Professional Documents
Culture Documents
02 04/02/2019
Chassis ID Path
MHHK 806885 1750/Service and maintenance//Preventive maintenance intervals
Model Identity
UD-HDE 143243529
Contents
General
Engine oil
Gearbox oil
Retarder oil
Fire extinguisher
General
Definitions
English terms have been used for some of the definitions that follow and these are not translated into local languages.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Each term is however described in the language of the document. For example: predominantly flat (PF), rough (R),
very rough (VR), light (L), medium (M) and road conditions (RC).
Emission classes
Transport cycle
Yes No
Construction sites1 Is the average journey distance between loading and unloading more than 50
km plus < 20% city driving and the annual distance driven more than 100,000
km?
No Yes
1
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
Light ( L )
Medium ( M )
Heavy ( H )
Severe ( S )
Very severe ( VS )
Topography
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Hilly (H)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Typical construction site operations such as mining, dam building, quarries etc.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Smooth (S)
Rough (R)
Service intervals
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IMPACT 4.07.02 04/02/2019
Long life full flow filters, with part number 152009Z00A must be used if the oil replace interval exceeds 40 000
km.
No engine oil replace interval shall exceed 12 months.
Fuel quality
Engine oil replacement intervals differ depending on the fuel quality which is being used. In the engine oil replacement
interval tables, different types of fuel are listed. The different fuel types are defined in the following way:
Fuel type 0: The sulphur content in the fuel does not exceed 0.0010% in weight (10 ppm).
Fuel type 1: The sulphur content in the fuel does not exceed 0.05% in weight (500 ppm).
Fuel type 2: The sulphur content in the fuel is between 0.05% in weight (500 ppm) and 0.5% in weight (5000
ppm).
Fuel type 3: The sulphur content in the fuel exceeds 0.5 % in weight (5000 ppm).
POC L2 M3 H3 S3 S3 VS VS M H S S H S VS
1
Includes trucks used to transport wood off road, sugar cane transporters, tippers, load exchangers, concrete mixers,
mining vehicles, rubbish compressors and special vehicles.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
3
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
Note: The POC determined for a particular application must be used for all of the components to which the POC
applies. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel consumption
(if known), then the actual fuel consumption shall decide the POC for the vehicle.
POC L M H S VS
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POC L M H S VS
1
Can be performed together with basic service if the interval coincides
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the engine hour
intervals depends strongly on actual average vehicle speed and can therefore only serve as indications. Use either
mileage or max. allowed fuel consumption as given in the footnotes (whichever comes first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems.
ENG-VE11
L M H S VS
Operation Quantity Unit Grade
Kms / Hours
17512–2 Oil 332 Litres VDS-3 / 60000 / – 40000 / 20000 / 10000 /
Oil and filter, Fuel type 0, VDS-4 600 400 400
engine, change 11
(on floor)
17513–2 Oil 332 Litres VDS-3 / 40000 / – 20000 / 20000 / 10000 /
3 VDS-4 400 250 250
Engine, oil and Fuel type 2
filter, replace.
Lube area
Oil 332 Litres VDS-3 / 40000 / – 20000 / 10000 / 7500 / 200
4 VDS-4 300 200
Fuel type 3
1
Maximum allowed fuel to be used between each engine oil drain is 15000 Litres
2
Oil volume between dipstick Max-Min is 5 Litres ( Approx.)
3
Maximum allowed fuel to be used between each engine oil drain is 10000 Litres
4
Maximum allowed fuel to be used between each engine oil drain is 7500 Litres
L M H S VS
Operation Quantity Unit Grade
Kms / Hours
17512–2 Oil 332 Litres VDS-3 / 100000 60000 60000 / 40000 / 20000 /
Oil and filter, Fuel type 0, VDS-4 /– /– 750 600 600
engine, change 11
(on floor)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
17513–2 Oil 332 Litres VDS-3 / 60000 / 40000 40000 / 20000 / 10000 /
Engine, oil and 3 VDS-4 – /– 500 400 400
Fuel type 2
filter, replace.
Lube area Oil 332 Litres VDS-3 / 40000 / 20000 20000 / 20000 / 10000 /
Fuel type 34 VDS-4 – /– 400 300 300
1
Maximum allowed fuel to be used between each engine oil drain is 25000 Litres
2
Oil volume between dipstick Max-Min is 5 Litres ( Approx.)
3
Maximum allowed fuel to be used between each engine oil drain is 17500 Litres
4
Maximum allowed fuel to be used between each engine oil drain is 12500 Litres
L M H S VS
Operation Quantity Unit Grade
Kms / Hours / Months
23306–3 1 No. — Each engine oil change
Fuel filter, replace (one)
23414–3 1 No. — – / – / 24
Filter for fuel tank
ventilation, replace
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IMPACT 4.07.02 04/02/2019
with Oil
cooler
CU-MCC 55.62 —
CU-MCC5
with retarder
CU-MCC 40.62 —
CU-MCC5
without
retarder
32105–3 — No. — – / – / 12
Alternators, cleaning
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
1
Variants — ST1199,ST1509,STO2009 and ST02012
2
Only as a reference. Check the level after replacement.
3
Variants — AT2612F and ATO2612F
4
Variant — AL446
5
The service interval is to be halved with frequent driving above 90 km/h
Quantity L M H S VS
With
With
Operation Variant With PTO Unit Grade
Standard oil Kms / Hours / Months
PTO and oil
cooler
cooler
17534–3 ST1199 13 13.1 14 14.1 Litres API GL-4 80000 / – / 12 20000 / 600 /
SAE 12
Oil, 80W90
ST1509 13 13.1 14 14.1 Litres 80000 / – / 12 20000 / 600 /
gearbox,
12
change.
Lube STO2009 14 14.8 15 15.8 Litres 80000 / – / 12 20000 / 600 /
area 12
17585–3
STO2012 15 15.8 16 16.8 Litres 80000 / – / 12 20000 / 600 /
Oil, 12
gearbox,
change
Clutch,
wear
check
Quantity L M H S VS
With
With
Operation Variant With PTO Unit Grade
oil
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Oil and
filter,
gearbox,
change
L M H S VS
Operation Quantity Unit Grade
Kms / Months
17534–3 Total oil Litres Oil TES 480000 / 60 240000 / 60
Oil, gearbox, change, Lube area volume : 295
17585–3 51.3
Oil TES 40000 / 12 20000 / 6
Oil, gearbox, change Oil
389
replacement
volume : 39
to 401
1
In APS transmission, while replacing the oil, some quantity remains in the gearbox. So fill only 39 – 40 Litres only.
Check and adjust the oil quantity using a level gauge.
Note: Replace the filters whenever the oil has been replaced.
Note: Reset the oil life indicator after replacing the oil.
Note: Reset the filter life indicator after replacing the filter.
L M H S VS
Operation Quantity Unit Oil type
Kms / Months
17528–3 Total oil Litres Voith 120000 / 24 Not to be used
Retarder, oil change. volume : 5.9 type A
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
1
Heat exchanger, completely drained from oil
Topography PF H H PF H PF PF H PF
POC L M S VS S VS M M S VS S VS S VS
L M H S VS
Operation Variant Quantity Unit Grade
Kms / Hours / Months
17527–3 RSS1348 17 Litres API GL5, 80000 / – / 800001 / — 40000 / – / 12
Final drive SAE 12 / 12
oil, change. 80W-90
Lube area API GL5,
17567–3 SAE
Oil, 85W-90
differential API GL5,
carrier, SAE
change on 85W-140
floor
RSS1348B 18.5 Litres API GL5, 80000 / – / 800001 / – 40000 / – / 12
SAE 12 / 12
85W-140
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IMPACT 4.07.02 04/02/2019
1
With an usage Hilly, interval must be reduced by half
Construction
Transport cycle Long distance Distribution 1
Road condition S R S R R
Operation Quantity Unit Grade Kms / Months
17506–2 — — NLGI 2 – 20000 / 3 20000 / 3 10000 / 3 2500 / 3
2 2.5
Propeller shaft
56126–2 1 No. — – / 12
Air drier, drier insert,
replace
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IMPACT 4.07.02 04/02/2019
shaft, lubrication3
41342–2 — — — – / 12
3
Clutch system, bleed
77145–3 — — — –/6
Wheel nuts, check
tightening (all)
72158–2 — — — 20000 / 6
U-bolts, front spring,
check-tighten
72202–2 — — — 20000 / 6
Rear spring U-bolts,
check tighten
36304-2 — — — – / 12
Windscreen wiper
blade, replace
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IMPACT 4.07.02 04/02/2019
(two sides)5
1
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
2
If there are no grease nipples on the propeller shaft, it does not require maintenance.
3
Only for TRA-SMT
4
Per wheel hub
5
Only for RTS2670 / RTS2670B and RSS1348 / RSS1348B
6
Only for RTH2611 & RTH2611B
7
Replace the hub oil along with the axle oil
Note: Fuel containing more than 30% FAME (e.g. B100) is not allowed.
Note: This information applies to FAME mixtures from 7% to 30% (B7 – B30).
Conditions
Oil quality VDS-3 or VDS-4 must be used.
Viscosity grade 15W/40
Diesel fuel must comply with EN590.
Fame fuel must comply with EN14214.
The fuel must be ready-mixed from the fuel supplier.
Note: Other products which are not FAME and/or do not comply with these standards are NOT supported as engine
fuels by UD trucks, and no warranty will be accepted in case of damage.
Service requirements
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Use of more than 7% FAME in standard diesel EN590, requires changed service recommendations and changed
service intervals for some components.
For components not mentioned below, the service interval remains the same as for ordinary standard diesel use.
Operation L M H S VS
Fuel tank, cleaning When changing from diesel to Biodiesel FAME
L M H S VS
Operation
Kms / Months / Hours
17728-2 First: 5000 / 1 / –
First service
17746–2 – / 12 / –
Annual service
23422–2 – / 12 / –
Fuel tank, clean
L M H S VS
Operation
Kms / Months / Hours
23327–2 After first 12 months
Engine fuel filter housing,
replace
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IMPACT 4.07.02 04/02/2019
23415–3 – / 12 / –
Fuel tank strainer, clean and
drain condensation water
Engine oil
Quality
Use only VDS-3 or VDS-4 approved oils.
Note: Extra oil additives are not to be used. This includes engine and metal treatment additives added to the engine oil.
Viscosity
The viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
17 / 22
IMPACT 4.07.02 04/02/2019
Gearbox oil
TRA-SMT
Quality
Use only API GL4, SAE 80W90 oil.
Viscosity
The viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.
Gearbox and oil cooler TC-MWO, TC-MWOH2 can be run in an ambient temperature above +30° C with transmission
oil SAE 80W90.
TRA-AMT
Quality
Use only transmission oil 97307, 97315 or engine oil SAE 40/50
Viscosity
The viscosity is selected in accordance with the diagram.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
1. Applies to engine oils: Note that multigrade oils ARE NOT to be used in manual gearboxes. Use only
monograde engine oil SAE 40 or SAE 50. If oil cooler TC-MAOH/-MAOH2 is fitted, engine oil SAE 50 or Volvo
Transmission oil 97315 must be used.
Retarder oil
Quality
Use only API GL5, SAE 80W-90
API GL5, SAE 85W-90
API GL5, SAE 85W-140 oils.
Viscosity
Viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
1. Lubricate every two weeks for the first four months from the date of delivery.
2. Lubricate every two weeks or whenever the brakes components is overhauled or whenever liners and seals are
changed.
3. Lubricate whenever the brake system becomes hard or grease gets contaminated.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.02 04/02/2019
Check the axial play of high mounted brake cylinder A = 0.8 to 1.2 mm at every basic service
Service intervals
Transport cycle Long distance Distribution Construction 1
Road condition S R S R R
Operation Quantity Unit Kms / Months
87032-4 1 No. 40000 / –
Desiccant,
replacement
1
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
Compressor
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IMPACT 4.07.02 04/02/2019
R134a 700 ± 50 g
Fire extinguisher
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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