 3,992 0 0 0 0
Pressure stress* 3,775 3,775 3,775 3,775 3,775 3,775 3,775 3,775
Total longitudinal stress 14,497 -2,537 3,869 2,803 16,058 -3,474 16,058 -3,474
Primary membrane
5,980 5,980 3,336 3,336 6,292 6,292 6,292 6,292
longitudinal stress*
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 452 452 -452 -452
Total Shear stress 0 0 0 0 452 452 -452 -452
2/10/2007 10:33:19 AM 295/368

Combined stress (PL+Pb+Q) 18,204 -9,141 8,474 9,658 27,759 -11,350 27,759 -11,350
2/10/2007 10:33:19 AM 296/368

Note: * denotes primary stress.
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =64.9286
C1 = 9.0000, C2 = 21.3750 in


Stresses at the lug edge per WRC Bulletin 107
3C* 2.1126 0.3346 0 0 0 0 324 324 324 324
4C* 6.4392 0.2818 988 988 988 988 0 0 0 0
1C 0.0656 0.2215 0 0 0 0 3,922 -3,922 3,922 -3,922
2C-1 0.0216 0.2215 1,292 -1,292 1,292 -1,292 0 0 0 0
3A* 2.4156 0.2114 0 0 0 0 0 0 0 0
1A 0.0624 0.2356 0 0 0 0 0 0 0 0
3B* 4.1299 0.2820 681 681 -681 -681 0 0 0 0
1B-1 0.0136 0.2534 1,240 -1,240 -1,240 1,240 0 0 0 0
Pressure stress* 7,550 7,550 7,550 7,550 7,550 7,550 7,550 7,550
Total circumferential stress 11,751 6,687 7,909 7,805 11,796 3,952 11,796 3,952
Primary membrane
9,219 9,219 7,857 7,857 7,874 7,874 7,874 7,874
3C* 2.7711 0.2818 425 425 425 425 0 0 0 0
4C* 5.4954 0.3346 0 0 0 0 843 843 843 843
1C-1 0.0296 0.2912 1,770 -1,770 1,770 -1,770 0 0 0 0
2C 0.0304 0.2912 0 0 0 0 1,818 -1,818 1,818 -1,818
4A* 5.7264 0.2114 0 0 0 0 0 0 0 0
2A 0.0240 0.2920 0 0 0 0 0 0 0 0
4B* 2.1336 0.2820 532 532 -532 -532 0 0 0 0
2B-1 0.0194 0.3118 1,437 -1,437 -1,437 1,437 0 0 0 0
Pressure stress* 3,775 3,775 3,775 3,775 3,775 3,775 3,775 3,775
Total longitudinal stress 7,939 1,525 4,001 3,335 6,436 2,800 6,436 2,800
Primary membrane
4,732 4,732 3,668 3,668 4,618 4,618 4,618 4,618
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 213 213 -213 -213
2/10/2007 10:33:19 AM 297/368

Total Shear stress 0 0 0 0 213 213 -213 -213
Combined stress (PL+Pb+Q) 11,751 6,687 7,909 7,805 11,804 3,990 11,804 3,990
2/10/2007 10:33:19 AM 298/368

Applied Loads (Seismic, operating, new, Attack angle = 0°, lug orientation = 180°)
Radial load: Pr = 7,629.96 lbf

Longitudinal moment: ML = 682,843.25 lbf-in
Longitudinal shear: VL = 65,032.69 lbf
Internal pressure: P= 50.000 psi
2/10/2007 10:33:19 AM 299/368

Rm/t =151.5
C1 = 11.0000, C2 = 23.5000 in


3C* 1.8401 0.3793 0 0 0 0 -659 -659 -659 -659
4C* 8.8926 0.3231 -3,185 -3,185 -3,185 -3,185 0 0 0 0
1C 0.0600 0.2589 0 0 0 0 -19,533 19,533 -19,533 19,533
2C-1 0.0080 0.2589 -2,604 2,604 -2,604 2,604 0 0 0 0
3A* 3.4294 0.2494 0 0 0 0 0 0 0 0
1A 0.0499 0.2598 0 0 0 0 0 0 0 0
3B* 4.9378 0.3212 -6,804 -6,804 6,804 6,804 0 0 0 0
1B-1 0.0070 0.2755 -13,031 13,031 13,031 -13,031 0 0 0 0
Pressure stress* 7,550 7,550 7,550 7,550 7,550 7,550 7,550 7,550
Total circumferential stress -18,074 13,196 21,596 742 -12,642 26,424 -12,642 26,424
Primary membrane
-2,439 -2,439 11,169 11,169 6,891 6,891 6,891 6,891
3C* 2.4645 0.3231 -883 -883 -883 -883 0 0 0 0
4C* 7.0275 0.3793 0 0 0 0 -2,517 -2,517 -2,517 -2,517
1C-1 0.0139 0.3332 -4,525 4,525 -4,525 4,525 0 0 0 0
2C 0.0300 0.3332 0 0 0 0 -9,766 9,766 -9,766 9,766
4A* 12.7073 0.2494 0 0 0 0 0 0 0 0
2A 0.0191 0.3112 0 0 0 0 0 0 0 0
4B* 2.4887 0.3212 -5,392 -5,392 5,392 5,392 0 0 0 0
2B-1 0.0105 0.3308 -16,276 16,276 16,276 -16,276 0 0 0 0
Pressure stress* 3,775 3,775 3,775 3,775 3,775 3,775 3,775 3,775
Total longitudinal stress -23,301 18,301 20,035 -3,467 -8,508 11,024 -8,508 11,024
Primary membrane
-2,500 -2,500 8,284 8,284 1,258 1,258 1,258 1,258
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -1,845 -1,845 1,845 1,845
Total Shear stress 0 0 0 0 -1,845 -1,845 1,845 1,845
2/10/2007 10:33:19 AM 300/368

Combined stress (PL+Pb+Q) -23,301 18,301 21,596 -4,209 -13,346 26,642 -13,346 26,642
2/10/2007 10:33:19 AM 301/368

Rm/t =64.9286
C1 = 9.0000, C2 = 21.3750 in


3C* 2.1126 0.3346 0 0 0 0 -324 -324 -324 -324
4C* 6.4392 0.2818 -988 -988 -988 -988 0 0 0 0
1C 0.0656 0.2215 0 0 0 0 -3,922 3,922 -3,922 3,922
2C-1 0.0216 0.2215 -1,292 1,292 -1,292 1,292 0 0 0 0
3A* 2.4156 0.2114 0 0 0 0 0 0 0 0
1A 0.0624 0.2356 0 0 0 0 0 0 0 0
3B* 4.1299 0.2820 -2,776 -2,776 2,776 2,776 0 0 0 0
1B-1 0.0136 0.2534 -5,055 5,055 5,055 -5,055 0 0 0 0
Pressure stress* 7,550 7,550 7,550 7,550 7,550 7,550 7,550 7,550
Total circumferential stress -2,561 10,133 13,101 5,575 3,304 11,148 3,304 11,148
Primary membrane
3,786 3,786 9,338 9,338 7,226 7,226 7,226 7,226
3C* 2.7711 0.2818 -425 -425 -425 -425 0 0 0 0
4C* 5.4954 0.3346 0 0 0 0 -843 -843 -843 -843
1C-1 0.0296 0.2912 -1,770 1,770 -1,770 1,770 0 0 0 0
2C 0.0304 0.2912 0 0 0 0 -1,818 1,818 -1,818 1,818
4A* 5.7264 0.2114 0 0 0 0 0 0 0 0
2A 0.0240 0.2920 0 0 0 0 0 0 0 0
4B* 2.1336 0.2820 -2,170 -2,170 2,170 2,170 0 0 0 0
2B-1 0.0194 0.3118 -5,861 5,861 5,861 -5,861 0 0 0 0
Pressure stress* 3,775 3,775 3,775 3,775 3,775 3,775 3,775 3,775
Total longitudinal stress -6,451 8,811 9,611 1,429 1,114 4,750 1,114 4,750
Primary membrane
1,180 1,180 5,520 5,520 2,932 2,932 2,932 2,932
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -869 -869 869 869
2/10/2007 10:33:19 AM 302/368

Total Shear stress 0 0 0 0 -869 -869 869 869
Combined stress (PL+Pb+Q) -6,451 10,133 13,101 5,575 3,607 11,264 3,607 11,264
2/10/2007 10:33:19 AM 303/368

Applied Loads (Seismic, vacuum, Attack angle = 0°, lug orientation = 180°)
Radial load: Pr = 7,629.96 lbf

Longitudinal moment: ML = 682,843.25 lbf-in
Longitudinal shear: VL = 65,032.69 lbf
Internal pressure: P= -15.000 psi
2/10/2007 10:33:19 AM 304/368

Rm/t =151.5
C1 = 11.0000, C2 = 23.5000 in
Local circumferential pressure stress = P*Ri/t = -2,265.00 psi
Local longitudinal pressure stress = P*Ri/2t = -1,132.00 psi
Maximum combined stress (PL+Pb+Q) = -28,208.00 psi

Maximum local primary membrane stress (PL) = -12,254.00 psi

3C* 1.8401 0.3793 0 0 0 0 -659 -659 -659 -659
4C* 8.8926 0.3231 -3,185 -3,185 -3,185 -3,185 0 0 0 0
1C 0.0600 0.2589 0 0 0 0 -19,533 19,533 -19,533 19,533
2C-1 0.0080 0.2589 -2,604 2,604 -2,604 2,604 0 0 0 0
3A* 3.4294 0.2494 0 0 0 0 0 0 0 0
1A 0.0499 0.2598 0 0 0 0 0 0 0 0
3B* 4.9378 0.3212 -6,804 -6,804 6,804 6,804 0 0 0 0
1B-1 0.0070 0.2755 -13,031 13,031 13,031 -13,031 0 0 0 0
Pressure stress* -2,265 -2,265 -2,265 -2,265 -2,265 -2,265 -2,265 -2,265
Total circumferential stress -27,889 3,381 11,781 -9,073 -22,457 16,609 -22,457 16,609
Primary membrane
-12,254 -12,254 1,354 1,354 -2,924 -2,924 -2,924 -2,924
3C* 2.4645 0.3231 -883 -883 -883 -883 0 0 0 0
4C* 7.0275 0.3793 0 0 0 0 -2,517 -2,517 -2,517 -2,517
1C-1 0.0139 0.3332 -4,525 4,525 -4,525 4,525 0 0 0 0
2C 0.0300 0.3332 0 0 0 0 -9,766 9,766 -9,766 9,766
4A* 12.7073 0.2494 0 0 0 0 0 0 0 0
2A 0.0191 0.3112 0 0 0 0 0 0 0 0
4B* 2.4887 0.3212 -5,392 -5,392 5,392 5,392 0 0 0 0
2B-1 0.0105 0.3308 -16,276 16,276 16,276 -16,276 0 0 0 0
Pressure stress* -1,132 -1,132 -1,132 -1,132 -1,132 -1,132 -1,132 -1,132
Total longitudinal stress -28,208 13,394 15,128 -8,374 -13,415 6,117 -13,415 6,117
Primary membrane
-7,407 -7,407 3,377 3,377 -3,649 -3,649 -3,649 -3,649
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -1,845 -1,845 1,845 1,845
Total Shear stress 0 0 0 0 -1,845 -1,845 1,845 1,845
2/10/2007 10:33:19 AM 305/368

2/10/2007 10:33:19 AM 306/368

Rm/t =64.9286
C1 = 9.0000, C2 = 21.3750 in
Local circumferential pressure stress = P*Ri/t = -2,265.00 psi
Local longitudinal pressure stress = P*Ri/2t = -1,132.00 psi
Maximum combined stress (PL+Pb+Q) = -12,376.00 psi

Maximum local primary membrane stress (PL) = -6,029.00 psi

3C* 2.1126 0.3346 0 0 0 0 -324 -324 -324 -324
4C* 6.4392 0.2818 -988 -988 -988 -988 0 0 0 0
1C 0.0656 0.2215 0 0 0 0 -3,922 3,922 -3,922 3,922
2C-1 0.0216 0.2215 -1,292 1,292 -1,292 1,292 0 0 0 0
3A* 2.4156 0.2114 0 0 0 0 0 0 0 0
1A 0.0624 0.2356 0 0 0 0 0 0 0 0
3B* 4.1299 0.2820 -2,776 -2,776 2,776 2,776 0 0 0 0
1B-1 0.0136 0.2534 -5,055 5,055 5,055 -5,055 0 0 0 0
Pressure stress* -2,265 -2,265 -2,265 -2,265 -2,265 -2,265 -2,265 -2,265
Total circumferential stress -12,376 318 3,286 -4,240 -6,511 1,333 -6,511 1,333
Primary membrane
-6,029 -6,029 -477 -477 -2,589 -2,589 -2,589 -2,589
3C* 2.7711 0.2818 -425 -425 -425 -425 0 0 0 0
4C* 5.4954 0.3346 0 0 0 0 -843 -843 -843 -843
1C-1 0.0296 0.2912 -1,770 1,770 -1,770 1,770 0 0 0 0
2C 0.0304 0.2912 0 0 0 0 -1,818 1,818 -1,818 1,818
4A* 5.7264 0.2114 0 0 0 0 0 0 0 0
2A 0.0240 0.2920 0 0 0 0 0 0 0 0
4B* 2.1336 0.2820 -2,170 -2,170 2,170 2,170 0 0 0 0
2B-1 0.0194 0.3118 -5,861 5,861 5,861 -5,861 0 0 0 0
Pressure stress* -1,132 -1,132 -1,132 -1,132 -1,132 -1,132 -1,132 -1,132
Total longitudinal stress -11,358 3,904 4,704 -3,478 -3,793 -157 -3,793 -157
Primary membrane
-3,727 -3,727 613 613 -1,975 -1,975 -1,975 -1,975
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -869 -869 869 869
2/10/2007 10:33:19 AM 307/368

Total Shear stress 0 0 0 0 -869 -869 869 869
2/10/2007 10:33:19 AM 308/368

Lug top plate required thickness, Bednar 5.2
ta = 0.75*(VL*d*L)/(Sb*Wp2*h)
= 0.75*(65,032.69*10.5*18)/(24,000.00*42*40)
= 0.6002 in
The top plate thickness of 1.0000 in is adequate.
Gusset plate required thickness, Bednar 5.2
Sc = 18,000.00 / (1 + (1/18,000.00)*(h/(0.289*tg))2)
= 18,000.00 / (1 + (1/18,000.00)*(40/(0.289*1))2)
= 8,719.79 psi
tg = VL*(3*d - b)/(Sc*b2*Sin(α)2)
= 65,032.69*(3*10.5 - 14.75)/(8,719.79*14.752*Sin(74.957)2)
= 0.6157 in
The gusset thickness of 1.0000 in is adequate.
Lug base plate required thickness
From Escoe table 4-8 (l/b = 1.638889)
Cx = 0.12522, Cy = -0.12428
fc = VL/(Lb*L)
= 65,032.69/(4*18)
= 903.23 psi
Mx = Cx*fc*Lg2
= 0.12522*903.2318*92 = 9,161.317 in-lb/in
tb = Sqr(6*Mx / Sb)
= Sqr(6*9,161.317 / 24,000.00)
= 1.5134 in
The base plate thickness of 1.7500 in is adequate.
Support Lug to Pad Fillet Weld Sizing - Bednar chapters 5.2 and 10.3
Note: continuous welding is assumed for all support lug fillet welds.
dh = ta + h + tb
Lw = 2*(b + dh) = 2*(18 + 42.75) = 121.5

Zw = b*dh + dh2/3 = 18*42.75 + 42.752/3 = 1,378.688
Zz = dh*b + b2/3 = 42.75*18 + 182/3 = 877.5
Shear f1 = VL/Lw = 65,032.69/121.5 = 535.2485

Shear f2 = Vc/Lw = 0/121.5 = 0
Bending f3 = larger absolute value of ML/Zw or Mc/Zz
= ML/Zw
= 682,843.3/1,378.688
= 495.285
Resultant load f = (f12 + f22 + f32)1/2
= (535.24852 + 02 + 495.2852)1/2
= 729.2449 lb/in
2/10/2007 10:33:19 AM 309/368

Required weld size w = F/(0.707*0.55*Sa)
= 729.2449/(0.707*0.55*16,475.00)
= 0.1138324 in
The support lug fillet weld size of 0.3750 in is adequate.
Support Lug Pad to Shell Fillet Weld Sizing - Bednar chapters 5.2 and 10.3
Lw = 2*(b + dh) = 2*(22 + 47) = 138

Zw = b*dh + dh2/3 = 22*47 + 472/3 = 1,770.333
Zz = dh*b + b2/3 = 47*22 + 222/3 = 1,195.333
Shear f1 = VL/Lw = 65,032.69/138 = 471.2514

Shear f2 = Vc/Lw = 0/138 = 0
Bending f3 = larger absolute value of ML/Zw or Mc/Zz
= ML/Zw
= 682,843.3/1,770.333
= 385.7145
Resultant load f = (f12 + f22 + f32)1/2
= (471.25142 + 02 + 385.71452)1/2
= 608.9775 lb/in
Required weld size w = F/(0.707*0.55*Sa)
= 608.9775/(0.707*0.55*16,475.00)
= 0.0950591 in
The support lug pad fillet weld size of 0.2500 in is adequate.
2/10/2007 10:33:19 AM 310/368

Seismic Code
ASCE 7-05 building

Method of seismic analysis:
mounted
Site Class C
Spectral Response Acceleration at short period (% g) Ss = 100.00%
Spectral Response Acceleration at period of 1 sec (% g) S1 = 40.00%
Response Modification Factor from Table 13.6-1 Rp = 3.0000
Importance Factor: Ip = 1.0000
Amplification factor from Table 13.6-1 ap = 1.0000
z/h Ratio: z/h = 1.0000
Acceleration based site co-efficient: Fa = 1.0000
Velocity based site co-efficient: Fv = 1.4000
Redundancy factor: ρ = 1.0000
User Defined Vertical Accelerations Considered: No
12.4.2.3 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5. D + H + 0.7E = (1.0 + 0.14SDS)D + H + 0.7ρQE

8. 0.6D + H + 0.7E = (0.6 - 0.14SDS)D + H + 0.7ρQE
Where
D = Dead load
H = Pressure load
E = Seismic load = Eh +/- Ev = ρQE +/- 0.2SDSD
Vessel Characteristics
Vessel height: 32.5573 ft

Vessel Weight:
Operating, Corroded: 122,708 lb
Empty, Corroded: 85,248 lb
Vacuum, Corroded: 122,708 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0.071 sec (f = 14.1 Hz)
Empty, Corroded: 0.069 sec (f = 14.4 Hz)
Vacuum, Corroded: 0.071 sec (f = 14.1 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and

yi is its deflection when the system is treated as a cantilever beam.
2/10/2007 10:33:19 AM 311/368

Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Elevation of bottom Elastic modulus E Inertia I Seismic shear at Bending Moment at

Component
above base (in) (106 psi) (ft4) Bottom (lbf) Bottom (lbf-ft)
Front Head 360.50 26.8 * 867.37 1,149.84
Front Channel 327.50 26.8 10.4182 1,445.09 4,341.38
Tubesheet 326.00 26.8 428.6244 2,635.05 4,596.44
Shell 53.25 26.8 10.4182 19,143.35 294,371.47
Rear Tubesheet 51.75 26.8 428.6244 19,334.55 296,776.40
Rear Channel (top) 0.00 26.8 10.4182 19,412.19 380,354.39
Rear Channel (bottom) 0.00 26.8 10.4182 3,477.70 26,063.08
Rear Channel Head -87.25 26.8 * 1,358.05 5,686.52
*Moment of Inertia I varies over the length of the component
Seismic Shear Report: Empty, Corroded

Component
Front Head 360.50 28.3 * 702.52 931.30
Front Channel 327.50 28.3 10.4182 1,170.45 3,516.28
Tubesheet 326.00 28.3 428.6244 2,134.25 3,722.87
Shell 53.25 28.3 10.4182 15,225.48 238,398.41
Rear Tubesheet 51.75 28.3 428.6244 15,380.34 240,311.31
Rear Channel (top) 0.00 28.3 10.4182 15,443.22 306,799.19
Rear Channel (bottom) 0.00 28.3 10.4182 469.50 7,483.62
Rear Channel Head -87.25 28.3 * 244.09 4,553.49
Seismic Shear Report: Vacuum, Corroded

Component
Front Head 360.50 26.8 * 867.37 1,149.84
Front Channel 327.50 26.8 10.4182 1,445.09 4,341.38
Tubesheet 326.00 26.8 428.6244 2,635.05 4,596.44
Shell 53.25 26.8 10.4182 19,143.35 294,371.47
Rear Tubesheet 51.75 26.8 428.6244 19,334.55 296,776.40
Rear Channel (top) 0.00 26.8 10.4182 19,412.19 380,354.39
Rear Channel (bottom) 0.00 26.8 10.4182 3,477.70 26,063.08
Rear Channel Head -87.25 26.8 * 1,358.05 5,686.52
11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
2/10/2007 10:33:19 AM 312/368

SMS = Fa * Ss = 1.0000 * 100.00 / 100 = 1.0000
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1.4000 * 40.00 / 100 = 0.5600
11.4.4: Design spectral response acceleration parameters
Design earthquake spectral response acceleration at short period, SDS

SDS = 2 / 3 * SMS = 2 / 3 * 1.0000 = 0.6667
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0.5600 = 0.3733
12.4.2.3: Seismic Load Combinations: Vertical Term
Factor is applied to dead load.
Compressive Side: = 1.0 + 0.14 * SDS

= 1.0 + 0.14 * 0.6667
= 1.0933
Tensile Side: = 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0.6667
= 0.5067
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Fp = 0.40 * ap * SDS* Wp / (Rp / Ip) * (1 + 2 * z / h)

= 0.40 * 1.0000 * 0.6667 * 122707.8047/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 32722.0820 lb
FpMin = 0.30 * SDS * Ip * Wp

= 0.30 * 0.6667 * 1.0000 * 122707.8047
= 24,541.56 lb
FpMax = 1.60 * SDS * Ip * Wp

= 1.60 * 0.6667 * 1.0000 * 122707.8047
= 130,888.33 lb
Fp = 32,722.08 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = Fp
Eh = 0.7 * ρ * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.70 * 1.0000 * 32,722.08
= 22,905.46 lb
2/10/2007 10:33:19 AM 313/368

Base Shear Calculations: Empty, Corroded

= 0.40 * 1.0000 * 0.6667 * 85247.7578/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 22732.7363 lb

= 0.30 * 0.6667 * 1.0000 * 85247.7578
= 17,049.55 lb

= 1.60 * 0.6667 * 1.0000 * 85247.7578
= 90,930.95 lb
Fp = 22,732.74 lb

QE = Fp
= 0.70 * 1.0000 * 22,732.74
= 15,912.92 lb
Base Shear Calculations: Vacuum, Corroded

= 0.40 * 1.0000 * 0.6667 * 122707.8047/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 32722.0820 lb

= 0.30 * 0.6667 * 1.0000 * 122707.8047
= 24,541.56 lb

= 1.60 * 0.6667 * 1.0000 * 122707.8047
= 130888.3281 lb
Fp = 32,722.08 lb

QE = Fp
= 0.70 * 1.0000 * 32,722.08
= 22,905.46 lb
2/10/2007 10:33:19 AM 314/368

Wind Code
Building Code: ASCE 7-05

Elevation of base above grade: 0.0000 ft
Increase effective outer diameter by: 0.0000 ft
Wind Force Coefficient Cf: 0.7400
Basic Wind Speed:, V: 85.0000 mph
Importance Factor:, I: 1.0000
Exposure category: B
Wind Directionality Factor, Kd: 0.9500
Topographic Factor, Kzt: 1.0000
Vessel Characteristics
Vessel height, h: 32.5573 ft
Vessel Minimum Diameter, b
Operating, Corroded: 9.5000 ft
Empty, Corroded: 9.5000 ft
Fundamental Frequency, n1
Operating, Corroded: 14.1271 Hz
Empty, Corroded: 14.4355 Hz
Vacuum, Corroded: 14.1271 Hz
Damping coefficient, β
Operating, Corroded: 0.0243
Empty, Corroded: 0.0200
Vacuum, Corroded: 0.0243
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5. D+H+W
7. 0.6D + H + W = 0.6D + H + W
Where
D = Dead load
H = Pressure load
W = Wind load
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded
Elevation of Platform Total wind bending

Effective OD Elastic modulus Inertia Deflection
Component bottom above wind shear at shear at moment at
(ft) E (106 psi) I (ft4) at top (in)
base (in) Bottom (lbf) Bottom (lbf) Bottom (lbf-ft)
Front Head 360.50 9.50 26.9 * 0.00 187.07 197.73 0.0039
Front Channel 327.50 9.50 26.9 10.42 0.00 448.32 1,071.39 0.0035
Tubesheet 326.00 9.67 26.9 428.6 0.00 460.41 1,128.19 0.0031
2/10/2007 10:33:19 AM 315/368

Shell 53.25 9.50 26.9 10.42 0.00 2,619.68 40,173.12 0.0031
Rear Tubesheet 51.75 9.67 26.9 428.6 0.00 2,631.76 40,501.34 0.0001
Rear Channel (top) 0.00 9.50 26.9 10.42 0.00 3,041.45 52,734.19 0.0001
Rear Channel (bottom) 0.00 9.50 26.9 10.42 0.00 878.39 8,330.42 0.0001
Rear Channel Head -87.25 9.52 26.9 * 0.00 187.66 4,398.73 0.0001
Wind Deflection Report: Empty, Corroded

Front Head 360.50 9.50 28.3 * 0.00 187.07 197.73 0.0037
Front Channel 327.50 9.50 28.3 10.42 0.00 448.32 1,071.39 0.0033
Tubesheet 326.00 9.67 28.3 428.6 0.00 460.41 1,128.19 0.0029
Shell 53.25 9.50 28.3 10.42 0.00 2,619.68 40,173.12 0.0029
Rear Tubesheet 51.75 9.67 28.3 428.6 0.00 2,631.76 40,501.34 0.0001
Rear Channel (top) 0.00 9.50 28.3 10.42 0.00 3,041.45 52,734.19 0.0001
Wind Deflection Report: Vacuum, Corroded

Front Head 360.50 9.50 26.9 * 0.00 187.07 197.73 0.0039
Front Channel 327.50 9.50 26.9 10.42 0.00 448.32 1,071.39 0.0035
Tubesheet 326.00 9.67 26.9 428.6 0.00 460.41 1,128.19 0.0031
Shell 53.25 9.50 26.9 10.42 0.00 2,619.68 40,173.12 0.0031
Rear Tubesheet 51.75 9.67 26.9 428.6 0.00 2,631.76 40,501.34 0.0001
Rear Channel (top) 0.00 9.50 26.9 10.42 0.00 3,041.45 52,734.19 0.0001
Wind Pressure (WP) Calculations
Gust Factor (G¯) Calculations
Kz = 2.01 * (Z/Zg)2/α
= 2.01 * (Z/1200.0000)0.2857
qz = 0.00256 * Kz * Kzt * Kd * V2 * I psf
= 0.00256 * Kz * 1.0000 * 0.9500 * 85.00002 * 1.0000
= 17.5712 * Kz
WP = qz * G¯ * Cf (Minimum 10 lb/ft2)
= qz * G¯ * 0.7400 (Minimum 10 lb/ft2)
2/10/2007 10:33:19 AM 316/368

Design Wind Pressures
WP:
Height Z qz WP: Operating WP: Empty WP: hydrotest
Kz Vacuum
(') (psf) (psf) (psf) (psf)
(psf)
15.0 0.5747 10.10 10.00 10.00 N.A. 10.00
20.0 0.6240 10.96 10.00 10.00 N.A. 10.00
25.0 0.6650 11.69 10.00 10.00 N.A. 10.00
30.0 0.7006 12.31 10.00 10.00 N.A. 10.00
40.0 0.7606 13.36 10.00 10.00 N.A. 10.00

Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Gust Factor Calculations: Operating, Corroded
z¯ = 0.60 * h
= 0.60 * 32.5573
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((9.5000 + 32.5573) / 309.9934)0.63))
= 0.9210
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9210) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8784
Gust Factor Calculations: Empty, Corroded
z¯ = 0.60 * h
= 0.60 * 32.5573
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((9.5000 + 32.5573) / 309.9934)0.63))
= 0.9210
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
2/10/2007 10:33:19 AM 317/368

= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9210) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8784
Gust Factor Calculations: Vacuum, Corroded
z¯ = 0.60 * h
= 0.60 * 32.5573
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((9.5000 + 32.5573) / 309.9934)0.63))
= 0.9210
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9210) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8784
Table Lookup Values
α = 7.0000, Zg = 1200.0000 ' [Table 6-2, page 78]

c = 0.3000, l = 320.0000, ep = 0.3333 [Table 6-2, page 78]
a¯ = 0.2500, b¯ = 0.4500 [Table 6-2, page 78]
gQ = 3.40 [6.5.8.1 page 26]
gv = 3.40 [6.5.8.1 page 26]
2/10/2007 10:33:19 AM 318/368

Baffle Summary Report
Distance from Cut Distance

Baffle Name Cut Direction Baffle Weight (lb)¹
Front Tubesheet (in) from Center (in)
Baffle #1 67.250 Downwards 0.000 298.522
Baffle #2 109.125 Upwards 0.000 298.522
Baffle #4 192.875 Upwards 0.000 298.522
Baffle Material: SA-240-304

Baffle Type: Single Segmental
Baffle Orientation: Horizontal
(0.438" TEMA
Baffle Shell Clearance: 0.750"
(Max))
Baffle Thickness: 0.375" (0.750" TEMA)
Baffle Diameter: 111.750"
Baffle Count: 5
Maximum Tubesheet to Baffle Distance: 109.125"
Maximum Baffle to Baffle Distance: 83.750"
Distance between Tubesheet Shell Side Faces: 272.750"
Baffle Group Weight: 1492.610 lb
Baffle Material Density (assumed): 0.283 lb/in³
¹Note: Baffle weight is approximated.
2/10/2007 10:33:19 AM 319/368

Data Inputs Summary
General Options
Identifier Heat Exchanger
ASME
VIII-1,
2004
Codes ASME only design
Edition,
A06
Addenda
Fixed
Description - One pass shell -
tubesheets
Expansion
Tubesheets of
joint
Shell material: SA-240 304L differing thickness Perform ASME tube design check
not
method not used
used
Maximum
tubesheet
to
Maximum tube
tube
Tube supports\baffle plates present support separation: Baffles support all tubes: No
support
83.7500 in
distance:
109.1250
in
Tube Options
Tube material: SA-249 TP316L Wld tube Length between outer tubesheet faces: Lt= 275.7500 in
Tube dimensions, new, in do= 1.2500 tt= 0.0490 Inner corrosion: 0.0000 Outer corrosion: 0.0000
Length of expanded portion of tubes:

Tube to tubesheet joint option Table A-2 Type k, Expanded, not enhanced
1.2500 in
Channel and Shell Options

Shell dimensions Material:
Di= 113.2500 ts= 0.3750 Inner corrosion: 0.0000 Outer corrosion: 0.0000 MDMT: 20.00 °F
new, in SA-240 304L
Type: bonnet Ellipsoidal head Inner corrosion: 0.0000 Outer corrosion: 0.0000 MDMT: 20.00 °F
Front channel
dimensions, new, in
Cylinder SA-240 304L Di= 113.2500 tc= 0.3750 L= 33.0000
Closure SA-240 304L Di= 113.2500 tmin= 0.3750 LSF= 1.5000
Type: bonnet Ellipsoidal head Inner corrosion: 0.0000 Outer corrosion: 0.0000 MDMT: 20.00 °F
Rear channel
dimensions, new, in
Cylinder SA-240 304L Di= 113.2500 tc= 0.3750 L= 139.0000
Closure SA-240 304L Di= 113.2500 tmin= 0.4375 LSF= 1.5000
Tubesheet Options
Tube Layout Tube count: 3408 Tube pitch: 1.6563 in Pattern: 60° (rotated triangular)
Material:
Shell side Tube side Tubesheet
SA-240 T = 1.5000 OD = 116.0000 MDMT = 20.00 °F
corrosion = 0.0000 corrosion = 0.0000 pass groove depth = 0.0000
304
Tubesheet dimensions, in
(front and rear) Impact
test
Not normalized and produced
is PWHT not performed Integral shell side Integral tube side
to fine grain practice
not
performed
2/10/2007 10:33:19 AM 320/368

Design Conditions Summary
Design Conditions
Shell side
Description Design Vacuum-SS Vacuum-TS Tube side hydrotest
hydrotest
Pressure (psi) 50.00 50.00 -15.00 69.46 0.00
Design temperature (°F) 325.00 325.00 325.00 70.00 70.00

Tube Side
Mean temperature (°F) 282.50 282.50 282.50 70.00 70.00
αT (in/in/°F) 9.17E-06 9.17E-06 9.17E-06 8.50E-06 8.50E-06
Et (psi) 27,087,500 27,087,500 27,087,500 28,300,000 28,300,000
St (psi) 16,471* 16,471* 16,471* 26,471* 26,471*
Sy (psi) 18,625 18,625 18,625 25,000 25,000
Pressure (psi) 50.00 -15.00 50.00 0.00 77.16

Shell Side
αs (in/in/°F) 9.11E-06 9.11E-06 9.11E-06 8.50E-06 8.50E-06
Es (psi) 27,227,500 27,227,500 27,227,500 28,300,000 28,300,000
Ss (psi) 16,475 16,475 16,475 25,050 25,050

Tubesheet
S (psi) 18,750 18,750 18,750 30,000 30,000
*The allowable tensile stress from Section II-D has been divided by 0.85 as the calculated stresses are longitudinal.
2/10/2007 10:33:19 AM 321/368

Materials and Gaskets Summary
Materials And Gaskets

Part Quantity Size Material Gasket
Front ellipsoidal head 1 113.25 ID x 0.3750 in min thk SA-240 304L -

113.25 ID x 0.3750 thk
Front channel cylinder 1
x 33.00 in
SA-240 304L -
Front tubesheet 1 116.00 OD x 1.5000 in thk SA-240 304 -
1.25 OD x 0.0490 wall

Tubes 3408
x 275.75 in
SA-249 TP316L Wld tube -
113.25 ID x 0.3750 in thk
Shell cylinder 1
x 272.75 in
SA-240 304L -
Rear tubesheet 1 116.00 OD x 1.5000 in thk SA-240 304 -
113.25 ID x 0.3750 thk

Rear channel cylinder 1
x 139.00 in
SA-240 304L -
Rear ellipsoidal head 1 113.25 ID x 0.4375 in min thk SA-240 304L -
2/10/2007 10:33:19 AM 322/368

Nozzle Materials And Gaskets
Part Quantity Size Material Gasket
1 12 in 150# SO A105
Circulation Juice Inlet (N3)
Garlock 1/16" Thk Garlock 3200/3400
1 12" Sch 40S (Std) SA-312 TP304L Wld pipe
Bolts for Circulation Juice Inlet (N3) 12 0.875 in dia. bolt x 4.0000 in long SA-193 B7
1 3 in 150# SO A182 F304L

-
Bolts for Air & Gas Vent (N6.4) 4 0.625 in dia. bolt x 3.0000 in long SA-193 B7
1 8 in 150# WN A105
Condensate Outlet (N2.1)
-
1 8" Sch 80S (XS) SA-312 TP304L Wld pipe
Bolts for Condensate Outlet (N2.1) 8 0.75 in dia. bolt x 3.5000 in long SA-193 B7
1 8 in 150# SO A182 F304L

Condensate Nozzle (N2.2)
Bolts for Condensate Nozzle (N2.2) 8 0.75 in dia. bolt x 3.5000 in long SA-193 B7
1 4 in 150# SO A182 F304L

1 4 in 150# SO A182 F304L

1 4 in 150# SO A182 F304

1 4" Sch 80 (XS) SA-106 B Smls pipe
1 12 in 150# SO A105
Vapor By-Pass (N11)
1 12.75 ID x 2.00 wide x 0.2500 in thk pad SA-516 70
Bolts for Vapor By-Pass (N11) 12 0.875 in dia. bolt x 4.0000 in long SA-193 B7
1 24 in 150# SO A105
Calandria Manway (M2)
1 24" Sch 20 (Std) SA-312 TP304L Wld pipe
Bolts for Calandria Manway (M2) 20 1.25 in dia. bolt x 5.7500 in long SA-193 B7
1 3 in 150# SO A182 F304L

1 3 in 150# SO A182 F304L

1 3.07 ID x 0.2160 in wall SA-240 304L
1 20 in 150# SO A105
Vapor Outlet (N5.1)
Bolts for Vapor Outlet (N5.1) 20 1.125 in dia. bolt x 5.2500 in long SA-193 B7
1 20 in 150# SO A105
Vapor Outlet (N5.2)
1 20" Sch 20 (Std) SA-106 B Smls pipe
2/10/2007 10:33:19 AM 323/368

Bolts for Vapor Outlet (N5.2) 20 1.125 in dia. bolt x 5.2500 in long SA-193 B7
1 24 in 150# SO A105
Bottom Manway (M1)
1 24" X Heavy SA-312 TP304L Wld pipe
Bolts for Bottom Manway (M1) 20 1.25 in dia. bolt x 5.7500 in long SA-193 B7
1 3 in 150# SO A182 F304L

Upper Level Sensor (N9.1)
Bolts for Upper Level Sensor (N9.1) 4 0.625 in dia. bolt x 3.0000 in long SA-193 B7
1 3 in 150# SO A182 F304L

Bolts for Spray Nozzle Inlet (N10.1) 4 0.625 in dia. bolt x 3.0000 in long SA-193 B7
1 3 in 150# WN A182 F304L

Bolts for Spray Nozzle Inlet (N10.2) 4 0.625 in dia. bolt x 3.0000 in long SA-193 B7
1 10 in 150# SO A105
Juice Inlet (N8)
Bolts for Juice Inlet (N8) 12 0.875 in dia. bolt x 3.7500 in long SA-193 B7
1 10 in 150# SO A182 F304L

Juice Outlet (N7)
-
Bolts for Juice Outlet (N7) 12 0.875 in dia. bolt x 3.7500 in long SA-193 B7
1 14 in 150# SO A105
Circulation Juice Outlet (N4)
Bolts for Circulation Juice Outlet (N4) 12 1 in dia. bolt x 4.2500 in long SA-193 B7
1 3 in 150# SO A182 F304L

Lower Level Connection (N9.2)
1 3" Sch 40S (Std) SA-249 TP304L Wld tube
Bolts for Lower Level Connection (N9.2) 4 0.625 in dia. bolt x 3.0000 in long SA-193 B7
2/10/2007 10:33:19 AM 324/368

Shell side liquid level
Location from datum 154.5000"
Operating Liquid Specific Gravity 1.0000

Test liquid specific gravity 1.0000
2/10/2007 10:33:19 AM 325/368

Tube side liquid level
Location from datum 65.0000"
Operating Liquid Specific Gravity 1.1000

Test liquid specific gravity 1.0000
2/10/2007 10:33:19 AM 326/368

Tubes
Component: Tubes
Material specification: SA-249 TP316L Wld tube (II-D p. 65.001, ln. 12)
Impact test exempt per UHA-51(d)

Static liquid head:

Pse = 0.5054 psi (SG=1.0000, Hs=14.0000" Vacuum head)


OD = 1.2500"
Length Lc = 275.7500"
t = 0.0490"
Design thickness, (at 325.00°F) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 65.00*0.6250/(14000*1.00 + 0.40*65.00) + 0.0000
= 0.0029"
Maximum allowable working pressure, (at 325.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 14000*1.00*0.0429 / (0.6250 - 0.40*0.0429) - 0.0000
= 987.4969 psi
Maximum allowable pressure, (at 70.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 14200*1.00*0.0429 / (0.6250 - 0.40*0.0429)
= 1001.6040 psi
L/Do = 275.7500/1.2500 = 50.0000

Do/t = 1.2500/0.018434 = 67.8088

Pa = 4*B/(3*(Do/t))
= 4*3331.3716/(3*(1.2500/0.018434))
= 65.5052 psi
2/10/2007 10:33:19 AM 327/368

= t + Corrosion = 0.018434 + 0.0000 = 0.0184"
L/Do = 275.7500/1.2500 = 50.0000

Do/t = 1.2500/0.0429 = 29.1545

Pa = 4*B/(3*(Do/t)) - Pse
4*7372.0220/(3*(1.2500/0.0429)) -
=
0.5054
= 336.6418 psi
2/10/2007 10:33:19 AM 328/368

Tubesheet -- ASME
Tubesheet
Type of heat exchanger: Fixed Both Ends
Fixed\Stationary tubesheet per Fig. UHX-13.1 Configuration a:
Type of construction:
both sides integral
Tubesheet material specification: SA-240 304 (II-D p. 82, ln. 38)
Tube layout: Triangular
Tubesheet outer diameter, A: 116.0000 in
Tubesheet thickness, h: 1.5000 in (tdesign = 0.2898 in)
Number of tubes, Nt: 3408
Tube pitch, p: 1.6563 in
Radius to outer tube center, ro: 53.2230 in
Total area of untubed lanes, AL: 560.0000 in2
Pass partition groove depth, hg: 0.0000 in
Corrosion allowance shell side , cs: 0.0000 in
Corrosion allowance tube side , ct: 0.0000 in
Tubesheet poisson's ratio, ν: 0.3000
Consider radial thermal expansion per UHX-13.8: No
Shell
Shell material specification: SA-240 304L (II-D p. 78, ln. 29)
Shell inner diameter, Ds: 113.2500 in
Shell thickness, ts: 0.3750 in
Shell inner corrosion allowance: 0.0000 in
Shell outer corrosion allowance: 0.0000 in
Shell poisson's ratio, νs: 0.3100
Channel
Channel material specification: SA-240 304L (II-D p. 78, ln. 29)
Channel inner diameter, Dc: 113.2500 in
Channel thickness, tc: 0.3750 in
Channel inner corrosion allowance: 0.0000 in
Channel outer corrosion allowance: 0.0000 in
Channel poisson's ratio, νc: 0.3000
Tubes
Tube material specification: SA-249 TP316L Wld tube (II-D p. 65.001, ln. 12)
Tube outer diameter, dt: 1.2500 in
Tube nominal thickness, tt: 0.0490 in
Tube length between outer tubesheet faces, Lt: 275.7500 in
Tube inner corrosion allowance: 0.0000 in
Tube outer corrosion allowance: 0.0000 in
Tube expansion depth ratio, ρ: 0.8500
Tube poisson's ratio, νt: 0.3000
Tube Supports
Tube supports present: Yes
Support all tubes: No
Maximum distance from tubesheet to first support: 109.1250 in
Maximum distance between tube supports: 83.7500 in
Tube-To-Tubesheet Joints
Calculation method: Appendix A
Joint type: Table A-2 Type k, Expanded, not enhanced
Tube-To-Tubesheet Joint Loads
Summary Tables
Tubesheet Design
Thickness Summary
Condition
2/10/2007 10:33:19 AM 329/368

tdesign
(in)
Design 0.2682190
Vacuum-SS 0.2872648
Vacuum-TS 0.2898483
Tube side hydrotest 0.2475510
Shell side hydrotest 0.1791782
Pressures and Temperatures

Shell side design Tube side design Tubesheet design Shell design Channel design Tube design Shell mean Tube mean
pressure pressure temp temp temp temp temp temp
Condition
Ps Pt T Ts Tc Tt Ts,m Tt,m
(psi) (psi) (°F) (°F) (°F) (°F) (°F) (°F)
Design 50 50 325 325 325 325 254.50 282.50
Vacuum-SS -15 50 325 325 325 325 254.50 282.50
Vacuum-TS 50 -15 325 325 325 325 254.50 282.50
Tube side
0 69.46 70 70 70 70 70 70
hydrotest
Shell side
77.16 0 70 70 70 70 70 70
hydrotest
Material Properties
Modulus of Allowable Yield Mean Mean
Coefficient Coefficient
Condition Component Material Elasticity Stress Stress
Thermal Thermal
(psi) (psi) (psi) Expansion Expansion
αs,m =
Shell SA-240 304L Es = 26,850,000 Ss = 16,475 Sy,s =18,775 α's = 9.90E-06
9.11E-06
Design
Channel SA-240 304L Ec =26,850,000 Sc =16,475 Sy,c =18,775 α'c = 9.80E-06 N/A
Tubesheet SA-240 304 E =26,850,000 S =18,750 S =21,975 α' = 8.74E-06 N/A
αt,m =
Tubes SA-249 TP316L Wld tube Et =26,850,000 St =16,471* Sy,t =18,625 N/A
9.17E-06
αs,m =
9.11E-06
Vacuum-SS
αt,m =
9.17E-06
αs,m =
9.11E-06
Vacuum-TS
αt,m =
9.17E-06
αs,m =
Shell SA-240 304L Es = 28.3E+06 Ss = 25,050 Sy,s =25,000 α's = 8.50E-06
8.50E-06
Tube side hydrotest
Channel SA-240 304L Ec =28.3E+06 Sc =25,050 Sy,c =25,000 α'c = 8.50E-06 N/A
Tubesheet SA-240 304 E =28.3E+06 S =30,000 S =30,000 α' = 8.50E-06 N/A
αt,m =
Tubes SA-249 TP316L Wld tube Et =28.3E+06 St =26,471* Sy,t =25,000 N/A
8.50E-06
αs,m =
Shell SA-240 304L Es = 28.3E+06 Ss = 25,050 Sy,s =25,000 α's = 8.50E-06
8.50E-06
Shell side hydrotest
Channel SA-240 304L Ec =28.3E+06 Sc =25,050 Sy,c =25,000 α'c = 8.50E-06 N/A
Tubesheet SA-240 304 E =28.3E+06 S =30,000 S =30,000 α' = 8.50E-06 N/A
2/10/2007 10:33:19 AM 330/368

αt,m =
Tubes SA-249 TP316L Wld tube Et =28.3E+06 St =26,471* Sy,t =25,000 N/A
8.50E-06
Material Properties at Operating Temperatures

Modulus of Allowable Yield
Operating
Condition Component Material Temperature Elasticity Stress Stress
(°F) (psi) (psi) (psi)
Shell SA-240 304L 254 27,230,000 16,700 20,120

Design
Channel SA-240 304L 250 27,250,000 16,700 20,200
Tubesheet SA-240 304 285 27,075,000 19,065 22,760
Tubes SA-249 TP316L Wld tube 282.50 27,087,500 16,706* 19,385
Shell SA-240 304L 254 27,230,000 16,700 20,120

Vacuum-SS
Channel SA-240 304L 250 27,250,000 16,700 20,200
Tubesheet SA-240 304 285 27,075,000 19,065 22,760
Shell SA-240 304L 254 27,230,000 16,700 20,120

Vacuum-TS
Channel SA-240 304L 250 27,250,000 16,700 20,200
Tubesheet SA-240 304 285 27,075,000 19,065 22,760
Calculations for Design Condition
UHX-13.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*ρ], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0] for pressure load only. For load cases 4, 5, 6, 7 hg' = 0.
ao = Do / 2
ρs = as / ao
ρc = ac / ao
xt = 1 - Nt*((dt - 2*tt)/(2*ao))2
xs = 1 - Nt*(dt/(2*ao))2
Condition Design
New or corroded Do = 2*53.2230 + 1.2500 = 107.6960
New or corroded µ = (1.6563 - 1.2500) /1.6563 = 0.2453
2/10/2007 10:33:19 AM 331/368

*
d = MAX{[1.2500 - 2*0.0490*(26,850,000 / 26,850,000)*(16,471 / 18,750)*0.8500],
Load cases 1-3 1.1768267
New or corroded
[1.2500 - 2*0.0490]} =
*
d = MAX{[1.2500 - 2*0.0490*(27,087,500 / 27,075,000)*(16,706 / 19,065)*0.8500],
Load cases 4-7 1.1769739
[1.2500 - 2*0.0490]} =
New or corroded p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(π*107.69602))0.5 = 1.7097
New or corroded
Load cases 1-3 µ* = (1.7096848 - 1.1768267)/1.7096848 = 0.311670
Load cases 4-7 µ* = (1.7096848 - 1.1769739)/1.7096848 = 0.311584
hg' = 0.0000
New or corroded ao = 107.6960 / 2 = 53.8480
New or corroded ρs = 56.6250 / 53.8480 = 1.051571
New or corroded ρc = 56.6250 / 53.8480 = 1.051571
New or corroded xs = 1 - 3408*(1.2500/(2*53.8480))2 = 0.540886
New or corroded xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 = 0.610053
UHX-13.5.2 Step 2
Ks = π*ts*(Ds + ts)*Es / L
Kt = π*tt*(dt - tt)*Et / L
Ks,t = Ks / (Nt*Kt)
J = 1 / (1 + Ks/KJ)
βs = (12*(1 - νs2))0.25 / ((Ds + ts)*ts)0.5
ks = βs*Es*ts3 / (6*(1 - νs2))
λs = (6*Ds / h3)*ks*(1 + h*βs + h2*βs2 / 2)
δs = Ds2 / (4*Es*ts) * (1 - νs / 2)
βc = (12*(1 - νc2))0.25 / ((Dc + tc)*tc)0.5
kc = βc*Ec*tc3 / (6*(1 - νc2))
λc = (6*Dc / h3)*kc*(1 + h*βc + h2*βc2 / 2)
δc = Dc2 / (4*Ec*tc) * (1 - νc / 2)
Condition Design
Load cases
New or 1-3 Ks = π*0.3750*(113.2500 + 0.3750)*26,850,000 / 272.7500 = 13,177,547.00
corroded
Load cases
4-7 Ks = π*0.3750*(113.2500 + 0.3750)*27,230,000 / 272.7500 = 13,364,045.00
Load cases
New or 1-3 Kt = π*0.0490*(1.2500 - 0.0490)*26,850,000 / 272.7500 = 18,199.88
corroded
Load cases
4-7 Kt = π*0.0490*(1.2500 - 0.0490)*27,087,500 / 272.7500 = 18,360.86
Load cases
New or 1-3 Ks,t = 13,177,547.00 / (3408*18,199.88) = 0.212455
corroded
Load cases
4-7 Ks,t = 13,364,045.00 / (3408*18,360.86) = 0.213572
2/10/2007 10:33:19 AM 332/368

Load cases
J = 1 as no expansion joint used
New or 1-3
corroded
Load cases
4-7
New or corroded βs = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 = 0.2780179

Load cases
New or 1-3 ks = 0.2780179*26,850,000*0.37503 / (6*(1 - 0.31002)) = 72,583.73
corroded
Load cases
4-7 ks = 0.2780179*27,230,000*0.37503 / (6*(1 - 0.31002)) = 73,610.98
Load cases λs = (6*113.2500 / 1.50003)*72,583.7266*(1 + 1.5000*0.2780179 +

1-3 21,978,486
New or 1.50002*0.27801792 / 2) =
corroded
Load cases λs = (6*113.2500 / 1.50003)*73,610.9844*(1 + 1.5000*0.2780179 +
4-7 22,289,542
1.50002*0.27801792 / 2) =
Load cases
New or 1-3 δs = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3100 / 2) = 2.6909E-04
corroded
Load cases
4-7 δs = 113.25002 / (4*27,230,000*0.3750) * (1 - 0.3100 / 2) = 2.6533E-04
New or corroded βc = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 = 0.2784858

Load cases
New or 1-3 kc = 0.2784858*26,850,000*0.37503 / (6*(1 - 0.30002)) = 72,218.51
corroded
Load cases
4-7 kc = 0.2784858*27,250,000*0.37503 / (6*(1 - 0.30002)) = 73,294.39
Load cases λc = (6*113.2500 / 1.50003)*72,218.5078*(1 + 1.5000*0.2784858 +

1-3 21,882,362
New or 1.50002*0.27848582 / 2) =
corroded
Load cases λc = (6*113.2500 / 1.50003)*73,294.3906*(1 + 1.5000*0.2784858 +
4-7 22,208,356
1.50002*0.27848582 / 2) =
Load cases
New or 1-3 δc = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3000 / 2) = 2.7068E-04
corroded
Load cases
4-7 δc = 113.25002 / (4*27,250,000*0.3750) * (1 - 0.3000 / 2) = 2.6671E-04
UHX-13.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4
η = (E*/E)*(1 - ν2) / (1 - ν*2)
Xa = [24*(1 - ν*2)*Nt*Et*tt*(dt - tt)*ao2 / (E**L*h3)]0.25
Condition Design
New or corroded h/p = 1.5000/1.6563 = 0.9056

Load cases
New or 1-3 - from Fig. UHX-11.3(a) E*/E = 0.3370
corroded
Load cases
4-7 - from Fig. UHX-11.3(a) E*/E = 0.3369
Load cases
New or 1-3 E* = 0.3369805*26,850,000 = 9,047,927
corroded
Load cases
4-7 E* = 0.3368625*27,075,000 = 9,120,553
Load cases
New or 1-3 - from Fig. UHX-11.3(b) ν* = 0.3004
corroded
2/10/2007 10:33:19 AM 333/368

Load cases
4-7 - from Fig. UHX-11.3(b) ν* = 0.3004
Load cases Xa = [24*(1 - 0.30039792)*3408*26,850,000*0.0490*(1.2500 - 0.0490)*53.84802 /

1-3 14.2239
New or (9,047,927*272.7500*1.50003)]0.25 =
corroded
Load cases Xa = [24*(1 - 0.30043602)*3408*27,087,500*0.0490*(1.2500 - 0.0490)*53.84802 /
4-7 14.2267
(9,120,553*272.7500*1.50003)]0.25 =
Load cases
New or 1-3 Zd = 0.0005076
corroded
Load cases
4-7 Zd = 0.0005073
Load cases
New or 1-3 Zv = 0.0050230
corroded
Load cases
4-7 Zv = 0.0050210
Load cases
New or 1-3 Zm = 0.1012484
corroded
Load cases
4-7 Zm = 0.1012277
UHX-13.5.4 Step 4
K = A / Do
F = ((1 - ν*) / E*)*(λs + λc + E*ln(K))
Φ = (1 + ν*)*F
Q1 = (ρs - 1 - Φ*Zv) / (1 + Φ*Zm)
Qz1 = (Zd + Q1*Zv)*Xa4 / 2
Qz2 = (Zv + Q1*Zm)*Xa4 / 2
U = [Zv + (ρs - 1)*Zm]*Xa4 / (1 +Φ*Zm)
Condition Design
New or corroded K = 116.0000 / 107.6960 = 1.0771059
Load cases F = ((1 - 0.3003979) / 9,047,927)*(21,978,486.00 + 21,882,362.00 +

1-3 3.5456076
New or corroded
26,850,000*ln(1.0771)) =
Load cases F = ((1 - 0.3004360) / 9,120,553)*(22,289,542.00 + 22,208,356.00 +

4-7 3.5673274
27,075,000*ln(1.0771)) =
Load cases
1-3 Φ = (1 + 0.3003979)*3.5456076 = 4.6107008
New or corroded
Load cases
4-7 Φ = (1 + 0.3004360)*3.5673274 = 4.6390811
Load cases
1-3 Q1 = (1.0515711 - 1 - 4.6107008*0.0050230) / (1 + 4.6107008*0.1012484) = 0.0193694
New or corroded
Load cases
4-7 Q1 = (1.0515711 - 1 - 4.6390811*0.0050210) / (1 + 4.6390811*0.1012277) = 0.0192421
Load cases
1-3 Qz1 = (0.0005076 + 0.0193694*0.0050230)*14.22388644 / 2 = 12.3795
New or corroded
Load cases
4-7 Qz1 = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 = 12.3692
Load cases
1-3 Qz2 = (0.0050230 + 0.0193694*0.1012484)*14.22388644 / 2 = 142.9404
New or corroded
2/10/2007 10:33:19 AM 334/368

Load cases
4-7 Qz2 = (0.0050210 + 0.0192421*0.1012277)*14.22668374 / 2 = 142.7397
Load cases U = [0.0050230 + (1.0515711 - 1)*0.1012484]*14.22388644 / (1 +4.6107008*0.1012484)

1-3 285.8809
New or corroded
=
Load cases U = [0.0050210 + (1.0515711 - 1)*0.1012277]*14.22668374 / (1 +4.6390811*0.1012277)

4-7 285.4795
=
UHX-13.5.5 Step
5
γb = 0
Tr = (T' + Ts' + Tc')

/3
Condition Design
New
or γb = 0 = 0
corroded
UHX-13.5.5 Step 5
γ = [αt,m*(Tt,m - Ta) - αs,m*(Ts,m - Ta)]*L
ωs = ρs*ks*βs*δs*(1 + h*βs)
ωc = ρc*kc*βc*δc*(1 + h*βc)
ωs* = ao2*(ρs2 - 1)*(ρs - 1) / 4 - ωs
ωc* = ao2*[(ρc2 + 1)*(ρc - 1) / 4 - (ρs - 1) / 2] - ωc
Condition Design
Ps (psi) Pt (psi)
Load Case 1 0 50
Load Case 2 50 0
Load Case 3 50 50
Load Case 4 0 0
Load Case 5 0 50
Load Case 6 50 0
Load Case 7 50 50
New or
Load case 1, 2, 3 γ= 0.0000
corroded
Load case 4, 5, 6,
7 γ = [9.17E-06*(282.50 - 70) - 9.11E-06*(254.50 - 70)]*272.7500 = 0.0728111
New or
corroded
All load cases ωs = 1.0515711*72,583.7266*0.2780179*2.690900E-04*(1 + 1.5000*0.2780179) = 8.0915
New or
corroded
All load cases ωs* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 = -4.1362
New or
corroded
All load cases ωc = 1.0515711*72,218.5078*0.2784858*2.706823E-04*(1 + 1.5000*0.2784858) = 8.1160
2/10/2007 10:33:19 AM 335/368

New or ωc* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212
corroded
All load cases -4.1607
=
UHX-13.5.6 Step 6
Ps' = (xs + 2*(1 - xs)*νt + 2 / Ks,t*(Ds / Do)2*νs - (ρs2 - 1) / (J*Ks,t) - (1 - J)*[Dj2 - (2*as)2] / (2*J*Ks,t*Do2))*Ps
Pt' = (xt + 2*(1 - xt)*νt + 1 / (J*Ks,t))*Pt
Pγ = Nt*Kt*γ / (π*ao2)
PW = - U*γb*W / (2*π*ao2)
Prim = - U / ao2*(ωs**Ps - ωc**Pt)
Pe = J*Ks,t / (1 + J*Ks,t*[QZ1 + (ρs - 1)*QZ2] )*(Ps' - Pt' + Pγ + PW + Prim)
Condition Design
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -

Load case
1, 4, 5 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 0
(2*1.0000000*0.2124548*107.69602))*0 =
New or
corroded
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -
Load case
2, 3 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 177.27
(2*1.0000000*0.2124548*107.69602))*50 =
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2135724*(113.2500 / 107.6960)2*0.3100 -

Load case
6, 7 (1.05157112 - 1) / (1.0000000*0.2135724) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 176.56
(2*1.0000000*0.2135724*107.69602))*50 =
Load case
1, 3 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*50 = 277.55
New or
corroded Load case
2, 4, 6 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*0 = 0
Load case
5, 7 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2135724))*50 = 276.31
Load case
New or 1, 2, 3 Pγ = 3408*18,199.88*0.0000000 / (π*53.84802) = 0
corroded
Load case
4, 5, 6, 7 Pγ = 3408*18,360.86*0.0728111 / (π*53.84802) = 500.15
New or All load

corroded cases PW = - 285.8808731*0*0.00 / (2*π*53.84802) = 0
Load case
1 Prim = - 285.8808731 / 53.84802*(-4.1361599*0 - -4.1607299*50) = -20.51
Load case
2 Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*0) = 20.39
New or
Load case
corroded
3 Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*50) = -0.12
Load case
4 Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*0) = 0
Load case
5 Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*50) = -20.48
Load case
6 Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*0) = 20.36
Load case
7 Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*50) = -0.12
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

1 -12.19
1)*142.9404365] )*(0 - 277.5453 + 0 + 0 + -20.5109) =
2/10/2007 10:33:19 AM 336/368

New or
corroded
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -
2 8.08
1)*142.9404365] )*(177.2692 - 0 + 0 + 0 + 20.3898) =
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

3 -4.10
1)*142.9404365] )*(177.2692 - 277.5453 + 0 + 0 + -0.1211) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

4 20.49
1)*142.7397324] )*(0 - 0 + 500.1513 + 0 + 0) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

5 8.33
1)*142.7397324] )*(0 - 276.3137 + 500.1513 + 0 + -20.4821) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

6 28.55
1)*142.7397324] )*(176.5551 - 0 + 500.1513 + 0 + 20.3612) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

7 16.40
1)*142.7397324] )*(176.5551 - 276.3137 + 500.1513 + 0 + -0.1210) =
UHX-13.5.7 Step 7
Q2 = ((ωs**Ps - ωc**Pt) + γb*W / (2*π)) / (1 + Φ*Zm)
Q3 = Q1 + 2*Q2 / (Pe*ao2)
Fm is calculated per Table UHX-13.1
σ = (1.5*Fm / µ*)*(2*ao / (h - hg'))2*Pe
Condition Design
Load case 1 Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = 141.8277
Load case 2 Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = -140.9902

New or corroded
Load case 3 Q2 = ((-4.1361599*50 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = 0.8375211
Load case 4 Q2 = ((-4.1361599*0 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 0.0000000
Load case 5 Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 141.5596
Load case 6 Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = -140.7237
Load case 7 Q2 = ((-4.1361599*50 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 0.8359380
Load case 1 Q3 = 0.0193694 + 2*141.8277 / (-12.1864*53.84802) = 0.0113420
Load case 2 Q3 = 0.0193694 + 2*-140.9902 / (8.0816*53.84802) = 0.0073361

New or corroded
Load case 3 Q3 = 0.0193694 + 2*0.8375211 / (-4.1049*53.84802) = 0.0192287
Load case 4 Q3 = 0.0192421 + 2*0.0000000 / (20.4874*53.84802) = 0.0192421
Load case 5 Q3 = 0.0192421 + 2*141.5596 / (8.3299*53.84802) = 0.0309638
Load case 6 Q3 = 0.0192421 + 2*-140.7237 / (28.5535*53.84802) = 0.0158427
Load case 7 Q3 = 0.0192421 + 2*0.8359380 / (16.3961*53.84802) = 0.0192773
Stress Allowable Over-

Tubesheet Bending Stress (psi) (psi) stressed?
σ = (1.5*0.0203531 / 0.3116704)*(2*53.8480 / (1.5000 -

Load case 1 -6,153 28,125 No
0.0000))2*-12.1864 =
σ = (1.5*0.0190249 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*8.0816

Load case 2 3,814 28,125 No
=
New or corroded σ = (1.5*0.0233922 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*-4.1049

Load case 3 -2,382 28,125 No
=
Load case 4 11,894 57,195 No
2/10/2007 10:33:19 AM 337/368

σ = (1.5*0.0233946 / 0.3115843)*(2*53.8480 / (1.5000 -
0.0000))2*20.4874 =
σ = (1.5*0.0280129 / 0.3115843)*(2*53.8480 / (1.5000 - 0.0000))2*8.3299

Load case 5 5,791 57,195 No
=
σ = (1.5*0.0220552 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 6 15,628 57,195 No
0.0000))2*28.5535 =
σ = (1.5*0.0234084 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 7 9,525 57,195 No
0.0000))2*16.3961 =
UHX-13.5.8 Step 8
τ = (1 / (2*µ))*(ao / h)*Pe
Condition Design
Tubesheet Shear Stress (psi) (psi) stressed?
Load case 1 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*-12.1864 = -892 15,000 No
Load case 2 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*8.0816 = 591 15,000 No

New or corroded
Load case 3 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*-4.1049 = -300 15,000 No
Load case 4 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*20.4874 = 1,499 15,252 No
Load case 5 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*8.3299 = 610 15,252 No
Load case 6 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*28.5535 = 2,089 15,252 No
Load case 7 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*16.3961 = 1,200 15,252 No
UHX-13.5.9 Step 9
Fq = (Zd + Q3*Zv)*Xa4 / 2
Fs = MAX [(3.25 - 0.5*Fq), 1.25] but not greater than 2.0
σt,o = ((Ps*xs - Pt*xt) - Pe*Fq) / (xt - xs)
lt = k*l
rt = (dt2 + (dt - 2*tt)2 )0.5 / 4
Ft = lt / rt
Ct = (2*π2*Et / Sy,t)0.5
For Ct <= Ft, Stb = Min{π2*Et / (Fs*Ft2), St}
For Ct &GT; Ft, Stb = Min{Sy,t / Fs*(1 - Ft/ (2*Ct)), St}
Condition Design
Load case 1 Fq = (0.0005076 + 0.0113420*0.0050230)*14.22388644 / 2 = 11.5543
New or Load case 2 Fq = (0.0005076 + 0.0073361*0.0050230)*14.22388644 / 2 = 11.1425

corroded
Load case 3 Fq = (0.0005076 + 0.0192287*0.0050230)*14.22388644 / 2 = 12.3651
Load case 4 Fq = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 = 12.3692
Load case 5 Fq = (0.0005073 + 0.0309638*0.0050210)*14.22668374 / 2 = 13.5747
2/10/2007 10:33:19 AM 338/368

Load case 6 Fq = (0.0005073 + 0.0158427*0.0050210)*14.22668374 / 2 = 12.0196
Load case 7 Fq = (0.0005073 + 0.0192773*0.0050210)*14.22668374 / 2 = 12.3728
New or
All load cases rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 = 0.4250
corroded
New or
All load cases Ft = 87.3000 / 0.4250 = 205.4258
corroded
Load case 1 Ct = 0
New or
corroded Load case 2, 3 Ct = (2*π2*26,850,000 / 18,625)0.5 = 168.6898
Load case 4, 5,
Ct = (2*π2*27,087,500 / 19,385)0.5 = 166.0797
6, 7
New or
All load cases Fs = MAX [(3.25 - 0.5*11.5542910) = -2.5271, 1.25] but not greater than 2.0 = 1.2500
corroded

Tube Evaluation (psi) (psi) stressed?
σt,o = ((0*0.5408861 - 50*0.6100532) - -12.1864*11.5542910) /

Load case 1 1,595 16,471 No
(0.6100532 - 0.5408861) =
σt,o = ((50*0.5408861 - 0*0.6100532) - 8.0816*11.1424730) / (0.6100532

Load case 2 -911 16,471 No
- 0.5408861) =
σt,o = ((50*0.5408861 - 50*0.6100532) - -4.1049*12.3650662) /

New or Load case 3 684 16,471 No
corroded (0.6100532 - 0.5408861) =
σt,o = ((0*0.5408861 - 0*0.6100532) - 20.4874*12.3691774) / (0.6100532

Load case 4 -3,664 33,412 No
- 0.5408861) =
σt,o = ((0*0.5408861 - 50*0.6100532) - 8.3299*13.5746696) / (0.6100532

Load case 5 -2,076 33,412 No
- 0.5408861) =
σt,o = ((50*0.5408861 - 0*0.6100532) - 28.5535*12.0195759) /

Load case 6 -4,571 33,412 No
(0.6100532 - 0.5408861) =
σt,o = ((50*0.5408861 - 50*0.6100532) - 16.3961*12.3727940) /

Load case 7 -2,983 33,412 No
(0.6100532 - 0.5408861) =
Load case 1, 3 Stb = 0 No

New or
corroded
Load case 2 For Ct <= 205.4258, Stb = Min{π2*26,850,000 / (1.2500*205.42582) = 5,024, 16,471} = 5,024 No
Load case 4, 5,
6, 7
For Ct <= 205.4258, Stb = Min{π2*27,087,500 / (1.2500*205.42582) = 5,068, 16,706} = 5,068 No
UHX-13.5.10 Step 10
σs,m = ao2 / (ts*(2*as + ts))*[Pe + (ρs2 - 1)*(Ps - Pt)] + as2*Pt / (ts*(2*as + ts))
σs,b = 6*ks / ts2*{βs*[δs*Ps - νs*as*σs,m/ Es] + 6*(1 - ν*2) / E**(ao3 / h3)*(1 + h*βs / 2)*[Pe*(Zv + Zm*Q1) + 2*Zm*Q2 / ao2]}
σs = ABS(σs,m) + ABS(σs,b)
σc,m = ac2 / (tc*(2*ac + tc))*Pt
σc,b = 6*kc / tc2*{βc*δc*Pt - 6*(1 - ν*2) / E**(ao3 / h3)*(1 + h*βc / 2)*[Pe*(Zv + Zm*Q1) + 2*Zm*Q2 / ao2]}
σc = ABS(σc,m) + ABS(σc,b)
Condition Design
Minimum shell length = 1.8*(Ds*ts)0.5 = 11.7302 in where thickness ts = 0.3750 in

Stress 1.5*Ss SPS,s Over-
Shell Evaluation (psi) (psi) (psi) stressed?
2/10/2007 10:33:19 AM 339/368

σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-12.1864 + (1.05157112 - 2,573
Load 1)*(0 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
case 24,713 49,425 No
1 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*0 - 0.3100*56.6250*2,573/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-12.1864*(0.0050230 + -9,304
0.1012484*0.0193694) + 2*0.1012484*141.8277 / 53.84802)) =
σs = ABS(2,573) + ABS(-9,304) = 11,878
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.0816 + (1.05157112 - 1)*(50 910

Load - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case 24,713 49,425 No
2 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*910/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.0816*(0.0050230 + 15,939
0.1012484*0.0193694) + 2*0.1012484*-140.9902 / 53.84802)) =
σs = ABS(910) + ABS(15,939) = 16,849
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-4.1049 + (1.05157112 - 3,483

New or Load 1)*(50 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
corroded case 24,713 49,425 No
3 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*3,483/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-4.1049*(0.0050230 + 6,635
0.1012484*0.0193694) + 2*0.1012484*0.8375211 / 53.84802)) =
σs = ABS(3,483) + ABS(6,635) = 10,118
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(20.4874 + (1.05157112 - 1)*(0 1,394

Load - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
4 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*1,394/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(20.4874*(0.0050210 + 14,219
0.1012277*0.0192421) + 2*0.1012277*0.0000000 / 53.84802)) =
σs = ABS(1,394) + ABS(14,219) = 15,614
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.3299 + (1.05157112 - 1)*(0 - 3,969

Load 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
5 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*3,969/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.3299*(0.0050210 + 4,905
0.1012277*0.0192421) + 2*0.1012277*141.5596 / 53.84802)) =
σs = ABS(3,969) + ABS(4,905) = 8,874
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(28.5535 + (1.05157112 - 2,303

Load 1)*(50 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
6 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*2,303/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(28.5535*(0.0050210 + 30,167
0.1012277*0.0192421) + 2*0.1012277*-140.7237 / 53.84802)) =
σs = ABS(2,303) + ABS(30,167) = 32,470
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(16.3961 + (1.05157112 - 4,878

Load 1)*(50 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
7 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*4,878/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(16.3961*(0.0050210 + 20,852
0.1012277*0.0192421) + 2*0.1012277*0.8359380 / 53.84802)) =
σs = ABS(4,878) + ABS(20,852) = 25,731
UHX-13.5.10 Step 10
Minimum channel length = 1.8*(Dc*tc)0.5 = 11.7302 in where thickness tc = 0.3750 in
Condition Design
Stress 1.5*Sc SPS,c Over-
Channel Evaluation (psi) (psi) (psi) stressed?
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case 24,713 49,425 No
1
2/10/2007 10:33:19 AM 340/368

σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
1.50003)*(1 + 1.5000*0.2784858 / 2)*(-12.1864*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*141.8277 / 19,432
53.84802)) =
σc = ABS(3,763) + ABS(19,432) = 23,195
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*0 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
2
1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.0816*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-140.9902 / -4,844
53.84802)) =
σc = ABS(0) + ABS(-4,844) = 4,844
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
3
1.50003)*(1 + 1.5000*0.2784858 / 2)*(-4.1049*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*0.8375211 / 14,588
53.84802)) =
σc = ABS(3,763) + ABS(14,588) = 18,351
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
4
1.50003)*(1 + 1.5000*0.2784858 / 2)*(20.4874*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.0000000 / -14,944
53.84802)) =
σc = ABS(0) + ABS(-14,944) = 14,944
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
5
1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.3299*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*141.5596 / 4,503
53.84802)) =
σc = ABS(3,763) + ABS(4,503) = 8,266
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
6
1.50003)*(1 + 1.5000*0.2784858 / 2)*(28.5535*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-140.7237 / -19,799
53.84802)) =
σc = ABS(0) + ABS(-19,799) = 19,799
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
7
1.50003)*(1 + 1.5000*0.2784858 / 2)*(16.3961*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.8359380 / -352
53.84802)) =
σc = ABS(3,763) + ABS(-352) = 4,115
Calculations for Vacuum-SS Condition
UHX-13.5.1 Step 1
Condition Vacuum-SS
New or corroded µ = (1.6563 - 1.2500) /1.6563 = 0.2453

*
d = MAX{[1.2500 - 2*0.0490*(26,850,000 / 26,850,000)*(16,471 / 18,750)*0.8500],
Load cases 1-3 1.1768267
New or corroded
[1.2500 - 2*0.0490]} =
*
d = MAX{[1.2500 - 2*0.0490*(27,087,500 / 27,075,000)*(16,706 / 19,065)*0.8500],
Load cases 4-7 1.1769739
[1.2500 - 2*0.0490]} =
New or corroded
Load cases 1-3 µ* = (1.7096848 - 1.1768267)/1.7096848 = 0.311670
Load cases 4-7 µ* = (1.7096848 - 1.1769739)/1.7096848 = 0.311584
2/10/2007 10:33:19 AM 341/368

hg' = 0.0000
UHX-13.5.2 Step 2
Condition Vacuum-SS
Load cases
New or 1-3 Ks = π*0.3750*(113.2500 + 0.3750)*26,850,000 / 272.7500 = 13,177,547.00
corroded
Load cases
4-7 Ks = π*0.3750*(113.2500 + 0.3750)*27,230,000 / 272.7500 = 13,364,045.00
Load cases
New or 1-3 Kt = π*0.0490*(1.2500 - 0.0490)*26,850,000 / 272.7500 = 18,199.88
corroded
Load cases
4-7 Kt = π*0.0490*(1.2500 - 0.0490)*27,087,500 / 272.7500 = 18,360.86
Load cases
New or 1-3 Ks,t = 13,177,547.00 / (3408*18,199.88) = 0.212455
corroded
Load cases
4-7 Ks,t = 13,364,045.00 / (3408*18,360.86) = 0.213572
Load cases
New or 1-3
corroded
Load cases
4-7

Load cases
New or 1-3 ks = 0.2780179*26,850,000*0.37503 / (6*(1 - 0.31002)) = 72,583.73
corroded
Load cases
4-7 ks = 0.2780179*27,230,000*0.37503 / (6*(1 - 0.31002)) = 73,610.98
Load cases λs = (6*113.2500 / 1.50003)*72,583.7266*(1 + 1.5000*0.2780179 +

1-3 21,978,486
New or 1.50002*0.27801792 / 2) =
corroded
Load cases λs = (6*113.2500 / 1.50003)*73,610.9844*(1 + 1.5000*0.2780179 +
4-7 22,289,542
1.50002*0.27801792 / 2) =
Load cases
New or 1-3 δs = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3100 / 2) = 2.6909E-04
corroded
Load cases
4-7 δs = 113.25002 / (4*27,230,000*0.3750) * (1 - 0.3100 / 2) = 2.6533E-04

Load cases
New or 1-3 kc = 0.2784858*26,850,000*0.37503 / (6*(1 - 0.30002)) = 72,218.51
corroded
Load cases
4-7 kc = 0.2784858*27,250,000*0.37503 / (6*(1 - 0.30002)) = 73,294.39
Load cases λc = (6*113.2500 / 1.50003)*72,218.5078*(1 + 1.5000*0.2784858 +

1-3 21,882,362
New or 1.50002*0.27848582 / 2) =
corroded
Load cases λc = (6*113.2500 / 1.50003)*73,294.3906*(1 + 1.5000*0.2784858 +
4-7 22,208,356
1.50002*0.27848582 / 2) =
2/10/2007 10:33:19 AM 342/368

Load cases
New or 1-3 δc = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3000 / 2) = 2.7068E-04
corroded
Load cases
4-7 δc = 113.25002 / (4*27,250,000*0.3750) * (1 - 0.3000 / 2) = 2.6671E-04
UHX-13.5.3 Step 3
Condition Vacuum-SS

Load cases
corroded
Load cases
4-7 - from Fig. UHX-11.3(a) E*/E = 0.3369
Load cases
New or 1-3 E* = 0.3369805*26,850,000 = 9,047,927
corroded
Load cases
4-7 E* = 0.3368625*27,075,000 = 9,120,553
Load cases
corroded
Load cases
4-7 - from Fig. UHX-11.3(b) ν* = 0.3004
Load cases Xa = [24*(1 - 0.30039792)*3408*26,850,000*0.0490*(1.2500 - 0.0490)*53.84802 /

1-3 14.2239
New or (9,047,927*272.7500*1.50003)]0.25 =
corroded
Load cases Xa = [24*(1 - 0.30043602)*3408*27,087,500*0.0490*(1.2500 - 0.0490)*53.84802 /
4-7 14.2267
(9,120,553*272.7500*1.50003)]0.25 =
Load cases
New or 1-3 Zd = 0.0005076
corroded
Load cases
4-7 Zd = 0.0005073
Load cases
New or 1-3 Zv = 0.0050230
corroded
Load cases
4-7 Zv = 0.0050210
Load cases
New or 1-3 Zm = 0.1012484
corroded
Load cases
4-7 Zm = 0.1012277
UHX-13.5.4 Step 4
Condition Vacuum-SS
New or corroded K = 116.0000 / 107.6960 = 1.0771059
Load cases F = ((1 - 0.3003979) / 9,047,927)*(21,978,486.00 + 21,882,362.00 +

1-3 3.5456076
New or corroded
26,850,000*ln(1.0771)) =
Load cases F = ((1 - 0.3004360) / 9,120,553)*(22,289,542.00 + 22,208,356.00 +

4-7 3.5673274
27,075,000*ln(1.0771)) =
Load cases
1-3 Φ = (1 + 0.3003979)*3.5456076 = 4.6107008
New or corroded
Load cases
4-7 Φ = (1 + 0.3004360)*3.5673274 = 4.6390811
Q1 = (1.0515711 - 1 - 4.6107008*0.0050230) / (1 + 4.6107008*0.1012484) = 0.0193694

New or corroded
2/10/2007 10:33:19 AM 343/368

Load cases
1-3
Load cases
4-7 Q1 = (1.0515711 - 1 - 4.6390811*0.0050210) / (1 + 4.6390811*0.1012277) = 0.0192421
Load cases
1-3 Qz1 = (0.0005076 + 0.0193694*0.0050230)*14.22388644 / 2 = 12.3795
New or corroded
Load cases
4-7 Qz1 = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 = 12.3692
Load cases
1-3 Qz2 = (0.0050230 + 0.0193694*0.1012484)*14.22388644 / 2 = 142.9404
New or corroded
Load cases
4-7 Qz2 = (0.0050210 + 0.0192421*0.1012277)*14.22668374 / 2 = 142.7397
Load cases U = [0.0050230 + (1.0515711 - 1)*0.1012484]*14.22388644 / (1 +4.6107008*0.1012484)

1-3 285.8809
New or corroded
=
Load cases U = [0.0050210 + (1.0515711 - 1)*0.1012277]*14.22668374 / (1 +4.6390811*0.1012277)

4-7 285.4795
=
UHX-13.5.5 Step 5
Condition
Vacuum-SS
New
or γb = 0 = 0
corroded
UHX-13.5.5 Step 5
Condition Vacuum-SS
Ps (psi) Pt (psi)
Load Case 1 0 50
Load Case 2 -15 0
Load Case 3 -15 50
Load Case 4 0 0
Load Case 5 0 50
Load Case 6 -15 0
Load Case 7 -15 50
New or
Load case 1, 2, 3 γ= 0.0000
corroded
Load case 4, 5, 6,
7 γ = [9.17E-06*(282.50 - 70) - 9.11E-06*(254.50 - 70)]*272.7500 = 0.0728111
New or
corroded
New or
corroded
All load cases ωs* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 = -4.1362
New or
corroded
New or ωc* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212

corroded
=
2/10/2007 10:33:19 AM 344/368

UHX-13.5.6 Step 6
Condition Vacuum-SS
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -

Load case
1, 4, 5 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 0
(2*1.0000000*0.2124548*107.69602))*0 =
New or
corroded
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -
Load case
2, 3 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / -53.18
(2*1.0000000*0.2124548*107.69602))*-15 =
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2135724*(113.2500 / 107.6960)2*0.3100 -

Load case
6, 7 (1.05157112 - 1) / (1.0000000*0.2135724) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / -52.97
(2*1.0000000*0.2135724*107.69602))*-15 =
Load case
1, 3 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*50 = 277.55
New or
corroded Load case
2, 4, 6 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*0 = 0
Load case
5, 7 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2135724))*50 = 276.31
Load case
New or 1, 2, 3 Pγ = 3408*18,199.88*0.0000000 / (π*53.84802) = 0
corroded
Load case
4, 5, 6, 7 Pγ = 3408*18,360.86*0.0728111 / (π*53.84802) = 500.15
New or All load

Load case
1 Prim = - 285.8808731 / 53.84802*(-4.1361599*0 - -4.1607299*50) = -20.51
Load case
2 Prim = - 285.8808731 / 53.84802*(-4.1361599*-15 - -4.1607299*0) = -6.12
New or
Load case
corroded
3 Prim = - 285.8808731 / 53.84802*(-4.1361599*-15 - -4.1607299*50) = -26.63
Load case
4 Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*0) = 0
Load case
5 Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*50) = -20.48
Load case
6 Prim = - 285.4794649 / 53.84802*(-4.1361599*-15 - -4.1607299*0) = -6.11
Load case
7 Prim = - 285.4794649 / 53.84802*(-4.1361599*-15 - -4.1607299*50) = -26.59
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

1 -12.19
1)*142.9404365] )*(0 - 277.5453 + 0 + 0 + -20.5109) =
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

2 -2.42
1)*142.9404365] )*(-53.1808 - 0 + 0 + 0 + -6.1169) =
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

New or
3 -14.61
corroded 1)*142.9404365] )*(-53.1808 - 277.5453 + 0 + 0 + -26.6279) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

4 20.49
1)*142.7397324] )*(0 - 0 + 500.1513 + 0 + 0) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

5 8.33
1)*142.7397324] )*(0 - 276.3137 + 500.1513 + 0 + -20.4821) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

6 18.07
1)*142.7397324] )*(-52.9665 - 0 + 500.1513 + 0 + -6.1084) =
2/10/2007 10:33:19 AM 345/368

Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -
7 5.91
1)*142.7397324] )*(-52.9665 - 276.3137 + 500.1513 + 0 + -26.5905) =
UHX-13.5.7 Step 7
Condition Vacuum-SS
Load case 1 Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = 141.8277
Load case 2 Q2 = ((-4.1361599*-15 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = 42.2970

New or corroded
Load case 3 Q2 = ((-4.1361599*-15 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = 184.1247
Load case 4 Q2 = ((-4.1361599*0 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 0.0000000
Load case 5 Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 141.5596
Load case 6 Q2 = ((-4.1361599*-15 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 42.2171
Load case 7 Q2 = ((-4.1361599*-15 - -4.1607299*50) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 183.7767
Load case 1 Q3 = 0.0193694 + 2*141.8277 / (-12.1864*53.84802) = 0.0113420
Load case 2 Q3 = 0.0193694 + 2*42.2970 / (-2.4245*53.84802) = 0.0073361

New or corroded
Load case 3 Q3 = 0.0193694 + 2*184.1247 / (-14.6109*53.84802) = 0.0106773
Load case 4 Q3 = 0.0192421 + 2*0.0000000 / (20.4874*53.84802) = 0.0192421
Load case 5 Q3 = 0.0192421 + 2*141.5596 / (8.3299*53.84802) = 0.0309638
Load case 6 Q3 = 0.0192421 + 2*42.2171 / (18.0675*53.84802) = 0.0208538
Load case 7 Q3 = 0.0192421 + 2*183.7767 / (5.9101*53.84802) = 0.0406902

σ = (1.5*0.0203531 / 0.3116704)*(2*53.8480 / (1.5000 -

Load case 1 -6,153 28,125 No
0.0000))2*-12.1864 =
σ = (1.5*0.0190249 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*-2.4245

Load case 2 -1,144 28,125 No
=
σ = (1.5*0.0201327 / 0.3116704)*(2*53.8480 / (1.5000 -

New or corroded
Load case 3 -7,298 28,125 No
0.0000))2*-14.6109 =
σ = (1.5*0.0233946 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 4 11,894 57,195 No
0.0000))2*20.4874 =
σ = (1.5*0.0280129 / 0.3115843)*(2*53.8480 / (1.5000 - 0.0000))2*8.3299

Load case 5 5,791 57,195 No
=
σ = (1.5*0.0240296 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 6 10,774 57,195 No
0.0000))2*18.0675 =
σ = (1.5*0.0318451 / 0.3115843)*(2*53.8480 / (1.5000 - 0.0000))2*5.9101

Load case 7 4,671 57,195 No
=
UHX-13.5.8 Step 8
Condition Vacuum-SS
Load case 1 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*-12.1864 = -892 15,000 No
Load case 2 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*-2.4245 = -177 15,000 No

New or corroded
2/10/2007 10:33:19 AM 346/368

Load case 3 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*-14.6109 = -1,069 15,000 No
Load case 4 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*20.4874 = 1,499 15,252 No
Load case 5 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*8.3299 = 610 15,252 No
Load case 6 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*18.0675 = 1,322 15,252 No
Load case 7 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*5.9101 = 432 15,252 No
UHX-13.5.9 Step 9
Condition Vacuum-SS
Load case 1 Fq = (0.0005076 + 0.0113420*0.0050230)*14.22388644 / 2 = 11.5543
New or Load case 2 Fq = (0.0005076 + 0.0073361*0.0050230)*14.22388644 / 2 = 11.1425

corroded
Load case 3 Fq = (0.0005076 + 0.0106773*0.0050230)*14.22388644 / 2 = 11.4860
Load case 4 Fq = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 = 12.3692
Load case 5 Fq = (0.0005073 + 0.0309638*0.0050210)*14.22668374 / 2 = 13.5747
Load case 6 Fq = (0.0005073 + 0.0208538*0.0050210)*14.22668374 / 2 = 12.5349
Load case 7 Fq = (0.0005073 + 0.0406902*0.0050210)*14.22668374 /2= 14.5750
New or
All load cases rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 = 0.4250
corroded
New or
All load cases Ft = 87.3000 / 0.4250 = 205.4258
corroded
Load case 1, 2, 3 Ct = 0
New or
corroded
Load case 4, 5,
Ct = (2*π2*27,087,500 / 19,385)0.5 = 166.0797
6, 7
New or
corroded

σt,o = ((0*0.5408861 - 50*0.6100532) - -12.1864*11.5542910) /

Load case 1 1,595 16,471 No
(0.6100532 - 0.5408861) =
σt,o = ((-15*0.5408861 - 0*0.6100532) - -2.4245*11.1424730) /

Load case 2 273 16,471 No
(0.6100532 - 0.5408861) =
σt,o = ((-15*0.5408861 - 50*0.6100532) - -14.6109*11.4859558) /

New or Load case 3 1,868 16,471 No
corroded (0.6100532 - 0.5408861) =
σt,o = ((0*0.5408861 - 0*0.6100532) - 20.4874*12.3691774) / (0.6100532

Load case 4 -3,664 33,412 No
- 0.5408861) =
σt,o = ((0*0.5408861 - 50*0.6100532) - 8.3299*13.5746696) / (0.6100532

Load case 5 -2,076 33,412 No
- 0.5408861) =
σt,o = ((-15*0.5408861 - 0*0.6100532) - 18.0675*12.5349282) /

Load case 6 -3,392 33,412 No
(0.6100532 - 0.5408861) =
σt,o = ((-15*0.5408861 - 50*0.6100532) - 5.9101*14.5749638) /

Load case 7 -1,804 33,412 No
(0.6100532 - 0.5408861) =
New or
Load case 1, 2, 3 Stb = 0 No
corroded
Load case 4, 5,
6, 7
For Ct <= 205.4258, Stb = Min{π2*27,087,500 / (1.2500*205.42582) = 5,068, 16,706} = 5,068 No
2/10/2007 10:33:19 AM 347/368

UHX-13.5.10 Step 10
Condition Vacuum-SS

σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-12.1864 + (1.05157112 - 2,573

Load 1)*(0 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
case 24,713 49,425 No
1 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*0 - 0.3100*56.6250*2,573/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-12.1864*(0.0050230 + -9,304
0.1012484*0.0193694) + 2*0.1012484*141.8277 / 53.84802)) =
σs = ABS(2,573) + ABS(-9,304) = 11,878
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-2.4245 + (1.05157112 - -273

Load 1)*(-15 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case 24,713 49,425 No
2 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*-15 - 0.3100*56.6250*-273/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-2.4245*(0.0050230 + -4,782
0.1012484*0.0193694) + 2*0.1012484*42.2970 / 53.84802)) =
σs = ABS(-273) + ABS(-4,782) = 5,055
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-14.6109 + (1.05157112 - 2,300

New or Load 1)*(-15 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
3 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*-15 - 0.3100*56.6250*2,300/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-14.6109*(0.0050230 + -14,086
0.1012484*0.0193694) + 2*0.1012484*184.1247 / 53.84802)) =
σs = ABS(2,300) + ABS(-14,086) = 16,387
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(20.4874 + (1.05157112 - 1,394

Load 1)*(0 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
4 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*1,394/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(20.4874*(0.0050210 + 14,219
0.1012277*0.0192421) + 2*0.1012277*0.0000000 / 53.84802)) =
σs = ABS(1,394) + ABS(14,219) = 15,614
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.3299 + (1.05157112 - 1)*(0 3,969

Load - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
5 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*3,969/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.3299*(0.0050210 + 4,905
0.1012277*0.0192421) + 2*0.1012277*141.5596 / 53.84802)) =
σs = ABS(3,969) + ABS(4,905) = 8,874
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(18.0675 + (1.05157112 - 1,122

Load 1)*(-15 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
6 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*-15 - 0.3100*56.6250*1,122/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(18.0675*(0.0050210 + 9,435
0.1012277*0.0192421) + 2*0.1012277*42.2171 / 53.84802)) =
σs = ABS(1,122) + ABS(9,435) = 10,557
2/10/2007 10:33:19 AM 348/368

σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(5.9101 + (1.05157112 - 3,697
Load 1)*(-15 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
7 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*-15 - 0.3100*56.6250*3,697/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(5.9101*(0.0050210 + 121
0.1012277*0.0192421) + 2*0.1012277*183.7767 / 53.84802)) =
σs = ABS(3,697) + ABS(121) = 3,817
UHX-13.5.10 Step 10
Condition Vacuum-SS
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
1
1.50003)*(1 + 1.5000*0.2784858 / 2)*(-12.1864*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*141.8277 / 19,432
53.84802)) =
σc = ABS(3,763) + ABS(19,432) = 23,195
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*0 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
2
1.50003)*(1 + 1.5000*0.2784858 / 2)*(-2.4245*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*42.2970 / 1,453
53.84802)) =
σc = ABS(0) + ABS(1,453) = 1,453
New or
corroded
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763
Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
3
1.50003)*(1 + 1.5000*0.2784858 / 2)*(-14.6109*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*184.1247 / 20,886
53.84802)) =
σc = ABS(3,763) + ABS(20,886) = 24,648
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
4
1.50003)*(1 + 1.5000*0.2784858 / 2)*(20.4874*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.0000000 / -14,944
53.84802)) =
σc = ABS(0) + ABS(-14,944) = 14,944
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
5
1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.3299*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*141.5596 / 4,503
53.84802)) =
σc = ABS(3,763) + ABS(4,503) = 8,266
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
6
1.50003)*(1 + 1.5000*0.2784858 / 2)*(18.0675*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*42.2171 / -13,487
53.84802)) =
σc = ABS(0) + ABS(-13,487) = 13,487
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 = 3,763

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
7
1.50003)*(1 + 1.5000*0.2784858 / 2)*(5.9101*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*183.7767 / 5,960
53.84802)) =
σc = ABS(3,763) + ABS(5,960) = 9,722
Calculations for Vacuum-TS Condition
2/10/2007 10:33:19 AM 349/368

UHX-13.5.1 Step 1
Condition Vacuum-TS
New or corroded µ = (1.6563 - 1.2500) /1.6563 = 0.2453

*
d = MAX{[1.2500 - 2*0.0490*(26,850,000 / 26,850,000)*(16,471 / 18,750)*0.8500],
Load cases 1-3 1.1768267
New or corroded
[1.2500 - 2*0.0490]} =
*
d = MAX{[1.2500 - 2*0.0490*(27,087,500 / 27,075,000)*(16,706 / 19,065)*0.8500],
Load cases 4-7 1.1769739
[1.2500 - 2*0.0490]} =
New or corroded
Load cases 1-3 µ* = (1.7096848 - 1.1768267)/1.7096848 = 0.311670
Load cases 4-7 µ* = (1.7096848 - 1.1769739)/1.7096848 = 0.311584
hg' = 0.0000
UHX-13.5.2 Step 2
Condition Vacuum-TS
Load cases
New or 1-3 Ks = π*0.3750*(113.2500 + 0.3750)*26,850,000 / 272.7500 = 13,177,547.00
corroded
Load cases
4-7 Ks = π*0.3750*(113.2500 + 0.3750)*27,230,000 / 272.7500 = 13,364,045.00
Load cases
New or 1-3 Kt = π*0.0490*(1.2500 - 0.0490)*26,850,000 / 272.7500 = 18,199.88
corroded
Load cases
4-7 Kt = π*0.0490*(1.2500 - 0.0490)*27,087,500 / 272.7500 = 18,360.86
Load cases
New or 1-3 Ks,t = 13,177,547.00 / (3408*18,199.88) = 0.212455
corroded
Load cases
4-7 Ks,t = 13,364,045.00 / (3408*18,360.86) = 0.213572
Load cases
New or 1-3
corroded
Load cases
4-7

Load cases
New or 1-3 ks = 0.2780179*26,850,000*0.37503 / (6*(1 - 0.31002)) = 72,583.73
corroded
Load cases
4-7 ks = 0.2780179*27,230,000*0.37503 / (6*(1 - 0.31002)) = 73,610.98
New or λs = (6*113.2500 / 1.50003)*72,583.7266*(1 + 1.5000*0.2780179 +

Load cases
corroded
1-3 21,978,486
1.50002*0.27801792 / 2) =
22,289,542
2/10/2007 10:33:19 AM 350/368

Load cases λs = (6*113.2500 / 1.50003)*73,610.9844*(1 + 1.5000*0.2780179 +
4-7
1.50002*0.27801792 / 2) =
Load cases
New or 1-3 δs = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3100 / 2) = 2.6909E-04
corroded
Load cases
4-7 δs = 113.25002 / (4*27,230,000*0.3750) * (1 - 0.3100 / 2) = 2.6533E-04

Load cases
New or 1-3 kc = 0.2784858*26,850,000*0.37503 / (6*(1 - 0.30002)) = 72,218.51
corroded
Load cases
4-7 kc = 0.2784858*27,250,000*0.37503 / (6*(1 - 0.30002)) = 73,294.39
Load cases λc = (6*113.2500 / 1.50003)*72,218.5078*(1 + 1.5000*0.2784858 +

1-3 21,882,362
New or 1.50002*0.27848582 / 2) =
corroded
Load cases λc = (6*113.2500 / 1.50003)*73,294.3906*(1 + 1.5000*0.2784858 +
4-7 22,208,356
1.50002*0.27848582 / 2) =
Load cases
New or 1-3 δc = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3000 / 2) = 2.7068E-04
corroded
Load cases
4-7 δc = 113.25002 / (4*27,250,000*0.3750) * (1 - 0.3000 / 2) = 2.6671E-04
UHX-13.5.3 Step 3
Condition Vacuum-TS

Load cases
corroded
Load cases
4-7 - from Fig. UHX-11.3(a) E*/E = 0.3369
Load cases
New or 1-3 E* = 0.3369805*26,850,000 = 9,047,927
corroded
Load cases
4-7 E* = 0.3368625*27,075,000 = 9,120,553
Load cases
corroded
Load cases
4-7 - from Fig. UHX-11.3(b) ν* = 0.3004
Load cases Xa = [24*(1 - 0.30039792)*3408*26,850,000*0.0490*(1.2500 - 0.0490)*53.84802 /

1-3 14.2239
New or (9,047,927*272.7500*1.50003)]0.25 =
corroded
Load cases Xa = [24*(1 - 0.30043602)*3408*27,087,500*0.0490*(1.2500 - 0.0490)*53.84802 /
4-7 14.2267
(9,120,553*272.7500*1.50003)]0.25 =
Load cases
New or 1-3 Zd = 0.0005076
corroded
Load cases
4-7 Zd = 0.0005073
Load cases
New or 1-3 Zv = 0.0050230
corroded
Load cases
4-7 Zv = 0.0050210
Load cases
New or 1-3 Zm = 0.1012484
corroded
Load cases
4-7 Zm = 0.1012277
2/10/2007 10:33:19 AM 351/368

UHX-13.5.4 Step 4
Condition Vacuum-TS
New or corroded K = 116.0000 / 107.6960 = 1.0771059
Load cases F = ((1 - 0.3003979) / 9,047,927)*(21,978,486.00 + 21,882,362.00 +

1-3 3.5456076
New or corroded
26,850,000*ln(1.0771)) =
Load cases F = ((1 - 0.3004360) / 9,120,553)*(22,289,542.00 + 22,208,356.00 +

4-7 3.5673274
27,075,000*ln(1.0771)) =
Load cases
1-3 Φ = (1 + 0.3003979)*3.5456076 = 4.6107008
New or corroded
Load cases
4-7 Φ = (1 + 0.3004360)*3.5673274 = 4.6390811
Load cases
1-3 Q1 = (1.0515711 - 1 - 4.6107008*0.0050230) / (1 + 4.6107008*0.1012484) = 0.0193694
New or corroded
Load cases
4-7 Q1 = (1.0515711 - 1 - 4.6390811*0.0050210) / (1 + 4.6390811*0.1012277) = 0.0192421
Load cases
1-3 Qz1 = (0.0005076 + 0.0193694*0.0050230)*14.22388644 / 2 = 12.3795
New or corroded
Load cases
4-7 Qz1 = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 = 12.3692
Load cases
1-3 Qz2 = (0.0050230 + 0.0193694*0.1012484)*14.22388644 / 2 = 142.9404
New or corroded
Load cases
4-7 Qz2 = (0.0050210 + 0.0192421*0.1012277)*14.22668374 / 2 = 142.7397
Load cases U = [0.0050230 + (1.0515711 - 1)*0.1012484]*14.22388644 / (1 +4.6107008*0.1012484)

1-3 285.8809
New or corroded
=
Load cases U = [0.0050210 + (1.0515711 - 1)*0.1012277]*14.22668374 / (1 +4.6390811*0.1012277)

4-7 285.4795
=
UHX-13.5.5 Step 5
Condition
Vacuum-TS
New
or γb = 0 = 0
corroded
UHX-13.5.5 Step 5
Condition Vacuum-TS
Ps (psi) Pt (psi)
Load Case 1 0 -15
Load Case 2 50 0
Load Case 3 50 -15
Load Case 4 0 0
Load Case 5 0 -15
2/10/2007 10:33:19 AM 352/368

Load Case 6 50 0
Load Case 7 50 -15
New or
Load case 1, 2, 3 γ= 0.0000
corroded
Load case 4, 5, 6,
7 γ = [9.17E-06*(282.50 - 70) - 9.11E-06*(254.50 - 70)]*272.7500 = 0.0728111
New or
corroded
New or
corroded
All load cases ωs* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 = -4.1362
New or
corroded
New or ωc* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212

corroded
=
UHX-13.5.6 Step 6
Condition Vacuum-TS
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -

Load case
1, 4, 5 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 0
(2*1.0000000*0.2124548*107.69602))*0 =
New or
corroded
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -
Load case
2, 3 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 177.27
(2*1.0000000*0.2124548*107.69602))*50 =
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2135724*(113.2500 / 107.6960)2*0.3100 -

Load case
6, 7 (1.05157112 - 1) / (1.0000000*0.2135724) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 176.56
(2*1.0000000*0.2135724*107.69602))*50 =
Load case
1, 3 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*-15 = -83.26
New or
corroded Load case
2, 4, 6 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*0 = 0
Load case
5, 7 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2135724))*-15 = -82.89
Load case
New or 1, 2, 3 Pγ = 3408*18,199.88*0.0000000 / (π*53.84802) = 0
corroded
Load case
4, 5, 6, 7 Pγ = 3408*18,360.86*0.0728111 / (π*53.84802) = 500.15
New or All load

Load case
1 Prim = - 285.8808731 / 53.84802*(-4.1361599*0 - -4.1607299*-15) = 6.15
Load case
2 Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*0) = 20.39
New or
Load case
corroded
3 Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*-15) = 26.54
Load case
4 Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*0) = 0
Load case
5 Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*-15) = 6.14
Load case
6 Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*0) = 20.36
Load case
7 Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*-15) = 26.51
2/10/2007 10:33:19 AM 353/368

Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -
1 3.66
1)*142.9404365] )*(0 - -83.2636 + 0 + 0 + 6.1533) =
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

2 8.08
1)*142.9404365] )*(177.2692 - 0 + 0 + 0 + 20.3898) =
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 -

New or
3 11.74
corroded 1)*142.9404365] )*(177.2692 - -83.2636 + 0 + 0 + 26.5431) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

4 20.49
1)*142.7397324] )*(0 - 0 + 500.1513 + 0 + 0) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

5 24.13
1)*142.7397324] )*(0 - -82.8941 + 500.1513 + 0 + 6.1446) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

6 28.55
1)*142.7397324] )*(176.5551 - 0 + 500.1513 + 0 + 20.3612) =
Load case Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 -

7 32.20
1)*142.7397324] )*(176.5551 - -82.8941 + 500.1513 + 0 + 26.5058) =
UHX-13.5.7 Step 7
Condition Vacuum-TS
Load case 1 Q2 = ((-4.1361599*0 - -4.1607299*-15) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = -42.5483
Load case 2 Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = -140.9902

New or corroded
Load case 3 Q2 = ((-4.1361599*50 - -4.1607299*-15) + 0*0.00 / (2*π)) / (1 + 4.6107008*0.1012484) = -183.5385
Load case 4 Q2 = ((-4.1361599*0 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = 0.0000000
Load case 5 Q2 = ((-4.1361599*0 - -4.1607299*-15) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = -42.4679
Load case 6 Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = -140.7237
Load case 7 Q2 = ((-4.1361599*50 - -4.1607299*-15) + 0*0.00 / (2*π)) / (1 + 4.6390811*0.1012277) = -183.1915
Load case 1 Q3 = 0.0193694 + 2*-42.5483 / (3.6559*53.84802) = 0.0113420
Load case 2 Q3 = 0.0193694 + 2*-140.9902 / (8.0816*53.84802) = 0.0073361

New or corroded
Load case 3 Q3 = 0.0193694 + 2*-183.5385 / (11.7375*53.84802) = 0.0085838
Load case 4 Q3 = 0.0192421 + 2*0.0000000 / (20.4874*53.84802) = 0.0192421
Load case 5 Q3 = 0.0192421 + 2*-42.4679 / (24.1346*53.84802) = 0.0180284
Load case 6 Q3 = 0.0192421 + 2*-140.7237 / (28.5535*53.84802) = 0.0158427
Load case 7 Q3 = 0.0192421 + 2*-183.1915 / (32.2007*53.84802) = 0.0153181

σ = (1.5*0.0203531 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*3.6559

Load case 1 1,846 28,125 No
=
σ = (1.5*0.0190249 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*8.0816

Load case 2 3,814 28,125 No
=
σ = (1.5*0.0194386 / 0.3116704)*(2*53.8480 / (1.5000 -

New or corroded
Load case 3 5,660 28,125 No
0.0000))2*11.7375 =
σ = (1.5*0.0233946 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 4 11,894 57,195 No
0.0000))2*20.4874 =
σ = (1.5*0.0229164 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 5 13,725 57,195 No
0.0000))2*24.1346 =
2/10/2007 10:33:19 AM 354/368

σ = (1.5*0.0220552 / 0.3115843)*(2*53.8480 / (1.5000 -
Load case 6 15,628 57,195 No
0.0000))2*28.5535 =
σ = (1.5*0.0218485 / 0.3115843)*(2*53.8480 / (1.5000 -

Load case 7 17,459 57,195 No
0.0000))2*32.2007 =
UHX-13.5.8 Step 8
Condition Vacuum-TS
Load case 1 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*3.6559 = 268 15,000 No
Load case 2 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*8.0816 = 591 15,000 No

New or corroded
Load case 3 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*11.7375 = 859 15,000 No
Load case 4 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*20.4874 = 1,499 15,252 No
Load case 5 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*24.1346 = 1,766 15,252 No
Load case 6 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*28.5535 = 2,089 15,252 No
Load case 7 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*32.2007 = 2,356 15,252 No
UHX-13.5.9 Step 9
Condition Vacuum-TS
Load case 1 Fq = (0.0005076 + 0.0113420*0.0050230)*14.22388644 / 2 = 11.5543
New or Load case 2 Fq = (0.0005076 + 0.0073361*0.0050230)*14.22388644 /2= 11.1425

corroded
Load case 3 Fq = (0.0005076 + 0.0085838*0.0050230)*14.22388644 / 2 = 11.2707
Load case 4 Fq = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 = 12.3692
Load case 5 Fq = (0.0005073 + 0.0180284*0.0050210)*14.22668374 / 2 = 12.2444
Load case 6 Fq = (0.0005073 + 0.0158427*0.0050210)*14.22668374 / 2 = 12.0196
Load case 7 Fq = (0.0005073 + 0.0153181*0.0050210)*14.22668374 / 2 = 11.9656
New or
All load cases rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 = 0.4250
corroded
New or
All load cases Ft = 87.3000 / 0.4250 = 205.4258
corroded
Load case 1, 2, 3 Ct = (2*π2*26,850,000 / 18,625)0.5 = 168.6898

New or
corroded
Load case 4, 5,
Ct = (2*π2*27,087,500 / 19,385)0.5 = 166.0797
6, 7
New or
corroded

σt,o = ((0*0.5408861 - -15*0.6100532) - 3.6559*11.5542910) /

Load case 1 -478 16,471 No
(0.6100532 - 0.5408861) =
σt,o = ((50*0.5408861 - 0*0.6100532) - 8.0816*11.1424730) / (0.6100532

Load case 2 -911 16,471 No
- 0.5408861) =
σt,o = ((50*0.5408861 - -15*0.6100532) - 11.7375*11.2707439) /

New or Load case 3 -1,389 16,471 No
corroded (0.6100532 - 0.5408861) =
2/10/2007 10:33:19 AM 355/368

σt,o = ((0*0.5408861 - 0*0.6100532) - 20.4874*12.3691774) / (0.6100532
Load case 4 -3,664 33,412 No
- 0.5408861) =
σt,o = ((0*0.5408861 - -15*0.6100532) - 24.1346*12.2443568) /

Load case 5 -4,140 33,412 No
(0.6100532 - 0.5408861) =
σt,o = ((50*0.5408861 - 0*0.6100532) - 28.5535*12.0195759) /

Load case 6 -4,571 33,412 No
(0.6100532 - 0.5408861) =
σt,o = ((50*0.5408861 - -15*0.6100532) - 32.2007*11.9656201) /

Load case 7 -5,047 33,412 No
(0.6100532 - 0.5408861) =
New or
Load case 1, 2, 3 For Ct <= 205.4258, Stb = Min{π2*26,850,000 / (1.2500*205.42582) = 5,024, 16,471} = 5,024 No
corroded
Load case 4, 5,
6, 7
For Ct <= 205.4258, Stb = Min{π2*27,087,500 / (1.2500*205.42582) = 5,068, 16,706} = 5,068 No
UHX-13.5.10 Step 10
Condition Vacuum-TS

σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(3.6559 + (1.05157112 - 1)*(0 - -772

Load -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
case 24,713 49,425 No
1 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*0 - 0.3100*56.6250*-772/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(3.6559*(0.0050230 + 2,791
0.1012484*0.0193694) + 2*0.1012484*-42.5483 / 53.84802)) =
σs = ABS(-772) + ABS(2,791) = 3,563
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.0816 + (1.05157112 - 1)*(50 910

Load - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case 24,713 49,425 No
2 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*910/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.0816*(0.0050230 + 15,939
0.1012484*0.0193694) + 2*0.1012484*-140.9902 / 53.84802)) =
σs = ABS(910) + ABS(15,939) = 16,849
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(11.7375 + (1.05157112 - 138

New or Load 1)*(50 - -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
3 σs,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*138/ 26,850,000) + 6*(1 -
0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(11.7375*(0.0050230 + 18,731
0.1012484*0.0193694) + 2*0.1012484*-183.5385 / 53.84802)) =
σs = ABS(138) + ABS(18,731) = 18,869
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(20.4874 + (1.05157112 - 1)*(0 1,394

Load - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
4 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*1,394/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(20.4874*(0.0050210 + 14,219
0.1012277*0.0192421) + 2*0.1012277*0.0000000 / 53.84802)) =
2/10/2007 10:33:19 AM 356/368

σs = ABS(1,394) + ABS(14,219) = 15,614
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(24.1346 + (1.05157112 - 1)*(0 622

Load - -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
5 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*622/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(24.1346*(0.0050210 + 17,014
0.1012277*0.0192421) + 2*0.1012277*-42.4679 / 53.84802)) =
σs = ABS(622) + ABS(17,014) = 17,635
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(28.5535 + (1.05157112 - 2,303

Load 1)*(50 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
6 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*2,303/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(28.5535*(0.0050210 + 30,167
0.1012277*0.0192421) + 2*0.1012277*-140.7237 / 53.84802)) =
σs = ABS(2,303) + ABS(30,167) = 32,470
σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(32.2007 + (1.05157112 - 1,531

Load 1)*(50 - -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
case N/A 50,100 No
7 σs,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*1,531/ 27,230,000) + 6*(1 -
0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(32.2007*(0.0050210 + 32,961
0.1012277*0.0192421) + 2*0.1012277*-183.1915 / 53.84802)) =
σs = ABS(1,531) + ABS(32,961) = 34,492
UHX-13.5.10 Step 10
Condition Vacuum-TS
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 = -1,129

Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*-15 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
1
1.50003)*(1 + 1.5000*0.2784858 / 2)*(3.6559*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-42.5483 / -5,830
53.84802)) =
σc = ABS(-1,129) + ABS(-5,830) = 6,958
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*0 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
2
1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.0816*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-140.9902 / -4,844
53.84802)) =
σc = ABS(0) + ABS(-4,844) = 4,844
New or
corroded
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 = -1,129
Load
case
σc,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*-15 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /
24,713 49,425 No
3
1.50003)*(1 + 1.5000*0.2784858 / 2)*(11.7375*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-183.5385 / -10,674
53.84802)) =
σc = ABS(-1,129) + ABS(-10,674) = 11,803
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
4
1.50003)*(1 + 1.5000*0.2784858 / 2)*(20.4874*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.0000000 / -14,944
53.84802)) =
σc = ABS(0) + ABS(-14,944) = 14,944
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 = -1,129

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*-15 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
5
1.50003)*(1 + 1.5000*0.2784858 / 2)*(24.1346*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-42.4679 / -20,778
53.84802)) =
2/10/2007 10:33:19 AM 357/368

σc = ABS(-1,129) + ABS(-20,778) = 21,907
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
6
1.50003)*(1 + 1.5000*0.2784858 / 2)*(28.5535*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-140.7237 / -19,799
53.84802)) =
σc = ABS(0) + ABS(-19,799) = 19,799
σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 = -1,129

Load
case
σc,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*-15 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /
N/A 50,100 No
7
1.50003)*(1 + 1.5000*0.2784858 / 2)*(32.2007*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-183.1915 / -25,633
53.84802)) =
σc = ABS(-1,129) + ABS(-25,633) = 26,762
Calculations for Tube side hydrotest Condition
UHX-13.5.1 Step 1
Condition Tube side hydrotest
New Do = 2*53.2230 + 1.2500 = 107.6960
New µ = (1.6563 - 1.2500) /1.6563 = 0.2453

*
d = MAX{[1.2500 - 2*0.0490*(28.3E+06 / 28.3E+06)*(26,471 / 30,000)*0.8500],
New Load case 1 1.1765000
[1.2500 - 2*0.0490]} =
New p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(π*107.69602))0.5 = 1.7097
New Load case 1 µ* = (1.7096848 - 1.1765000)/1.7096848 = 0.311861
hg' = 0.0000
New ao = 107.6960 / 2 = 53.8480
New ρs = 56.6250 / 53.8480 = 1.051571
New ρc = 56.6250 / 53.8480 = 1.051571
New xs = 1 - 3408*(1.2500/(2*53.8480))2 = 0.540886
New xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 = 0.610053
UHX-13.5.2 Step 2
New Load case 1 Ks = π*0.3750*(113.2500 + 0.3750)*28.3E+06 / 272.7500 = 13,889,183.00
New Load case 1 Kt = π*0.0490*(1.2500 - 0.0490)*28.3E+06 / 272.7500 = 19,182.74
New Load case 1 Ks,t = 13,889,183.00 / (3408*19,182.74) = 0.212455

New Load case 1 J = 1 as no expansion joint used
New βs = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 = 0.2780179
New Load case 1 ks = 0.2780179*28.3E+06*0.37503 / (6*(1 - 0.31002)) = 76,503.52
New Load case 1 λs = (6*113.2500 / 1.50003)*76,503.5234*(1 + 1.5000*0.2780179 + 1.50002*0.27801792 / 2) = 23,165,408
New Load case 1 δs = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3100 / 2) = 2.5530E-04
New βc = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 = 0.2784858
2/10/2007 10:33:19 AM 358/368

New Load case 1 kc = 0.2784858*28.3E+06*0.37503 / (6*(1 - 0.30002)) = 76,118.58
New Load case 1 λc = (6*113.2500 / 1.50003)*76,118.5781*(1 + 1.5000*0.2784858 + 1.50002*0.27848582 / 2) = 23,064,090
New Load case 1 δc = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3000 / 2) = 2.5681E-04
UHX-13.5.3 Step 3
New h/p = 1.5000/1.6563 = 0.9056

Load case
New
1 - from Fig. UHX-11.3(a) E*/E = 0.3372
Load case
New
1 E* = 0.3372423*28.3E+06 = 9,543,956
Load case
New
1 - from Fig. UHX-11.3(b) ν* = 0.3003
Load case Xa = [24*(1 - 0.30031352)*3408*28.3E+06*0.0490*(1.2500 - 0.0490)*53.84802 /

New
1 14.2213
(9,543,956*272.7500*1.50003)]0.25 =
Load case
New
1 Zd = 0.0005079
Load case
New
1 Zv = 0.0050249
Load case
New
1 Zm = 0.1012678
UHX-13.5.4 Step 4
New K = 116.0000 / 107.6960 = 1.0771059
New Load case 1 F = ((1 - 0.3003135) / 9,543,956)*(23,165,408.00 + 23,064,090.00 + 28,300,000*ln(1.0771)) = 3.5432828
New Load case 1 Φ = (1 + 0.3003135)*3.5432828 = 4.6073786
New Load case 1 Q1 = (1.0515711 - 1 - 4.6073786*0.0050249) / (1 + 4.6073786*0.1012678) = 0.0193782
New Load case 1 Qz1 = (0.0005079 + 0.0193782*0.0050249)*14.22132354 / 2 = 12.3780
New Load case 1 Qz2 = (0.0050249 + 0.0193782*0.1012678)*14.22132354 / 2 = 142.9015
New Load case 1 U = [0.0050249 + (1.0515711 - 1)*0.1012678]*14.22132354 / (1 +4.6073786*0.1012678) = 285.8029
UHX-13.5.5 Step
5
Condition Tube
side hydrotest
New γb = 0 = 0
UHX-13.5.5 Step 5
2/10/2007 10:33:19 AM 359/368

Ps (psi) Pt (psi)
Load Case 1 0 69.46
New All load cases γ= 0.0000
New Load case 1 ωs = 1.0515711*76,503.5234*0.2780179*2.553027E-04*(1 + 1.5000*0.2780179) = 8.0915
New Load case 1 ωs* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 = -4.1362
New Load case 1 ωc = 1.0515711*76,118.5781*0.2784858*2.568134E-04*(1 + 1.5000*0.2784858) = 8.1160
New Load case 1 ωc* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212 = -4.1607
UHX-13.5.6 Step 6
All load Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0*(113.2500 / 107.6960)2*0.3100 - (1.05157112 - 1) /

New
cases 0
(0*0) - (1 - 0)*[0.00002 - (2*56.6250)2] / (2*0*0*107.69602))*0 =
Load case
New
1 Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*69.46 = 385.58
All load
New
cases Pγ = 3408*0.00*0.0000000 / (π*53.84802) = 0
All load
New
cases PW = - 0*0*0.00 / (2*π*53.84802) = 0
Load case
New
1 Prim = - 285.8029100 / 53.84802*(-4.1361599*0 - -4.1607299*69.46) = -28.49
Load case Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3779674 + (1.0515711 - 1)*142.9014550]

New
1 -16.93
)*(0 - 385.5798 + 0 + 0 + -28.4870) =
UHX-13.5.7 Step 7

New Load case 1 Q2 = ((-4.1361599*0 - -4.1607299*69.46) + 0*0.00 / (2*π)) / (1 + 4.6073786*0.1012678) = 197.0673
New Load case 1 Q3 = 0.0193782 + 2*197.0673 / (-16.9322*53.84802) = 0.0113504

New Load case 1 σ = (1.5*0.0203595 / 0.3118615)*(2*53.8480 / (1.5000 - 0.0000))2*-16.9322 = -8,547 40,500 No
UHX-13.5.8 Step 8

New Load case 1 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*-16.9322 = -1,239 24,000 No
UHX-13.5.9 Step 9

Load case
New Fq = (0.0005079 + 0.0113504*0.0050249)*14.22132354 / 2 = 11.5530
1
2/10/2007 10:33:19 AM 360/368

Load case σt,o = ((0*0.5408861 - 69.46*0.6100532) - -16.9322*11.5529795) / (0.6100532 -

New
1 2,216 26,471 No
0.5408861) =
UHX-13.5.10 Step 10

σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-16.9322 + (1.05157112 - 1)*(0 - 3,575

Load 69.46)) + 56.62502*69.46 / (0.3750*(2*56.6250 + 0.3750)) =
New case 33,750 50,100 No
1 σs,b = 6*76,503.5234 / 0.37502*(0.2780179*(2.553027E-04*0 - 0.3100*56.6250*3,575/ 28.3E+06) + 6*(1 - 0.30031352) /
9,543,956*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-16.9322*(0.0050249 + 0.1012678*0.0193782) + -12,925
2*0.1012678*197.0673 / 53.84802)) =
σs = ABS(3,575) + ABS(-12,925) = 16,500
UHX-13.5.10 Step 10

Load σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*69.46 = 5,227

New case 33,750 50,100 No
1 σc,b = 6*76,118.5781 / 0.37502*(0.2784858*2.568134E-04*69.46 - 6*(1 - 0.30031352) / 9,543,956*(53.84803 / 1.50003)*(1
26,995
+ 1.5000*0.2784858 / 2)*(-16.9322*(0.0050249 + 0.1012678*0.0193782) + 2*0.1012678*197.0673 / 53.84802)) =
σc = ABS(5,227) + ABS(26,995) = 32,222
Calculations for Shell side hydrotest Condition
UHX-13.5.1 Step 1
Condition Shell side hydrotest
New Do = 2*53.2230 + 1.2500 = 107.6960
New µ = (1.6563 - 1.2500) /1.6563 = 0.2453

*
d = MAX{[1.2500 - 2*0.0490*(28.3E+06 / 28.3E+06)*(26,471 / 30,000)*0.8500],
New Load case 2 1.1765000
[1.2500 - 2*0.0490]} =
New p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(π*107.69602))0.5 = 1.7097
2/10/2007 10:33:19 AM 361/368

New Load case 2 µ* = (1.7096848 - 1.1765000)/1.7096848 = 0.311861
hg' = 0.0000
New ao = 107.6960 / 2 = 53.8480
New ρs = 56.6250 / 53.8480 = 1.051571
New ρc = 56.6250 / 53.8480 = 1.051571
New xs = 1 - 3408*(1.2500/(2*53.8480))2 = 0.540886
New xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 = 0.610053
UHX-13.5.2 Step 2
New Load case 2 Ks = π*0.3750*(113.2500 + 0.3750)*28.3E+06 / 272.7500 = 13,889,183.00
New Load case 2 Kt = π*0.0490*(1.2500 - 0.0490)*28.3E+06 / 272.7500 = 19,182.74
New Load case 2 Ks,t = 13,889,183.00 / (3408*19,182.74) = 0.212455

New Load case 2 J = 1 as no expansion joint used
New βs = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 = 0.2780179
New Load case 2 ks = 0.2780179*28.3E+06*0.37503 / (6*(1 - 0.31002)) = 76,503.52
New Load case 2 λs = (6*113.2500 / 1.50003)*76,503.5234*(1 + 1.5000*0.2780179 + 1.50002*0.27801792 / 2) = 23,165,408
New Load case 2 δs = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3100 / 2) = 2.5530E-04
New βc = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 = 0.2784858
New Load case 2 kc = 0.2784858*28.3E+06*0.37503 / (6*(1 - 0.30002)) = 76,118.58
New Load case 2 λc = (6*113.2500 / 1.50003)*76,118.5781*(1 + 1.5000*0.2784858 + 1.50002*0.27848582 / 2) = 23,064,090
New Load case 2 δc = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3000 / 2) = 2.5681E-04
UHX-13.5.3 Step 3
New h/p = 1.5000/1.6563 = 0.9056

Load case
New
2 - from Fig. UHX-11.3(a) E*/E = 0.3372
Load case
New
2 E* = 0.3372423*28.3E+06 = 9,543,956
Load case
New
2 - from Fig. UHX-11.3(b) ν* = 0.3003
Load case Xa = [24*(1 - 0.30031352)*3408*28.3E+06*0.0490*(1.2500 - 0.0490)*53.84802 /

New
2 14.2213
(9,543,956*272.7500*1.50003)]0.25 =
Load case
New
2 Zd = 0.0005079
Load case
New
2 Zv = 0.0050249
New Zm = 0.1012678
2/10/2007 10:33:19 AM 362/368

Load case
2
UHX-13.5.4 Step 4
New K = 116.0000 / 107.6960 = 1.0771059
New Load case 2 F = ((1 - 0.3003135) / 9,543,956)*(23,165,408.00 + 23,064,090.00 + 28,300,000*ln(1.0771)) = 3.5432828
New Load case 2 Φ = (1 + 0.3003135)*3.5432828 = 4.6073786
New Load case 2 Q1 = (1.0515711 - 1 - 4.6073786*0.0050249) / (1 + 4.6073786*0.1012678) = 0.0193782
New Load case 2 Qz1 = (0.0005079 + 0.0193782*0.0050249)*14.22132354 / 2 = 12.3780
New Load case 2 Qz2 = (0.0050249 + 0.0193782*0.1012678)*14.22132354 / 2 = 142.9015
New Load case 2 U = [0.0050249 + (1.0515711 - 1)*0.1012678]*14.22132354 / (1 +4.6073786*0.1012678) = 285.8029
UHX-13.5.5 Step
5
Condition Shell
side hydrotest
New γb = 0 = 0
UHX-13.5.5 Step 5
Ps (psi) Pt (psi)
Load Case 2 77.16 0
New All load cases γ= 0.0000
New Load case 2 ωs = 1.0515711*76,503.5234*0.2780179*2.553027E-04*(1 + 1.5000*0.2780179) = 8.0915
New Load case 2 ωs* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 = -4.1362
New Load case 2 ωc = 1.0515711*76,118.5781*0.2784858*2.568134E-04*(1 + 1.5000*0.2784858) = 8.1160
New Load case 2 ωc* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212 = -4.1607
UHX-13.5.6 Step 6
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 -

Load
New
case 2 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] / 273.56
(2*1.0000000*0.2124548*107.69602))*77.16 =
All load
New
cases Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (0*0))*0 = 0
All load
New
cases Pγ = 3408*0.00*0.0000000 / (π*53.84802) = 0
2/10/2007 10:33:19 AM 363/368

All load
New
cases PW = - 0*0*0.00 / (2*π*53.84802) = 0
Load
New
case 2 Prim = - 285.8029100 / 53.84802*(-4.1361599*77.16 - -4.1607299*0) = 31.46
Load Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3779674 + (1.0515711 - 1)*142.9014550]

New
case 2 12.47
)*(273.5619 - 0 + 0 + 0 + 31.4570) =
UHX-13.5.7 Step 7

New Load case 2 Q2 = ((-4.1361599*77.16 - -4.1607299*0) + 0*0.00 / (2*π)) / (1 + 4.6073786*0.1012678) = -217.6127
New Load case 2 Q3 = 0.0193782 + 2*-217.6127 / (12.4729*53.84802) = 0.0073443

New Load case 2 σ = (1.5*0.0190310 / 0.3118615)*(2*53.8480 / (1.5000 - 0.0000))2*12.4729 = 5,885 40,500 No
UHX-13.5.8 Step 8

New Load case 2 τ = (1 / (2*0.2453))*(53.8480 / 1.5000)*12.4729 = 913 24,000 No
UHX-13.5.9 Step 9

Load case
New Fq = (0.0005079 + 0.0073443*0.0050249)*14.22132354 / 2 = 11.1413
2
Load case
New rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 = 0.4250
2
Load case
New Ft = 87.3000 / 0.4250 = 205.4258
2
Load case
New Ct = (2*π2*28.3E+06 / 25,000)0.5 = 149.4817
2
Load case
New Fs = MAX [(3.25 - 0.5*11.1412770) = -2.3206, 1.25] but not greater than 2.0 = 1.2500
2

Load case σt,o = ((77.16*0.5408861 - 0*0.6100532) - 12.4729*11.1412770) / (0.6100532 -

New
2 -1,406 26,471 No
0.5408861) =
Load case
New
2
For Ct <= 205.4258, Stb = Min{π2*28.3E+06 / (1.2500*205.42582) = 5,295, 26,471} = 5,295 No
UHX-13.5.10 Step 10
2/10/2007 10:33:19 AM 364/368


σs,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(12.4729 + (1.05157112 - 1)*(77.16 - 1,404

Load 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
New case 33,750 50,100 No
2 σs,b = 6*76,503.5234 / 0.37502*(0.2780179*(2.553027E-04*77.16 - 0.3100*56.6250*1,404/ 28.3E+06) + 6*(1 -
0.30031352) / 9,543,956*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(12.4729*(0.0050249 + 0.1012678*0.0193782) 24,597
+ 2*0.1012678*-217.6127 / 53.84802)) =
σs = ABS(1,404) + ABS(24,597) = 26,001
UHX-13.5.10 Step 10

Load σc,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 = 0

New case 33,750 50,100 No
2 σc,b = 6*76,118.5781 / 0.37502*(0.2784858*2.568134E-04*0 - 6*(1 - 0.30031352) / 9,543,956*(53.84803 / 1.50003)*(1 +
-7,475
1.5000*0.2784858 / 2)*(12.4729*(0.0050249 + 0.1012678*0.0193782) + 2*0.1012678*-217.6127 / 53.84802)) =
σc = ABS(0) + ABS(-7,475) = 7,475
Tube-To-Tubesheet Joint Loads
ASME Tube To Tubesheet Joint Loads - Periphery Of Bundle
Wj = σt,o*At
fT = (Po + PT)/Po
Lmax = At*Sa*fe*fr*fy*fT
Condition Design lbf
Load case 1
Wj = 1,595*0.1849 = 294.8338
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 2
Wj = -911*0.1849 = -168.4069
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769

New or corroded
Load case 3
Wj = 684*0.1849 = 126.4269
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 4
Wj = -3,664*0.1849 = -677.3553
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 5
Wj = -2,076*0.1849 = -383.7772
2/10/2007 10:33:19 AM 365/368

Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 6
Wj = -4,571*0.1849 = -845.0691
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 7
Wj = -2,983*0.1849 = -551.4910
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
|Wj| <= Lmax indicates the joint strength is adequate for the Design condition.
Wj = σt,o*At
fT = (Po + PT)/Po
Condition Vacuum-SS lbf
Load case 1
Wj = 1,595*0.1849 = 294.8338
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 2
Wj = 273*0.1849 = 50.5221
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769

New or corroded
Load case 3
Wj = 1,868*0.1849 = 345.3558
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 4
Wj = -3,664*0.1849 = -677.3553
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 5
Wj = -2,076*0.1849 = -383.7772
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 6
Wj = -3,392*0.1849 = -627.0412
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 7
Wj = -1,804*0.1849 = -333.4630
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
|Wj| <= Lmax indicates the joint strength is adequate for the Vacuum-SS
condition.
Wj = σt,o*At
fT = (Po + PT)/Po
Condition Vacuum-TS lbf
Load case 1
Wj = -478*0.1849 = -88.4501
2/10/2007 10:33:19 AM 366/368

Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 2
Wj = -911*0.1849 = -168.4069
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 3
Wj = -1,389*0.1849 = -256.8571
Lmax = 0.1849*16,471.00*1*0.5*1*2 = 3,045.0769
Load case 4
Wj = -3,664*0.1849 = -677.3553
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 5
Wj = -4,140*0.1849 = -765.4288
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 6
Wj = -4,571*0.1849 = -845.0691
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
Load case 7
Wj = -5,047*0.1849 = -933.1426
Lmax = 0.1849*32,941.00*1*0.5*1*2 = 6,090.1538
|Wj| <= Lmax indicates the joint strength is adequate for the Vacuum-TS
condition.
Wj = σt,o*At
fT = (Po + PT)/Po
Condition Tube side hydrotest lbf
Load case 1
Wj = 2,216*0.1849 = 409.6051
New
Lmax = 0.1849*26,471.00*1*0.5*1*1 = 2,446.9368
|Wj| <= Lmax indicates the joint strength is adequate for the Tube
side hydrotest condition.
Wj = σt,o*At
fT = (Po + PT)/Po
Condition Shell side hydrotest lbf
Load case 2
Wj = -1,406*0.1849 = -259.8896
New
Lmax = 0.1849*26,471.00*1*0.5*1*1 = 2,446.9368
|Wj| <= Lmax indicates the joint strength is adequate for the Shell
side hydrotest condition.
2/10/2007 10:33:19 AM 367/368

Tubesheet Maximum Pressure Report
ASME Tubesheet Maximum Pressure Ratings

Shell side
Description Design Vacuum-SS Vacuum-TS Tube side hydrotest
hydrotest
Pressure (psi) 106.53 91.92 -60.43 108.00 0.00

Tube Side
Pressure (psi) 102.29 -70.02 73.15 0.00 148.67

Shell Side
Tubesheet Design temperature (°F) 325.00 325.00 325.00 70.00 70.00
2/10/2007 10:33:19 AM 368/368

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Item: Falling Film Transform Evaporator

Deficiencies for Heat Exchanger

2/10/2007 10:33:19 AM 3/368

SA-312 TP304L Wld SA-516

SA-312 TP304L Wld SA-516

SA-312 TP304L Wld SO A182 F304L Class

SA-312 TP304L Wld WN A182 F304L Class

12" Sch 40S SA-312 TP304L Wld SA-516

SA-312 TP304L Wld

SA-312 TP304L Wld SO A182 F304L Class

12" Sch 40S SA-312 TP304L Wld

Circulation Juice SA-312 TP304L Wld

SA-312 TP304L Wld SA-516

SA-312 TP304L Wld SO A182 F304L Class

SA-312 TP304L Wld SO A182 F304L Class

SO A182 F304 Class

SA-312 TP304L Wld SO A182 F304L Class

SA-312 TP304L Wld SO A182 F304L Class

SO A182 F304L Class

10" Sch 80S SA-312 TP304L Wld SO A182 F304L Class

10" Sch 80S SA-312 TP304L Wld

SA-312 TP304L Wld SO A182 F304L Class

Lower Level SA-249 TP304L Wld SO A182 F304L Class

2/10/2007 10:33:19 AM 4/368

tn: Nozzle thickness

2/10/2007 10:33:19 AM 5/368

Pressure Summary for Tube side chamber

(see Maximum Pressure

(see Maximum Pressure

Nozzle Note 2; Pad note

Nozzle Note 9; Pad note

Nozzle Note 11; Pad

Chamber design MDMT is 20.00°F

Chamber MAWP hot & corroded is 50.00 psi @ 325.0°F

Chamber MAP cold & new is 77.11 psi @ 70.0°F

Chamber MAEP is 15.00 psi @ 325.0°F

Pressure Summary for Shell side chamber

(see Maximum Pressure

2/10/2007 10:33:19 AM 6/368

(see Maximum Pressure

Nozzle Note 13; Pad

Nozzle Note 2; Pad note

Chamber design MDMT is 20.00°F

Chamber MAWP hot & corroded is 55.92 psi @ 325.0°F

Chamber MAP cold & new is 57.14 psi @ 70.0°F

Chamber MAEP is 15.00 psi @ 325.0°F

Notes for Maximum Pressure Rating:

Notes for MDMT Rating:

Note # Exemption Details

1. Straight Flange governs MDMT

2. Rated MDMT per UHA-51(d)(1)(a) = -320 °F

3. Straight Flange governs MDMT

4. Impact test exempt per UHA-51(d)

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 °F

Flange rating governs:

Flange rating governs:

2/10/2007 10:33:19 AM 7/368

9. Impact test exempt per UHA-51(g)(coincident ratio = 0.10351)

Flange rating governs:

13. Impact test exempt per UHA-51(g)(coincident ratio = 0.13985)

Flange rating governs: