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Abstract
Deformation texture with preferred orientation is developed by external disturbance applied to the grain during the deformation
process such as rolling. The formation of deformation texture is strongly influencing the mechanical property of the product, and
material anisotropy is observed from the deformation texture, macroscopically. Therefore, the proper consideration and analysis of
deformation texture is required. In the present work, the method for prediction of deformation-induced anisotropy employing the
phenomenological yield potential is proposed. The proposed algorithm is applied to the anisotropic evolution for simple
deformation modes, such as uniaxial stress state and pure shear stress state in X /Y direction. In order to verify the effectiveness of
the method, the result from the proposed algorithm is then compared with that from the crystallographic texture analysis.
# 2003 Elsevier Science B.V. All rights reserved.
Keywords: Deformation-induced anisotropy; Barlat’s phenomenological yield potential; Crystallographic texture analysis
Therefore, the present study is concerned with devel- when the crystal slip system is observed along the
opment of anisotropy and change of deformation- deformation path, it gives important information in
induced mechanical property in deformed material material anisotropy.
under the plastic forming process introducing the proper Until now, there have been many research works to
algorithm for prediction of anisotropic coefficients. The describe their characteristics of crystal slip systems.
proposed algorithm is based on the prediction of Some works describe the single crystal deformation
anisotropic coefficients in Barlat’s phenomenological model [1 /5], and then, the single crystal model is then
yield potential. extended and applied to polycrystals [6 /10]. The
method of approach is relatively accurate but requires
tremendous computation, and it may also result in
2. Background of the study unreliable prediction for the analysis of complex plastic
deformation. They are major disadvantages for applica-
2.1. Anisotropy in metal forming tion to industrial problems in the plastic forming
processes.
Deformation in polycrystalline materials, like most of
metals, is dominated by the slip system. During defor-
mation, each grain rotates so that active slip directions 2.2.2. Consideration of anisotropy based on
become more nearly parallel to the axis of tension with phenomenological yield potential
the result that grains become elongated in the direction It is well known from the plasticity theory and the
of flow. Deformation of polycrystalline metal is char- experiments that plastic deformation is described by the
acterized by integration of combined deformations of yield surface. The approaches for formulating the yield
individual grains. surface are divided into two major groups: One
Due to deformation, polycrystalline material shows approach is to set the elastic limit using the limit of
the non-random distribution of crystal orientations, some physical properties. For example, von-Mises yield
which is known as preferred orientation or texture. criterion is based on the limitation of elastic distortion
Preferred orientation is important because of the effect, energy, and Tresca yield criterion is based on the
often very marked, which it has on overall macroscopic limitation of maximum shear stress. There are many
properties of materials, i.e. anisotropy. As preferred kinds of other yield conditions for isotropic approaches.
orientation develops, the effectiveness of cancellation Another approach is to formulate a proper yield
diminishes, and the specimen shows directionality in its function, which describes the best approximation of the
macroscopic properties. A strongly developed texture in data from experimental results or material constants of
a sheet, for example, may result in the considerably material model based on the physical concept. In FE
different tensile strength in the transverse direction as calculations, the anisotropy of material is usually taken
compared with that in the longitudinal direction. There- into consideration through a phenomenological yield
fore, the anisotropic characteristic of materials during potential. This enables relatively accurate predictions
plastic forming, has become of increasing interest as the taking moderate calculation time. Moreover, considera-
processing and use of materials are getting more tion of deformation-induced characteristics such as
sophisticated, and more quantitative information is anisotropy has recently become more important to
required in all production and design stages. simulate and observe the plastic forming process be-
cause of the latent anisotropy due to reorientation of
2.2. Historical background in application of anisotropy crystal slip system along the deformation process.
Therefore, nowadays, there are many approaches to
The study related with material anisotropy may be describe material anisotropy using the new formulation
categorized into two major branches. One is microscopic of phenomenological yield potential.
approach by observing crystal plasticity, and the other is This yield function describes the stress states corre-
related with experimental observation at the macro- sponding to yielding of the six-dimensional stress space.
scopic level. The observed characteristics are so inter- The concepts of the yield surface and plastic potential in
preted as to be described in the yield potential which the stress space are based on basic assumptions in the
represents the material anisotropy. classical theory of plasticity [11]. A common approach is
to assume that the yield function and plastic potential
2.2.1. Consideration of anisotropy based on crystal are identical, and that the plastic strain rate is normal to
plasticity the yield surface, i.e. associated plasticity. One of the
The major cause of mechanical anisotropy in poly- first attempts to take into account the anisotropy of the
crystalline materials is crystallographic texture, i.e. the material through an anisotropic yield function was
individual crystals tend to rotate towards certain stable carried out by Hill in 1948 [12,13]. Since then, several
orientations during plastic deformation. Therefore, anisotropic yield functions have been proposed i.e. by
304 C.H. Lee et al. / Materials Science and Engineering A339 (2003) 302 /311
coefficients. Eq. (10), Eq. (11) and Eq. (12) show the In the Eq. (14), k@F=@ci k means the length of one-
expressions for the yield potential gradients. dimensional gradient vector @F=@ci ; so, [@F=@ci ] repre-
@F m m m
sents a unit vector in the direction of gradient vector,
jK1 K2 j jK1 K2 j j2K2 j (10) @F=@ci : From Eq. (13), the variation of anisotropic
@a
coefficients is also calculated as follows:
@F m1 syy (sxx hsyy )syy
amjK1 K2 j Dc?i Dclower t(Dcupper Dclower ) (15)
@h 2 4K2
m1 s yy (s hsyy )syy where, Dclower and Dcupper are determined by Eq. (13),
amjK1 K2 j xx
2 4K2 and parameter t has the range of 0 /1 (0 5/t 5/1). Then,
the anisotropic yield potential is only varied by the
m1 (sxx hsyy )syy
2(2a)mj2K2 j (11) parameter ‘t’. In the iteration process, the solution norm
4K2 is examined from the calculation of yield potential with
C.H. Lee et al. / Materials Science and Engineering A339 (2003) 302 /311 307
various values of ti from 0 to 1. From the iteration, the the paper of Barlat [20], and the coefficient values are
value of t is obtained by the minimized value of solution 1.25 for a, 1.15 for h , and 1.02 for p , respectively. From
norm. In the iteration process, the solution norm is the comparison of the yield potential when the value of t
defined as follows: is 1 and the yield potential for the case of 2008-T4 alloy
sheet with the experimental observation, it shows the
jRi1 Ri j
enorm (16) similar trends for the shape change in yield locus.
Ri1 Fig. 4 shows the variation of the solution norm with
respect to the value of ti from 0 to 1 under the special
Fig. 3 shows the change of the yield potential for
stress state like in Eq. (17), and, from the figure, the
various values of t from 0 to 1 in X /Y plane. In the
value of t is selected as 0.97. Then, the value of t is set as
figure von-Mises yield criterion, Tresca yield criterion,
and Barlat’s isotropic yield potential are compared with 0.97.
the anisotropic yield potential. The dotted line refers to
Fig. 5. Change of yield locus under the uniaxial stress state. Fig. 6. Change of yield locus under the pure shear stress state.
308 C.H. Lee et al. / Materials Science and Engineering A339 (2003) 302 /311
s?xx s?xy s 0 When the first quarter of X /Y plane in Fig. 5 is
0 (17)
s?xy s?yy 0 s0 considered (sxx , syy ]/0) in computation, the yield locus
is dominantly changed in the range of in-plane angle
From the above-mentioned consideration, a new
from 458 to 908.
algorithm is proposed to predict the anisotropic yield
potential considering the deformation characteristics.
The prediction of deformation-induced anisotropy is 4.2. Consideration of pure shear stress state
described by the value of anisotropic coefficients in the
phenomenological yield potential. The proposed algo- The following consideration is related with the pure
rithm is now applied to simple deformation modes, such shear stress state as one of the dominant stress states in
as uniaxial state and pure shear state of stress, and the the in-plane stress case. The stress state with pure shear
effectiveness and reliability are considered. The sug- is expressed as follows in Eq. (22), and the related
gested algorithm is checked by comparing the computed coefficient gradient is calculated as Eq. (23), and Eq.
results with the polycrystal model based on crystal (24). In this case, the change of anisotropic coefficients a
plasticity. and p is presupposed:
s?xx s?xy 0 t0
(22)
s?xy s?yy t0 0
4. Application and consideration for simple deformation @F
modes 2(127 )t80 (23)
@a
@F
4.1. Consideration of uniaxial stress state 16(127 )t80 (24)
@p
To begin with, the proposed algorithm is checked for Therefore, the direction vector for searching, [@F=@ci ]
the uniaxial stress state. The uniaxial stress state is given is expressed as follows in Eq. (25).
as shown in Eq. (18) with only tensile stress in the Y -
@F @F @F
direction. In this case, the direction of change in [0:1221 0 0:9925] (25)
anisotropic coefficients is calculated as Eq. (19), and @a @h @p
the change of anisotropic coefficients is predicted in the The calculated directional vector is applied to find the
case of coefficient h, only. range of variation in anisotropic coefficients. Using the
s?xx s?xy 0 0 isotropic initial condition, the range of each coefficient
(18)
s?xy s?yy 0 s0
@F
2mhm1 sm0 (19)
@h
Therefore, [@F=@ci ] is expressed as follows in Eq. (20):
@F @F @F
[0 1 0] (20)
@a @h @p
The calculated directional vector is applied to find the
range of variation in anisotropic coefficients. Using the
isotropic initial condition, the range of coefficient, h is
shown as in Eq. (21).
h 0:96160:0426t (21)
Coefficient, h is calculated as 1.0029 by applying the
selected value of parameter t with the stabilized yield
potential (t/0.97). Fig. 5 shows the predicted yield
potential for the given deformation characteristics.
From the change in anisotropic coefficients, the pre-
dicted yield surface is changed dominantly along the
instability point. Therefore, the change of the yield
potential will cause the change in its normal vector that
is related with the strain-rate value in the FE-simulation, Fig. 7. Change of pole figure in the deformation process [22] (a) Initial
and it should be interpreted by the result of deforma- random orientation; (b) 75% uniaxial tension; (c) 75% pure shear in
tion-induced anisotropic characteristics of the material. 1,2-plane.
C.H. Lee et al. / Materials Science and Engineering A339 (2003) 302 /311 309
Fig. 8. Comparison of change in yield potential under the uniaxial stress state (a) Flow potential surface evolution based on crystal plasticity [22]; (b)
Change of yield potential on P-plane.
is shown as in Eq. (26) and Eq. (27) in terms of the potential incorporating the deformation characteristics.
parameter t . From the change of anisotropic coefficients, the pre-
dicted yield surface is changed dominantly along the
a 0:97330:2962t (26)
instability point. Therefore, the change of yield potential
p 0:96680:0364t (27)
will cause the change in its normal vector that is related
Anisotropic coefficients a and p are then calculated with the strain-rate value in the FE-simulation, and this
similarly as 1.2606 and 1.0021, respectively, by applying is interpreted as the deformation-induced anisotropic
the selected value of parameter t with stabilized yield characteristics of the material. When the first quarter of
potential (t/0.97). Fig. 6 shows the predicted yield X /Y plane in Fig. 6 is considered (sxx , syy ]/0), the
310 C.H. Lee et al. / Materials Science and Engineering A339 (2003) 302 /311
Fig. 9. Comparison of change in yield potential under the pure shear stress state (a) Flow potential surface evolution based on crystal plasticity [22];
(b) Change of yield potential on P-plane.
yield locus is dominantly changed in the range of in- crystallographic texture analysis, a proper physical
plane angle from 08 to 458. model is required that describes crystallographic kine-
matics by slip mechanism. The accurate constitutive
4.3. Comparison with the result from the crystallographic equation can be obtained by observing the slip phenom-
texture analysis ena closely, and a crystal model is also required to
explain the hardening mechanism and the change of its
The result of the proposed algorithm is compared crystal orientation. Fig. 7 shows the change of pole
with the result of prediction using material modeling figure due to the change of crystal orientation by
based on crystal plasticity. In crystal plasticity, plastic induced deformation [22].
deformation at macro-level is caused by crystallographic The change in crystal orientation results in the change
slip at micro-level. Therefore, in crystal plasticity for the in yield potential. Therefore, the comparison of yield
C.H. Lee et al. / Materials Science and Engineering A339 (2003) 302 /311 311
locus between the crystal plasticity and the proposed F Barlat’s stress-based yield potential
algorithm is useful to validate the proposed algorithm /o˙ij/ strain-rate component
for prediction of deformation-induced anisotropy. The /l̇/ constant in flow-rule
yield locus is compared between the different states of s, sij Cauchy stress tensor, component
stress. In this case, the yield locus is drawn in the P- m exponent of yield potential F
plane. S1, S2, S3 principal value of stress tensor
Fig. 8 shows the comparison of change in yield locus ci , c anisotropic coefficients, coeffi-
under the uniaxial stress state. Fig. 8(a) shows the result cients vector
obtained by crystal plasticity, and Fig. 8(b) shows the a, h, p components of anisotropic coeffi-
result obtained by the proposed prediction algorithm. In cients
the prediction based on crystal plasticity, the instability ? , s yy
s xx ? , s xy
? deviatoric stress component
point of yield locus along the s3-axis also moves RTresca, RBarlat, radius of yield locus on P-plane
continuously in the clockwise direction, and it is also Rvon-Mises
observed in Fig. 8(b). Moreover, the yield locus between
s3-axis and s2-axis shows more hardening characteris-
tics than other range, and it is also similar to the result
from the crystallographic texture analysis based on
crystal plasticity. References
Finally, Fig. 9 shows the comparison of change in
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