Gia ee PROCEDURE FOR INSTALLATION OF POLARIZATION CELL Doc | A286-GIGLM-1006-0000-cP- No. | DOC-PRO-R-0403 Rev: 01 | Pax hisue ge 1 of Date |: 19-02-2020 538 waren PROJECT NAME MEHSANA-BHATINDA PIPELINE PROJECT PHASE 2 (SECTION v) OWNER GSPL INDIA GASNET LIMITED (GIGL) ENGINEERING | ENGINEER INDIA LIMITED(EIL) CONSULTANT | TPIA CERTIFICATION ENGINEERS INTERNATIONAL LTD. CONSTRUCTION | VCS QUALITY SERVICES PVT LTD ‘SUPERVISON | EPC CONTRACTOR KALPATARU POWER TRANSMISSION LIMITED(KPTL) CP CONTRACTOR ‘SARK EPC PROJECTS PRIVATE LIMITED PROJECT NO A286 ormation/Record POLARIZATION CELL | 00 [16-01-2020 ‘Client's pproval (0 Rev Date | Descripti wo a ie nature he | Issued for 01 /19-02-2020, Client's approval (IFA) | ] Issued for | a ae FA) 1 a Prepared | Reviewed | Reviewed | Revi Approved fom py Sark | bykerL | bycen | byvCS | grt, 1 ie|Doc | A286-GIGLM-1006-0000-cP- | No. | DOC-PRO-R-0403 IRev |: 01 ee | 1. UPATARD | : = .- Date |: 19-02-2020 Page 2 of | | ia _ PROCEDURE FOR INSTALLATION OF POLARIZATION CELL DOCUMENT REVISION DESCRIPTION Description/ Status Revision No 00 _ Issued for Client's Approval 01 | Issued for Client's Approval SARK Yco) (OSPLINDIA GASNET LIMITED 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 Rev: 01 PROCEDURE FOR INSTALLATION OF POLARIZATION CELL TAI CONTENTS INTRODUCTION............ SCOPE OF DOCUMENT PIPELINE DETAILS EQUIPMENTS& MATERIALS .. REFERENCES... PROCEDURE FOR POLARIZATION CELL INSTALLTION... PRECAUTIONS, RISK ASSESSMENT & CONTROL MEASURES.. DOCUMENTATION eee INSPECTION & TEST PLAN FOR POLARIZATION CELL INSPECTION REPORT FORMAT..... Ar — OO. sin BROFATARD | SEE rages | | of | |Doc _ A286-GIGLM-1006-0000-CP- No. | DOC-PRO-R-0403 = 3 Rev :01 i PROCEDURE FOR INSTALLATION OF POLARIZATION CELL | 4.0 INTRODUCTION M/s GSPL India Gasnet Limited (GIGL) has planned to implement an approx. 937 km long natural gas pipeline network from Palanpur (Gujarat) to Bhatinda (Punjab) to cater to gas demands of various industrial consumers & City gas distribution network In state of Gujarat, Rajasthan, Haryana and Punjab. ‘The proposed pipeline have been divided into Seven sections, namely section-I, II, M1, 1V, V, VI & VIL. M/s. Kalpataru Power Transmission has been awarded EPC contract for laying, erection, testing and commissioning of Section-V under MBPL Project. M/s. Kalpataru Power Transmission awarded EPC contract for Cathodic Protection for this pipeline section to M/s, SARK EPC Projects Private Limited, a Cathodic Protection Specialist Company. These underground pipelines shall be provided with 3LPE coating as primary protection from soil side corrosion. For secondary protection, it Is intended to provide sacrificial anode cathodic protection system to these pipelines using sacrificial anodes for mitigating soll side corrosion during constructional phase designed for 2 years or till commissioning of PCP. Once the pipeline is fully functional, impressed current cathodic protection system using impressed current anodes Is to be provided for a design life of 40 years. 2.0 SCOPE OF DOCUMENT This procedure for the installation of Polarization Cell (SSD) required for grounding the AC interference in the pipeline at the HT Line crossing locations in permanent Cathodic protection and provide adequate quality assurance / control. 3.0 PIPELINE DETAILS s. | Dae starring | enpine | LENGTH &5,| otfapetite | rureune | SANASE | citsce | MPZROX | coArING i 30” MAIN PIPELINE 706.247 | 843.166 | 136.919 | SUPE [2 18” SPUR PIPELINE(GGSRL) | 0.000 | 16.325 | 16.325 | 3LPE 3 12" SPUR PIPELINE(NFL) 0.000 | 29.672 | 29.672 | _3LPE 4.0 EQUIPMENTS& MATERIALS + Equipments : Calibrated portable multimeter and Too! kit etc. + Materials : solid state Polarization Cell, nut bolt, Cable lugs as per approved drawing, etc Age. oon NE 0 ean BX vk HeDoc | A286-GIGLM-1006-0000-cP- No. DOC-PRO-R-0403 £3 |G racratarv | PROCEDURE FOR INSTALLATION OF POLARIZATION CELL 5.0 REFERENCES Document Dexa held ‘A286-000-06-45-SOW-02 Rev.5 GIGL tenders technical specifications Control of external Corrosion on Underground or Submerged Metallic Piping Systems Standard recommended practice Mitigation of Alternating NACE SP0177-2014 Current and Lightning effects on Metallic Structures and Corrosion Control Systems. Code of practice for Cathodle protection for Land and marine application Petroleum and natural gas industries — Cathodic NACE SP0169-2013 BS 736: 991 | iso 15589 - part 1: protection of pipeline transportation systems — Part 1: On | land pipelines 6-45-0027 Rev-01 ‘Specification for sacrificial anode CP system for pipelines. | 6-45-0028 Rev-00 ‘Specification for impressed current CP system for pipelines. ‘A286-000-06-45-DB-01 as CP system Design basis. Cathodic Protection of buried pipeline structure for 1s : 8062 transportation of natural gas, oll and liquids- Code of practice OIsD:188 Corrosion Monitoring of Offshore and Onshore Pipeline 6.0 PROCEDURE FOR POLARIZATION CELL INSTALLTION * _ IMIR copies to be made readily available. «Installation should be in line with manufacturer recommendation. * Check the location of the HT line Crossings «Check cable to Pipeline connection and install the polarization cell (SSD) inside the Test station = Connect the cable from the Zn grounding anode and the cable from the pipeline as per the H Type connection Scheme with the polarization cell in the TLP Provided. | Measure DC & AC voltage before connection at cell & after connection of cell along with current. * Resistance of ZN grounding cell to be verified. Agr SARK ne Cyan ee(659. INDIA GASNET UNITED Doc | A286-GIGLM-1006-0000-cP- No. | DOC-PRO-R-0403 ce Rev: 01 a PROCEDURE FOR INSTALLATION OF POLARIZATION CELL 7.0 PRECAUTIONS = Check condition of polarization cell prior to installation. * Care should be taken while installing the Polarization Cell * Allcables are to be appropriately tagged. = All cable connections should be checked for proper tightening. ‘= Cable ferrules are to be provided at both ends 8.0 RISK ASSESSMENT & CONTROL MEASURES * Only experienced and trained personnel to be deployed for this activity. * All personnel of the crew should be fully aware of the potential risk involved with the work. + At least one person in the crew shall be trained and be capable of providing first aid in case of any electrical or non-electrical accidents. + All Measuring & Test Equipment’s used must be properly maintained. + Use PPE (Personal Protective Equipment), i.e. Helmets, Shoes, Aprons and Goggles, during working at site. * Workers should be cautious, on slippery grounds. * Safety procedures shall be followed during construction activities in line with the Project HSE procedure. = Keep sufficient amount of drinking water. 9.0 DOCUMENTATION SL No: Document Name Document Number TTP Documents T] INSPECTION & TEST PLAN FOR POLARIZATION | A286-GIGLM-1006-0000-CP- CELL DOC-ITP-R-0403, SITE INSTALLATION FORMATS ‘AZ86-GIGIM-1006-0000-CP- DOC-FR-R-0403 POLARIZATION CELL INSTALLATION FORMAT.Doc | A286-GIGLM-1006-0000-cP- No. | DOC-PRO-R-0403 2, @ | —Rev : 01 FRUPATART | SSS so cs aono Pave 7 of PROCEDURE FOR INSTALLATION OF POLARIZATION CELL | PROJECT NAME MEHSANA-BHATINDA PIPELINE PROJECT PHASE-2 (SECTION-V) OWNER GSPL INDIA GASNET LIMITED (GIGL) ENGINEERING CONSULTANT ENGINEER INDIA LIMITED(EIL) TPIA CERTIFICATION ENGINEERS INTERNATIONAL LTD. (CEIL) CONSTRUCTION VCS QUALITY SERVICES PVT LTD SUPERVISION EPC CONTRACTOR _| KALPATARU POWER TRANSMISSION LIMITED(KPTL) CP CONTRACTOR SARK EPC PROJECTS PRIVATE LIMITED PROJECT NO A286 INSPECTION & TEST PLAN FOR SOLID STATE POLARIZATION CELL INSTALLATION A286-GIGLM-1006-0000-CP-DOC-ITP-R-0403 REV-01 | ] Issued for | | approval (IFA) | Tiedt | ee vi 0 |:6.03.2020 “cients” | Seg Ve Lo seproval GFA) ‘Syed en ee iWereeared Reviewed Reviewed | Approved Description | by = By by by SARK “kpTL | Cen ves [Rev] Date Aopsosee by GIGt || Doc _ A286-GIGLM-1006-0000-CP- a) = ace | Saeieeuns (GSPLINDIA GASNET LIMITED SoS =. |______ PROCEDURE FOR INSTALLATION OF POLARIZATION CELL Legends of inspection requirements. HP: Hold Point: A point which requires Witnessing/ Inspection/ verification and acceptance by GIGL/VCS/CEIL before any further processing is permitted. The Contractor shall not process the activity/item beyond a Hold Point without written approval by GIGI/VCS/CEIL except where prior written permission for further processing is available. ‘WC: 100% Examination by Contractor ‘W: Witness Point: An activity which requires witnessing/inspection /verification by CEIL/VCS/GIGL when the activity is performed, After proper notification has been provided (notification modalities and period shall be finalized before hand), the contractor is not obliged to hold further processing if CEIL/VCS/GIGL is not available to witness the activity or does not provide comments before the date notified. Basis of acceptance shall be 4s per relevant technical specification. S: Surveillance Inspection by CEIL/VCS/GIGL Monitoring of making observations to verify whether or not material/items or services conform to specified requirements. Surveillance activities may include audit, inspections, witness of testing review of quality documentation & records, personnel qualifications, etc. Rw: Review of Contractor's documentation SARK yi —Ge Doc A286-GIGLM-1006-0000-cP- No. DOC-PRO-R-0403 $e rev 1 aay < PROCEDURE FOR INSTALLATION OF POLARIZATION CELL 40.0 INSPECTION & TEST PLAN FOR POLARIZATION CELL PROJECT MEHSANA BHATINDA PIPELINE PROJECT PHASE 2 (SECTION V) owner W/s GSPL INDIA GASNET LIMITED ENGINEERING ENareRenn His ENGINEERS INDIA LIMITED(ERL) TIA 1W/s CERTIFICATION ENGINEERS INTERNATIONAL LTO | ConstaucTroN ‘SUPERVISION M/s VCS QUALITY SERVICES PVT LTD EPC CONTRACTOR W/s KALPATARU POWER TRANSMISSION LIMITED(KPTL) ep CONTRACTOR ws SARK EPC PROJECTS PVT LTO Ire no {A286-GIGLM-1006-0000-CP-00¢-TTP- oon activity or nc 1 APPROVAL OF PROCEDURE FOR POLARISATION CELL] p le i [INSTALLATION lcweck ano VERIFY LOCATION OF POLARISATION 2 ICEL INSTALLATION ee RW RY Rey 3 fcABLe CONNECTION a LAYING e | pw [aw] aw 4 INSTALLATION OF POLARISATION CELL p | rw fw] Rw TAGGING & FERRULING OF CABLE e | rw jew] aw | | 6 FUNCTIONAL CHECK OF POLARIZATION CELL > | ow | aw w | *\? resistance oF zinc GROUNDING CELL e | w few] ew [ECeND Ja ae + RANGA WATERS, W - WITNESS ALL, P- nNDoc | A286-GIGLM-1006-0000-CP- (No. | DOC-PRO-R-0403 ce | coro care una a oa, he i i 3 PS a BE HOTATRT EAT a seocamo p10 ROCEDURE FOR INSTALLATION OF POLARIZATION CELL in PROJECT NAME MEHSANA-BHATINDA PIPELINE PROJECT PHASE-2 (SECTION-V) OWNER GSPL INDIA GASNET LIMITED (GIGL) ENGINEERING ene ENGINEER INDIA LIMITED(EIL) TPIA CERTIFICATION ENGINEERS INTERNATIONAL LTD. (CEIL) | CONSTRUCTION VCS QUALITY SERVICES PVT LTD SUPERVISION EPCCONTRACTOR | KALPATARU POWER TRANSMISSION LIMITED(KPTL) CP CONTRACTOR SARK EPC PROJECTS PRIVATE LIMITED PROJECT NO A286 /A\ FORMATS FOR SOLD STATE POLARIZATION CELL INSTALLATION Doc No. A286-GIGLM-1006-0000-CP-DOC-PRO-R-0403 NERS & oy | _ 1ssued for 8 (FA) we Issued for (IFA) | _ | Prepared by SARK Approved by GIGL Rev | Date | DescriptionDoc | A286-GIGLM-1006-0000-cP- No, DOC-PRO-R-0403 Gia Rev lags | 1 PROCEDURE FOR INSTALLATION OF POLARIZATION CELL 11.0 INSPECTION REPORT FORMAT rans ROE Relais 'PROSECT IMEHSANA BHATINDA PIPELINE PROJECT PHASE 2 (SECTION V) jowNER IM/s GSPL INDIA GASNET LIMITED ENGINEERING CONSULTANT|M/s ENGINEERS INDIA LIMITED(EIL) [TPA |M/s CERTIFICATION ENGINEERS INTERNATIONAL LTD [CONSTRUCTION SEE STOR M/s VCS QUALITY SERVICES PVT LTD lEPC CONTRACTOR 'w/s KALPATARU POWER TRANSMISSION LIMITED(KPTL) IcP CONTRACTOR IM/s SARK EPC PROJECTS PVT LTD FORMAT NO |A286-GIGLM-1006-0000-CP-DOC-FR-R-0403 [DRAWING No: [Report No. DATE: PERSONNEL RESPONSIBLE SARK : SITE ENGINEER / SUPERVISOR SI.No. | ACTIVITY CHECK / TEST | REMARKS 1. | LOCATION /CHAINAGE eS | 2. | type oF TEST STATION \ MAKE 8 SR, NO. AND RATING OF POLARISATION CELL 4 [cA01e coNNecTiON ofynor 8 5.__| AC VOLTAGE & CURRENT BEFORE CONNECTING FOL CELL 3, 6. | AC VOLTAGE & CURRENT AFTER CONNECTING POL.CELL | CABLE TERMINATION IN TEST STATION AS PER 77: | CONNECTON SCHEME | 1\ 8. | RESISTANCE OF ZINC GROUNDING CELL a ‘Remarks: S- Pradhan 14.02.2020 | ermaannahs| 26}>)2» Dae aeCase LL a Anes ™ - 7 — 7 ee a | 23 ae =— LA RNA He Th ae pK - z Tee Travers MOT Oa eo = ai P|