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    A1sjhcpu Hardware, User Manual

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    MITSUBISHI Type A1SJHCPU User's Manual (Hardware) Mitsubishi General-Purpose Programmable Controller User's Manual (Hardware) Thank you for purchasing the Mitsubishi genera!-purpose programmable controller MELSEC-A series. Prior to use, please read both this manual and detailed manual thoroughly and familiarize yourself with the product. MELSEb MODEL} MODEL| CODE A1SJCPU(HW)-U-E 13JE60 IB-66469-F (0301)MEE ©1994 MITSUBISHI ELECTRIC CORPORATION @ SAFETY PRECAUTIONS @ (Read these precautions before using.) When using Mitsubishi equipment, thoroughly read this manual and the associated manuals introduced in this manual. These @ SAFETY PRECAUTIONS @ classify the safety precautions into two categories: "DANGER" and "CAUTION". 1 DANGER! Procedures which may lead to a dangerous condition x and cause death or serious injury if not carried out properly. aN CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly. AaGSRAAEGRESEOSERRED™ Depending on circumstances, procedures indicated by /\\ CAUTION may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS] @ Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module. Otherwise, trouble could result from erroneous output or erroneous operation. (1) Outside the PLC, construct mechanical damage preventing interlock circuits such as emergency stop, protective circuits, positioning upper and lower limits switches and interlocking forward /reverse operations. At [DESIGN PRECAUTIONS] (2) When the PLC detects the following problems, it will stop calculation and turn off all output. + The power supply module has over current protection equipment and over voltage protection equipment. + The PLC CPUs self-diagnostic functions, such as the watchdog timer error, detect problems. In addition, all output will be turned on when there are problems that the PLC CPU cannot detect, such as in the I/O controller. Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times. See Section 4.4 of this user's manual for example fail safe circuits. See this user's manual for example fail safe circuits. (3) Output could be left on or off when there is trouble in the outputs. module relay or transistor. So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble. @ When overcurrent which exceeds the rating or caused by short- circuited load flows in the output module for a long time, it may cause smoke or fire. To prevent this, configure an external safety circuit, such as fuse. @ Build a circuit that turns on the external power supply when the PLC main module power is turned on. If the external power supply is turned on first, it could result in erroneous output or erroneous operation. @ When there are communication problems with the data link, the communication problem station will enter the following condition. (1) For the data link data, the data prior to the communication error will be held. (2) The MELSECNET (II,/B) remote I/O station will turn all output off. (3) The MELSECNETIMINI-S3 remote I/O station will hold the output or turn all output off depending on the E.C. remote setting. Refer to the data link manuals regarding the method for setting the communication problem station and the operation status when there are communication problem. Build an interlock circuit into the PLC program that will make sure the system operates safely by using the communication state information. Not doing so could result in erroneous output or erroneous operation. A-2 [DESIGN PRECAUTIONS] @ When configuring a system, do not leave any slots vacant on the base. Should there be any vacant slots, always use a blank cover (A1SG60) or dummy module (A1SG62).When the extension base A1S52B, A1S55B or A1S58B is used, attach the dustproof cover supplied with the product to the module installed in slot 0.If the cover is not attached, the module's internal parts may be dispersed when a short-circuit test is performed or overcurrent/overvoltage is accidentally applied to the external I/O area. CAUTION @ Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100 mm (3.94 inch) or more from each other. Not doing so could result in noise that would cause erroneous operation. @ When controlling items like lamp load, heater or solenoid valve using an output module, large current (approximately ten times greater than that present in normal circumstances) may flow when the output is turned OFF>ON. Take measures such as replacing the module with one having sufficient rated current. [INSTALLATION PRECAUTIONS] @ Use the PLC in an environment that meets the general specifications contained in this manual. Using this PLC in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. @ Install so that the pegs on the bottom of the module fit securely into the base unit peg holes, and use the specified torque to tighten the module's fixing screws. Not installing the module correctly could result in erroneous operation, damage, or pieces of the product falling. Tightening the screws too far may cause damage to the screws and/or the module, resulting in fallout, short circuits, or malfunction. @ When installing more cables, be sure that the base unit and the module connectors are installed correctly. After installation, check them for looseness. Poor connections could cause an input or output failure. AB [INSTALLATION PRECAUTIONS] @ Correctly connect the memory cassette installation connector to the memory cassette. After installation, be sure that the connection is not loose. A poor connection could cause an operation failure. Before installing or removing the module, always switch off all phases of the external power supply If you do not switch off the external power supply, it will cause failure or malfunction of the module. Do not directly touch the module's conductive parts or electronic components. Touching the conductive parts could cause an operation failure or give damage to the module. [WIRING PRECAUTIONS] @ Completely turn off the external power supply when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock. ‘Z\ CAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not doing so could result in electric shock or erroneous operation. @ When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage. @ Do not connect multiple power supply modules in parallel. Doing so could cause overheating, fire or damage to the power supply module. If the terminal screws are too tight, it may cause falling, short circuit or erroneous operation due to damage of the screws or module. A4 [WIRING PRECAUTIONS] ‘ZX CAUTION @ Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could result in short its, fire, or erroneous operation. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. @ Be sure there are no foreign substances such as sawdust or wiring debris inside the module. Such debris could cause fires, damage, or erroneous operation. @ External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. For information regarding the crimping and pressure welding tools, see the I/O module's user's manual. Imperfect connections could result in short circuit, fires, or erroneous operation. [STARTUP AND MAINTENANCE PRECAUTIONS] DANGER @ Do not touch the terminals while power is on. Doing so could cause shock or erroneous operation. @ Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of battery can cause overheating or cracks which could result in injury and fires. @ Switch all phases of the external power supply off when cleaning the module or tightening the terminal screws and module mounting screws. Not doing so could result in electric shock. If the screws are too tight, it may cause falling, short circuit or erroneous operation due to damage of the screws or modules. Tightening the screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. AS [STARTUP AND MAINTENANCE PRECAUTIONS] CAUTION @ The online operations conducted for the CPU module being operated, connecting the peripheral device (especially, when changing data or operation status), shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted. Operation mistakes could cause damage or problems with of the module. @ When using a cellular phone or PHS, keep it more than 25cm away from the PLC. Not doing so can cause a malfunction. @ Do not disassemble or modify the modules. Doing so could cause trouble, erroneous operation, injury, or fire. @ Switch all phases of the external power supply off before mounting or removing the module. If you do not switch off the external power supply, it will cause failure or malfunction of the module. © Do not drop the battery installed to the module, and do not give ita shock. Doing so may damage the battery, causing battery fluid leakage in the battery. If the battery has been dropped or given a shock, do not use it but dispose of it. @ Always make sure to touch the grounded metal to discharge the electricity charged in the body, etc., before touching the module. Failure to do so may cause a failure or malfunctions of the module. [DISPOSAL PRECAUTIONS] AS REVISIONS, “The manual number is given on the bottom right of the front cover. Print Date__| *Manual Number Revision Mar., 1994 _| IB(NA) 66469-A First edition Oct. 1995 __| IB(NA) 66469-B Jan., 1996 _| IB(NA) 66469-C Jun., 1997 _| IB(NA) 66469-D Sep., 1998 | IB(NA) 66469-E __|[ comection | Safety precautions, Chapter1, Chapter2, Chapter3, Chapter4, Chapter5 Deletion Notification of CE marking, Chapter6, Chapter7, Appendix Jan., 2003 | IB(NA) 66469-F Equivalent to Japanese version J Partial additions 5.1 Partial corrections Safety precautions, 1.1, 3, 4.2, 4.4, 4.5.1, 4.5.2, 6.1.1 This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual. © 1994 Mitsubishi Electric Corporation sqCONTENTS iiiaa 1.SPECIFICATIONS - + 1.1 SPECIFICATIONS 2.PERFORMANCE SPECIFICATIONS - 2.1 Performance Specifications ---- 3.EMC DIRECTIVE AND LOW-VOLTAGE INSTRUCTION 3.1 Requirements for conformance to EMC. Directive 3.1.1 EMC Standards - - 3.1.2 Installation instructions for EMC Directive 3.1.3 Cables -*<++ +++ 3.1.4 Power supply module - 3.1.5 Ferrite core +++++**+ 3.1.6 Noise filter (power supply line filter) - 3.2 Requirement to Conform to the Low-Voltage Directive: 3.2.1 Standard applied for AnS series: +-+++++ 3.2.2 Precautions when using the AnS series - 3.2.3 Power supply « 3.2.4 Control box - 3.2.5 Module installation 3.2.6 Grounding «+ 3.2.7 Extemal wiring: 4.LOADING AND INSTALLATION 4.1 Mounting Instructions: 4.2 Base Unit Mounting 4.3 Precautions when Connecting the Uninte! 4.4 Fail-Safe Constructions 4.5 Wiring Power Supply - 4.5.1 Performance specifications for the A1SJHCPU builtin power supply 4.5.2 Wiring Power Supply +++ + 4.6 Part Identification of the CPU « 5.SPECIFICATION AND Arccobaniedesi OF /O MODULES - 5.1 Input modules 5.1.1 Input module specications 5.1.2 Input module connections 5.2 Output modules ©+++ + +++ 5.2.1 Output module specifications - 5.2.2 Output module connections 5.3 Input/output combined modules - 5.3.1 Input/output combined module specifications: 5.3.2 Input/output composite module connections 6.ERROR CODES 6.1 Error Code List 6.1.1 Error codes « APPENDICES ---- Appendix! CPU-by-CPU Startup Names. eae agsSdSSSoeSesynnsraag ssedabssrsacdcicasnie This manual describes EMC standards and Low-Voltage instructions the handling precautions, and error codes of: A1SJHCPU (abbreviated to CPU in this manual) Manuals The manuals related to A1SJHCPU are listed below. Refer to the following manuals when necessary. Detailed manuals Manual Name type A1SJH/A1SH/A2SHCPU(S1) User’s manual Provides information on the performance, specifications, handling, etc. of the A1SJHCPU/A1SHCPU/A2SHCPU(S1) and on the memory cassette specifications and handling. (Sold separately) Related manuals Manual Name ACPU Programming Manual (Fundamentals) Describes programming methods necessary for creating programs, device names, parameters, program types, memory area configuration, and so on. (Sold separately) ACPU Programming Manual (Common Instructions) Describes how to use the sequence instruction, basic instructions, applied instructions and microcomputer programs. (Sold separately) AnSHCPU/AnACPU/AnUCPU/QCPU-A(A mode) Programming Manual (Dedicated Instructions) Describes instructions that have been expanded for A1SJHCPU/A1SHCPU/A2SHGPU(S1). (Sold separately) AnS Module type I/O User’s Manual Describes the specification of the compact building block type /O module. (Sold separately) Manual No. (Model Code) 1B-66779 (13JL22) Manual No. Model Code) 1B-66249 (134740) 1B-66250 (134741) 1B-66251 (134742) 1B-66541 (13JE81) 81. SPECIFICATIONS 1.4 SPECIFICATIONS Table 1.1 General specification ‘Specifications “Ambient operating 0t0 50°C temperature “Ambient storage sanparas 200 75°C ‘Ambient operating 10 to 90 % RH, No-condensing humidity ‘Ambient storage i mig 410 to 90 % RH, No-condensing No. of Frequency | Acceleration | Amplitude io Conforming | Under O.o7émm | Vibration to'SB8 | intermitent |_ 1% S7H2 (0.003in.) Sea resistance 3502, vibration [S7t0 80Hz| “Semis®@ [ —— | U0 tec61131-2 | Under totosriz |__| 035m) tone continuous (0.004in.) (for 80min.) vibration [57 to 150Hz| _4.9m/s* — : Conforming to JIS B 3502, IEC 61131-2 (147m/s” , 3 times in each of 3 directions Shock resistance | 2) ae No corrosive gases ambience Operating elevation *3 2000m (8582f.) max. poe Control panel location Over voltage ral 2max. *2: *3: This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V. This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used. Pollution level 2 is when only non-conductive pollution occurs. A temporary conductivity caused by condensing must be expected occasionally. Do not use or store the PC in the environment when the pressure is higher than the atmospheric pressure at sea level. Otherwise, malfunction may result. To use the PC in high-pressure environment, contact your nearest Mitsubishi representative. &if 2, PERFORMANCE SPECIFICATIONS 2.1 Performance Specifications The memory capacities of A1SJHCPU module, performances of devices, etc., are presented below. Table 2.1 Performance specifications Control system VO control method Programming language AISJHCPU Repeated operation (using stored program) Refresh mode/Direct mode selectable Language dedicated to sequence control. Relay symbol type and logic symbolic language, MELSAP-{I (SFC) ‘Sequence instructions : 26 Basic instructions : 131 Number of instructions (types) Application instructions : 106 ‘CC-Link dedicated instructions : 8 Processing speed (sequence Direct. : 1.01023 instruction) (m sec/step) Refresh : 4.0 VO device number of points | 2048 *2 VO number of point 256 ‘Watchdog timer (WDT) (msec) | 10 to 2000 Memory capacity “1 (builtin RAM) eek ies Program | Main sequence _| Max. 8 k steps: capacity | Sub sequence | Unavailable Self-diagnostic functions Watchdog error monitor, Memory error detection, CPU error detection, /O error detection, Battery error detection, etc. Operation mode at the time of error STOP/CONTINUE STOP — RUN output mode Clock function Allowable momentary power (Output data at time of STOP restored/data output after operation execution Year, month, day, hour, minute, second (Automatically recognizes leap years.) Accuracy -3.1 to +53 (TYP. +1.7 s)id atO°C ~1.6 to +5.38 (TYP, +2.4 s)id at 25°C -0.6 to +3.6 s (TYP. -2.1 s)/d at 85°C 20 msec (1 ms or less for the A1S63P only. 100 V AC or more for interruption time. the AISJHCPU(S8).) ‘Current consumption (5VDC)_| 0.3 A. Weight 1.00 kg Standard ULCUL “1 The maximum total memory that can be used for parameters, T/C set values, program capacity, file registers, number of comments, sampling trace, and status latch is 32 k/64 k bytes. The memory capacity is fixed. No expansion memory Is available. *2 The VO device after the actual input points can be used as MELSECNET(/B), MELSECNET/MINI- $3, or CC-Link. (3, EMC DIRECTIVE AND LOW-VOLTAGE INSTRUCTION For the products sold in European countries, the conformance to the EMC Directive, which is one of the European Directives, has been a legal obligation since 1996. Also, conformance to the Low Voltage Directive, another European Directives, has been a legal obligation since 1997. Manufacturers who recognize their products must conform to the EMC and Low Voltage Directives are required to declare that their products conform to these Directives and put a "CE mark" on their products. 3.1 Requirements for conformance to EMC Directive The EMC Directive specifies that products placed on the market must "be so constructed that they do not cause excessive electromagnetic interference (emissions) and are not unduly affected by electromagnetic interference (immunity) ". The applicable products are requested to meet these requirements. The sections 3.1.1 through 3.1.6 summarize the precautions on conformance to the EMC Directive of the machinery constructed using the MELSEC-ANS series PLCs. The details of these precautions has been prepared based on the contro! requirements and the applicable standards. However, we will not assure that the overall machinery manufactured according to these details conforms to the above-mentioned directives. The method of conformance to the EMC directive and the judgment on whether or not the machinery conforms to the EMC Directive must be determined finally by the manufacturer of the machinery. 3.1.1 EMC Standards The standards applicable to the EMC Directive are listed below. Test detail Standard value Electromagnetic 30M-230MHz QP : 30dB Vim EN55011 emissions from the | (30 m in measurement range) +1 Radiated noise #2 | product are 230M-1000MHz QP : 37 dB ys Vim EN50081-2 measured. (30 m in measurement range) 1995 Electromagnetic 150k-500kHz QP: 79 dB, EN55011 emissions fromthe | Mean: 66 dB >*1 Conducted noise product to the power | 500k-30MHz QP: 73 dB, line is measured. Mean: 60 dB Enorongeaea: Immunity test in which static electricity is El tic immunity 15KV Aerial disch: Electostal ic immunity | ied to the cabinet erial discharge of the equipment. Immunity test in which | Power line: 2kV EN61000-4-4 Ea es burst | Burst noise is applied | Digital /O (24V or higher): 1kV to the power line and | (Digital VO (24V or less) > 250V EN61131-2: | noise #2 pias i ioe signal lines. (Analog VO, signal lines) > 250V EN61000-4-3 Immunity test in which 10Vim, 26-1000MHz, Radiated field AM field is radiated t© | soy, aM modulation@1kHz modulation 2, the product. Immunity test in which damped oscillatory | Powerline: 1kV wave is superimposed | Digital I/O (24V or higher): 1kV on the power line. EN61000-4-12 Damped oscillatory wave immunity 1: QP : Quasi-peak value, Mean : Average value **2: The PLC is an open type device (device installed to another device) and must be installed in a conductive control panel. The tests for the corresponding items were performed while the PLC was. installed inside a control panel. 3.1.2 Installation instructions for EMC Directive The PLC is open equipment and must be installed within a control cabinet for use. This not only ensures safety but also ensues effective shielding of PLC- generated electromagnetic noise . (1) Control cabinet (a) Use a conductive control cabinet. (b) When attaching the control cabinet's top plate or base plate, mask painting and weld so that good surface contact can be made between the cabinet and plate. (c) To ensure good electrical contact with the control cabinet, mask the paint on the installation bolts of the inner plate in the control cabinet so that contact between surfaces can be ensured over the widest possible area. (d) Earth the control cabinet with a thick wire so that a low impedance connection to ground can be ensured even at high frequencies. (e) Holes made in the control cabinet must be 10 cm (3.94 in.) diameter or less. If the holes are 10 cm (3.94 in.) or larger, radio frequency noise may be emitted. In addition, because radio waves leak through a clearance between the control panel door and the main unit, reduce the clearance as much as practicable. The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface. Our tests have been carried out on a panel having the damping characteristics of 37 dB max. and 30 dB mean (measured by 3 m method with 30 to 300 MHz). (2) Connection of power and earth wires Earthing and power supply wires for the PLC system must be connected as described below. (a) Provide an earthing point near the power supply module. Earth the power supply's LG and FG terminals (LG : Line Ground, FG : Frame Ground) with the thickest and shortest wire possible. (The wire length must be 30 em (11.18 in.) or shorter.) The LG and FG terminals function is to pass the noise generated in the PLC system to the ground, so an impedance that is as low as possible must be ensured. As the wires are used to relieve the noise, the wire itself carries a large noise content and thus short wiring means that the wire is prevented from acting as an antenna. (b) The earth wire led from the earthing point must be twisted with the power supply wires. By twisting with the earthing wire, noise flowing from the power supply wires can be relieved to the earthing. However, if a filter is installed on the power supply wires, the wires and the earthing wire may not need to be twisted. 3.1.3 Cables The cables extracted from the control panel contain a high frequency noise component. On the outside of the control panel, therefore, they serve as antennas to emit noise. To prevent noise emission, use shielded cable for the cables which are connected to the I/O units and intelligent function units and may be extracted to the outside of the control panel. The use of a shielded cable also increases noise resistance. The signal lines connected to the PLC I/O units and intelligent function units use shielded cables to assure a noise resistance under the conditions where the shield is earthed. If a shielded cable is not used or not earthed correctly, the noise resistance will not meet the specified requirements. When the shield of a shielded cable is earthed to the cabinet body, please ensure that the shield contact with the body is over a large surface area. If the cabinet body is painted it will be necessary to remove paint from the contact area. All fastenings must be metallic and the shield and earthing contact must be made over the largest available surface area. If the contact surfaces are too uneven for optimal contact to be made either use washers to correct for surface inconsistencies or use an abrasive to level the surfaces. The following diagrams show examples of how to provide good surface contact of shield earthing by use of a cable clamp. (1) Earthing of shielded of cables (a) Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed. (b) Take appropriate measures so that the shield section of the shielded cable from which the outer cover was partly removed for exposure is earthed to the control panel on an increased contact surface. A clamp may also be used as shown in the figure below. In this case, however, apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp. c Shield section Note) The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended. The high frequency impedance will increase and the shield will be ineffective. Shielded cable Wire ~— Crimp terminal 6 (2) MELSECNET (II) and MELSECNET/10 units (a) Use a double-shielded coaxial cable for the MELSECNET unit which uses coaxial cables such as A1SJ71AF21 and A1SJ71BR11. Noise in the range of 30 MHz or higher in radiation noise can be suppressed by the use of double-shielded coaxial cables (Mitsubishi Cable: 5C-2V- CCY). Earth the outer shield to the ground. The precautions on shielding to be followed are the same as those stated in item (1) above. Shield —Earth here (b) Ensure to attach a ferrite core to the double-shielded coaxial cable connected to the MELSECNET unit. In addition, position the ferrite core on each cable near the outlet of the control panel. TDK-make ZCAT3035 ferrite core is recommended. (3) Ethernet module Precautions for using AUI cables, twisted pair cables and coaxial cables are described below. (a) Always earth the AUI cables connected to the 10BASES5 connectors. Because the AUI cable is of the shielded type, strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below. C putcabie Shield Refer to (1) for the earthing of the shield. (b) Use a shielded twisted pair cable to connect to the 10BASE- TIMO00BASE-TX connector. Remove a part of the sheath from the shielded twisted pair cable and earth the exposed shield at an area as wide as possible as shown in the figure below. Shielded twisted pair cables Shield Refer to (1) for the earthing of the shield. (c) Always use double-shielded coaxial cables as the coaxial cables connected to the 10BASE2 connectors. Earth the double-shielded coaxial cable by connecting its outer shield to the ground. Shield Earth here Refer to (1) for the earthing of the shield. stered trademark of XEROX, Co.,LTD (4) Input/output signal lines and other communication cables For the input/output lines and other communication cables lines (RS-232, RS-422, CC-Link, etc.), if extracted to the outside of the control panel, also ensure to earth the shield section of these lines and cables in the same manner as in item (1) above. (5) Positioning Modules Precautions to be followed when the machinery conforming to the EMC Directive is configured using the A1SD75P--S3 are described below. (a) When wiring with a 2 m (6.56 ft.) or less cable + Ground the shield section of the external wiring cable with the cable clamp. (Ground the shield at the closest location to the A1SD75 external wiring connector.) + Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable. + Install the drive unit in the same panel. > (2: External wiring connector By 3/6: Besa a Elz Cable clamp Zell) ie | External wiring cable (within 2 m (6.56 ft) eo Drive unit (b) When wiring with cable that exceeds 2 m (6.56 ft.), but is 10 m (32.79 ft.) or less + Ground the shield section of the external wiring cable with the cable clamp. (Ground the shield at the closest location to the A1SD75 external wiring connector.) + Install a ferrite core. + Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable. External wiring connector Else 33) ele Ferrite core ea Elz Bee Cable clamp. £ |S Ep a wiring cable (2 m to 10 m (6.56 ft. to 32.79 ft) Drive unit (c) Ferrite core and cable clamp types and required quantities * Cable clamp Type: AD75CK (Mitsubishi Electric) + Ferrite core Type: ZCAT3035-1330 (TDK ferrite core) + Required quantity Required Qt) Cable length Prepared part Taxis 9 axes Danes Within 2 m (6.56 ft.) AD75CK 1 4 4 2m(6.56ft) to 10m —_ | AD75CK. 1 1 1 (32.79 ft ZCAT3035-1330 4 2 3 (6) CC-Link Module (a) Be sure to ground the cable shield that is connected to the CC-Link module close to the exit of control panel or to any of the CC-Link stations within 30 cm (11.8 in.) from the module or stations. The CC-Link dedicated cable is a shielded cable. As shown in the illustration below, remove a portion of the outer covering and ground as large a surface area of the exposed shield part as possible. = dedicated cable Shield (b) Always use the specified CC-Link dedicated cable. (c) Do not use a ferrite core for the CC-Link module or CC-Link stations. (d) The CC-Link module, the CC-Link stations and the FG line inside the control panel should be connected at both the FG terminal and the SLD terminal as shown in the diagram below. [Simplified diagram] Master module Remote module Local module i DA DA Fy{ DA Terminal resistor Terminal resistor (_}-P4 H i ea) + bet pc }y} 0G 4}]_DG SLOT CC-Link SLOT CC-Link SLD FG | dedicated FG | dedicated FG cable cable 3.1.4 Power supply module The precautions required for each power supply module are described below. Always observe the items noted as precautions. Model Precautions A1S61PN,A1S62PN__| Always ground the LG and FG terminals after short-circuiting them. A1S63P#1 Use the 24VDC panel power equipment conforming to the EU Directive, * 1: If sufficient filter circuitry is built into the 24 VDC external power supply module, the noise generated by A1S63P will be absorbed by that filter circuit, so a line filter may not be required. Filtering circuitry of version F or later of A1S63P is improved so that a external line filter is not required. 3.1.5 Ferrite core A ferrite core has the effect of reducing radiated noise in the 30 M Hz to 100 M Hz band. With the exception of some models, it is not required to fit ferrite cores to cables, but it is recommended to fit ferrite cores if shield cables pulled out of the enclosure do not provide sufficient shielding effects. The ferrite cores used in our tests are TDK's ZCAT3035. It should be noted that the ferrite cores should be fitted to the cables in the position immediately before they are pulled out of the enclosure. If the fitting position is improper, the ferrite will not produce any effect. 10 3.1.6 Noise filter (power supply line filter) A noise filter is a component which has an effect on conducted noise. With the exception of some models, it is not required to fit the noise filter to the power ‘supply line, but fitting it can further suppress noise. (The noise filter has the effect of reducing conducted noise of 10 M Hz or less.) Use any of the following noise filters (double x type filters) or equivalent. [Moder name FN343-3/01 FN660-6/06 [_zH02203-11 Manufacturer SCHAFFNER SCHAFFNER TDK Rated current 3A BA 3A Rated voltage 250. The precautions required when installing a noise filter are described below. (1) Do not bundle the wires on the input side and output side of the noise filter. When bundled, the output side noise will be induced into the input side wires from which the noise was filtered. Input side Input side (power supply side) (power supply side) {Introduction Introduction Fiter Filter Output side Output side = J teorice side) = J teevice site) (a) The noise will be (b) Separate and lay the included when the input input and output wires. and output wires are bundled. (2) Earth the noise filter earthing terminal to the control cabinet with the shortest wire possible (approx. 10 cm (3.94 in.)). 11 3.2 Requirement to Conform to the Low-Voltage Directive The low-voltage directive, one of the European Directives, is now regulated. The low-voltage directive require each device which operates with power supply ranging from 50 VAC to 1000 V and 75 VDC to 1500V to satisfy necessary safety items. In the Sections from 3.2.1 to 3.2.7, cautions on installation and wiring of the AnS series to conform to the low-voltage directive regulation are described. We have put the maximum effort to develop this material based on the requirements and standards of the regulation that we have collected. However, compatibility of the devices which are fabricated according to the contents of this manual to the above regulation is not guaranteed. Each manufacturer who fabricates such device should make the final judgment about the application method of the low-voltage instruction and the product compatibility. 3.2.1 Standard applied for AnS series The standard applied for AnS series is EN61010-1 safety of devices used in measurement rooms, control rooms, or laboratories. For the modules which operate with the rated voltage of 50 VAC/75 VDC or above, we have developed new models that conform to the above standard. For the modules which operate with the rated voltage under 50 VAC/75 VDC, the conventional models can be used, because they are out of the low-voltage directive application range. 3.2.2 Precautions when using the AnS series Module selection (1) Power module For a power module with rated input voltage of 100/200 VAC, select a model in which the internal part between the first order and second order is intensively insulated, because it generates hazardous voltage (voltage of 42.4 V or more at the peak) area. For a power module with 24 VDC rated input, a conventional model can be used. (2) /O module For I/O module with rated input voltage of 100/200 VAC, select a model in which the internal area between the first order and second order is intensively insulated, because it has hazardous voltage area. For I/O module with 24 VDC rated input, a conventional model can be used. (3) CPU module, memory cassette, base unit Conventional models can be used for these modules, because they only have a 5 VDC circuit inside. (4) Special module Conventional models can be used for the special modules including analog module, network module, and positioning module, because the rated voltage is 24 VDC or smaller. (5) Display device Use the display conforming to the EU Directive. 12 3.2.3 Power supply The insulation specification of the power module was designed assuming installation category II. Be sure to use the installation category II power supply to the PLC. The installation category indicates the durability level against surge voltage generated by a thunderbolt. Category | has the lowest durability; category IV has the highest durability. J Category IV “Category II” Category 1! Category | Figure 1. : Installation Category Category II indicates a power supply whose voltage has been reduced by two or more levels of isolating transformers from the public power distribution. 3.2.4 Control box Because the PLC is an open device (a device designed to be stored within another module), be sure to use it after storing in the control box. (1) Electrical shock prevention In order to prevent persons who are not familiar with the electric facility such as the operators from electric shocks, the control box must have the following functions : (a) The control box must be equipped with a lock so that only the personnel who has ‘studied about the electric facility and have enough knowledge can open it. (b) The control box must have a structure which automatically stops the power supply when the box is opened. (2) Dustproof and waterproof features The control box also has the dustproof and waterproof functions. Insufficient dustproof and waterproof features lower the insulation withstand voltage, resulting in insulation destruction. The insulation in our PLC is designed to cope with the pollution level 2, so use in an environment with pollustion level 2 or below. Pollution level 1 : An environment where the air is dry and conductive dust does not exist. Pollution level 2 : An environment where conductive dust does not usually exist, but occasional temporary conductivity occurs due to the accumulated dust. Generally, this is the level for inside the control box equivalent to IP54 in a control room or on the floor of a typical factory. Pollution level 3 : An environment where conductive dust exits and conductivity may be generated due to the accumulated dust. An environment for a typical factory floor. Pollution level 4 : Continuous conductivity may occur due to rain, snow, etc. An outdoor environment. As shown above, the PLC can realize the pollution level 2 when stored in a control box equivalent to IP54, 13 3.2.5 Module installation (1) Installing modules contiguously In AnS series PLCs, the left side of each I/O module is left open. When installing an I/O module to the base, do not make any open slots between any two modules. If there is an open slot on the left side of a module with 100/200 VAC rating, the printed board which contains the hazardous voltage circuit becomes bare. When it is unavoidable to make an open slot, be sure to install the blank module (A1SG60). 3.26 Grounding There are two kinds of grounding terminals as shown below. Either grounding terminal must be used grounded. Be sure to ground the protective grounding for the safety reasons. Protective grounding © :Maintains the safety of the PLC and improves the noise resistance. Functional grounding © : Improves the noise resistance. 3.2.7 External wiring (1) 24 VDC external power supply For special modules that require a 24 VDC I/O module or external power supply, use a model whose 24 VDC circuit is intensively insulated from the hazardous voltage circuit. (2) External devices When a device with a hazardous voltage circuit is externally connected to the PLC, use a model whose circuit section of the interface to the PLC is intensively insulated from the hazardous voltage circuit. (3) Intensive insulation Intensive insulation refers to the insulation with the dielectric withstand voltage shown in Table 2. Table 2 :Intensive Insulation Withstand Voltage (Installation Category Il, source : IEC664) Rated voltage of hazardous voltage area ge withstand voltage (1.2/50 is) 150 VAC or below 2500 V 300 VAC or below 4000 V. 14 = 4, LOADING AND INSTALLATION Sigiatantsa 4.1 Mounting Instructions oe (1) Module enclosure, terminal block connectors and pin connectors are made of resin; do not drop them or subject them to strong impact. (2) Do not remove modules' printed circuit boards from the enclosure in order to avoid changes in operation. (3) Tighten the module mounting and fixing screws as specified below. ‘Screw Tightening Torque Module mounting screws (M4) 78.4 to 117.6N-cm 0 module terminal screw (M3.5) 58.8 to 88.2 N- om Power supply module terminal screws (M3.5) 58.8 to 88.2N-om 4.2 Base Unit Mounting (1) Mounting dimension Mounting dimensions of each base unit are as follows: (a) Main base unit | = Pes Dogg ce Hobos; 1012.20) fee EEE EEE emveem ee eee 3072.99) ooee (b) External base unit 6 es sj,e¢ Py ela ala e egos a Dimensions: mm (inch) ‘A18528 (S1) | A1S55B (S1) | A1S58B (81) [_A1S65B (S1) | A1S68B (S1 w_|_155(6.10) | 260(10.24) | 365 (14.37) | 315(12.40) | 420 (16.54) ws_|_135(6.31) | 240(0.45) | 345 (13.58) | 295(11.61) | 400 (15.75) H 130 (5.12) Hs 140 (4.33) 15 (2) Base unit mounting position Provide a clearance between the top and bottom of modules and wall of structure or components as given below. This is required for ventilation and allows easy replacement of modules. Main base, Extension base 30mm (1.18inch) or over (CPU module A1S5| JB (S1),A1S6[ JB (S1)) Extension base (AS JB, AGL JB) 80mm (3.15inch) or over canal Main base} 30mm (1.18inch) Wain base -$ 30mm (1.18inch) (Gomm (1.97inch) or less in height) Fs0mm (1.18inch) ‘or over ‘or over “fF 30mm (1.18Inch) or over ‘or over ~E 30mm (1: 8inch) Extension base (A1s5[ 15181), A1S6{]B81)) (3) Unit mounting orientation ‘or over “¥.30mm (1.18inch) Tan or Conduit Extension base (A185) ]B,A1S6[ JB) (60mm (1.97inch) —__ orless in height) 80mm (3.15inch) or over 80mm (3.45inch) or over (a) Since the PC generates heat, it should be mounted on a well ventilated location in the orientation shown below. (4) Mount base unit on a flat surface. If the mounting surface is not even, this may strain the printed circuit boards and cause malfunctions. (5) Avoid mounting base unit in proximity to vibration sources such as large magnetic contractors and no-fuse circuit breakers; mount these on a separate panel or at a distance. 16 (6) In order to avoid the effects of radiated noise and heat, provide the clearances indicated below between the PC and devices that generate noise or heat (contactors and relays). Required clearance in front of: at least 100mm (3.94inches) Required clearance on the right and left of : at least 50mm (1.97inches) ‘50mm (1.97inch) ‘or aver 100mm (3.94inch) O or over Contactor, (7. If you want to mount base units on a DIN rail, please note the following points. (a) Suitable DIN rail types (JIS C 2812) are listed as follows: TH35-7.5Fe TH35-7.5Al TH35-15Fe “JIS: Japanese Industrial Standard (b) Spacing intervals for DIN rail mounting screws When using a TH35-7.5Fe or TH35-7.5Al DIN rail, rail mounting screws should be placed at a pitch of 200mm (7.87inch) or less in order to ensure that the rail has sufficient strength. DIN rail DIN rail mounting screw 35 mm (1.38 inches) | P=200 mm (7.87 inches) or less 4.3 Precautions when Connecting the Uninterruptive Power Supply (UPS) Be sure of the following terms when connecting the ANSHCPU system to the uniuteruoptive power supply (abbreviated as UPS hereafter): Use a UPS which employs the constant inverter power supply method with 5% or less voltage fluctuation. Do not use a UPS with the constant commercial power supply method. 17 44 Fail-Safe Constructions To prevent improper I/O operation of the PLC, design the circuit configuration and program so that the PLC system is started up only in the following precedes, (1) Turn ON the power supply to the PLC. (2) Turn ON the external power supply for processing. (3) Turn ON the start SW. (4) The program turns ON the power supply to the output devices. (8) After the program confirms that all external power supplies are turned ON, the program for I/O control is executed. Ifthe startup procedure is changed so that, for example, the PLC is turned ON after the external power supply for processing the DC output module is turned ON, the DC output module may produce improper output momentarily. We have fully inspected the quality of the PC; however, some factor may cause breakdown or abnormal operation. In preparation for such problems, it is recommended to configure the circuit externally to the PLC for the sections that may lead to the abnormal operation of whole system, the machine breakdown or an accident (such as an emergency stop, protection circuit, or interlock circuit). The subsequent pages describe the examples of system circuit design and fail- safe provisions against PLC breakdown from the standpoints above. DANGER © Safety circuitry must be so designed and constructed externally that an entire system stays in safe in case of a external power supply failure and/or PLC failure. In particular, the following safety circuitry are required to constructed outside of the PLC. (1) Emergency stop circuit, protection circuit, interlocking circuit for contrary operations such as forward and reverse movement, and hardware stroke limit circuit for positioning controls must be constructed externally. (2) In case of hardware failure which PLC CPU cannot detect occurs, all or some output signals could be turned on without program instructions. An external safety circuitry must be so constructed that safety of equipment or machine can be protected from such case.Please refer to Sub-clause 5.2 for details. (3) In some cases, relays or transistors used in output modules stay always ON or OFF as failure symptoms. If such failure could cause serious damage on persons or properties, those safety critical output signals must be externally monitored. © Ifthe power to the PLC is turned ON after turning ON the external power supply used for the process control with the DC output module, the DC output module may make an erroneous output for an instant. Take the following procedures for power up of the equipment, in order to prevent such erroneous input and output tolfrom the PLC. 18 (1) System design circuit example ALL AC Mixed AC and DC pore POWER ea RUNSTOP arcult interlocked with RAY (run monitor retay) pv Low battery alarm {— (Lamp or buzzer) RAI switched ON by ‘Mooso {(un monitor relay) ac ‘itchad OFF when tho STOP signal is olven. ee iosfacnc necessary. FUSE TRANSFORMER HE Power to outout equipment , Inthe case of an emergen) i Mc2 ‘cy stop or a stop caused vi 4 —$3—t Provide external interlock - cies fr conictng o9- | erations, suchas forward ‘otaton and reverse rota 'on, ane or pars that co- TRANSFORMER FUSE FUSES Powe, SUpaLY PT use Set tine for DC power supply to be established. Voltage relay is recommended Low battery alarm ‘OUTPUT MODULE (Lamp or buzzer) -ON when run by E038 Power to outout equipment A switched OFF when the STOP signal is given, fin the case of an emerat lncy sop or a stop caused by amit switch, Ul. damage the machina or cause acidonts fro Limerosk were used. The power-ON procedure is an follows: For AC For AC/DC 1) Switch CPU module to RUN. 1) Switch CPU module to RUN. 2) Set the ON the power. 2) Set the ON the power. 3) Tum ON the start switch. 3) Tum ON the start switch. 4) When the magnetic contactor (MC) 4) When DC power is established, RA2 goes ON. comes jn, the output equipment is 5) powered and may be driven by the program. 8) Timer (TM) times out after the DC power reaches 100%. (The TM set value should be the period of time from when RA2 goes ON to the establishment of 100% DC voltage. Set this value to approximately 0.5 seconds.) When the magnetic contactor (MC) comes in, the ‘output equipment is powered and may be driven by the program. (lf a voltage relay is used at RA2, no timer (TM) is required in the program.) 19 (2) Failure of a CPU module or memory can be detected by the self diagnosis function. However, Failure of I/O control area may not be detected by the CPU. In such cases, all I/O points turn ON or OFF depending on a condition of problem, and normal operating conditions and operating safety cannot sometimes be maintained. Examples of fail-safe circuitry are described as follows: (a) Using on-delay and off-delay timers ON delay timer Internal program Y000- 1 gee mg032 OFF delay timer iecceea| aa External load MCG Yoto+ — YOO: YOFo- Ct Lt 2a 0.5 0.5 see see 4 ovo — DC24v, CPU module Output module *4 2 ov (i > *4: YOO repeats turning ON and then OFF at 0.5second intervals. Use a no-contact output module (transistor in the example shown above). 20 4.5 Wiring Power Supply 4.5.1 Performance specifications for the A1SJHCPU built-in power supply Table 4.1 Performance specifications for the A1SJHCPU built -in power supply Type aie AASJHCPU HO HO gat peoer biel 100-120VAC — *teeg 200-240VAC 4 (85 to 132VAC) (170 to 264VAC) Input frequency [SO/6OHz +3Hz Input voltage distortion factor Within 5% (See Section 4.3.) Inout maximum apparent power 100VA Rush current 20A Bmsec or less Rated output 5 VDC 3A [Overcurrent protection *1 '3.3A of over |Overvoltage protection *2 Not provided Efficiency 65 % or over Power supply indication POWER LED indicator [Terminal screw size M35 x8 [Applicable solderless terminal 0.3 to2 mm™ [Applicable solderless terminal RAV 1.25-3.5, RAV 23.5 [Allowable moment failure *3 | 20msec or less (100VAC or over) : Overcurrent protection When a current larger than the specification value flows through the 5 V DC circuit, the overcurrent protection device cuts off the circuit and stops the system. The POWER LED turns off or lights dimly due to the voltage drop. If this device operated, remove causes of failures such current capacity shortage and short-circuit and restart the system. : Overvoltage protection When 5.5V to 6.5V of overvoltage is applied to the SVDC circuit, overvoltage protection device interrupts the circuit and stops the system operation. LED display of the power supply module turns OFF. To restart the system, turn OFF the input power supply, then back to ON. The system performs the initial start. If the system does not start and LED display remains OFF, the power supply module needs to be replaced. : Allowable period of momentary power failure This indicates allowable period of momentary power failure of PLC CPU, and is determined by the power supply module used. Allowable period of momentary power failure for a system using A1S63P is the period it takes until the 24VDC falls below the specified voltage (15.6VDC) after cutting off the primary power supply of the stabilized power supply, which supplies the 24VDC power to A1S63P. 21 4.5.2. Wiring Power Supply This section gives the wiring instruction for the system. DANGER @ Before beginning any installation or wiring work, make sure all phase of the power supply have been obstructed from the outside. Failure to completely shut off the power supply phase may cause electric shock and/or damage to the module. Z\\ CAUTION @ When wiring the PC, check the rated voltage and terminal layout of the wiring, and make sure the wiring is done correctly. Connecting a power supply the differs from the rated voltage or wiring it incorrectly may coups fire or breakdowns. @ Do not connect the outputs of multiple power supply modules in parallel. Doing so can cause the power supply module to overheat, leading to fire or breakdowns. @ Tighten the terminal screws with the specified torque. If the terminal screw are loose, it may result in short circuits, fire or malfunction. If the terminal screws are tightened too much, it may damage the screws and the module result in short circuits, malfunction or cause the module to fall out. @ Be careful not to let foreign matter such as filings or wire chips gear inside the module. These can cause fire, breakdowns and malfunction. 22 (1) Separate the PC’s power supply line from the lines for /O devices and power devices as shown below. When there is much noise, connect an insulation transformer. Main power PC power !nsulation supply ‘supply -———— Ac200v—6 oe ~2 gt ~ | ate VO power supply 5 30 devices Main circuit device 5 $+ Main circuit device (2) 100VAC, 200VAC and 24VDC wires should be twisted as dense as possible. Connect the modules with the shortest distance. Also, to reduce the voltage drop to the minimum, use the thickest wires possible (maximum 2mm?). 100 V AC, 200 V AC and 24 V DC wires should be twisted as dense as possible. Connect the modules with the shortest distance. Also, to reduce the voltage drop to the minimum, use the thickest wires possible (maximum 2mm?). (3) 23 (4) As a countermeasure to power surge due to lightening, connect a surge absorber for lightening as shown below. =P PCI fasdt devices = EZ ee) <— Surge absorber for lightening (1) Separate the ground of the surge absorber for lightening (E1) from that of the PC (Ez). (2) Select a surge absorber for lightening whose power supply voltage dose no exceed the maximum allowable circuit voltage even at the time of maximum power supply voltage elevation. 24 (5) This section explains the wiring of power lines and grounding lines to the main and extension bases. 20 Lay Connect to the 24VC ee that requires 24VDC internally.§ || Extension base unit (A1S68B) eoeea fata g gee. eeter ae: (1) Use thick wires (MAX. 2mm?) as much as possible for the 100/200VAC and 24VDC power supply, and twist the wires beginning with the connecting terminal. When a solderless terminal is used, use a solderless terminal with an insulation sleeve to prevent short-circuit when the terminal screw becomes loose. When the LG terminals and FG terminals are connected, be sure to ground the wires. Do not connect the LG terminals and FG terminals to anything other than ground. If LG terminals and FG terminals are connected without grounding the wires, the PLC may be susceptible to noise. In addition, since the LG terminals have potential, the operator may receive an electric shock when touching metal parts. 25 46 Part Identification of the CPU Part Identification of AISJHCPU as shown below. A1SJHCPU 1) yao 3) 4j— 1) Base mounting hole 2) Power supply input terminal 3) LG terminal 4) FG terminal 5) Hook for DIN rail 6) Cover for RS-422 connector 7) Module connector 8). Connector for extension cable 9) Base cover 10) Module fixing screw 11) RUN/STOP switch RUN/STOP key switch: Used to start or stop sequence program execution. RESET switch: Used to reset the hardware. Used to reset the hardware and initialize operation when an operation error occurs. L.CLR: Used to clear the data set in the latch range set in the parameters. 12) "POWER" LED (Indicator LED for the 5 VDC power supply.) 26 13) "RUN" LEDON: ON: Indicates that the RUN/STOP key switch is set to the RUN position and the sequence program is being executed. OFF: The "RUN" LED is OFF in the following cases: @ When the 100/200 VAC power supply is not being supplied to the A1SJHCPU. @ When the RUN/STOP key switch is set to the STOP position. @ When a remote STOP/ PAUSE is currently effective. Flashing: The "RUN" LED flashes in the following cases: @ When an error that stops sequence program operation has been detected in self-diagnosis. @ When a latch clear operation is being executed. 14) ERROR LED ON: Indicates that an error has been detected in self-diagnosis. (Note that this LED remains OFF if the setting for the detected error in the ERROR LED indication priority settings is "OFF" .) OFF: Indicates that no error has occurred, or a fault has been detected by the CHK } instruction. Flashing: Indicates that the annunciator (F) has been switched ON by the sequence program. 27 | 17) | 15) 16) 15) Connector for installing the memory cassette 16) RS-422 connector 17) Battery 18) Cover 19) Battery connector 20) Dip switch O o me | Memory write protect switch ome |, (OFF: Memory write protect not allowed, ON: Memory write protected) VO control switch (OFF: Refresh rode, ON: Ditect mode) Method for clearing the latch status 1) Set the RUN/STOP switch from the STOP position to the L.CLR position several times, causing the RUN LED to flash. 2) Set the RUN/STOP switch from the STOP position to the L.CLR position one more time. 3) The latch clear operation is completed when the RUN LED goes OFF. 28 & 5. SPECIFICATION AND CONNECTION OF I/O MODULES 5.1 Input modules 5.1.1 Input module specifications Operating Voltage type | No.of] Rated input | Input 7 Points| Voltage Current | ON voltage | OFF voltage A1SX10 100 to 120VAC 6mA AISX10EU_| AC input 71001o T20VAC | _7mA __|S0VAC or higher| 30VAC or lower 200 to 240VAC | 9mA AISX20EU tg [200t0240vac [ima Hd 12/24VAC TVACIDC or 2.7VACIDC or A1SX30__| AC/DC input fapavoe [42864 | her eae AISXA0, ‘eavDc_|_a/fmA _| 8VDC or higher | AVDC or lower AISX40-St aaah 2avoc 7mA —|DC14V or higher| 6.5VDCor lower AISKAT | out ‘e4vDG__| a/?mA_| 8VDC orkiigher | 4VDC or lower AISX41-S1 jamie | 2 24vDC mA __ |47VDC or higher| 3.5VDC or lower! A1SXA1-S2 li 24VDC 7mA _ [14VDC or higher| 6.SVDC or lower 18x42 Taavbc | _2/5mA | 8VDC orhigher | 4VDC or lower A1SXA2-St 64 24VDC ‘SmA _ | 485VDC or igher| 3VDC or lower A1SXA2-S2 24vDC ‘mA _ | 17.5VDC orhigher| 7VDC or lower AISX71 32 | snaeavoc | 1.23.37mA] Sat VDC or lower ‘AISXBO taRavDe | _a/7mA_| @VDC or higher | 4VDC or lower ‘AISX80-S1 | DCinput | 16 24VDC 7mA___|47VDC or higher] SVDC or lower ‘AISX80-S2 | (sink/source 24VvDC 7mA __|43VDC or higher] 6VDC or lower AISX81 type) gp |_12ravoc | a/rma | SDC or higher | 4VDC or lower ‘AISX81-S2 24VDC 7mA___|13VDC or higher] 6VDC or lower A1Sx62-S1 64 24vDC mA | 485VDCortigher| 3VDC or lower 16/327 i ANS42K vias | 1224VDC_ | A4fQmA | BDC or AVDC or lower 29 Maximum Simultaneous Max, Response Time Internal : Current | NO. of Input Points Field | Points! | “Con loseupied (Percentage Wiring [Common Simultaneously | __ OFF to ON ON to OFF sumption} Points (SvDC) ON) TORR ap arwer |b ere 700%(110VAC) | _20ms or lower_| _35ms or lower 60%(220VAC) | 30ms orlower_| _55ms or lower so%(220VAC) | 3Omsoriower | SEmsoriower | | ie | gos, | te 25ms or lower 20ms or lower 75%(26-VDC) | 2oms or lower | _20ms or lower toms orlower__| _10ms or lower 100%(26.4VDC) |_0.1ms or lower 0.2ms or lower 10ms orlower | 10ms or lower 10ms ortower |" 1Oms orlower | go in 0.088 60%(26.4vDC) |~0.3ms orlower | _O.3msorlower | EN o12a_| 32 ‘toms or lower | 10ms or lower a2 [0.084 10ms orlower | 10ms orlower | go sin 0,094, 50%(24VDC) | oams orlower | 0.3msorlower | connector 0.164) 64 0,094, 100% 1.5ms orlower | 3ms or lower 40-pin 32 0.075A 32 connector Toms orlower | _10ms or lower 1009%(26.4VDC) |_0.4ms orlower_| _0.6ms orlower_| Terminal] 16 | 005A | 16 10ms or lower | 10ms or lower 37-pin 60%(264VDC) | 1Omsorlower | tomsoriower | STR. | 32 | 008A | 32 5034(26.4VD0) | 0.3msorlower | 0.3msorlower | 40P" 32 0.160 64 connector 400%(26.4VDC) | 0.4ms or lower** | 0.4ms or lower** ae _ 0.08A tere! For all modules, the insulation system is photocoupler insulation and the input indications are LED indications “{ss+e++++ The dynamic scan cycle is 13.3ms. peeeeees Set using the DIP switch on the module front. 30 5.1.2 Input module connections Rated Input Rated Input Model elas : Mode! isi 1) (AISX10 | s00 0 120 VAC JAisx30 | 12/24 vaciDc () |A1SX10EU |A1SX20 "A1SX20EU 200 to 240 VAC X04 X00 XOz x03 X05 Eo X06 x07 x05 18} 4,COM Ro | X09 Soo at x08 Ror as x00 COM XOF [Bland [18] are connected internally. (land [8] areconnected internally. ® Do not touch > DANGER terminals while the power is supplied. Rated Input Rated Input Model Voltage Model Voltage JA1SX40__|12/24 VAC |A1Sx80__|12/24 VAC A1SX40-S1 A1SX80-S1 fatsxao.s2 |“* VAC A1SX80-S2 24. VAC . xot ste X01 a X03 3X03 | X05 X05; X07 X07. X08 X08) XOA X0A XOC. X0C a XOE com : ‘COM. ai [Bland (18) are connected internally. (land (18) are connected internally. lo] =] Selaleislsl=[o1s]s| 31 Wodel | Rated Input Voltage Model | Rated Input Voltage |] RISKAT 224 VDC. © _Imisxrt —[snznavoc 5) (AISKA1-Si1S2) [24 VOC ©) fatsxaz 12/24 VDC. A1SX42-S162) Atsxezs1—_|4VOC 3 bebe tg X0t pia ate X02 fd fag X18 x03 fig X18 x04 frag + X17 : : xis X05 | Beal 1X15 ba X06! Fla X18 545 ed abe X07! apy ixi7 faa {X14 39] ae} 218 aa] faa} 1S B7][a7} X12 ix bad 3 £ 2 vacant! [B3][A3] } vacant “1 The figure above shows the connections for the open| collector (sink) type. Bi] and[B2] are connected internally. © TTL, LS-TTL, CMOS buffer (sink) connection 1 The figure above indicates [F] (the first half 32 points). ‘The connections for (L] (the latter half 22 points) are the same as for [F] (regard X00 to X1F as X20 to X3F.) BZ] and [B2] are connected internally. "2 The A and B pin number rows shown above are} +o transposed with respect to the diagram of the A\ -— B2| and B rows which is printed on the module.|*2 The A and B pin number rows shown above are] Remember that the A row pin numbers correspond] transposed with respect fo the diagram of the A and B] to the B row of the module. rows which is printed on the module. Remember that| the A row pin numbers correspond to the B row of the| module. 32 Rated Input Voltage © Trasxei__[ 12724 voc A1SX81-S2_| 24. VDC Model © (47) , [18] and [36] are connected internally. 33 Rated input @ |_Model Voltage Pin Arrangement Ais42x_| 12/24 VDC © © )A12 2 fait °° [ato input terminals oe fap ox °° Cdsitah oo Bele f° ae oe af katate ae face of the module ere Pin | Signat | Pin ] Signal No. | Name | No. | Name BB_JXSCNO) [etre B12} XDO | A12| XD1 B11 | XD2 | A11| XD3 B10 | XD4 | A10| XDS AQ | XD7 AB | XSCN1 AT | XSCN3_ AB | XSCN5S- A8_|xSoN7 A4 | Vacant * If there will be cases where two or more switches 712124 are pressed simultaneously, install a diode at each AS switch (see right). Voc A2 ov at | FG 5.2 Output modules 5.2.1 Output module specifications Rated Max. Load Current eee | Model Type Load one OMe Voitag to hel ge | Point | Common | Module | CD." | CMe Atsy10 16 2A 8A - hale 16 2a 8A - a 100 to 40ms or | t2ms or Aisy | Relay Output 240VAC ues 12 | 2evec | on 8A — | lower | tower ‘AISY16A 8 2A = 8A ‘AISY 48AEU i 7 a = AISY22 16 Osa | 24a = 4A Ostet 132VAC) ‘Ams or AISY28A, 4A Seat “Tree Output 100V to 2A tmsor | lower 8 ‘240VAC (264VAC) | lower ‘oscycl a oss | 198 - tims orlower ‘AISY40 6 O1a_| 08a = AISYa1 32_| taney [OIA 2A = AISya2 Aaseoervae 4 pe 041A 764 Sarat ies et AISY50 O5A 2A ‘AISY60 ae | 2NDC [20 4A = Transistor Output 2 7 ATSYGOE | (source type) pavoc | a maa 3msor | 10ms or ‘Transistor Output or aaa lower | lower ASSYEEA| Grvcouco type) | © [48ND | 2A Transistor Output assy71 | dortrucmos) | 32 | s/t2voc| oo1a | ozsca | — | 1msor | tmsor tower | lower sink type ‘AIS¥60 16 Ba [320 =| ams or | ams or ‘AISY81 | Transistor Output [__ 32 OA 2A =| tower | lower (source type) saav | DC24V | DC2AV asa 2ms or | 2ms or eyes “ po | 005A | 16a tower _| lower Transistor Output | 16/32 as | 2msor | ams or AISAN |“ (dynamic) | 48'6472 on lower“t | lower" For all modules, the insulation system is photocoupier insulation and the output indications are LED indications. “{ svsereee The dynamic scan cycle is 13.3ms (FAST mode) or 108.7ms (SLOW mode). {Set using the DIP switch on the module reer) *2.-+++++++ Sat using the DIP switch on the module front. 3 Value at TYP 200VAC. Sh cess Value at TYP 12VDC. 35 Points! | surge | Fuse | Error Field Wiring 1 common | suppression | Rating | dleplay 3 8 : None | None | None ti @ oR cA | > _— cR None | None 4 cr 3 1A azincomeso: | 40-pin connector 32a LED aA 8 Zener dode 7A Terminal _ None | None 40pincomector | 22 None 18, LeD Terminal 8 A | merdok | s20 eee a2 | zenerdiode | 32a | LED 24pin connector | — none | 164 | LED 5.2.2 Output module connections Model__| Rated Load Voltage Model__| Rated Load Voltage JAIsY10 __ [240 VAC, 24 VDC JAISY10EU_[120 VAC, 24 VDC. Yoo. Yoo. yor Yoo, ‘you ‘Yoa c a Oo} ‘Yos 08. ‘Yos: Yoo (COM1 ier ba] yop Pm YoA’ Yoo. Yoo. Yor Yor Th wos COM2 c ower SUB, Hi poaey| (Ferrelay ave) Cit i+ Cot = Be ove! Supp), “The extemal load power supply secon is as shown below. * The extemal load power supoly section is as shown below. ee eae 2avoe @ Do not touch terminals while the power is supplied. ®@ Do not touch terminals while the <> DANGER al power is supplied. Rated Load Voltage Model__| Rated Load Voltage JAISY14EU_|240 VAC, 24 VDC AISY18A, 1240 VAC, 24 VDC JAISY18AEU. ‘yoo Yo2, [coms iemal bad ft i pezay| (For relay rive) ‘The exterral load power supply section is as shown below. Ox OFT 100 to 240VAC © Do not touch terminals while the > DANGER 2 power is supplied. (For “The extemal load power supply section fs 8s shown below. eee ee ere @ Do not touch terminals while the > DANGER a 2 power is supplied. Rated Load © Voltage 6 Rated Load Model vainioe 400/200 VAC |AisY28a__|100/200 VAC @ Do not touch > DANGER __ terminals while the power is supplied. > DANGER terminals whi @ Do not touch the power is supplied, Rated Load m |_Moae! Voltage (8) Rated Load Voltage Model A1SY28EU_]100-240 VAC IA1SY40___| 12/24 VAC Yoo You. ‘You os: @ Do not touch > DANGER terminals while the power is supplied. Yoo. yor ‘You ‘yos Yoa. 2 Yos 4 6 Yor ty 06 om [fo Doraeav’ Yoo ora Yo. YOR: 21 113} pan YOD 4 15) pee AKA) HABE T r eL=t Yor: Tr. Yor _[ei7) perpav’ Rated Load Voltage Aisys0 [12/24 VDC aisyeo [24 VDC Rated Load Model Model ® A1SY60E, For load voltage of 5 DC. * When using a working load voltage of SVDC, a separate 12/24VDC source is required for} the extemal power supply Rated Load Rated Load (11) lodel Voltage (12 |__ Medel Voltage Aisyeea _[5/12/24/48 VDC 12124 VAC Yoo ‘yor ‘Yo4 oe = coMt y= ‘Yos Yor. ‘Yoo: ‘Yor: coma F) = (1a)|_ Modet (14) |_ Model AISY4t AISY42 c r c c c {t fT c T ct TH T c cH c T TH tC t t rE c t c {1} C +o Ct TH a T Tr c c [50] c c {1} 22i_fos T T Te TH LT Tope. i t | Yor! r Vacant Vacant pe12z24vi = be12/24v | pc12av! com De12708 perzeav) “1 [Bi] and[B2] , and [AT] and [AZ] , are |*1 The figure above indicates [F] (the first half connected internally 32 points). The connections for [L] (the latter half 32 Pe the Pred B Pin ani ears errant points) are the same as for [F] (regard Y00 to are transposed with respectto the diagram of | Vie vane var) the A and B rows which is printed on the module. Remember that the A row pin numbers correspond to the B row of the module. (Bi) and [B2] , and [At] and [A2] , are connected internally. 2 The A and B pin number rows shown above are transposed with respect to the diagram of the A and B rows which is printed on the module. Remember that the A row pin numbers correspond to the B row of the module. (4 Model __| Rated Load Voltage (16) |_Mode!__| Rated Load vottage | |A1SY81 12/24 VDC 5) ba "2 c c c =I C TH c c Ct Co TH TH c cH ve =H YE Vacant Vacant com = | posri2v! J} (z) and (48) and [36] , and [79] and (37 are connected internally. Bi) and [B2] , and [AT] and [AQ] , are connected internally. ‘The A and B pin number rows shown above are transposed with respect to the diagram of the A and B rows which is printed on the module. Remember that the A row pin numbers} correspond to the B row of the module. 41 (17) Model__| Rated Load Voltage |AISY82 12/24 VDC 4 5it2vDC 5I12vDC The figure above indicates [F] (the first half 32 points). The connections for [L] (the latter half 32 points) are the same as for [F] (regard YOO to YAF as Y20 to Y3F.) Bi] and[B2] , and [At] and [A2] , are connected internally. The A and B pin number rows shown above: are transposed with respect to the diagram of the A and B rows which is printed on the module. Remember that the A row pin numbers correspond to the B row of the module. 42 Model JA1S42Y Rated Load Voltage 12/24 VDC Pin No. og Resistors oii cha UEDarent (18) ansaay Internal lscanning at ‘sath ay "1 The fuse in the output module is provided to prevent the external wiring from burning in the event of a short circuit in the module's output. Consequently, it may not be able to protect output devices. If an output device is damaged in a failure mode other than a short circuit, the fuse might not be blown. “2. The "ERR." LED will alxo come ON when the external power supply is cut. 3 “4 ‘Seen from front face of the module Mount the resistors to limit LED current extemally to the fea! AIS42Y. The power supply voltage (12/24VDC) is applied in the LED's reverse direction. if the peak inverse voltage is insufficient, connect protective diodes in series with each of the LEDs. MEMO 5.3 Inputfoutput combined modules 5.3.1 Input/output combined module specifications No. of Input Operating Voltage * @_ | Rated Input Voltage ‘ON OFF Points Current | Vettage | vottage VDC or | 4VDC or 12/24VDC 2rsmA | “nher 15VDC or | 3VDC or AISHA2ST | tnt | 2 24voc Sma | “higher ipa ‘AISJ-56DT | (sink type) et ama | 14¥DCor | 6.5VDC or : higher lower A1SX48Y58 No. of focal Max. Load Current eee Points | rage 11Point | Common | OFF to ON ON to OFF ‘A1sH42_| Transistor steno ete louent 32 | t2zavoc| 01a | 1.60 poor ieee A1SJ-56DT_| _(sink type) 2 24VDC 0.5A AA (A1SJ-56DR zavoc |_2A 5A__| 10msor | 1amsor [atsxaaye | Relay Output zaovac [2A 8A lower lower Transistor |g ams or | 2ms or atsxasyss | Output raeavoc | 05a | 2A eee (sink type) For all modules, the insulation system is photocoupler insulation and the operation status is provided by LED indications. “{+++++++ 5 slots occupied (Slot 0: 64 output points, Slots 1 to 4: 16 empty points each) *Q-++++++ Relay coil driving power supply Max. Simultaneous input Points Max. Response Time ont 7 Z (Percentage Simultaneously ON) OFF to ON ontoorr | Orne toms orlower | tOmsorlower | 32 60%(24VDC) 0.3ms orlower | 0.3ms orlower | 20 4 60% , 16 | 40ms orlower | 10ms or lower : 100%(26.4VDC) External Power | External Field Surge Fuse ‘Supply Current | ecupied Wiring | Suppression | Rating | (TYP 24vDC)_| Consumption | “Dosnie Current (VDC) ea 3.28 0.008 Osa 32 0.064 a None 0.1447 oan iar oe 0.045A, 0.0850 8 Terminal 16 Zener diode | 3.2A 0.084 0.064 5.3.2 Input/output composite module connections Rated Input Voltage A1SH42 [12/24 VDC A1SH42-S1 Model x00 Ea] ala|eal ale eal eae IEEE) F] (Input side) T] (Output side) 1 [Bi] and (B2] are connected internally *3. [Bi] and [62] , and [At] and connected internally. "2. The A and B pin number rows shown above are transposed with respect to the diagram of the A and B rows which is printed on the module, Remember that the A row pin numbers correspond to the B row of the module. 47 Mode! | Rated Input | Rated Load 2 Voltage Voltage A1SJ-56DT [24 VDC 24. VDC_ Input side X00__yig X02 pte X08 Input side | X00_ stg | {x02 5+ | xoe x05, x08 e+e XOA X00 s+ | xO comity, xi X18 sy © Do not touch terminal while the power is supplied.

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