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    9 views28 pages

    01-General Information

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    Wilson garcia

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    IDENTIFICATION NUMBER ne QI -2 LIFT SUPPORT POINT... -- Gl-8 TIGHTING TORQUE OF STANDARD PATRS w= 1-9 General Information = SELECTION OF ENGINE OIL en = GIAt ‘SRS SYSTEM COMPONENTS INFORMATION. GAZ w= GIB, 20 G1-26 GENERAL SERVICE INFORMATION MAINTENANCE IMFORMATIO! OVERALL BODY DIMENSION Gi2 GENERAL INFORMATION GENERAL IDENTIFICATION NUMBER ccocoxcr VEHICLE IDENTIFICATION NUMBER LOCATION Paint code eae he HYUNDAI MOTOR COMPANY motu Ant fonar| ra 04*98/14+0037 JF ICS}LT || KMHCHS1GP3u159731 suem 1555) wa ee os axsouee Pipa t te %& KMHCH51GP3U159731 *& Pity sorurconnemnane, GENERAL Gi-3 VEHICLE IDENTIFICATION NUMBER DESCRIPTION 1. Geographic zone COLOR K: Korea Noble White 2, Manufacturer Ebony Black M: Hyundai motor company (Clean Siver 3. Vehicle type H: Passenger 4. Vehicle tine C: Accent 5. Model & Series F : STANDAD (L) G: DELUXE (GL) H:: SUPER DELUXE (GLS) 1: Active belt (Driver side + Passenger side) 2 : Passive belt (Driver side + Passenger side) 8 Engine type ‘C: Gas 1.6 DOHC . * G: Gas 1.5 SOHC V:D 15 TCI 9. Driver side P= LHD, R: RHD “10. Production year 2: 2002, 3 : 2003, 4 : 2004, 5 : 2005 11. lap of production Us Ulsan (Korea) 12. Vehicle production sequence number 000001 ~ 999999 Gis GENERAL INFORMATION $A ENERAL INFORMATION GENERAL . GIs ENGINE IDENTIFICATION NUMBER DESCRIPTION ne fuel G Gasoline D: Diesel 2. Engine range 4: In tine 4 cycle 4 cylin 3: In ine 4 cycle 3 cylin 8. Engine development order E: Alpha engine, D - engine 4. Engine capacity ‘A:1341 cc (Gasoline), 1493 cc (Diesel) B: 1495 co D: 1599 ce 5. Production year X: 1999, ¥: 2000, 1 : 2001, 2 : 2002, 3: 2003, 4 : 2004 6. Engine production sequence number ‘000001 ~ 999999 Gi-6 GENERAL INFORMATION TRANSAXLE IDENTIFICATION NUMBER LOCATION 128 J — HY2073 \ 900000 “ 4 [AUTOMATIC TRANSAXLE] GENERAL TRANSAXLE IDENTIFICATION NUMBER DESCRIPTION MANUAL TRANSAXLE 1. Model He MSAF3_ 2. Production year W- 1998, X- 1999, ¥ - 2000, 1 - 2001, 2 - 2002, 3 - 2003, 4 - 2004, 5 - 2005 Gear ratio 2073 : 3.650 ‘4, Transaxle production sequence number ‘000000 ~ 999999 AUTOMATIC TRANSAXLE. 1 2 on TAMAS. Production year W- 1998, X- 1999, ¥ - 2000, 1 - 2001, 22002, 3 - 2003, 4 - 2004, 5 - 2005 Goar ratio K: 3.443 L: 3.686 N:4041 Detailed classification .5 SOHC. CD: 1.3 SOHC 1D: 1.6 DOHC Spare ‘Transaxle production sequence number ‘000000 ~ 999999 Gis GENERAL INFORMATION LIFT SUPPORT POINT econo ‘3. Raise the hoist to full height to inspect the it points for secure support. 1, Place the li blocks under the support points as shown in the illustration, 2. Raise the hoist a few inches and rock the vehicle to be sure itis firmly supported, GENERAL GI-9 TIGHTENING TORQUE TABLE OF STANDARD PARTS canon minal Torque Nm (kg.cm, Ib.ft) diametor (mm) | P#28(%) |————Feieaeg |e ek | Q ation | = oD @ump aa Soa isan seven Srejwen Sasa 10 5050700 88245) 911 0 10, 08-80) 25] tes 18 (aD 10,5 | B= GOB Ta 85) 125 | 25-000 on, 19-25) | 50-50 00-800, 9H) Tas | ae as fea 460,25 2m) | 000000 = 000, 850 Ta | 7s as Gen een =r) | = 10 (a= 160,85 1) ts_| 407 wopamesiaclensen "| wos ponemSesn wena cute7 = [Teas | fone 100 ao, v8 a0) | "290 900 BOND BADG, OTTO) 20 1 | ans a0 2.50, 110-860-400 GOO 400 290 SO) wea 75 | Boo foo =00 2100) | 400~ 550 (4.000 5500, 950 = 400) 1 75 | "son a0 00 aon, B00 90m [810-700 (100 ~7,90, 40 605) (nore {Tetons sho alae standars va tater ne Canaeg conan Sse ease ae bmn sect bar. + Galvanized plain steel washers are inserted. * Alnus, bolts, and piain washers are dry. 2j The torques shown inthe able are not applicable ‘+ When spring washers, toothed washers and the lke are inserted. * If plastic parts are fastened. + If self - tapping screws or self-locking nuts are used. «If threads and surfaces are coated with ofl. 3. If you reduce the torques in the table to the percentage inddcated below, under the following Conditions, if wil be the standard value. * if spring washers are used. : 85% + If threads and braring sufaces are stained with of: 85% GENERAL INFORMATION —.)— a SENERAL INFORMATION LUBRICANTS ex00000 RECOMMENDED LUBRICANTS Parts Specifications: Engine oil ‘API Classification SG Above (SAE 10W/30, SW/30) ‘API Classification SH Above (SAE 7.4/0) API Classitication CE Above (Diesel) Manual transaxle API Classification GL - 4 (SAE 75W/90) ‘Automatic transaxle GENUINE HYUNDAI transaxle ol, GENUINE DIAMOND ATF SP - I Brake DOT 3 or DOT 4 Cooling system High quality ethylene glyco! =~ Concentration level 40% (tropical) = __ Concentration level 50% (tropical) Power steering POF -3 ‘Transaxle linkage, parking brake cable ‘mechanism, hood lock and hook, door latch, seat adjuster, tailgate latch, door hinges, tailgate hinges © wannne Multipurpose grease NLGI grade #2 Using any other type of parts and-fluld can ‘cause serious damage of the vehicle. = Always use GL 4 Classification for the man- ual transaxle (Do not use GL - 5 Classifica- = ivaye use Genuine Hyundal pats end re ‘ommended fuld, LUBRICANTS CAPACITIES : Capacities Description 13 Tan. Diesel Oil pan 3.0 (8.17, 264) 4.3 (654, 378) Engine ot [Oi fter 03 (0:82, 0.26) 05 (0.53, 0.44) Total 33 8.49, 290) 4.8 (6.07, 422) Cooling system 62 (655, 5:46) 65 (687, 572) 5.3 (6.60, 4.66) Manual transaxle 25 @27, 1.89) 25 (227, 1.89) ‘Automatic ansaxe 6.1 (6.45, 5.37) 6.1 (6.45, 6.37) Power steoring 0.9 (0.95, 0.79) 0.9 (0.95, 0.78) liter (US. qus., Imp.ats.) GENERAL Git SELECTION OF ENGINE OIL” exo Recommended API classification : SG OR SH ABOVE Recommended SAE viscosity grades : ‘Temperature range anticipated betore oaecene Recommended SAE viscosity number ow 10w so | 50 a 40 & 40 18 5 | 8 2 “1 Restricted by driving condition and environment. *2 Not recommended for sustained high speed vehicle operation Gore For best performance and maximum protection of all types of operation, select only thase lubricants which 41. Satisfy the requirements of the AP! classtication. 2. Have the proper SAE grade number for expected ‘ambient temperature range. Lubricants which do not have both an SAE grade ‘number and an API service classification on the con- tainer should not be used. Gi-12 SRS SYSTEM COMPONENTS IMFORMATION | exco:ee GENERAL INFORMATION Cock spring ‘TORQUE : Nm (kg-m, tb-t) ‘Steering whee! lock nut 40 ~ 50 (400 ~ 500, 29 - 96) Steering whee! DAB module CUSTOMER CAUTIONS Failure to cary out service operations in the corect s0- «quence could cause the airbag system to be deployed un- ‘expected during servicing, anda serious accent 0 00- cur. Furthor i there is a mistake in serving the aitbag system, i is possible thatthe airbag may fall 1 operate when required. Before servicing (including removal or in- stalation pf parts inspection or replacement), be sure to read the following items careful, then follow the correct procedures described inthe repair manual 1. Work must be started approx. 30 seconds or longer afer the ignition switch is turned to the LOCK position, and the negative (.) battery cable is disconnected, (The airbag systems equipped with a back- up power source.) work is started within 30 seconds when disconnect- ing the negative (-) battery cable of the battery, the airbag may be operative.) ‘When the negative (-) terminal cable is disconnected ‘rom the battery, the clock and audio systems mem- ‘ries willbe erased. Before starting work, record the Setting of the audio memory system When work s finished, reset the aucio system as be- fore and adjust the clock. Maltunction symptoms of the airbag system are dit. colt to comtirm, 50 diagnostic codes become the most important source of information when troubleshoot ing. When troubleshooting the airbag system, always ‘ead the diagnostic trouble coodes before disconnect- ing the battery. Never use airbag parts from another vehicle. When. replacing parts, replace them with new parts. over attempt to disassemble and repair the airbag modules, SRSCM, clock spring and Airbag wiring har- ness in order to reuse it. Wthe SRSCM or airbag module have been dropped, (or if there are cracks, dents or other defects in the ‘case, bracket or connector, replace them with new ‘After work on the airbag system is completed, reset the airbag warning lamp. GENERAL, GENERAL SERVICE INFORMATION econ PROTECTION OF THE VEHICLE ‘Aways be sure to cover fenders, seats, and floor areas before starting work. AM caurion The support rod must be Inserted into the hole near the edge of the hood whenever you inspect the engine compartment fo prevent the hood from falling and causing possible injury. ‘Make sure that the support rod has been released prior to closing the hood. Always check to be sure the hood is firmly latched before driving the vehi- le. PREPARATION OF TOOLS AND MEASURING EQUIPMENT Bo sure that all necessary tools and measuring equipment are available betore starting work. SPECIAL TOOLS Use special tools when they are required. 2 REMOVAL OF PARTS First find the cause of the problem and then determine “whether removal or disassembly is required belore starting the job. DISASSEMBLY It the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be disassem- bled in a way that will not affect their performance or ex- ternal appearance. 1. Inspection of parts Each part, when removed, should be carefully in sspected for malfunction, deformation, damage, and other problems, 2. Arrangement of parts ‘All disassembled parts should be carefully arranged {or effective reassembly. Be sure to separate and correctly identity the parts to be replaced trom those that will be used again. Gia GENERAL INFORMATION 3. Cleaning parts for reuse REPLACEMENT Al parts to be used again should be carefully and thoroughly cleaned by an appropriate mathod. Standard values, such as torques and certain adjust- ments, must be strictly observed in the reassembly of all parts. removed, the folowing parts should always be replaced with new ones. 1. Oll seals 2. Gaskets 3. Oxtings Lock washers, Cotter pins (spit pins) aoe PARTS When replacing parts, use HYUNDAI genuine parts. Plastic nuts > CSO Ger BZ, Parts 28511-33361 —— Depending on their location, 7. Selalant should be applied to gaskets. 8. Oil should be applied to the moving components of parts. 9. Specified oil or grease should be applied to the pre- scribed locations (ol seals, etc.) before assembly, GENERAL, ADJUSTMENT Use gauges and testers to adjust corectly the parts to standard values correctly. ELECTRICAL SYSTEM 1. Be sure to disconnect the battery cable from the neg- ative (-) terminal of the battery. 2. Never pull on the wires when disconnecting connec- tors. 3. Locking connectors will click when the connector is secure, 4. Handle sensors and relays carefully. Be cardful not to

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