Oey VE 2019 Study Package Mechanical Engineering Objective Practice Sets CTT) Contents Sl Page No. 1. Metal Casting 2 2. Welding 10 3. Metal Cutting 7 4. Metal Forming a 5. Engineering Metrology & Instrumentations 7 6 Advanced Machining Methods @ 7. Unconventional/Non-Traditional Machining Methods 63 8. Powder Metallurgy or 8 Maintenance Engineering 70 lator are lab to be legilyprvecteda4 a2 as a4 as ey ob ects Practice set ‘Asand casting mould assembly is shown in the given figure, The elements marked A and Bare respectively (@) Sprue and riser (@) Dragand runner (b) Ingate and riser (g)_ Riser and runner In solidification of metal during casting compensation for solid contraction is {@) Provided by the oversize pattem (©) Achieved by properly placed riser (©) Obtained by promoting direction solidification (d) Made by providing chills Proportion of raw material in blast fumace in sequence ore, fuel & flux respectively (a) half, one-third and one sixth 114 ©) tana «) 3 ana 2 diggs © ag ang @ 268s Pattern for very large casting would require a tremendous amount of timber for full pattern. in such case which one of the following pattern can be used (@) Sweep pattern —_(b)_ Skeleton pattern (¢) Segmental pattern (d)_ Shell pattern The allowances which are provided for by making apattem slighty smaller than actual size is known as (@) Shrinkage allowance (b) Draftallowance Metal Casting (©) Camber allowance (@) Rapping allowance Q.6 Which one of the following is not a sand conditioning advantage (@) Binder is uniformly distributed around the sand grains (b) Properly controlled moisture content (©) decrease fiowabilty of sand (A) foreign particles are separated and removed Q.7._ Which one of the following is not an advantage of green sand mould. (@) Good dimensional accuracy across the parting line (b) Less danger ot hot tearing (©) Erosion does not occur in large casting (d) least expensive method of producing castings Q.8__ Heated metal pattern in shell moulding is made of (@) Aluminium (b) Medium carbon steel (©) Grey cast iron (d) Bronze Q.9. Hotbox moulding process is used to produce (a) small casting in large quantities (b)_ small casting in small quantities (0) large'casting in'small quantities (d) large casting in large quantities Q.10 Which one of following is correct about the effect of water content on flowabilty (2) itincreases as water content increases (b) itdecreases as water content increases (©) itfirst increases & then decreases as water contentincreases (@) itfirst decreases & then increases as water content increases MADE ERS www.madeeasypublications.org )6 | Mechanical Engineering Q.31 If the melting ratio of a cupola is 10:1, then the coke requirement for one ton melt willbe (@) 0.1 ton (b) 10tons (6) ttn (d) 11 tons Q.32 Poor machinabilty of centrifugally cast iron pipe is due to (@) Chilling (b) Segregation (€) Dense structure (d) High mould rotation speed Q.33 Casting defect ‘Drop’ can be avoided by (@) use of gaggers & adequate strength of sand (b) at pouring stage by use of strainer & a skim bob (6) having proper venting & adequate permeability (2) proper amount of volatile additives in the sand-mix Q.34 The process of removing unwanted material from the casting is called (@) Fetting (b) Cleaning (6) Finishing (A) Blowing Imp PCS-2008 Q.35 The centrifugal casting method is used for casting articles of {@) symmetrical shape about vertical axis (b) symmetrical shape about horizontal axis (©) imegular shape (d) non-ferrous metal only: [Dvc-2009] Q.36 The casting defect which is not caused by the high pouring temperature of melt is (@) Cuts (©) Metal penetration (6) Fusion (d) Rat tails [DRDO-2009] Try Yourself T.1_ The main purpose of chaplets is (@) toensure directional solidification (b) to provide efficient venting (€) for aligning the mould boxes (a) to support the cores Postal Study Package BXAE]| MADE ERSY T.2 Scabisa (@) sand casting defect (b) machining defect (6) welding defect (di) forging detect T.3_ Olivine, a special sand is used (@) in Brass & bronze casting (b) innon-ferrous casting of intricate parts (©) inheavy steel casting (A) to increase chilling tendency T.4 Vertical core printis constructed with considerable tapes onthe cope side as compare to drag side is (@) larger (b) equal (0) lesser (d) double T.5_Animpropertiser may give rise toa defect called (@) Shift (b) Misrun (©) Penetration (d) Shrinkage cavity T.6 Which one of the following detect is du: expansion of mould the (@) Blisters (0) Scab (©) Buckie (@) Cold shut T.7_ The casting defect caused by the erosion of sand (a) Drop (0) Wash (©) Rat tail (a) Misrun T.8 Consider the following ingredients used in moulding: 4. Drysilica sand 2. Clay 3.| Phenol formaldehyde 4, Sodiumsilicate Those used for shell mould casting include (@) 1,2and4 (b) 2,.and4 (6) tand3 (@) 1,2,3ana4 T.9 Which of the following methods are used for obtaining directional soliification for riser design? 1. Suitable placement of chills, 2, Suitable placement of chaplets. 3, Employing padding Select the correct answer, (@) tand2 (©) 1and3 (©) 2and3 (a) 1, 2and3 T.10 Match List-I (Welding type) with List-Il (Weight of casting produced) and select the correct answer using the codes given below the lists: CE objective Practice sets MADE ERS ‘www.madeeasypublications.org )8 | Mechanical Engineering Postal Study Package BXAE]| MADE ERSY N.6 Acasting of size 100mm x 100mm x 50mmis _N.7_ A cubical casting of 150 mm, undergoes required. Assume volume shrinkage of casting volumettic soliification shrinkage and volumetric a 3.6%. If the height of the riser is 80 mm and solid contraction of 4% & 6% respectively. No riser volume desired is 4 times of the shrinkage riser is used, Assuming that uniform cooling is in casting, then the appropriate diameter of riser there in all directions, The side of the cube after {in mn) is the solidification & contraction is mm. ERNE ete casts 1.) 2) 3) 4.) 6. @) 6) 7.) Be) 8.) 10. (a) 14. (a) 12. (a) 18. (@) 14. (6) 15. (b) 16. (a) 17.) 18. (a) 19. @) 20.) 21. (a) 22. (b) 28. (d) 24. (b) 25. (a) 26. (b) 27. (d) 28. (a) 29. (b) 30. (b) 31. (a) 82. (c) 33, (a) 34. (@) 35. () 36. (b) TA) T.2 (a) TS (b) 4 (@) 15 (6) T.6 (c) TT (0) T8 (0) 1.9 (6) T.10 (0) TAI () TA (@) TA3 (¢) N.1 (80.21) N.2 (40) N3 (66.81) NA (5.05) N.6 (203.8) N.6 (6385) NT (144.952) EY wet csting 34, (a) Hence metal passes through pouring basin- The casting as obtained from the moulds are sprue-runner-gate-casting-top riser. not fit for immediate use or for work in the machine shop as they carry unwanted metal N-1- (80.21) attachedin the form of gates and risers pormeabity number P= 35. (b) PAL In centrifugal casting mould in rotated about 2000 x 6.08 horizontal axis. 28x 4 x (6.08) x25 36. (b) 20.21 Metal penetration is not caused due to high pouring temperature. Itis caused duetoimproper —N.2. (40) ramming of sand ve ? fol r 142 (a) (54) -5) w= (5) = = of 5 Spee) fy (ay AS tle Sprve base: 0 4 %, 16 ‘Components of gating system. = t,, = 40sec Cc Objective Practice Sets MADE ERSY www.madeeasypublications.org )