Sinumerik 810G Basic Version 3 Software Version 1: Operator's Guide 05.92 Edition

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Operator's Guide
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SINUMERIK 810G
Basic Version 3
Software Version 1
Operator's Guide
User Documentation
May 1992 Edition

SINUMERIK 810G/820G GA3
General Documentation
810G/820G 810G/820G Accessories

SINUMERIK
SINUMERIK SINUMERIK
Technical Data Catalog NC 25 Catalog NC 90
User Documentation
810G/820G
810G GA3 820G GA3 GA3
SINUMERIK SINUMERIK SINUMERIK
User's Guide User's Guide Programing

Guide
Manufacturer Documentation
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810G/820G 800 800 810/820 GA3

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GA3
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SINUMERIK SINUMERIK SINUMERIK

SINUMERIK SINUMERIK
Instruction Manual Interface: Universal Interface SINUMERIK PLC Programming

- SIN 810 - Signals WS 800A
- SIN 820 - Cables and CL800 Language
Connections (T/M)
User, Manufacturer and

Service Documentation Service Documentation
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SINUMERIK/
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SINUMERIK
SINUMERIK SIROTEC
Installation Guide Spare Parts List Grinding Cycles, Vers. 2

- Instructions
- Lists
SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in ”Remarks” column:
A . . . New documentation.
B . . . Unrevised reprint with new Order No..
C . . . Revised edition with new status. If factual changes have been made on the page
since the last edition, this is indicated by a new edition coding in the header on that
page.
Edition Order No. Remarks

05.92 6ZB5 410-0HQ02-0BA0 A
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office

System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved
© Siemens AG 1992 All Rights Reserved

Preliminary Remarks
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Notes for the reader
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The SINUMERIK documentation is organized in three parts:
• User documentation
• Manufacturer documentation and
• Service documentation
This Operator's Guide has been written for machine tool users.
The Operator's Guide explains:

• The configuration of the control
• The operating elements:
– CRT display with softkeys
– Keyboard and display panel of the control
– Keys and switches on the external machine control panel
• Operating sequences
• Data interfaces and interfacing to the machine
• Diagnostics and maintenance
It is not possible to include in this User's Guide any details relating to an additional operator
panel provided by the machine tool manufacturer.
More information on other SINUMERIK 810G publications (or SINUMERIK 810 in general) and
on publications which are available for all SINUMERIK controls (”Universal Interface”,
”Measuring Cycles”, . . .) can be obtained from your local Siemens branch office.
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Technical comments
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Occasionally in this documentation you will come across the symbol

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shown on the left and a reference to an Order Code.

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This is intended to indicate that the function described is only capable of

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An overview of the possible Order Codes for the SINUMERIK 810G GA3
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machine tool manufacturer can influence or modify the described function

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by changing a machine data (MD).

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performed in the control.
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supplied or when servicing is carried out.
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Software Version 1.
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SINUMERIK 810G GA3 control,
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This Operator's Guide applies for :
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However, the customer is not entitled to demand these functions when new equipment is
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It is possible that other functions which are not described in this documentation can also be
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Design 1
Operation 2
Operating Sequences 3
Monitoring Functions 4
Maintenance 5
Data Interface 6
Interfacing to the machine 7
Appendix 8
Contents
Page
1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1 Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2.1 SINUMERIK 810G GA3 with integrated machine control panel . . . . . . . 1–2
1.2.2 SINUMERIK 810G GA3 with external machine control panel . . . . . . . . . 1–3
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1 SINUMERIK 810G GA3 operator interface with integrated
machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1.1 CRT display with softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
2.1.1.2 Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
2.1.1.3 Address/numeric keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
2.1.1.4 Editing and input keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.1.1.5 Control keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
2.1.1.6 Integrated machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–17
2.1.2 SINUMERIK 810G GA3 operator interface with external machine
control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–26
2.1.2.1 External machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–27
2.2 Switching on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–35
2.2.1 Switching on the SINUMERIK 810G GA3 . . . . . . . . . . . . . . . . . . . . . . 2–35
2.2.2 Switching off the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–35
2.3 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–36
2.3.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–36
2.3.2 Overview of operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–36
2.3.3 Selection of operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–39
2.3.3.1 Selection of operating modes with integrated machine
control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–39
2.3.3.2 Selection of operating modes with external machine
control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–42
2.3.4 ”Reset” on change of operating mode ........................ 2–43
2.3.5 Branching to operating functions within an operating mode . . . . . . . . . . 2–44
2.3.5.1 Example of the selection of operating functions and branching
to other menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–45
2.3.5.2 Example of the selection of further operating functions within
the same menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–46
2.3.6 Jumping back to operating functions in higher-level menus
within an operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–47
2.4 Operating mode menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–47
2.4.1 AUTOMATIC mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–48
2.4.2 JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–50
2.4.4 MDI AUTOMATIC mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–53
2.4.5 REFPOINT mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–54
2.4.6 INC 1 ... INC 10000 mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–56
2.4.7 PRESET mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–58
2.4.8 REPOS mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–60
2.4.9 GUIDING (operator guidance) function . . . . . . . . . . . . . . . . . . . . . . . . 2–61
2.5 Glossary of softkey functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–64
3 Operating Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.0 Preliminary remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.1.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.1.2 Traverse to reference point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.1.3 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3.1.4 Tool offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3.1.4.1 Input of tool offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3.1.4.2 Deleting/modifying an individual offset value . . . . . . . . . . . . . . . . . . . . 3–11
3.1.4.3 Deleting all offset values under an offset number D... ............. 3–12
3.1.5 Zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13
3.1.5.1 Settable zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14
3.1.5.2 Programmable zero offset
- external zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–16
3.1.6 Setting data :” R PARAMETERS”, ”SPINDLE”, ”AXIAL”,
”ANGLE OF ROTATION”, ”RECIPROCATION” ................. 3–18
3.1.7 Program input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–27
3.1.7.1 Program input with the keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–27
3.1.7.2 Program input with operator guidance . . . . . . . . . . . . . . . . . . . . . . . . . 3–30
3.1.8 Contour elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–35
3.1.9 Program editing (”EDIT”):
insert/modify/delete word, insert/delete block . . . . . . . . . . . . . . . . . . . . 3–40
3.1.9.1 Debugging (”CORRECTION BLOCK”) . . . . . . . . . . . . . . . . . . . . . . . . 3–43
3.1.10 Program management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–44
3.1.10.1 Displaying the stored programs (”DIRECTORY”) . . . . . . . . . . . . . . . . . 3–44
3.1.10.2 Protection of subroutines (cycle lock) . . . . . . . . . . . . . . . . . . . . . . . . . 3–45
3.1.10.3 Deactivate cycle lock (”UNLOCK”) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–46
3.1.10.4 Copying a program (”COPY”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–47
3.1.10.5 Moving a program (”MOVE”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–48
3.1.10.6 Renaming a program (”RENAME”) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–49
3.1.10.7 Deleting a program (”DELETE”) ............................ 3–50
3.1.10.8 Reorganizing the program memory (”REORG”) . . . . . . . . . . . . . . . . . . 3–51
3.1.10.9 Selecting a program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–52
3.1.10.10 Operator guidance macros (OGM) and back translation . . . . . . . . . . . . 3–53
3.1.11 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–58
3.1.11.1 Simulation area of the workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–58
3.1.11.2 Influencing simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–62
3.1.12 Data input/data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–66
3.1.12.1 Setting data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–67
3.1.12.2 Data input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–70
3.1.12.3 Data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–72
3.2 Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–77
3.2.1 Starting a part program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–77
3.2.2 ”AUTOMATIC” mode-
Selection of the ”ACTUAL (current) VALUES” or ”ACTUAL
(current) BLOCK” display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–79
3.2.3 Influencing ”AUTOMATIC” mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–82
3.2.3.1 Program control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–83
3.2.3.2 ”OVERSTORE” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–87
3.2.3.3 ”BLOCK SEARCH WITH CALCULATION” . . . . . . . . . . . . . . . . . . . . . 3–89
3.2.3.4 Interrupting the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–93
3.2.4 Manual data input - automatic” (”MDI AUTOMATIC”) mode ......... 3–94
3.2.5 ”TEACH IN” .......................................... 3–96
3.2.6 ”PLAYBACK” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–97
3.2.7 ”JOG” mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–101
3.2.8 ”Incremental” mode (”INC FEED 1 ... INC FEED 10000”) .......... 3–104
3.2.9 Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–106
3.2.10 ”DRF” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–108
3.2.11 ”Actual value setting” mode (”PRESET”) ...................... 3–110
3.2.12 ”Repositioning” mode (”REPOS”) ........................... 3–113
3.2.13 Scratching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–116
3.2.14 Actual value display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–118
4 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Diagnostics display on the CRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.3 Display representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
4.4 Alarm numbers and groups/delete alarms . . . . . . . . . . . . . . . . . . . . . . 4–4
4.5 ”DIAGNOSTICS”/selection of further alarms . . . . . . . . . . . . . . . . . . . . 4–5
4.6 Listing of the alarms / alarm description . . . . . . . . . . . . . . . . . . . . . . . 4–5
5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.1 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 Handling modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.3 Changing the battery receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.4 CRT display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
5.5 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
6 Data Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

6.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Setting data for description of the interfaces . . . . . . . . . . . . . . . . . . . . 6–1
6.3 Assignment of the setting data for the connection
of peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
6.4 Device connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
7 Interfacing to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

7.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 Ordering data options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.3 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–7
7.3.1 General machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–7
7.3.2 Machine data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–9
8 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.1 List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.2 Lists of terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–3
8.3 SINUMERIK 810G GA3 operator interface-overall view . . . . . . . . . . . . 8–10
05.92 1 Design
1.1 Product
1 Design
1.1 Product
The SINUMERIK 810G GA3 is a microprocessor-controlled CNC continuous-path control

system for compact machine tools.
Foto aus
6ZB5 410-0AJ02 - 0BA0
(251/0094.90 - 6517 BN 06900.5)
Arbeitsnr. 906517
SINUMERIK 810G GA3 without machine control panel
• The SINUMERIK 810G GA3

is used primarily to control grinding and special-purpose machines
• Programming can be either computer-aided or manual
• Operation:
– Softkeys for selecting different softkey functions
– 9” graphics screen
– Address /numerical keyboard and function keys
• Screen displays provide information in plain text, e. g. covering:
– current NC operating modes
– setpoint/actual values
– NC and PLC alarms ...
• Graphics displays aid the programmer when entering programs at the machine.
• ”Blueprint programming” is available for quicker programming of complex contour
elements.
• Entered programs can be simulated graphically.
• The SINUMERIK 810G GA3
can process 9999 main programs and 9999 subroutines
200 main programs and subroutines can be stored simultaneously in the memory.
© Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02 1–1

SINUMERIK 810G GA3 (BA)
1 Design 05.92
1.2 Configuration
1.2 Configuration
1.2.1 SINUMERIK 810G GA3 with integrated machine control panel
The SINUMERIK 810G GA3 with an integrated machine control panel incorporates in a single
unit:
• Display panel
• Key panel
• 9” Graphics CRT display with integrated function keys (softkeys)
• Integrated machine control panel with 24 fixed-function operating elements.
A Display panel
B Key panel
SINUMERIK SIEMENS
• • • • • A
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9” - Graphics CRT
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SINUMERIK 810G GA3 with integrated machine control panel
1–2 © Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02

05.92
unit:
1.2.2
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SINUMERIK 810G GA3 with external machine control panel
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SIEMENS
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The SINUMERIK 810G GA3 with an external machine control panel incorporates in a single
G
1.2.2 SINUMERIK 810G GA3 with external machine control panel
1 Design
1–3
05.92 2 Operation
2.1 Operating elements
2 Operation
2.1 Operating elements
2.1.1 SINUMERIK 810G GA3 operator interface with integrated

machine control panel
1
3
(Foto aus 0AJ02, S. 2-1 )
6
5
View of the SINUMERIK 810G GA3, operator interface with integrated machine control panel
Key to Fig. 2.1
CRT display with softkeys Editing and input keys

1 4
(see Section 2.1.1.1) (see Section 2.1.1.4)
Display panel Control keys
2 5
Address/numeric keys Integrated machine control panel
3 6

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3 to 14
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Keys below the CRT display
Softkeys
By pressing one of the five softkeys (a softkey is defined as a key that does
not have a fixed function), you select the required softkey functions, shown in
the menu directly above the softkey.
Key for extension of the same menu
By pressing this key, you change the displayed softkey functions in the text
display.
Further functions for the same menu are shown.
Key for jump back in the text display to a higher-level menu
By pressing this key, you change the softkey functions in the text display. You
return to a higher-level menu.

2 Operation 05.92
2.1.1.2 Display panel
Symbols
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LED displays
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View of the display panel
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”Alarm” LED
• The red LED lights up whenever there is a signal from the diagnostics
? monitor. The CRT display shows you the relevant message number
and the message text (second line of display).
aa
a
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a
a
• The message numbers are explained in the alarm List in Section 4 of

this Operator's Guide.
• The LED is extinguished when the message has been acknowledged.
with key (Section 2.1.1.5)
with key (Section 2.1.1.6 or 2.1.2.1).
Certain messages only disappear from the screen when the cause of
the fault has been cleared (Section 4).
”Out of position” LED
• The green LED is lit when at least one axis is moving.

• The LED is extinguished, when all axes have reached their command
aa
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positions.
a
a
a
If the display does not go out disappear after a traverse motion, the drift has
exceeded the permissible value. You must perform drift compensation.
DIAGNOSIS
Press the "DIAGNOSIS" softkey.
Extend the softkey menu with this key located on the right-
hand side below the screen.

05.92 2 Operation
NC MD
Press the "NC MD" softkey.
272* Call MD 272* with this key. Place the cursor on the
required axis.
2720 1st axis
2721 2nd axis
2722 3rd axis
2723 4th axis
2724 5th axis
Press the "edit word" key.
The new compensation value is shown in the MD.
”Feed hold” LED
The red LED is bright when feed is interrupted.

The program is stopped.
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”Program running” LED
• The green LED is bright when a program is being executed, even if

the machine is not moving.
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• The LED is extinguished when program processing is completed:

a
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a
a
– with programmed stop M00, M01

– at the end of a single block
– at the end of the program.

2 Operation 05.92
”Key assignment” LED
• The yellow LED is bright:

When the lower symbols of all the double-function keys on the
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address/numerical keyboard (2.1.1.3) are active:

The lower character of the operated double-function key is shown in
the input line (2.1.1.1).
• The yellow LED is extinguished:
When the upper symbols of all the double-function keys on the
Address/numerical keyboard are active:
The upper character of the operated double-function key is shown in
the input line.
• Both display states
”yellow LED extinguished!”
”yellow LED lit!”

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are automatically switched over by the NC control.
• Using the key on the address/numeric keyboard (2.1.1.3),

you can also switch over ”manually”.

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/
2
5
8

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Letter:
Letter:
Letter:
Letter:
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View of the address/numeric keys

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Symbol for:
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a
Address for:
Address for:
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9

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2.1.1.3 Address/numeric keys
a aa a aa aa a aa aa a aa aa a a aaa aa aa aaa aa aaaa aaaaa aa aa aaa aa aa aaa aa aaa
commands in ”CL800” Machine Code (@...).

P
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Description of the double function keys

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”Skip block”
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+
6ZB5 410-0HQ02
–
*
A
”Program start”
@
LF
”Block No.” N ----

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a
a a
aa
a a
a a
aa
a a
aa
a a
a a
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a a
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
a a
aa
a a
a a
aa
a a
aa
a a
a a
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a a
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
a a
aa
a a
a a
aa
a a
aa
a a
a a
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a a
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a aaaaaaaaaaaaaa
a
a a
aa
a a
a a
aa
a a
aa
a a
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a aa a aa aa a
”Preparatory function” G ---

a
aaaa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
aaaa
aaaaaa
aa aa
aa a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a aa a aa aa a
These letters are not permissible for normal programming. They are used for input of, or changes to,
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
aaaa a aa aa
aaa
a
a
aa
a
aa
a
aa
a
aa
a
aa
a
aa
aa a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a
a a
aa
a a
a a
aa
a a
aa
a a
a
a aa a aa aa a
a aa a aa aa a
2 Operation
2–7
a aa a aa
aaaaaaaaa aa a
2 Operation 05.92
Shift key:
Press this key to toggle between the upper or lower symbols of the
double function keys.
• yellow LED (2.1.1.2) lit: lower symbols are active.
• yellow LED not lit: upper symbols are active.
7 Numeral: 7
X Address for: ”Position information” X ... Axis
8 Numeral: 8
Y Address for: ”Position information” Y ... Axis
9 Numeral: 9
Z Address for: ”Position information” Z ... Axis
Letter e1)
4. Address for: ”Weginformation” Achse 4. .....
Symbol for: ”Division”

@ Address for: ”Program control function” @ ...
4 Numeral: 4
I Address for: ”Interpolation parameter” I ...
and: ”Infeed distance” I.....
5 Numeral: 5
J Address for: ”Interpolation parameter” J .....
6 Numeral: 6
K Address for: ”Interpolation parameter” K .....
and: ”Infeed amount” K.....
Letter f1)
U Address for: ”Radius” U .....
_______
1) These letters are not permissible for normal programming. They are used for input of, or changes to,
commands in ”CL800” Machine Code (@...).

05.92 2 Operation
* Symbol for: ”Multiplication”

A Address for: ”Angle” A .....
1 Numeral: 1
F Address for: ”Feed” F .....
2 Numeral: 2
D Address for: ”Tool compensation number” D ...
3 Numeral: 3
L Address for: ”Subroutine number” L ...
Symbol for: (Tilde character)

P Address for: ”Subroutine pass” P ..
– Symbol for: ”Subtraction”

R Address for: ”Parameter ” R ...
+/ – Sign changeover for+ – or – +

M Address for: ”Auxiliary function” M ..
0 Numeral: 0
S Address for: ”Spindle speed” S .....
• Symbol for: ”Decimal point”

T Address for: ”Tool number” T ....
= Symbol for: ”Equals”

H Address for: ”Auxiliary function” H ....
+ Symbol for ”Addition”

LF Symbol for: ”End of block” (Line Feed)

a
aaaa
aaaa
aa
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a a
aa
a a
aa
aa
2–10
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
2 Operation
a aa aaa
Edit word
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
aaaaaa
a
a a
aa
a a
aa
aa
a
aa
a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
•
a aa aaa aaaaaaaaaaaa
Delete word/block
•
aa
a aa
aaaa
aa
aaaa
a aa aaa a aaaaaaaaaaaaaaaaaa
Input character/word
View of the editing/input keys a
a a
aa
a a
aa
aa
a aa aaaaaa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
a aa aaaaaaaaaaaa
a aa aaa
clear.
a aa aaa aa aaaaaaaaaaaa
memory.
Delet Input/ Operator Message
positioned.
aa
a aa
aaaa
aa
aaa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
a a a a a a aa aa a
a
a a
aa
a a
aa
aa
a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
2.1.1.4 Editing and input keys
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
a aa aaa aa aaaaaaaaaaaa
With this key, you delete:
a
aaaa
aaaa
aa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
aaaa
a aaaaaaaaaaaa
– press once to delete:

– press once to delete:
a
a a
aa
a a
aa
aa
a
aa
a aaaaaaaaaaaa
a aa aaa
– keep pressed to delete:
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
a
a a
aa
a a
aa
aa
a
aa aaaaaaaaaaaa
aaaaaa
a
a a
aa
a a
aa
aa
a
aa
a aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
all characters simultaneously.

a
a a
aa
a a
aa
aa
You conclude your inputs with this key:

a aa aaa
• Characters in the input line (2.1.1.1)
a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a
a aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
cursor in the part program memory (2.1.1.5):

a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaa
address that is shown on the input line (2.1.1.1).

the last character/character furthest right
a
a a
aa
a a
aa
aa
a aa aaa
number of this block is shown in the input line.

a
a a
aa
a a
aa
aa
a
Characters in the operator message line (2.1.1.1)
a
a a
aa
a a
aa
aa
a
With this key, you delete from the part program memory
a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a

a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a
aaaaaaaaaaaaaaa
the address of this word is shown on the input line (2.1.1.1) a
aaaa aaa
a aa
aaaa
aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
The block on the CRT display to the right of the cursor; if the
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaa
the list display or the input field on which the cursor (2.1.1.5) is
With this key, you edit the word on the CRT display to the right of the
• The word on the CRT display to the right of the cursor (2.1.1.5), if
The word marked with the cursor changes into the word with the same
a aa aaa
A word shown in the input line is transferred into the part program
a
a a
aa
a a
aa
aa
a
• The characters shown on the input line (2.1.1.1) are transferred into
all characters consecutively, from right to left, until the input line is
a
a a
aa
a a
aa
aa
a aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
6ZB5 410-0HQ02
a
aaaaaaaa
05.92
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aa
aaaa
aa
aa
aa
aaaa
aaaaaaaa
aa
aaaaaaaa
aaaa
aa
aaaa
aaaa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
05.92
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a aaaaaaaaaaaaaaa
a
aa
aaaa
aaa
aa aa
a aa a aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a aa aaaaaaaaaaaa
aa aaaa a a a aa aaaaaa
View of the control keys

a
aa
a a
aa
aa
aa
a a
a a
a a aa
a
aa
a
aa
a a
aa
aa
aa
aa
aa a
aaaaaaa a
aaaa
aa a
a aaaaaaaaaa
aa aaaa aa aa
aa
aa aaaaa a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

aa aaaaaaaa
aaaa
aa aa
aa
aa
a a aaaaa
aa
aaaa
aaaa
aa
Move cursor left/right

aa aaaa a a a aa aaaaaaaaaaaaaaaaaaaaaa
Move cursor up/down

aa aaaa a a a aa
2.1.1.5 Control keys
•
a
aa aaaa a
a a a a
aa aa aaaaaaaaaaaa
aa
aaa
a aa
aaa
aaa
aa
a aa
a aa
a a
a aa
aaaaa
a
aaaaaaaaaaaa
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a aa aaaaaaaaaaaa
aaaaaa
a
aa
a a
aa
aa
aa
aa
aaaa
aaaaaaaa
aa
aaaa
a aaa
aaaa
aa
aaaa
aaaa
aa
a a aaaa aa aa a

aa aaaaa aa aa aaa aa aa aaa aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
LF).
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
aa aaaaa aa aa aaa aa aa aaa aa aaa
Cursor movement in a part program

a
aa aaaaa aa aa aaa aa aa aaa aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aa
aaa
a aa
aaaa
aa
aaa
aaa
a aa
aaa
a aa
aaa
a aa
aaa
aaa
a aa
aaa
a aa
aaa
a aa
aaa
aaa
a aa
aaa
a aa
aaa
aa
a
aa
a a
aa
aa
aa
aa
aaaa
aaaa
aa aa
aa
aa
a a
a a
aa
aaaa
aa
aaaa
aaaa
aa
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a aa aaaaaaaaaaaa
part programs
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a aa aaaaaaaaaaaa
aa aaaa a a a aa
1...n
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a
aa aaaaaaaaaaaa
aaaaaa
aa aaaa a a a aa aa
6ZB5 410-0HQ02
a
aa
a a
aa
aa
aa
aa
aaaa
aaaaaaaa
aa
aa
a a
a a
a a
a a
aa
aa
aa
a a
aa
a a
aa
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aa
a a
aa
aa
aa
aaaaaaaaaa a a
a a aaaa
aa
aa
aaaa
aaaa
a aaaaaaaaaaaaaaaaaaaaaa
dimensioned graphics
a
aa
a a
aa
aa
aa
a a
a a
a
aaa
a a
aa
a aa aaaaaaaaaaaa
The cursor looks like this:

The cursor looks like this:
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a aa aaaaaaaaaaaa
a
aa
a a
aa
aa
aa
a a
a a
a a
a a
aa
a aa aaaaaa
a
aa
a a
aa
aa
aa
aaaaaaaaaa a a
a aaaaaaaaaa aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aa aaaaaa aa a a aaa a a aa aaa aa aa
With this key, you move the cursor :

With this key, you move the cursor :
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
aa
aa a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
aa aaaaaa aa a a aaa a a aa aaa aa aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
• from word to word, moving to the left

a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
• from word to word, moving to the right

SINUMERIK 810G differentiates between:
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
number of characters in the marked field).

a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
or
a
aa
aaaa
aa
aa
aa
aa
aaaa
aaaaaaaa
aa
aaaaaaaa
aaaa
aa
aaaa
aaaa
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
• Cursor for marking a word or block within displayed
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
With these keys you move the cursor on the CRT display.
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
(The length of the cursor depends on the max. permitted
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a aaaaaaaaaaaaaaa
• before the beginning of the following block, if the cursor was

positioned at the end of a block (after the last word/in front of
a
aa
aaaa
aa
aa
aa
aa
aaaa
aaaaaaaa
aa
aaaaaaaa
aaaa
aa
aaaa
aaaa
• to the end of the previous block (after the last word/in front of
LF), if the cursor was positioned before the beginning of block.

Cursor for marking an input field within displayed input forms/
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
a
aa
a a
aa
aa
aa
aa
aa
a a
aa
a a
a a
a a
aa
aa
a a
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a
aaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
2 Operation
2–11
2 Operation 05.92
With this key, you move the cursor

• from the beginning of a block to the beginning of the previous block
• to the start of the same block if the cursor was positioned
within a block
• to the start of program, if you keep the key pressed.
With this key you move the cursor

• from the beginning of a block to the beginning of the following block
• to the start of the following block if the cursor was positioned
within a block
• to the end of program, if you keep the key pressed.
Cursor movement in an input screen form / dimension graphic display
With one of these keys, you move the cursor

• Backwards from field to field in an input form1):
from right to left within a line and then from right to left in the line
above etc.
• Backwards in a dimensioned graphic display to the previous
point; if the key is operated continuously the cursor jumps to the
input field for the first dimension to be input.
With one or the other of these keys, you move the cursor
• Forwards in an input form1) from field to field:
from left to right in the line, and then to the line below from left to
right
• Forwards in a dimensioned graphic display, according to the
previously entered sequence of dimension input. If the key is kept
pressed, the cursor jumps to the input field for the last dimension to
be input.
Paging up/down
By pressing one of these keys you can page through the current CRT
displays.
Page one display up.
Page one display down.
_______
1) Input forms are available for:
Tool compensations, setting data, machine data, operator guidance.

a
aa
aaaa
aaaaaa
aaaaaaaaaa
aaaa
aaaa
aaaa
aa
aaaaaa
aaaa
aa
aaaa
aaaa
aaaaaa
aaaaaa
a
05.92
a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a
a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a
a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
aa
a a
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
a
a
aa
a a
aa
a a
a a
aa
a a
aa
a a
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1 ... n
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aa aa a aa aa a aa aa aa aaa a aa aaa aa aa a aa aa a
Channel 1
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Channel changeover
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•
(such as tool change etc.).

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grammed in both channels").

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spindle programming.
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display.
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Explanation of the channel structure:
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• TNRC
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functions which may cause collision problems .

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6ZB5 410-0HQ02
The three channels have the following significance:
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Channel 2
• Blueprint programming
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Channel 1: Main channel for executing part programs and
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Function implemented in the channels ( •...function not implemented):
( Note: ”GRAPHIC SIMULATION” function is an Option!).
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aa aa a aa aa a aa aa aa aaa a aa aaa aaa
Channel 3 : Graphic simulation for program display on the CRT display.
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part program is running but also to run two part programs at the same time.
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The SINUMERIK 810G GA3 control has three channels :
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• By pressing this key once, you switch to the next highest
Channel 3
Channel 2 : Auxiliary channel for executing programs for auxiliary axes or calculation
cannot be output simultaneously in channel 1 and channel 2 (...alarm 180*: "axis pro-
channel number to the one displayed in the top line of the
• NC -PLC data transfer
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All three channels can generally be operated simultaneously. There are, however, a few
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The same axis can be moved in channels 1 and 2 if it is ensured that a traverse command
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functions in the background. The channel No. is displayed blinking and inverse.
• Display of auxiliary functions
The auxiliary channel (channel 2) is a fully functioning channel (with only a few functions not
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Pressing the key again switches to the next highest channel etc.
implemented. It is used mainly for calculations in the background and for auxiliary movements
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The use of channels makes it possible not only to edit programs and service interfaces while a
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2 Operation
2–13
•
•
•
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2–14
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Note:
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2 Operation
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Edit input line

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•
•
with the main channel.
Acknowledge alarm
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and
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ALT-EDIT
ALT-Cursor
ALT-Cursor
ALT-INPUT
ALT-CLEAR
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too, matching it extremely flexible.
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for message
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in the part program.

By pressing this key:

data exchange with the PLC is restricted.
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The input line is limited to 16 characters.

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– Error message text

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you clear the red fault LED

– Error message number
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• Is channel changeover used?
The NC block can only be up to 120 characters long.

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?
Nos. 3000 .... 3197
Nos. 6000 .... 6163.

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The following functions are implemented:
Program execution is not interrupted!

Delete entire input line

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The corresponding setting data must be set (SD 5002 bit 6=1).
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Copy NC block into input line
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in the second line of the CRT display (2.1.1.1)

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• Which axes are assigned to which channel ?
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See machine tool manufacturer's documentation:
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Switch off cursor for standard editing

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This key gives other keys an alternative function. It is pressed
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Switch on cursor for overwriting the input line
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simultaneously with the other key. It is termed ALT (alternate) in the
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However, as it is only possible to transfer only M functions to the PLC from channel 2, the
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following text and is marked with a double line symbolizing an NC block
on the display field (2.1.1.2).

Insert the contents into the input line without deleting
you acknowledge the information from the NC diagnostics displayed

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The auxiliary channel is mainly used to operate loader axes under PLC control simultaneously
Within the restrictions mentioned above, the auxiliary channel can be used for other purposes,
aa aa aaa aa a a aaa aa aaa

aa
6ZB5 410-0HQ02
aa
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05.92
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05.92 2 Operation
Actual position in double-height characters
When you press this key, the CRT display of ”Actual position” of the X,
Y, Z axes (and fourth and fifth axes if present), is shown in double-height
characters.
aus 0HQ01, S. 2-15

Änderungen a. Anlage
The ”distance to go” display remains in normal character size and

including the path still to be travelled.
The CRT information previously displayed is cleared from the screen.
Pressing the key again will take you back to the previous display (with
normal character size).
Diagnostics and installation
This switch is intended for:

• Installation
• Service
Please see the Installation Guide for further information.
Search for address, block no. or word or call up data
Press this key to search a part program for:

• an address
• a block number
• a word

2 Operation 05.92
or display on the screen:

• a tool compensation number (with the appropriate data)
• a machine data (MD) or setting data (SD).
Before pressing the search key you must write the data to be searched
for into the input line (2.1.1.1).
Then you press the key and the cursor (looking like this: )
jumps directly in front of the data searched for.
Please note when searching a part program:
• Addresses (other than the N... address) and words are only searched
for from the current cursor position towards the end of program.
• If the data sought is between the start of the program and the current
cursor position, it will not be found; the ”CHARACTER NOT FOUND”
message is shown in the operator message line.
• Block numbers (e.g. ”N85”) are searched for and marked in both the
directions, towards the program end and the program start.

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05.92
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Reset
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aaaa
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a aaaaaaaaaaaaaa a a a a aa aa aa aa
•
•
•
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aaa
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a aaaaaaaaaaaaaaaa aaa aa aa a aa aa a aa aa aa aaa a aaa a aa aa aa aa

a
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(Alarm Nos.100 to 2999)

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2.1.1.6 Integrated machine control panel
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View of the integrated machine control panel/SINUMERIK 810G GA3
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memory remains unchanged).

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The control is switched to the ”RESET” state:

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Execution of the current part program is aborted.

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– the NC remains synchronized with the machine.

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– all buffer and working memories are cleared. (The part program
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2 Operation
2–17
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2 Operation 05.92
Single block
This key enables you to run a part program block by block in the
”AUTOMATIC ” operating mode.
When you press this key, the ”SBL” (single block) message is displayed
in the first line of the CRT (2.1.1.1).
The current part program block is executed when
you press the ”program start” key:
When the block has been executed, the message ”HOLD SINGLE
BLOCK” is displayed on the CRT.
When you press the ”Program start” key again, the
next block is called and executed etc.
You terminate single block mode by pressing the
key again.
Program stop / Program start (NC stop/NC start)
You press the ”program stop” key:
Execution of the part program is interrupted.

You can continue execution by pressing ”program start”.
You press the ”program start” key:
The active part program is re-started at the current block. In

Automaticmode , the overstored functions are transferred to the PLC.
Spindle stop/Spindle start
When you press the ”spindle stop” key:
• execution of the part program is stopped.

• the spindle is brought to a standstill.

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Feed hold/Feed start

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positions.
a
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(overstore).
aa
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the contour)
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to change a tool
to change a tool
a
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AUTOMATIC mode
a
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a a
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a a
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a a
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the max. spindle speed
6ZB5 410-0HQ02
a
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the red ”feed hold” LED

a
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”MDI AUTOMATIC” mode.
a
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repositioning to the contour).
aaa
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a a
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a aa a aa aaa aa aa a aa aa aa
When you press the ”feed hold” key:

a
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
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Examples of the use of ”feed hold”:

a
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
aa
a
When you press the ”spindle start” key:
Example of the use of ”spindle stop”
a
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
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the program being executed is stopped.

a
aa
a a
a a
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a a
aa
aa
a a
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a a
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a a
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a a
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lights up.
a
aa
a a
a a
aa
a a
aa
aa
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aa
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a a
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The following values are set in machine data:
a
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
aa
a
to input S, T, H, M functions during setting up
in ”JOG”, ”INC..”,”REPOS” modes (e.g. during
the part program continues in the current block
a
aa
a a
a a
aa
a a
aa
aa
a a
aa
a a
aa
a a
a a
aa
a a
aa
a a
aa
the values for the spindle speed override switch
aa
a
the feed drives are brought to a defined standstill.

an error is detected during execution of a block in
aa
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an error is detected during execution of a block in MDI

a
aa
a a
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a a
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to input S, T, H, M functions during setting up (overstore).

a
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aa
a a
aa
aa
aa
a a
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aa
a a
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the spindle runs at the speed specified in the part program.
a
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a a
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in ”JOG”, ”INC..”,”REPOS” modes (e.g. during repositioning to

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2 Operation
2–19
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2–20
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2 Operation
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– 4 +X
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•
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– Z – X +4
+Z
+Y
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Direction keys/Jogging axes

a
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•
•
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for rapid traverse.
a
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modes.
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limit switch.
a
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• the feed and rapid traverse rates
aa
aaa
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must not be bright.

When you press the ”feed start” key:
aaaaaaaaaaaaaaaaaaaaa
The ”feed hold” LED

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aa
a a
aa
aa
aa
a a
aa
aa
aa
a a
a a
aa
a a
aa
a a
aa
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a a
aa
aa
a
operator (see ”JOG”).

a
aa
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aa
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– in incremental mode
– in continuous mode.
a
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• the values for the feedrate override switch
a
aa
aa
aa
aa
aa
aa
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aa
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a a
a a
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a a
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a aa
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The following values are set in machine data:
aa
aaa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aaa aa
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in the ”JOG”, ”REPOS” or ”INC...”,
a
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a aa a
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a a
aa
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aa
aa
aa
a a
a a
aa
a a
aa
a a
aa
aa
a a
aa
a a
aa
aa
a
aaa
aa
a
the part program continues in the current block
a
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
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a a a
aa
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aa
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aa
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a a
aa
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aa
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a a
aa
a a
aa
aa
a
decrease/increase” in this Section).

aaaaaaaaaaaaaaaaaaaaa aa
aa
aa
a aa aaaa aaaa a aa aa aaa aa aaa
the direction keys become inactive.

This keypad enables you to jog the axes
• whether the feedrate override switch is also active

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programmed feedrate (see: ”Feedrate

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The direction keys can traverse the axes:
There are no keys on the integrated operator panel for the fifth axis.
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absolute value, and as a percentage of the a
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If, however, the point of interruption (in a part

direction key(s). The value is displayed as an
In ”JOG” the feed motion is controlled by the

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the feedrate reaches the value specified in the part program.
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In ”REPOS” the feed motion is controlled by the

You can traverse up to two axes simultaneously.
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The CRT shows you the specified feedrate value
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”F” at which the axes will travel when you press the
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program that has been partially run) is reached first,

aaaaaaaaaaaaaaaaaaaaa aa aaaaa aaaa a a aa aaa aa aaa
operator. The traverse path is only limited by the end

aaaaaaaaaaaaaaaaaaaa
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aa
6ZB5 410-0HQ02
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05.92
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aaaaaaaaaaaaaaaaaaa aaaaaaaaaa a a aa a aaa
+4
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aaaaaaaaaaaaaaaaaaa aaaaaaaaaa a a aa aaaa
+X
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aaaaaaaaaaaaaaaaaa aaaaaaaaa a a aa a aaa
direction.
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Function of the direction keys

aaaaaaaaaaaaaaaaaaa aaaaaaaaa a a aa a aaaa
data (MD).

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Continuous mode:

Incremental mode:
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Rapid traverse override:

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• continuous mode
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• incremental mode or
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6ZB5 410-0HQ02
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Whether the axes traverse in

increment has not been reached.
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With this key you traverse the ”Z” axis.

With this key you traverse the ”Y” axis.
With this key you traverse the ”X” axis.
machine data (MD).

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axis is traversed at rapid traverse feedrate.

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The rapid traverse feedrate is set in

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With this key you traverse the 4th axis (auxiliary axis).
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when you press the direction keys is set in machine
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With this key you traverse the ”Z” axis in the opposite direction.
With this key you traverse the ”Y” axis in the opposite direction.
With this key you traverse the ”X” axis in the opposite direction.
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aaaaaaaaaaaaaaaaaaa aaaaaaaaaa a aa a aaaa
The axis traverses as long as you keep the direction key pressed.
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aaaaaaaaaaaaaaaaaaa aaaaaaaaaa a a aa a aaa
With this key you traverse the 4th axis (auxiliary axis) in the opposite
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a a
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aaaaaaaa
aaaa aa
aaa
a
axis only traverses by one increment (set at 1/10/100/ 1000/10000 µm).
When you press this key at the same time as any of the keys above, the
Traversing stops when you release the key. This also happens if the set
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a a
a a aa
a a
a a
aa
aa
a
aaaaaaaaaaaaaaaaaaa

Sinumerik 810G Basic Version 3 Software Version 1: Operator's Guide 05.92 Edition

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Sinumerik 810G Basic Version 3 Software Version 1: Operator's Guide 05.92 Edition

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a

May 1992 Edition

810G/820G 810G/820G Accessories

Technical Data Catalog NC 25 Catalog NC 90

User's Guide User's Guide Programing

810G/820G 800 800 810/820 GA3

SINUMERIK SINUMERIK SINUMERIK

Instruction Manual Interface: Universal Interface SINUMERIK PLC Programming

User, Manufacturer and

Installation Guide Spare Parts List Grinding Cycles, Vers. 2

Edition Order No. Remarks

Other functions not described in this documentation might be

This publication was produced on the Siemens 5800 Office

The reproduction, transmission or use of this document or its

© Siemens AG 1992 All Rights Reserved

The Operator's Guide explains:

Occasionally in this documentation you will come across the symbol

shown on the left and a reference to an Order Code.

This is intended to indicate that the function described is only capable of

operating if the controller includes the option shown.

machine tool manufacturer can influence or modify the described function

by changing a machine data (MD).

Interfacing to the machine 7

4 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

6 Data Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

7 Interfacing to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

The SINUMERIK 810G GA3 is a microprocessor-controlled CNC continuous-path control

SINUMERIK 810G GA3 without machine control panel

• The SINUMERIK 810G GA3

© Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02 1–1

trol panel, with

SINUMERIK 810G GA3 with integrated machine control panel

1–2 © Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02

SINUMERIK 810G GA3 (BA)

function operating elements

© Siemens AG 1992 All Rights Reserved

External machine control panel with fixed-

SINUMERIK 810G GA3 with external machine control panel

2.1 Operating elements

2.1.1 SINUMERIK 810G GA3 operator interface with integrated

Key to Fig. 2.1

CRT display with softkeys Editing and input keys

© Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02 2–1

Inputs from keyboard

Notes for the Operator

Operating mode selected

NC displays: texts, graphics

Alarm No. and message text

Display area for .....

Softkey menu with up to five softkey functions

© Siemens AG 1992 All Rights Reserved

aaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaa aaaaaaaaaaaaaaaa aaa aa aa a aa aa a aa aa aa aa

Key for extension of the same menu

Key for jump back in the text display to a higher-level menu

© Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02 2–3

2.1.1.2 Display panel

• The message numbers are explained in the alarm List in Section 4 of

with key (Section 2.1.1.5)

with key (Section 2.1.1.6 or 2.1.2.1).

”Out of position” LED

• The green LED is lit when at least one axis is moving.

Press the "DIAGNOSIS" softkey.

2–4 © Siemens AG 1992 All Rights Reserved 6ZB5 410-0HQ02