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Delgado2007 PDF
Delgado2007 PDF
Kinetic study for esterification of lactic acid with ethanol and hydrolysis
of ethyl lactate using an ion-exchange resin catalyst
Patricia Delgado, Marı́a Teresa Sanz ∗ , Sagrario Beltrán
Department of Chemical Engineering, University of Burgos, 09001 Burgos, Spain
Received 27 July 2006; received in revised form 11 September 2006; accepted 12 September 2006
Abstract
The esterification of lactic acid with ethanol and the hydrolysis of the corresponding ester, ethyl lactate, have been studied in the presence of the
commercial cation-exchange resin Amberlyst 15. The influence of different operating parameters such as stirrer speed, catalyst particle size, initial
reactant molar ratio, reaction temperature and catalyst loading, has been examined. Additionally, the adsorption constants for the four components
on Amberlyst 15 were determined by performing adsorption experiments between two non-reacting species. The values found for the adsorption
constants follow the order: water > ethanol > lactic acid > ethyl lactate. Experimental kinetic data of the esterification and the hydrolysis reactions
were correlated simultaneously with the Langmuir–Hinshelwood (LH) and pseudo-homogeneous (PH) models. The activity coefficients were
calculated according to the UNIQUAC model. The LH model gave the best agreement with the kinetic experimental data. The activation energy
of esterification and hydrolysis reactions were found to be 52.29 and 56.05 kJ mol−1 , respectively.
© 2006 Elsevier B.V. All rights reserved.
1385-8947/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2006.09.004
112 P. Delgado et al. / Chemical Engineering Journal 126 (2007) 111–118
(Grant-OLS 200), where the temperature was maintained with an n = 2 for the LH model and n = 0 for the PH model. An Arrhenius-
accuracy of ±0.5 K. The establishment of sorption equilibrium type temperature dependence for the reaction constant was used:
was ensured by checking the liquid phase composition. It was
−EA,e
observed that the equilibrium was reached in a very short time, ke = keo exp (2)
however, the samples were kept for more than 24 h in the orbital RT
shaker and after that, they were analyzed by gas chromatography. where keo is the pre-exponential Arrhenius factor, EA the activa-
tion energy, R the gas constant and T is the absolute temperature.
2.4. Sample analysis The non-ideality of the liquid phase was considered by using
activities instead of mole fractions. The activity coefficients of
All kinetic and adsorption samples were analyzed by gas the components in the liquid phase were calculated by using
chromatography using an HP 6890 chromatograph equipped the UNIQUAC equation. For the non-reactive binary systems
with series-connected thermal conductivity detector (TCD) and UNIQUAC parameters were taken from the literature [15,16].
flame ionization detector (FID). Helium, with a purity higher In the case of the reactive binary systems, vapor liquid equilib-
than 99.99 wt.%, was used as the carrier gas. The GC col- rium (VLE) data were predicted by UNIFAC, and the estimated
umn was a bonded-phase fused-silica capillary column of data were used to obtain the UNIQUAC parameters [17]. In the
30 m × 0.25 mm. The injector and detectors were kept at 523.15 case of the binary system water (1) + lactic acid (2) new UNI-
and 533.15 K, respectively. The oven temperature was controlled QUAC parameters were obtained by using previously reported
from 363.15 to 473.15 K. The amount of lactic acid was also experimental VLE data [18] and the lactic acid vapor pres-
determined by titration using phenolphthalein as indicator. sure provided by the simulation Software Aspen Plus [16]. The
resulting parameters for this system were u12 = −39.61 K and
3. Kinetic model u21 = 155.18 K.
The equilibrium constant was calculated from the component
Esterification reactions catalyzed by ion-exchange resins composition at equilibrium:
can be described by using different kinetic models based
aEL aW xEL xW γEL γW
on homogeneous and heterogeneous approaches. The pseudo- Keq = = (3)
homogeneous model has been successfully used in high aHL aEtOH eq xHL xEtOH eq γHL γEtOH eq
polar reaction media [4,12,13] where a complete swelling of where xi and γ i are the mole fraction and activity coefficient of
the polymeric catalyst can be assumed, leading to an easy the ith component, respectively, at equilibrium.
access of the reactants to the active sites. However, the PH The kinetic parameters of the PH and LH models were
model does not take into account the sorption effect into the obtained by reduction of the experimental kinetic data to Eq.
resin of the different species in the reactant medium. The (1), minimizing the following objective function (O.F.):
Langmuir–Hinshelwood and the Eley–Rideal (ER) mechanisms
include sorption effects in their kinetic model. The basic idea all samples |xEL,exp − xEL,calc |
of the Langmuir–Hinshelwood mechanism is that all reactants O.F. = × 100 (4)
nsamples
are adsorbed on the catalyst surface before chemical reaction
takes place. Castor González and Fair [14] proposed an empiri- by using the Simplex–Nelder–Mead method [19]. The differ-
cal kinetic expression, based on Langmuir–Hinshelwood model ential equation was solved numerically with a fourth order
assuming that water is adsorbed on the resin following an expo- Runge-Kutta method.
nential distribution (modified LH model). The ER model is The quality of the fit was evaluated through the mean relative
applied when the reaction takes place between an adsorbed and a deviation (MRD):
non-adsorbed reactant. In this work the kinetic data of the ester-
all samples |(xEL,exp − xEL,calc )/xEL,exp |
ification of lactic acid with ethanol and the hydrolysis of ethyl MRD = × 100 (5)
lactate were correlated simultaneously by using the PH and LH nsamples
models. Among the different heterogeneous approaches the LH The subscripts ‘exp’ and ‘calc’ in Eqs. (4) and (5) are referring
model was chosen based on the results found in the literature to the experimental and calculated mole fraction of ethyl lactate
for this kind of reaction [3,5]. The modified LH model was not for each experimental kinetic data (nsamples ).
studied in order not to have an additional kinetic parameter. A
general kinetic expression can be written as:
4. Results and discussion
1 1 dni ke (aHL aEtOH − (aEL aW /Keq ))
r= = n (1) 4.1. Homogeneous esterification
mcat i dt 1 + i ki a i
where mcat is the catalyst mass, νi the stoichiometric coefficient The esterification of lactic acid with ethanol was performed at
of the ith component, ni the number of moles of the ith com- different temperatures (358.15–328.15 K) without the addition
ponent, t the time, ke the forward reaction rate constant, ki the of Amberlyst 15. In this case, the reaction is catalyzed by lactic
adsorption constant of the ith component, ai the activity of the acid itself. To take into account the autocatalytic effect of the
ith component, Keq the equilibrium constant and the exponent is carboxylic acid in homogeneous esterification reactions, Pöpken
114 P. Delgado et al. / Chemical Engineering Journal 126 (2007) 111–118
Table 1
Parameters of the kinetic model for the homogeneous esterification of lactic acid
with ethanol without external catalyst
Exponent, α keo (mol g−1 min−1 ) EA,e (kJ mol−1 ) O.F. MRD (%)
Table 2
Results of the correlation of the non-reactive binary adsorption equilibrium on
Amberlyst 15 at 303.15 K
Adsorbed mass per catalyst mass
ms /mcat 0.3600
Adsorption equilibrium constants
kw 8.2421
kEtOH 5.0193
kEL 0.1270
kHL 0.5121
for the macroporous resin D002. Zhang et al. [5] also found by
kinetic experiments that the adsorption coefficient of water was
greater than that of ethanol over the catalyst NKC and D002,
suggesting that water was adsorbed more strongly than ethanol
on the active sites of the catalyst.
Fig. 6. Conversion vs. time at different initial reactant molar ratios (nEtOH /nHL )
Fig. 5. Conversion vs. time at different catalyst loading, for the esterifica- for the esterification reaction (T = 353.15 K, catalyst loading = 2.5 wt.%): (),
tion reaction (T = 353.15 K, nEtOH /nHL = 3): (䊉), 1.1 wt.%; (), 2.5 wt.%; (), 0.5; (), 1; (), 2; (), 3; (), 5; (䊉), 6; and for the hydrolysis reaction (nW /nEL )
6 wt.%; and for the hydrolysis reaction (T = 353.15 K, nW /nEL = 15): (), (T = 353.15 K, catalyst loading = 2.5 wt.%): (), 1; (), 3; (♦), 7; (), 10; (),
1.1 wt.%; (), 2.5 wt.%; (), 6 wt.%. The continuous lines represent the results 15. The continuous lines represent the results of the LH model.
of the LH model.
5. Conclusions
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