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Research Paper
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Precise ventilation control of broiler houses is essential to effectively exhaust pollutants
Article history: and attain the required breeding environment. However, the ventilation rate used in
Received 13 June 2018 practise is always lower than the desired or designed value because of difficulties in
Received in revised form measuring the pressure difference between the indoor and outdoor pressure of the facility.
28 August 2018 In this study, a new formula was developed to estimate the total ventilation rate for me-
Accepted 6 September 2018 chanically ventilated broiler houses using the number of operating fans and the slot
opening rate, both of which are relatively easy to measure in practice. The proposed for-
mula was derived from the in-situ fan performance curve and the discharge coefficient,
Keywords: which represent the ventilation characteristics of the exhaust fans and slot openings
Broiler house respectively. This was evaluated through a field experiment and a computational fluid
Computational fluid dynamics dynamics (CFD) simulation. The measured ventilation rate was 24.1e26.6% lower than the
Discharge coefficient desired ventilation rate showing that the in-situ fan performance curve was 33.7 Pa lower
Fan performance curve on average than the designed fan performance curve provided by the manufacturer. The
Mechanical ventilation distribution of static pressure in the broiler house was analysed using CFD models and it
Orifice equation was found that the new formula could be applied to broiler houses having difference
lengths.
© 2018 IAgrE. Published by Elsevier Ltd. All rights reserved.
* Corresponding author. 1 Gwanak-ro, Gwanak-gu, Seoul, 08826, Republic of Korea. Fax: þ82 2 873 2087.
E-mail address: iblee@snu.ac.kr (I.-b. Lee).
https://doi.org/10.1016/j.biosystemseng.2018.09.002
1537-5110/© 2018 IAgrE. Published by Elsevier Ltd. All rights reserved.
b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5 83
mechanical ventilation systems (Kwon, Jo, Lee, Ha, & Hong, have shown advantages when analysing aerodynamic envi-
2014). However, CAFO places a burden on the control of in- ronments in relation to complex operating conditions and
ternal environment, causing accumulation of heat, moisture, meteorological conditions. In particular, CFD simulations can
dust, and hazardous gases within the facility. Consequently, help understand the pressure distribution inside a facility
the importance of ventilation, which is the key environmental resulting from the complex interactions between inlets and
control mechanism in broiler houses, has recently been outlets. However, many studies have set the airflow rate of
emphasised. exhaust fans to a constant value (Kwon et al., 2015; Mostafa
Mechanically ventilated broiler houses have the advantage et al., 2012), which means that changes in ventilation rate ac-
of controlling ventilation rate by adjusting the operating cording to the operating conditions have not been considered.
number and cycle of the exhaust fans. This is commonly In order to improve the accuracy of computational ap-
based on the maximum airflow rate of the fans. However, inlet proaches, it is necessary to simulate the variable ventilation
opening size is controlled to maintain the static pressure dif- rate according to the operating condition of the facility by
ference between inside and outside of the broiler house applying the fan performance curve and orifice theory.
separately from the ventilation rate setting. By keeping the This study proposed a formula for estimating the actual
static pressure difference high, particularly in the winter, the overall ventilation rate of target mechanically ventilated ani-
incoming cold air can be prevented from direct contact with mal house considering the aerodynamic performance of the
the animal occupied zone (Kwon, Lee, Zhang, & Ha, 2015). The exhaust fans and inlet vents. The in-situ fan performance
ventilation rate of a mechanically ventilated broiler house curve of the exhaust fans and the discharge coefficient of the
varies depending mainly on the static pressure difference inlet vents were measured and statistically analysed through
(Morello et al., 2014). The ventilation rate can be estimated field measurements in a selected broiler house. The formula
using the fan performance curve provided by the manufac- developed for the broiler house was evaluated for its appli-
turer, but it has been reported that the actual ventilation rate cability through a field experiment and CFD simulation.
is not exactly the same as the designed one and is degraded
with continued use in the field (Casey et al., 2008).
The actual ventilation rate is the volumetric or mass flow 2. Materials and methods
rate through exhaust fans as an outlet or openings as an inlet,
where the flow rates through the outlets and inlets must be 2.1. Theory
equal. Therefore, accurate measurement of the flow rate, at
either the outlet or inlet can provide the ventilation rate. 2.1.1. Fan performance curve
However, the ventilation rate depends considerably on the The capacity of a fan is commonly expressed as its maximum
interaction between inlets and outlets. Inlets that are not large airflow rate. However, the airflow rate achieved in practice by
enough or not properly positioned will increase the negative an exhaust fan decreases depending on the static pressure
pressure near the exhaust fans and hinder the ventilation. difference between the inside of the facility and the atmo-
Therefore, the airflows through the exhaust fans and inlet sphere. The performance of a fan is also affected by structural
vents require a comprehensive understanding of both the factors such as ducts and dampers. When a fan is operating,
operational fan performance curve and orifice theory. the static pressure on the outlet of the fan is higher than the
A number of studies have evaluated the fan performance inside, whereas the dynamic pressure is the same. An exces-
curve of mechanically ventilated broiler houses using an sive static pressure difference represents a resistance to the
averaging Pitot tube (Lakenman, Segura, Atkins, Ben-Zvi, & airflow and causes a decrease in the airflow rate. A fan per-
Feddes, 2004; Segura, Feddes, Ouellette, & Ben-Zvi, 2005) and a formance curve indicates the relationship between volumetric
fan assessment numeration system (FANS) (Gates, Casey, Xin, airflow and static pressure difference of the fan (Fig. 1). Fan
Wheeler, & Simmons, 2004; Liang, Bautista, Dabhadkar, & performance curves show the inherent characteristics of in-
Costello, 2013). However, a direct measurement of the fan dividual fans that are constant in shape, power consumption,
performance is not suitable for long-term monitoring in terms
of cost and time. While many studies have evaluated the fan
performance curves of livestock houses, only few studies
considered orifice theory to estimate the ventilation rate
through the inlets. Bottcher, Singletary, & Baughman (1992)
assumed the discharge coefficient (the coefficient in the
orifice equation) as 0.6 or 1.0 for estimating the ventilation rate
of mechanically ventilated broiler houses. Studies on other
livestock houses also did not consider the variability of
discharge coefficient (Timmons, Irish & Toleman, 1986;
Hatem, Abdelbary, Mohamed, & Haddy Ahmed, 2011; Kiwan
et al., 2013). However, the influence of both the fan perfor-
mance and the inlet orifice are rarely considered simulta-
neously when estimating ventilation rate.
Meanwhile, the complex aerodynamics induced by exhaust Fig. 1 e Graphical representation of ventilation rate and
fans and inlet vents in livestock facilities has been studied static pressure difference (Q e DP plot) in mechanically
using computational fluid dynamics (CFD). CFD simulations ventilated facility.
84 b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5
and rotational speed. The fan manufacturer generally provides be equal to that through the inlet slot openings based on
the designed fan performance curves according to a test continuity. Therefore, by combining those two equations, the
standard. However, the performance of the fan achieved in ventilation rate (Q) and the static pressure difference (DP) can
practise can degrade compared to the designed performance be solved. When the fan performance curve and orifice
for various reasons such as accumulation of dust, aging of the equation are plotted in a Q e DP relation graph, the point
fan belt, structural obstacles, and location of the static pres- where the two curves intersect indicates the ventilation rate
sure measurement, particularly when the pressure distribu- and static pressure difference of the facility (Fig. 1).
tion in the system is not homogenous. Letting Q be the total ventilation rate of the mechanically
The fan performance curve at maximum rotation speed ventilated facility, and n be the number of operating exhaust
can be approximated by a second-order polynomial of airflow fans. Assuming the same performance for all fans, the airflow
rate and static pressure difference: through one exhaust fan is equal to Q/n. Therefore, the fan
performance curve can be expressed as follows:
DP ¼ c0 þ c1 Q þ c2 Q 2 (1)
Q Q 2
where, DP is the static pressure difference (Pa), Q is the volu- DP ¼ c0 þ c1 =
n þ c2 =
n (4)
metric airflow rate of fan (m3 s1), and c0 , c1 , and c2 are the
coefficients of the fan performance curve. The orifice equation can be transformed into a formula for
The designed fan performance curve shows the fan per- static pressure difference (DP) as follows
formance in standard atmospheric conditions (air at 20 C, r
50% relative humidity, and 101.325 kPa barometric pressure) DP ¼ Q2 (5)
2C2D A2
(ANSI/AMCA 210). Fan performance affected by the density of
air can be corrected using the following equation (Liu & Liu, Assuming that the pressure differences from Eqs. (4) and
2012): (5) are equal (Chatterjee, Zhang, & Xia, 2015; Parker,
Sherwin, Raustad, & Shirey, 1997), a second-order poly-
r
nomial defining the airflow can be derived by combining the
DP ¼ c0 þ c1 Q þ c2 Q 2 (2)
rd two equations:
where, r is the standard air density (kg m3), and rd is the field !
air density (kg m3). rn2
c0 n þ c1 nQ þ
2
c2 2 Q2 ¼ 0 (6)
2CD A2
2.1.2. Orifice equation
Letting c02 be the coefficient of Q 2 (c02 ¼ c2 rn2 C2 2
D A =2);
The orifice equation is commonly used to estimate the volu-
then the ventilation rate Q can be obtained by solving the
metric flow rate of fluids at inlet slot openings (Fig. 1). The
second-order equation as follows
orifice equation can be derived from Bernoulli's equation and
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
continuity equation under the assumption of incompressible, c1 þ c21 4c0 c02
Q¼ n (7)
steady flow conditions (Karava, Stathopoulos, & Athienitis, 2c02
2004). For varying sectional area of orifice, the following
Therefore, the ventilation rate of a mechanically ventilated
equation is established:
facility can be calculated according to the number of operating
sffiffiffiffiffiffiffiffiffi
exhaust fans (n), the total slot opening size (A), the coefficients
2DP
Q ¼ CD A (3) of the fan performance curve (c0, c1, and c2), and the discharge
r
coefficient of the slot openings (CD).
where, Q is the volumetric airflow rate through the orifice (m3
s1), CD is the discharge coefficient (dimensionless), A is the 2.2. Study procedures
total area of orifice (m2), DP is the static pressure difference
across the orifice (Pa), and r is the density of fluid (kg m3). The proposed formula was used to estimate the actual venti-
The discharge coefficient is generally estimated as 0.6e0.65 lation rate of target mechanically ventilated broiler house
for square openings (American Society of Heating, Refriger- using the following procedures (Fig. 2). Firstly, a field experi-
ating Air-Conditioning Engineers, 2001) and 0.9e0.95 for cir- ment was conducted to evaluate some assumption of the
cular openings (Andersen, 2002). However, the discharge ventilation characteristics of the building and then determine
coefficient varies with numerous factors, such as shape and the in-situ fan performance curve and the discharge coeffi-
roughness of the opening, flow rate, density, and viscosity of cient of the slot openings. Then, the coefficients of the fan
fluid (Heiselberg & Sandberg, 2006). Reynolds number (Re) also performance curve, discharge coefficient, and other operating
affects the discharge coefficient when the flow of fluid variables were used to develop the ventilation rate formula
through the ventilation opening is not fully developed (Karava (Eq. (7)). The CFD model of the selected broiler house was also
et al., 2004). designed to verify the assumptions of the proposed formula. It
was validated by comparing the simulated and measured
2.1.3. Ventilation rate formula airflow rates of the exhaust fans. The model was used to
The airflow rates through exhaust fans and inlet slot openings analyse the effects of internal pressure distribution on the
can be estimated using the fan performance curve (Eq. (1)) and result of the formula, which assumed that the pressure
the orifice equation (Eq. (3)), respectively, assuming standard measured at a single point represented the indoor pressure.
air conditions. The airflow rate through the exhaust fans must Finally, the developed formula for estimating the ventilation
b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5 85
rate was validated through field measurements in the selected Tronics 2 Controls (Chore-Time, A Division of CTB Inc., USA).
broiler house. The automatic control system included sensors for air tem-
perature, relative humidity, and static pressure difference
2.2.1. Experimental broiler house between the inside and outside of the broiler house, as well as
The field experiment for measuring fan performance and software for automatic control of exhaust fans, heaters, and
static pressure differences was conducted at a mechanically inlet openings. The sidewall fans and tunnel fans were
ventilated broiler house located in Gimje, Jeollabuk-do, Re- controlled automatically based on internal air temperature
public of Korea (35 450 43.0200 N, 126 580 12.9600 E), as shown in setting. The fans could be controlled individually if necessary.
Fig. 3. The selected broiler house was 123 m in length, 15 m in The slot openings were controlled based on the static pressure
width, 5.5 m in ridge height, and 3.5 m in eave height and had difference between the inside and outside of broiler house. A
a mechanical ventilation system. In the cold season, cross static pressure sensor (Setra model 265; Setra Systems, Inc.,
ventilation using four sidewall fans (Euroemme EM36; Munt- USA) was installed at the end wall opposite to the tunnel fans
ers, Sweden) on the sidewall and slot openings on the opposite near the control room. All slot openings were controlled
sidewall was applied. Tunnel ventilation using 14 tunnel fans simultaneously to change the opening size as they could not
(Euroemme EM50; Munters, Sweden) on the end wall and slot be controlled individually.
openings or cooling pads on the sidewalls was applied in hot
season. All the exhaust fans are operated at maximum flow 2.2.2. Instrumentation
rate and are not variable speed fans. On each sidewall, 41 slot The airflow rate of exhaust fans was directly measured by
openings were located evenly (1.13 m 0.34 m). Each slot manometer (DP-CALC Micromanometer 5815; TSI Inc., USA)
opening was curved to maintain a constant angle of incoming and an airflow station (Fig. 4), which measured overall airflow
flow regardless of opening size. Cooling pads (30 m 1.5 m) rate of each fan generated by rotation speed, number and
were located on each sidewall near the entrance. shape of the blade. The airflow station is a circular duct with a
The internal environment of the broiler house was diameter of 1 m and length of 0.5 m (Fig. 4). Pitot tubes are
controlled by an automatic control system called Chore- located on the traverse plane of airflow station for measuring
Fig. 3 e Experimental mechanically ventilated broiler house in Gimje, Jeollabuk-do, Republic of Korea.
86 b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5
the influence of building size, especially the length, on the to contain at least 3 5 meshes to accurately simulate
results of the proposed formula. incoming flows. The SST k-u turbulence model used in the
The dimensions of the CFD model were the same as those previous studies on livestock facilities was applied (Shen,
of the selected broiler house and except that the ventilation Zhang, & Bjerg, 2012).
facilities were simplified for computational efficiency (Fig. 8). The boundary condition of the slot openings was set as
The 14 exhaust fans were designed with circular surface pressure-inlet or inlet-vent. The pressure-inlet boundary condi-
(1.4 m diameter) and located at the end wall, which was the tion is commonly used to simulate a free inlet. The pressure-
same location as in the broiler house. The 41 slot openings inlet assumes a resistance-free opening, whereas the inlet-vent
were located on each sidewall at regular intervals. Five models boundary condition considers a loss coefficient. By applying a
were designed with different slot opening rates (15%, 29%, loss coefficient, the inlet-vent simulates the static pressure
44%, 59%, and 100%). Meshes were designed as a hybrid of difference of openings as follows:
tetra, pyramid, and hex grids. The total number of meshes
r
ranged from 2.2 to 4.7 million. Each slot opening was designed DP ¼ kL v2 (8)
2
where, DP is the static pressure difference between the inside
and outside of the model (Pa), kL is the loss coefficient
Table 1 e Experimental conditions according to slot
(dimensionless), r is the density of fluid (kg m3), and v is the
opening rate and number of operating fans.
velocity of inlet flow (m s1).
Slot opening rate Number of operating The orifice equation also represents the relationship be-
(opening height) exhaust fans
tween the airflow rate and static pressure difference, and it
100% (0.34 m) 1, 2, 4, 6, 8, 10, 12, 14 can be transformed into similar forms. Two equations are
59% (0.20 m) 1, 2, 4, 6, 8, 10, 12 used to derive the loss coefficient kL as a function of the
44% (0.15 m) 1, 2, 4, 6, 8
measured discharge coefficient as follows:
29% (0.10 m) 1, 2, 4, 6
15% (0.05 m) 1, 2, 4 pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
v ¼ Q=A ¼ CD 2DP=r (10)
r 1 r
DP ¼ kL v2 ¼ 2 v2 (11)
2 CD 2
kL ¼ 1 C2D (12)
where, Q is the airflow through the inlet (m3 s1), and A is the
inlet opening size (m2).
The boundary condition of the exhaust fans was set as
exhaust fan or fan. The exhaust fan is for the outer boundary of
the computational domain, whereas fan is for a plane inside
the computational domain. Therefore, an external zone of
broiler house was designed additionally when the fan
Fig. 8 e Part of CFD model mesh for the experimental boundary condition was applied. The fan performance curve
broiler house. can be applied to exhaust fan and fan boundary conditions by
88 b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5
setting the pressure jump as a function of velocity. Both in- broiler house. During the experiment, the measured average
situ and designed fan performance curves were applied to air temperature during the experiment was 22.4 C (lowest
the model. The designed fan performance curve provided by 20.5 C and highest 25.2 C), relative humidity was 76.4%
the manufacturer is shown as a function of the airflow ve- (56.9%e87.1%), and the atmospheric pressure was 999.96 hPa
locity (Eq. (13)). The designed fan performance curve of the (997.10e1004.00 hPa). The average air density was calculated
target fan was provided only in a limited range (static pressure as 1.1696 kg m3 (1.1633e1.1761 kg m3).
difference of 0e50 Pa and airflow rate over 9 10⁷ m3 s1). Table 2 presents the measured airflow rate of the target
Therefore, the equation within the range was applied to the exhaust fan and the static pressure difference. All exhaust
CFD model. fans installed in the broiler house were assumed to have the
same performance. While they were of the same model and
DP ¼ 7:668 þ 36:619$v 5:419$v2 (13) installed at the same time two years ago, the field measured
where, DP is the static pressure difference between the inlet results showed that the measured flow rate of exhaust fan
and outlet of the fan (Pa), and v is the velocity of airflow located at next to the sidewall was only 6.8% in maximum
through the fan (m s1). lower than that of exhaust fan located at the centre. Czarick,
The CFD model was validated by comparing the simulated Fairchild, & Daghir (2008) also insisted that there was almost
and measured airflow rates of exhaust fans. A regression no difference in performance according to the position of the
analysis of the fan performance curve with the data acquisi- fan. The flow rates at the inlet slots were measured along the
tion method (field measured or CFD simulated) was conduct- length of the broiler house, and the measured results showed
ed. The p-value of the data acquisition method was used to that the maximum deviation of flow rates at the inlet slots
test the significance between measured and simulated airflow along the length of the broiler house was only 5.7% compared
rates. to the averaged. It was also validated from the CFD-computed
The dimensions of a standard broiler house was similar results shown in section 3.2.2 showing that internal static
with the broiler house used in the experiments (14 m in width, pressure was very uniform except for the area next to the
3.3 m and 5.6 m in eave and ridge height), while the length of exhaust fans.
the broiler house was different because it can be varied ac- The airflow rate showed a tendency to decrease according
cording on the land area owned by farmer (Ministry of to the number of operating fans and static pressure difference,
Agriculture, Food and Rural Affairs, 2016). Considering that, which was theoretically expected. When all fans were oper-
additional three models with different lengths of building ating, the airflow rate was 21.8% lower than that when a single
were designed to analyse the change of ventilation charac- fan was operating.
teristics with the dimension and volume of the building. The Under some conditions where single or two fans were
lengths of the broiler house for the additional models were 60, operated and the slot opening rate was only 15%, the static
80, and 100 m, and other specifications were the same as those pressure difference was measured as a negative value. When
of the original model. Slot openings were designed as fully performing mechanical ventilation with exhaust fans, the
opened condition (0.34 1.13 m) and the number of slot static pressure inside a building is theoretically lower than
openings was adjusted according to the length of the model. A that outside. Therefore, the negative static pressure difference
multiple regression analysis was conducted to determine might be caused by the dynamic pressure around the
whether the fan performance curve changes with the length measuring unit. In order to minimise the error, the experi-
of broiler house. ment was conducted with the conditions where the static
pressure difference was relatively high and the outside wind
was not too strong to interfere with the measurement.
3. Results and discussion
3.1.1. In-situ fan performance curve
3.1. Field experiment The in-situ fan performance curve was calculated by a
regression analysis of the measured volumetric airflow rate
The field experiment was conducted for evaluating the in-situ and static pressure difference in accordance with Eq. (1). The
fan performance curve and discharge coefficient of the target data with static pressure differences over 10 Pa were used for
Table 2 e Measured ventilation rate and static pressure difference according to the operating condition.
Number of Minimum slot Flow rate of target exhaust fan (107 m3 s1) Static pressure difference (Pa)
operating fans opening rate
Minimum Maximum Minimum Maximum
1 15% 9.175 9.867 2.5 0.0
2 15% 8.658 9.805 2.5 10.0
4 15% 8.311 9.926 0.0 32.4
6 29% 8.795 9.761 5.0 27.4
8 44% 8.723 9.344 12.5 24.9
10 59% 8.517 8.834 19.9 27.4
12 59% 7.919 8.142 27.4 34.9
14 100% 7.280 7.374 37.4 37.4
b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5 89
Under that range, the ventilation rate calculated using the in-
situ fan performance curve was 24.1e26.6% lower than the
ventilation rate calculated using the designed fan perfor-
mance curve. Table 4 presents the airflow reduction rate ac-
cording to the static pressure difference. Considering that the
ventilation setting of the broiler house was based on the
maximum airflow rate specified by the manufacturer
(1.302 10⁸ m3 s1), the field ventilation rate operated in
practice would be much lower. Similarly, the minimum
ventilation rate of livestock houses is generally set as the
required ventilation rate for removal of heat, moisture, and
pollutant emissions. A deteriorated fan performance would
cause accumulation of moisture, organic dust, and hazardous
gases inside the broiler house.
(intercept) 241.665 82.080 5.891e-03** 15% (0.0565 m2) 0.9988 1.06e-08 0.743
Q 100.215 25.398 3.920e-04*** 29% (0.1130 m2) 0.9976 5.49e-12 0.650
Q2 9.019 1.957 5.820e-05*** 44% (0.1695 m2) 0.9893 2.28e-09 0.605
59% (0.2260 m2) 0.9960 <2e-16 0.526
*p < 0.05, **p < 0.01, ***p < 0.001. 100% (0.3842 m2) 0.9643 9.75e-12 0.344
90 b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5
Fig. 11 e Schematic and discharge coefficient according to the opening size of bottom-hung window (Heiselberg & Sandberg,
2006).
b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5 91
openings. However, the static pressure difference of the first though the designed fan performance curve was applied to
model was consistently smaller than that calculated from the the CFD model. Figure 13(a) shows an example of static pres-
in-situ fan performance curve. The designed fan performance sure distribution computed by the CFD model, in which six
was applied to the 2nd model and the inlet-vent on slot open- exhaust fans were operated and the slot opening rate was
ings to consider the resistance of the inlet. The results of the 59%. Figure 13(b) shows the static pressure distribution on the
second model were generally more reasonable, but the static horizontal plane of the target exhaust fan height at the same
pressure difference of several cases was extremely low, condition. The static pressure outside the broiler house was
increasing the RMSE of static pressure to 25.70 Pa. In the third positive because of the pressure rise of the airflow passing
model, an external zone was additionally designed to apply through the exhaust fans. However, a negative static pressure
the fan boundary condition to accurately simulate the static existed inside the broiler house. The static pressure difference
pressure distribution near the exhaust fans. Moreover, the was the largest near the operating exhaust fans. The
pressure jump of the exhaust fan was set as piecewise-linear maximum static pressure in the external area was 19.1 Pa, and
to limit the range of airflow and static pressure difference the minimum static pressure in the broiler house was
within the designed fan performance curve. The RMSE of 37.5 Pa. However, the static pressure difference tended to
the static pressure difference was calculated to be 2.88 Pa, decrease with distance from the exhaust fans. The static
which indicates that the accuracy of the model was greatly pressure at most locations away from the exhaust fans was
improved. constant at 14.0 Pa, and the static pressure outside the
For statistical validation, a multiple regression analysis was building was equal to 0 Pa. Thus, the static pressure difference
used to test the difference between the in-situ fan perfor- was approximately 14.0 Pa, and a similar static pressure dis-
mance curves and those simulated using the 3rd model (Table tribution was observed in all simulation cases. The static
8). It was found that the method variable did not significantly pressure, and thus the airflow rate, of each slot opening were
affect the fan performance curve (p-value ¼ 0.2388), while the nearly equal. In the case where the static pressure difference
p-values of the other variables were less than 0.05. Therefore, of the broiler house was the largest (14 exhaust fans operated
the CFD model was considered to simulate well the ventilation and slots fully opened), the maximum difference of the airflow
rate of the target broiler house. It was possible to simulate rate between slot openings was only 3.66%.
changes in the ventilation rate according to the operating The deviation of static pressure on the fan and the average
conditions of the mechanically ventilated building by applying static pressure inside the broiler house was caused by the
the fan and inlet-vent boundary conditions. difference in area between the fan and cross-section of the
broiler house. The exhaust fan installed on the wall of the
3.2.2. Static pressure distribution house corresponds to a free inletefree outlet type without
It was assumed that the non-uniform distribution of static duct. As a result, the velocity of air decreases along the
pressure caused the deviation between the in-situ and streamline due to the change in cross-sectional area.
designed fan performance curves. The distribution of static Comparing the sections of exhaust fan and slot opening, the
pressure was analysed using the CFD-computed results. The following equations are established by using the Bernoulli and
average static pressure difference was approximately 30 Pa continuity equations.
lower than that of the designed fan performance curve, even
1 1
Pslot þ rv2slot þ rghslot ¼ Pfan þ rv2fan þ rghfan þ Presistance (14)
2 2
Fig. 13 e Static pressure distribution of target broiler house (6 exhaust fans operated at slot opening rate of 59%).
100:215 9:019 2
DP ¼ 241:665 þ $Q $Q (17)
n n2
where, DP is the static pressure difference (Pa), Q is total static pressure difference of the broiler house can be calcu-
ventilation rate (m3 s1), and n is the number of operating lated through a similar procedure.
fans. With the air density assumed to be 1.225 kg m⁻3, the
The regression equation of the discharge coefficient and ventilation rate and static pressure difference of the experi-
the number of slot openings (82) can be applied to the orifice mental broiler house were calculated according to the number
equation as follows: of operating fans (1e14) and slot opening rate as shown in
Figs. 16 and 17.
1 r
DP ¼ 2
Q2 (18)
822 ð0:809 1:111AÞ A2 2
rn2
c02 ¼ c2 (20)
2$822 ð0:809 1:111AÞ2 A2
The actual ventilation rate can be calculated according to the Fig. 17 e Estimated static pressure difference according to
operating condition of the broiler house, especially the num- operating condition of broiler house.
ber of operating fans and size of slot openings (n and A). The
Fig. 15 e Validation of ventilation rate formula through measurements with various operating conditions.
94 b i o s y s t e m s e n g i n e e r i n g 1 7 5 ( 2 0 1 8 ) 8 2 e9 5
between the inside and outside of the target broiler house. The
Table 10 e Slot opening rate range for adequate static
in-situ fan performance curve and discharge coefficient of slot
pressure difference according to the number of operating
fans. opening were evaluated through a statistical analysis. The
discharge coefficient was calculated by the airflow through the
Number of Slot opening Number of Slot opening
slot opening and static pressure difference, and it showed a
operating fans rate (%) operating fans rate (%)
large variability of 0.344e0.743. The discharge coefficient and
1 5e7 8 43e100
slot opening size showed a negative correlation, and the rela-
2 9e15 9 51e100
3 14e24 10 61e100
tionship between them was analysed by a linear regression
4 19e34 11 75e100 model (R2 ¼ 0.851). The in-situ fan performance curve was
5 24e47 12 e calculated by the regression model with the airflow through
6 30e64 13 e the exhaust fan and static pressure difference (R2 ¼ 0.900). On
7 36e100 14 e average, the static pressure difference of the in-situ fan per-
formance curve was 33.7 Pa lower than that of the designed fan
performance curve provided by the manufacturer.
The grey area at the bottom right of the figures indicates
The CFD model of the target broiler house was designed to
the condition where excessive static pressure differences,
overcome the limitation of the field experiment. The in-situ
which could cause fan failure to occur. The ventilation rate of
fan performance curve was not significantly affected by the
the target broiler house was mainly influenced by the number
length of the broiler house according to the CFD simulation (p-
of operating fans rather than the slot opening size. However, value ¼ 0.189). The in-situ fan performance curve measured in
the static pressure difference was primarily influenced by this study was considered applicable regardless of the
both the number of operating fans and slot opening size. dimension and volume of the broiler house.
When the slot opening rate was 59%, the ventilation rate was A ventilation rate formula was derived from the in-situ
91.23e99.97% of that at fully opened condition. On the other fan performance curve, orifice equation, and regression
hand, the static pressure difference increased to 112.8e135.4%
equation of the discharge coefficient. The total ventilation
of that at fully opened condition.
rate and static pressure difference could be estimated by the
Based on the field experiment, it was found that the slot
formula according to the number of operating exhaust fans
opening rate does not have a significant influence on the
and slot opening size. This developed formula can be used
ventilation rate when it is opened over 59%. On the other
for most of mechanically ventilated broiler houses in Korea
hand, the jet drop distance has to be increased to prevent cold
following national structural standards. However, in the
stresses due to inlet air during cold seasons or night-time case of that different characteristics of exhaust fans and
(Kwon et al., 2015; Zhang & Strøm, 1999). For this purpose, inlet slots are installed, the additional experiment should be
the static pressure difference should be maintained above a conducted by following the experimental procedures pre-
certain level for high-velocity inlet flow. The typical static sented in this study. The methodology of this study was
pressure difference of mechanically ventilated broiler houses expected to be applied to other mechanically ventilated
is 10e25 Pa (Casey et al., 2008). Table 10 presents the slot
agricultural facilities, such as livestock houses and
opening rate at the typical range of static pressure difference
greenhouses.
in the target broiler house. The static pressure difference was
calculated to be at least 26.5 Pa, which exceeds the range,
when over 12 exhaust fans were operated.
Mechanically ventilated broiler houses commonly utilise Acknowledgment
the measured static pressure difference only for controlling
the slot opening size. The ventilation rate is controlled by only This work was supported by Korea Institute of Planning and
considering the designed maximum airflow and the number Evaluation for Technology in Food, Agriculture, Forestry
of operating fans, and information on the actual amount of (IPET), through Advanced Production Technology Develop-
ventilation rate is insufficient. Although the static pressure ment Program, funded by Ministry of Agriculture, Food and
difference is required for the evaluation of ventilation rate, the Rural Affairs (MAFRA) (316078e03).
measurement of static pressure difference has a high possi-
bility of error because of the flow around the sensor. It is ex-
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