DAQING OILFIELD CONSTRUCTION GROUP CO.,LTD PQR FOR TRUNKLINE WELDING OF EBS OIL FIELD PROJECT _1/2 PROCEDURE QUALIFICATION RECORD (PQR) | PORNo: PQR2019-04-04-2 Date: 2019.4.10, ‘Company: Daging Oifield Construction Group Co.Ltd WPS No: WPS2019-04-04-2 ‘Welding Process: _GTAW+SMAW. (Type(s) (Manual , Semi-Automatic Or Automatic): JOINTS: (QW-402) Manual Root Cap: 2.5-4.0 mm; Root Face: 4,0-1 mm BASE METALS (QW-403) [POST WELD HEAT TREATMENT: (QW-407) ‘Spec. Type or Grade : API SL BNS(IOGiMoTi) | Temperature: —-- to Spec. Type or Grade : API SL BNS(10GrMoTi)__ Weld Time : _ GAS(QW-408) Gas Mixture(%) | Flow rate Group No.:a) To Group Nov.a)_Weld Shielding gas | Ar | 99.99 | 10-15L/min Thickness of Test Coupon: 9.53mm Tailing = Diameter of Test Coupon: _406.4mm Backing: = ‘Welding Process FILLER METAL (@QW-404) | Electrical Characteristies(QW-409) ‘SFA Spec. ‘AWS AS.18 | AWS AS.5 | Current type: De ‘AWS No,(class) ERT0S-G_| £7015-G_| Polarity: DCEN/DCEP F-No: ‘Amp.(A) See Attachment A-No; Volts(v): See Attachment Size: _ (ram) ©235__| 52 | Tungsten electrode size O24 Flux Class: L L t Flusx Brand name_ ATLANTIC | ATLANTIC ‘Tungsten electrode type: 2% Thorlated ‘Weld metal thickness 9.53mm WELDING TECHNIQUE (oW-410) POSITION (QW-405) Travel speed: GTAW 7-9 em/min; SMAW 6-8 em/min Grove butt weld: SG ‘String or weave Bead: weave Bead A : Multiple or Single | Progression ( Up or Down): UP ase (oer side) Multiple | PREHEAT(QW-406): Single or Multiple Electrodes: Single | Preheat temp: Interpass temp: — Cleaning method: Power Brush / Dressing WELD VISUAL EXAMINATION: ACCEPTED (see as per the Vistal inspection report) Weld | process Filer re Sse Ave Vols | Travel spent | Tmeress layers “ i V) (mimi ye Class | Gay | Polarity | amtPray |v) (eov/min) rei T_| GTaW_[ER70S-G [025 | DCEN [125~140 | i= 13 a) 2_| SMAW | £7015-G_| 32 | DCEP | los~ns | _22~23, 8 3_| SMAW | F7015-G | 32 | DCEP | 107~120 | 22~23, 8 4_[SMAW | £7015.G | 032 | DCEP | 10s~113 |_22~23, = WELD VISUAL EXAMINATION: Accepied Magnetic Particle Inspection, NON-DESTRUCTIVE TESTING (Specification Type/Result) Penetrant Inspection _NONE Ultrasonic Inspection —NONE___DAQING OILFIELD CONSTRUCT TON GROUP CO.,LTD PQR FOR TRUNKLINE WELDING OF EBS OIL FIELD PROJECT _ 20 | PROCEDURE QUALFICATION RECORD (POR) POR No. :PQR2019-04-04-2 { TENSILE TEST _(QW-150) Nout Specimen | Uitimate Unit Unimate ‘Character of Failure No. Stress(KN) ‘Total(MPa) _& Location Ls-r 1060) 445 ductile fracture at the parent metal 182 105.0 440, __ductite fracture at the parent metal i ra “dvetile fracture atthe parent meal j Ts 1070 450 ductile fracture at the parent metal a TESTS (QW-160) Now ‘Specimen No. Any Bend Type MW-i 180° Face Bend ‘Accepted aw reste? Face Bend y [ws is 180° Z “Face Bend MW. 180° Face Bend BW-L 180" Back Bend ‘Accepted BW2 130° : Back Bend | Accepted Bwa 180" [Beek Bend “Accepted | Bwa | 180" |Back Bend | : TOUGHNESS TESTS —(QW-170) % Specimen Size | Notch | Notch | Test Temp (rum Location Type = NICK BREAK TEST ‘Specimen No. ‘Type Resulis T KCL = Accepted KC2 = ‘Accepted KC3 — Pg ‘Accepted KCA as a FILLET WELD TEST AND COMPOUND WELD TEST (QW-180) Inspection result {yes/no):__yes_ Penetration into parent metal: (yes/no): | type and character of crack (surface) “Type of test Hiordness test ‘Anti-HIC test ‘Anti-SSC test Deposit analysis (result | We certify that the statements ‘And tested in aecordence Contractor : this record are correct and that requirements of API 1104 Code Reviewed by Name sions: AADDAQING OILFIELD CONSTRUCTION GROUP CO.,LTD PWPS FOR TRUNKLINE WELDING OF EBS OIL FIELD PROJECT. 12 PRELIMINARY WELDING PROCEDURE SPECIFICATION (PWPS} According to API 1104 Code Company: Daging Oilfield Construction Group Co.,Ltd ‘Approved BY:/ PWPS No.: PWPS2019-04-04-2 Date:2019.3.10 PQR No.: PQR2019-04-04-2 Rev, No. -- Date: — ‘Welding Process: GTAW+SMAW Type(s) (Manual, Semi-automatic or Automatic): Manual JOINTS DESIGN(QW-402) ONE FIGURE OF JOINTS DESIGN: Joint Design: __Butt joint ee Backing: ~~ oY Root Gap: 2.5~4.0 mm — Diameter&Thickness:_© 406,4x9.53mm Om BASE METALS(QW-403) Group No.:__a) To Group No.:__a) __Weld or Specification Type and Grade: API SL. BNS(10GrMoTi) _ To Specification Type and Grade API SL_BNS(10GrMoT) weld. THICKNESS RANGE(QW-451) ‘Thickness Range: Groove__4,8~19.1 mm; Fillet e mm; Pipe Dia. Range: Groove 323.9 _mm; Fillet Compound Weld. wiran Melding rece ROOT HOT, FILL, SUBSEQUENT (GTAW) (SMAW) METALS(QW-404) ~ Spee. No, (SFA) AWS AS.18 AWS AS.5 AWS No.(Class) ER708-G E7015-G FENo a = A-No. ae Size of filler metal (mm) 25 32 | Thickness range | Groove 2.5mm, 7.03mm of Deposited Weld Metal Fillet ae i Per process Electrode-Flux Class _ fe Flux Brand name ATLANTIC ATLANTIC Other: N/A : WELDING POSITION (QW-405) POST WELD HEAT TREAMENT(QW-407) Position of groove butt weld: SG Temp: Welding progression (up/down): up Time range: —- Position(s) of Fillet: -— Other: ==DAQING OILFIELD CONSTRUCTION GROUP CO.,LTD. ___PWPS FOR TRUNKLINE WELDING OF EBS OILFIELD PROJECT _2/2 = apy wale PWPS: PWPS2019-04-04-2 SE ee av. No, 5 PREHEAT(QW-406) Shs Percent Compositi | (QW-408) ent Composition | Preheat Temp, Min: Gas___| (mixture)% | Flow rate [Tnterpass Temp. Max: Shielding: 93,99 | 10-16 Lmin Preheat maintenance: Tailing: = ‘Other: 5 Backing = | Electrical GTAW SMAW Characteristic (Qw-409) [Current type DCEN DCEP_ TAmps(A): 11S~145 100~130 ‘Are vols (V) 10~14 2133 ‘Tungsten electrode size and type: 2.4 (2% Thoriated) = Mode of metal ‘Transfer for GMAW (pray arc, short circuiting arc or global arc et.) A Ne Wire feed speed range for GMAW NA N/A WELDING TECHNIQUE(QW-410) String oF weave bead: NIA =| Oscillation: NA Gas cap size: NA Initial or interpass cleaning: Power Brushing/Grinding ‘Method of back gouging: NA Contact tbe to work distance: N/A Multiple or single pass (Per side): “Maltiple ‘Multiple or single electrodes: ut Single Pe _N/A ‘Other (environment temp.,relative humidity): NA Table I -Welding Parameters Hee e Weld | process Ee a on ‘Are Volts | Travel Speed | Other layers ‘Class cat) Polarity a) (v) (cm/min) 1 | otaw | ER78-6 | 025 | ocen | tis~ias [ to~ia | 7~10 [| — 2 SMAW | _E7015-G 032 DCEP 100~130 21~23 6~8 — 3 SMAW | _E7015-G 32 DCEP | 100~130 1~3 | 6~8 _ (4 smaw | E7015-G | 32 | Dcep | 100~i3p | 21~23 ons = Processed by: Sieg et Reviewed oazhang Owner’ nance > =F Reviewed by: Wang ‘Signature: Jy BY Signature Ye 4M) oe | ee Signature : | Date: 299. 3.10 Date : a Date: 2K ts ee akan WS cy oeDAQING OILFIELD CONSTRUCTION GROUP CO.,LTD PQR FOR TRUNKLINE WELDING OF EBS OIL FIELD PROJECT ATTACH PAGE (WELDING RECORD) 12 PROCEDURE QUALIFICATION RECORD (PQR) DEIN ‘Company: Daging Oilfield Construction Group Co.,Lid PQR No.: PQR2019-04-04-2 ‘Welding Process: GTAW+SMAW. Type(s) (Manual, Semi-automatic or Automatic): Manual Rev. No.:_--- Position of weld: 5G ‘Weld Layers Tie] ey Tee a a = PASS No. 1 2 acon a ae: Process cTaw | smaw | sMaw | SMAW — = = Filler |_Class_| ERV0S-G | E7015.G | E7015.G | E70I5.G = = ey Metal TDiacmm) | 2.5 32 a2. 32 _ pe = Polarity | DCEN | _DCEP DCEP DCEP. S = Bs Current ‘Amp(a) | 125-140 | tos-115 | 107-120 | 105-113 z s a AreVolis(V) | UIs | 22-23 223 25" | is z i Travel speed 5 = - = fee) 9 68 o8 68 Gas flow rate | 45 a ee e a (Umin) | String = = =| - = = Weave y y y y | = a = Split layer = = 7 = Zs Lee Tee as, 25 25 2.03 = = = (mm) Interpass temp."C — = 7 a S Contractor ‘ Reviewed by: ‘Owner Representative: se. Jing wane ho ioe vote Signature: signature {ty Signature: Date:_209,5.1) ue: 20f Sf ate_229- 5-18 Wwe Bohan ger os \ 4 ooDAQING OILFIELD CONSTRUCTION GROUP CO.,LTD PQR FOR TRUNKLINE WELDING OF EBS OIL FIELD PROJECT ATTACH PAGE (Visual inspection report) PRIS POR No. P9R2019-04-04-2 ae 2019-04-04-2 Test piece NO. WE : ROA Nelding process oe GROOVE TYPE Z Bet : ; rT | Joint geometry Pie burt oie Position of Groove 5 AS BA i apes ane ' BNS (LOGrMoTi) Welding AWS AB. 18, ER7OS-G 2. 5am i = Type — 406, 4x! consumables. AWS A5.5, £7015-G ©3. 2mm z Grade and Type Raine Testing standards Peete WAR LERT WD Size of wold rr AMEE | vo2e | mane | SER 13.6147 Cm) (nm) Reinforcement REE 0.9 Weld width % i 2 La Ditforonco Difference HERON Face of weld rl x ff Re a Nove Slag Nowe Incomplete NONE eee tee inclusion fusion HR HURERET % F Crater crack Oy Other crack = Burn-through waned RATER BO ee Root cold ‘NONE dislocation NONE ove NONE welding cold welding r. ? EE ze an Length Miia ial Lengeh 1. Undereut a NONE indentation rt is NONE ‘ib Conclusion Aecopted: eit Renarks BEX Tyas WaA Ty WERE A cer EIR gow | ree PER] “oes *F 7 BM Ing a Peeheahes | repreventive | Wang bef Ory aM A Aa I. 3- one | 244. 9/4 ome | 2934 | one pet 3.ARAB LE Raul FARHOMIRE (RT Report) RK 3H PBR TEE ees PQR2019-04-04-2, Product name Test pieces PQR NO. RS Lema 2019-04-04-2 wes2019-04-04-2 Test-pieces NO. Procedure _NO. HR BNS (LOGrmoT:) HK Cos) © 406.4x9. Material Type "M0T!) | yaterial specifications 0 53m si fatlte GTAW+SMAW X B® RT Welding process _| NDT method Awe AMAR HUARI-30OHP 2.5%2, Sam X-RAY machine Effect focal size ERR eatca API 1104 Code 100% Testing standards Testing proportion Apa SBI Kodak 400 Pb Film type Screen type FARE JUL 320mm 0.51 LENGTH OF AREA OF INTEREST Us MRE LARNER TP at 28 eH A CE Minimum Distance from source side of object source-to-object $0088 to the film 170 am at the minimum source-to-object distance distace BERS ASTM (BAS) SEHR me MARMUIM (Side of X-Ray source) 1.1. Location 0. 410m I. Q. I Location ‘eR Te, 220Kv ys \ ‘SmA kilovoltage Milligimpere ‘eS BRI . fim 1.8°3.5 7 15min Density range Exposure time ava Benga 2542 =~ 2bmin Develop temperature Develop time wR APL 1104 Code saaleeit tH AcceptARAB LE Spy FARSMILA (RT Report) Evaluated by * Bs Checked by B2wR KIN ‘Nondestructive Testing Report AS | ees LS REAR et MR NO. | Seam No. Welder No. Defect properties and Testing results equivalent 1 L 231281198801186511 Fino #r#% Accept 2 2 231281 198801186511 Fino Bi Accept 3 3 231281 198801186511 Eno Bi Accept 4 4 231281 198801186511 Fino Aff Accept 5 5 231281198801186511 Fino i #% Accept 6 6 231281198801186511 Fno @¥% Accept 7 7 231281198801186511 Kno BH Accept 231281198801186511 Fino Ae Accept 9 9 231281198801186511 Fino Ate Accept o ® uw ome Deft Examined by: Il Bet A NDT level IT Date: rh Sean [ a M\___porf, 3.4 1 eee 5A BNDT Level eit TH aR AA NDT ever 1 ml Date: am, ahah Date rFAW HIRKIA RMA eRKEMH=Ee THEM H AR REA A AS spies yee MURS 150901080406 Bits loess ‘teat |2019-SW-0014 WATE VAS areata, [ABM TRIER ALE BILAN oi9seo4ROsE ree PEPE UE ALW |20197F04A03 8 geiame, PRET RE searet |! 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MRICTRM-O1Re IRSR ERO ARAA RASA SOTA A RO ORR (2019) MARES 01-0761-05 BSH Ho 2 OR vertmg | NER eR (mm) 72019-01-0761-3 513 720 “it RUBE, AL : KB 176.4MPa 2019-01-0761-3, $27 720 “it AWE, (R%SMYS) A " FB 2019-01-0761-3 529 720 “st ARMA, MRICTR-M-O1BeeRAh AR RROARAA AEMKAAI AR SR OABAMDMRE HA, RRR EB (2019) RABE 01-0761-05 F BON KOM AOA & we BH B ee ne HER ann sak a WsEAAAT ae & RA & sit (enuR BK ta & K RE wae ns 7h & Sent IA ®) MRICITR-W-01