Installing “4.5 Connecting the interfaces for the inverter control 456 Terminal strips on CU240E-2 Control Units Terminal strips with wiring example -x130 131[+24V IN 20.4 V ... 28.8 V optional power supply 04 —, 2 Reference for terminal 31 247K 734[D1 COM2 Reference for terminals 6, 8 and 17 ie ‘Analog input (-10V 10 V, O/4 mA... 20 mA) oD, [ar Reference for terminal 10 +@- 26lA0 + Analog output (0 V ... 10 V, 0/4 mA ... 20 mA) ‘271GNDEEE]| Reference for terminals 1, 9, 12 and 26 x12 "0¥ea, Hit }riveul_|| 10 V output referred to GND, max. 10 mA nage [2 Reference for terminals 1, 9, 12 and 26 Sao Analog input -10 V... 10°V, 0/4 mA... 20 mA) oD, rane Reference for terminal 3 iz Ao oF ‘Analog output (0 V ... 10 V, O/4 mA ... 20 mA) CP slenommma|| Reterence for terminals 1, 9, 12 and 26 1721/00 1+ pep zibot Digital output, max. 0.5.8 30V DC 4114/71 MOTOR PETE HOTOR |" JTemperature sensor (PTC, KTYE4, Pt1000, bimetalc) -x133 19 [+24V out 24 V output referred to GND, max. 200 mA x14 23 Reference for terminals 1, 9, 12 and 26 [-@+{18|00 0 NC ‘69h awk Reference for terminals 5, 7 and 16 49)000NO |.) }-~—5 [p10 ra 20po0com t+“—6 [pit SEA ay. | Diaital inputs, L@izapo2nc 1, +7 [lz len E2“K | for connection, P or M-switching contact 24D02NO +, t~—8 p13 Pe Naa | low <5, high > 11 V, max. 30 V _g6)02com = -~—19)pi4 AK Digital outputs, |“ 17DIS max. 0.5A 30V Figure 4-22 Wiring example of the digital inputs with the internal inverter 24 V power supply (eno) (orcomt | (Icon Bap24V IN, '32) Convertor with the CU2 Operating Instructions, A\ll terminals with reference potential "GND" are connected with one another in the inverter, Reference potentials "Dl COM1" and "DI COM2" are electrically isolated from "GND", -+ if, as described above, you use the 24-V power supply from terminal 9 to supply the digital inputs, then you must connect "GND" with "DI COM1" and "DI COM2" at the terminals. ‘When an optional 24-V power supply is connected to terminals 31, 32, the Control Unit remains in operation even after the Power Module has been disconnected from the line supply. The Control Unit thus maintains the fieldbus communication, for example, -+ for terminals 31, 32 only use a 24 VDC power supply with PELV (Protective Extra Low Voltage) + for applications in the USA and Canada: Use a 24 VDC power supply, NEC Class 2. ~ connect the 0 V of the power supply with the protective conductor. ~ if you also wish to use the power supply at terminals 31, 32 for the digital inputs, then you must connect "DI COM1/2" and "GND IN" with one another at the terminals. 408-2 and CU240E-2 Contol Units 04/2018, FW V4.7 SP10, ASES42590018 AF 109Installing ‘45 Connecting the interfaces for the inverter control SATE ‘You may use the internal 10V power supply or an external power supply for the analog inputs TT] yous the internal 10 V power supply, you must connect Al O-o Al: to GND fa fae: Additional options for wiring the digital Inputs -X130 Ifyou wish to connect the external and [EON] the internal inverter power supply voltag- j e8 with one another, then you must con- nect "GND" with terminals 34 and 69 at the terminals ler -x132 i ig 424V,. :21|D0 1 POS. GND, “22/00 1 NEG _| 15 -X133 9 ovat -X134 ce 1 7@}18 [D0 ONC. ce) rgipoono | -~—8 [plo re paperce| oe Bt Ue tasioo 2Nc ro [241002 NO ~— 8 pls. {-—hepi4 2oipo2com] (“1s pl4 Connecting P-switching contacts with an external power supply Convertor wih the CU2408-2 and CU240E-2 Contal Units 110 ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASES4259001B AFInstalling “4.5 Connecting the interfaces for the inverter control -x130 3 Connect terminals 69 and 34 at the ter- [CONE minals oN, aL way" {21/00 1 POS 2200 1NEG a) 15) “133 9 2av out “x134 ea © fig[DOoNG gIpOONG | [778 folo 2oj000coM| [6 Ol Ugiespoene | 17 lolz balpoone—| [Blt fespozcom} [7—fisplt Connecting M-switching contacts with an external power supply NOTICE [Damage when the 24V output voltage Is short-clroulted Ifthe two following conditions occur simultaneously, the Control Unit with PROFINET interface can be damaged when the 24V output voltage at terminal 9 is short-circuited. 1. The ambient temperature reaches the maximum permissible value. 12. The external 24V power supply voltage at terminals 31 and 32 reaches the maximum permissible value. J+ Ensure that both conditions are not simultaneously satisfied Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF "1Instaling ‘45 Connecting the interfaces for the inverter control 45.7 Factory setting of the CU240E-2 interfaces The factory setting of the terminal strip depends on the Control Unit Control Units with PROFIBUS or PROFINET interface The function of the fieldbus interface and digital inputs DI 0, DI 1 depends on DI 3. “x130 3ih2a7N, ‘32|GNDIN —34)01 coma OAL TAL ~O-2G/A0 TF Higher-level control Current actual value (0 mA ... 20 mA) “X132, 410 out ZIGND, —3 Alor TN OA 12|A0 OF 3| actual value (O mA... 20 mA) ~-®-22)00 1 NEG ‘ait MOTOR ‘5/12 MOTOR x13 9 |e2sVut 2BIGND —68)p1 com —-8 pro x134 a Melp0ONG. st Jogging 2 '19)90.0NO ~-T0z —~-8 [p13 _ ++ _‘Switch over control and speed setpoint ‘Ohne [24|00 2NO '25]002 cow | Funktion o13=9 “Jogging 1 or 2 Speed setpoint Speed setpoint [ors "rls 1 No function DO x: po73x AO 0: pO77110] Dix: 10722 ‘Speed setpoint (main setpoint): p1070(0] = 2050{1) Figure 4-23 Factory setting of CU240E-2 DP(-F) and CU240E-2 PN(-F) Control Units Convertor wih the CU2408-2 and CU240E-2 Contal Units 112 ‘Operating Instructions, 04/2018, FW VA,7 SP10, ASE34259001B AFInstalling “4.5 Connecting the interfaces for the inverter control Control Units with USS Interface The fieldbus interface is not active. -x130 ‘31 |-24V IN, ‘32|GNDIN ‘3a|D1 COME *OlAl T= “Alt ‘ZB|AO TF ; 13|GND_ 21|D0 1 POS ee "iB{T2 MOTOR | No function (69/01 COME 5 [O10 DL X134, 418/00 ONG. "19/00 0NO 24/00 2NO | No '25|00 2 COM | function DO x: po7ax. ‘Speed setpoint (main setpoint): p1070{0] = 755{0] Figure 4-24 Factory setting of the CU240E-2 and CU240E-2 F Control Units, Dix: 10722. ‘Al 0: r0755(0), Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF 113Installing ‘45 Connecting the interfaces for the inverter control 458 Default settings of the CU240E-2 interfaces Default setting 1: "Conveyor technology with 2 fixed frequencies" D0] ON/OFF! clockwise (DI1_| ON/OFF? counterclockwise ‘012 | Acknowledge fault 76014 | Fixed speed setpoint 3: T7015] Fixed speed setpoint 4 ~@-78000 Fault 19 20 8211001] Warning 22 ~9+12A00 | Actual speed value ©2640 + | Actual current value 0 0: p0730,00 1: p0731 ADO: pOTT1{O|, AO 1: pO7T ITT] 10: 10722.0,.., DL 5: 107225 Fixed speed setpoint 3: p1003, xed speed setpoint 4: p1004, fixed speed setpoint active: 1024 Speed setpoint (main setpoint: p1070{0]= 1024 DI and DIS = high: The inverter adds both fixed speed setpoints Designation in the BOP-2: oN 2 SP Default setting 2; "Conveyor systems with Basic Safety" {SDI0_] ON/OFF! with fixed 5 DIT | Fixed speed setpoint 1DIZ_| Acknowledge fault wot } Reserved fir a safety function ~@ fig000] Faut 1d setpoint 1 -@-Hpor) Warning ~S172A0T] Actual speed value ~S-26A0 1 Actual current value 10 0: 90730, D0 1:p0731 ADO: pO7TA[O|,AO A: pOTTITY] _D10:r07220,.., D1 5:107225, Fixed speed setpoint 1: p1001, fixed speed setpoint 2: p1002, fixed speed setpoint active: r1024 Speed setpoint (main setpoint): p1070{0] = 1024 10 and O11 = high: The inverter adds both fixed speed setpoins Designation in the BOP-2: coN SAFE Convertor wih the CU2408-2 and CU240E-2 Contal Units 114 ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASES4259001B AFInstalling “4.5 Connecting the interfaces for the inverter control Default setting 3: "Conveyor systems with 4 fixed frequencies" 300 Tz BBL Fixed speed setpoint THISBHE | Fined speed setpoint 3 878000) Fault 19 0) ~@-21007 2) HOO Actual speed val 26001 Actualeumentvalue DO 0: p0730, DO 1:p0731 ADO: pO77 AIO], AO 1: pOT7I[1] D1 0:0722.0, .., DIS: 10722. Fixed speed setpoint 1: p1007, ... fixed speed setpoint 4: p1004, fixed speed setpoint active: 1024 ‘Speed setpoint (main setpoint): p1070{0] = 1024 ‘Severalof the D! 0, DI 1, DI 4, and DI 5 = high: the inverter adds the corresponding fixed speed setpoints. Designation in the BOP-2: coN 4 SP Default setting 4: "Conveyor system with fleldbus” ~@(por Fault 20, ~@-21007 22) AQHA | Actua speed valve 2640 1 | Actual eurent value!” DO 0: p0730, DO 1: po73t ‘AO 0: pO77 10], AO 1: pO771{1} ‘Speed setpoint (main setpoint): p1070{0] = 2050(1], Designation in the BOP-2: coN Fb Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF 115Instaling ‘45 Connecting the interfaces for the inverter control Default setting 5: "Conveyor systems with fleldbus and Basic Safety” Zz -@ e 9: Bos D0 0:p0730, DO 1: pO731 ADO: pOTTA[O}, AD 1: pO77A[T] __D1-4:r0722.4, DIS: 1072.5, Speed setpoint (main setpoint): p1070(0] = 2050{1] Designation in the BOP-2: coN Fb S Default setting 6; "Fleldbus with Extended Safety” ‘Only with Control Units CU240E-2 F, CU240E-2 DP-F, and CU240E-2 PN-F. pro 1 ol pls. (000) Fault ‘Acknowledge fault Weaae value 99 DO 0: p0730,D0 1:p0731 ADO: pOTTIIO],AO 1: pO771{1] DLO: 0722.0, ..., DI 5:10722.5 ‘Speed setpoint (main setpoint): p1070[0] = 2080(1] Designation in the BOP-2: Fb SAFE Convertor wih the CU2408-2 and CU240E-2 Contal Units 116 ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASES4259001B AFInstalling “4.5 Connecting the interfaces for the inverter control Default setting 7: "Fleldbus with data set switchover" Factory setting for inverters with PROFIBUS or PROFINET interface “Joaging 1 or 2 _[DIS=1). » Speed setpoint Speed setpoint SEAT Reta caren value J DO 0: pO730,DO 1: p0731 AO 0: pO771fO], AO 1: pOT71{1] 1 0: 10722. .... 13: 1072.3 ‘Speed setpoint (main setpoint): p1070{0] = 2050[1] Jog 1 speed setpoint: p1058, factory setting: 150 rpm. Jog 2 speed setpoint: p1059, factory setting: -150 cpm. Designation in the BOP-2: FB cdS Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF "7Instaling ‘45 Connecting the interfaces for the inverter control Default setting 8: "MOP with Bask Safety” ‘Speed setpoint fault d value DO 0: p0730, DO 1:p0731 AD: pOT71IO], AO 1: pO7711] DIO: 0722.0, .., DIS: 1072.5 Motorized potentiometer setpoint after ramp-function generator: 1050 ‘Speed setpoint (main setpoint): p1070{0] = 1050 Designation in the BOP-2: MoP SAFE Default setting 9; "Standard /O with MOP" 118 —~{ 8pi0 | ON/OFF1 —T pit —7o17 iz tiometer, lower — 801 ‘Speed setpoint “Sesot| Cmentaeeavate DO 0: p0730,D0 1:p0731 ADO: pOTTIIO],AO 1: pO7711] DLO: 0722.0, .., DI 3:10722.3, Motorized potentiometer setpoint after ramp-function generator: 1050 Speed setpoint (main setpoint): p1070{0] = 1050 Designation in the BOP-2: Std MoP Convertor wih the CU2408-2 and CU240E-2 Contal Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASES4259001B AFInstalling “4.5 Connecting the interfaces for the inverter control Default setting 12: "Standard VO with analog setpoint" ZK0.0 | Speed actual value DO 0: p0730,D0 1: AO 0: p0771[0], DIO: 0722.0, ..., DI 2: 0722.2 AL 0: 10755[0] porst AO 1: po77't} ‘Speed setpoint (main setpoint): p1070{0] = 755(0] Designation in the BOP-2: Std ASP Default setting 13: "Standard VO with analog setpoint and safety" OHO Actual speed valu 26801 | 1D00:p0730,001: ACO: pO771[O}, 010: r0722.6, ..., D1 8:10722.5 ‘AL 0: 10755(0] port AO 1: pO7T AI] ‘Speed setpoint (main setpoint): p1070{0] = 755(0] Designation in the BOP-2: ASPS Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF 9Instaling ‘45 Connecting the interfaces for the inverter control Default setting 14: "Process Industry with fleldbus” PROFlative telegram 20 EA Foie jer P2DOM S010 Ebr ot ts = art TFIBIE | | Acknowledge faut — a1 ~ PZDON.S — Control via PROFldrive telegram 20, ‘No function ON/OFF1 Speed actual value OH ee ss oO MOP = motorized potentiometer DO 0: p0730, DO 1: po731 AO 0: pO0771[0}, AO 1: pO77 [1] 10: 10722.0, ..., DI $:10722.5 120 Motorized potentiometer setpoint after ramp-function generator: 1050 ‘Speed setpoint (main setpoint): p1070[0] = 20501}, p1070[1] = 1050 ‘Switch controller via PZD01, bit 15: pO810 = 2090.15 Designation in the BOP-2: Proc Fb Convertor wih the CU2408-2 and CU240E-2 Contal Units ‘Operating Instructions, 04/2018, FW VA,7 SP10, ASE34259001B AFInstalling “4.5 Connecting the interfaces for the inverter control Default setting 15: "Process Industry” 1000: p0730,001: ACO: pO771[0}, D1 0:r0722.6, ..., D1 4:r0722.5 ‘Al 0: r0755(0) po7at AO 1: pO77t[t] Motorized potentiometer setpoint after ramp-function generator: 1050 Speed setpoint (main setpoint): p1070(0] = 755(0], p1070{1] = 1050 Designation in the BOP-2: Proc Default setting 17: "2-wire (forw/backwt)" —~{SDIT] ONIOFF 1 clockwise p11 | TOIT | Acknowledge fault BT oalor) 180 0 19] 0, Fault 7 (22) es ee 000: p0730,001: AO O:pO771[0}, D1 0:r0722.2,..., D1 2:r0722.2 ‘Al 0: 10756(0) po7st AO 1: pO771["] ‘Speed setpoint (main setpoint): p1070(0] = 755(0] Designation in the BOP-2: 2-witE 1 Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF 121Instaling ‘45 Connecting the interfaces for the inverter control Default setting 18: "2-wire (forw/backw2)" ~7-{8D10_| ON/OFF 1 clockwise SA NIOre ise -—_TDI2_| Acknowledge fault 18000] Faut 10-4 2: s 200 | Speed actual value :26A0 | 1D00:p0730,001: AO O:pO771I0], 10: 10722.0, ...,012:10722.2 0: 1075810) po73t AO 1: pO77A[t] ‘Speed setpoint (main setpoint): p1070(0] Designation in the BOP-2: 2-wit— 2 5610] Default setting 19: "3-wire (enable/forw/backw)" \ DID, Dit a 000: 0730001: ACO: po771[o], D1 0:10722.0, port AO 1: pO771[1] ‘Speed setpoint (main setpoint): p1070(0] = 755(0] Designation in the BOP-2: S-wirE 1 ‘Al 0: 1075510) Convertor wih the CU2408-2 and CU240E-2 Contal Units 122 ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASES4259001B AFInstalling “4.5 Connecting the interfaces for the inverter control Default setting 20: "3-wire (enable/onv/reverse)" 78000) Fault Speed actual value 26801 D0: p0730,001: ACO: pO771[O}, 010: r0722.0, ..., Dl 4:r0722.4 ‘AL 0: r0755(0) po73t AQ 1: pO7T AIA] Speed setpoint (main setpoint): p1070{0] = 755(0] Designation in the BOP-2: 3-witE 2 Default setting 21: "USS fleldbus” ill L_— uss (38400 baud, 2 P2D, PKW variable) —-_T7012_] Acknowledge fault 1 0) Fault 7 22) ee value 26801 DO 0: p0730,D0 1:p0731 ADO: pOTTIIO],AO 4: pOTTIET] —_DI2:10722.2 ‘Speed setpoint (main setpoint): p1070[0] = 2060(1], Designation in the BOP-2: FB USS Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF 123Installing ‘45 Connecting the interfaces for the inverter control 459 Fail-safe digital input of CU240E-2 To enable a safety function via the terminal strip of the inverter, you need a fail-safe digital input. 8 DIE; Leoo For specific default settings of the terminal strip, e.g. default Dis fie) setting 2, the inverter combines two digital inputs to form one fail-safe digital input FDI 0. Which devices are you allowed to connect? The fail-safe digital input is designed for the following devices: © Connection of safety sensors, e.g, emergency stop command devices or light curtains, ‘© Connection of pre-processing devices, e.g. fail-safe control systems and safety relays, Signal state The inverter expects signals with the same state at its fail-safe digital input ‘© High signal: The safety function is deselected. * Low signal: The safety function is selected. Connecting P/P and P/M-switching fall-safe digital outputs ave avoe Ess “Yr-0 FD0 M u_/ PP-switching digital output PM-switching digital output Itis permissible to connect PP and PM-switching safe outputs to a failsafe digital input EI) Connecting a fail-safe digital input (Page 524) Fault detection The inverter compares the two signals of the fail-safe digital input. The inverter thus detects, for example the following faults: * Cable break * Defective sensor The inverter cannot detect the following faults: * Cross-circut ofthe two cables © Short-circuit between signal cable and 24 V power supply Convertor wih the CU2408-2 and CU240E-2 Contal Units 124 ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASES4259001B AFInstalling “4.5 Connecting the interfaces for the inverter control ‘Special measures to prevent cross-clrcults and short-clrcults The routing of cables over longer distances, e.g. between remote control cabinets, increases the risk of damaging cables. Damaged cables raise the risk of an undetected cross-circuit with power-conducting cables laid in parallel. A cross-circuit can cause interruption to the transfer of safety-related signals, To reduce the risk of cable damage, you need to lay signal lines in steel pipes. Special requirements placed on EMC-compliant Installation Use shielded signal cables. Connect the shield at both conductor ends. In order to connect two or more inverter terminals, use the shortest possible jumpers directly atthe terminals themselves Bright and dark test ‘The inverter filters signal changes using bright and dark tests at the fail-safe digital input using an adjustable software filter. Convertor with the CU2408-2 and CU240E-2 Control Units ‘Operating Instructions, 04/2018, FW V4.7 SP10, ASE342590018 AF 125