Professional Documents
Culture Documents
AR5258-1
04SEP08
Supersedes AR5258-1
29NOV07
Restricted
H219_0001GC
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PLATE SUPPORT AY - Version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PLATE SUPPORT AY - Version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE . . . . . . . . . . . . . . . . . . . 52
EXTRACTION BAR MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
EXTRACTION BAR HOME POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
EXTRACTION BAR HOOKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
CASSETTE LOWER END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
CASSETTE UPPER END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
CASSETTE EXTRACT SENSOR S4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CLAMP BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
INTERNAL BAR CODE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
STATIC BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
OPTICS MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
LOCAL USER INTERFACE (LUI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
PMT/DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
ADJUSTMENTS AND REPLACEMENTS
04SEP08
AR5258-1 COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Page PMTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3 of 180 FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
LIGHT SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
EXTRACTION BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
PLATE PRESENT SENSOR S6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
EXTRACTION BAR HOME SENSOR S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
COIL BOARD A7, ENCODER and SLOW SCAN ROTOR . . . . . . . . . . . . . . . . . . 136
ANTI-REVERSE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
PLATE SUPPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
ERASE LAMP AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Opening and Removing COVERS and PANELS . . . . . . . . . . . . . . . . . . . . . . . . . 156
Restoring the Purchased Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Calibration for the CLASSIC/ELITE CR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 166
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
Section 1: Adjustments
4 of 180
INTERLOCK SWITCH
Adjustment Specification
Purpose: To place the INTERLOCK SWITCH in the correct position.
Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK
SWITCH when you install the FRONT COVER.
Special Tools: None
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page INTERLOCK
5 of 180 Caution
ACTUATOR
Dangerous Voltage
FRONT
COVER H219_4000GCA
H219_4000GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
6 of 180 1 Remove the FRONT COVER.
2 Loosen the 2 SCREWS for the
2 SCREWS INTERLOCK SWITCH.
3 Move the INTERLOCK SWITCH left or
right to the correct position.
INTERLOCK
SWITCH 4 Tighten the 2 SCREWS.
5 Install the FRONT COVER.
FRONT
COVER H219_4001GCA
H219_4001GC
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 CASSETTE HANDLING AY
Page
7 of 180
Adjustment Specification
Purpose: To adjust the position of the CASSETTE HANDLING AY.
Specification: The HOOKS on the EXTRACTION BAR are in the center of the CLAMP
BAR on the CASSETTE HANDLING AY.
Special Tools: TOOL 6H9179
Prerequisites:
1 Do the adjustment EXTRACTION BAR HOME POSITION.
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 5 At the main menu, click:
Page
HOOKS
9 of 180 TOOL • [Service Functions]
• [Diagnostics]
• [Cassette Handling Setup]
• [HOOK SETUP Position]
6 Place the TOOL 6H9179:
• on the right CLAMP BAR
TOOL • in the center between the HOOKS
SENSOR 7 Click:
• [HOOK SETUP Position]
CLAMP BAR
• [Clamp]
8 Check that the TOOL lightly touches the
HOOKS.
H219_4015GCA
H219_4015GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
10 of 180
Caution
Dangerous Voltage
Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
11 of 180
2 SCREWS
1 SCREW
H219_4014HCA
H219_4014HC
5 Loosen:
• 2 SCREWS for the front STOP
• 2 SCREWS for the rear STOP
• 3 SCREWS for the CASSETTE HANDLING AY
6 Move the CASSETTE HANDLING AY fully to the right.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 7 At the main menu, click:
Page
HOOKS
12 of 180 TOOL • [Service Functions]
• [Diagnostics]
• [Cassette Handling Setup]
• [HOOK SETUP Position]
8 Place the TOOL 6H9179:
• on the right CLAMP BAR
TOOL • in the center between the HOOKS
SENSOR 9 Click:
• [HOOKS UP Position]
CLAMP BAR
• [Clamp]
Important
When sliding the CASSETTE HANDLING
AY, you must push in the center between
the HOOKS.
H219_4015GCA
H219_4015GC
10 Slide the CASSETTE HANDLING AY to
the left until the TOOL touches the
HOOKS.
11 Tighten the 3 SCREWS for the CASSETTE HANDLING AY.
12 Move the 2 STOPS to touch the CASSETTE HANDLING AY.
13 Tighten:
• 2 SCREWS for the front STOP
• 2 SCREWS for the rear STOP
14 Click [Unclamp].
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 15 Remove:
Page
13 of 180 • TOOL
• INTERLOCK KEY
16 De-energize the system.
17 Install:
• LEFT and RIGHT CASSETTE GUIDES
• TOP COVER
• FRONT COVER
Postrequisites:
1 Do the adjustments:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 PLATE SUPPORT AY - Version 1
Page
14 of 180
Adjustment Specification
Purpose: To adjust the position of the PLATE SUPPORT AY - Version 1.
Specification: The PLATE SUPPORT AY must touch the TOOL 6H7206.
Special Tools: TOOL 6H7206
Prerequisites:
1 Do the adjustment CASSETTE HANDLING AY.
To Check:
Caution
Dangerous Voltage
TOOL
STOP
PLATE
SCREW SUPPORT
H219_4025BCA
H219_4025BC
Important
In the graphic above, the CASSETTE HANDLING AY is not visible.
TOOL
STOP
PLATE
SCREW SUPPORT
H219_4025BCA
H219_4025BC
Important
You must tighten the SCREW slowly to prevent the STOP from moving.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 PLATE SUPPORT AY - Version 2
Page
18 of 180
Adjustment Specification
Purpose: To adjust the position of the PLATE SUPPORT AY - Version 2.
Specification: The PLATE SUPPORT AY must be in contact at the same time with both:
• TOOL 7H7252
• SUPPORT STOP
Special Tools: TOOL 7H7252
Prerequisites:
1 Do the adjustment CASSETTE HANDLING AY.
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
TOOL
PLATE
SUPPORT
SUPPORT
STOP
H219_4037HCA
H219_4037HC
Important
You must tighten the 2 SCREWS slowly to
SUPPORT prevent the SUPPORT STOP from moving.
STOP
Postrequisites:
1 Do the adjustment for the AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 COLLECTOR AY
Page
22 of 180
Adjustment Specification
Purpose: To check that the space between the COLLECTOR AY and the
EXTRACTION BAR is correct.
Specification: The distance between the EXTRACTION BAR and the COLLECTOR is
0.75 mm (.030 in.)
Special Tools: • TOOL 1F5681
• FLASHLIGHT
Prerequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Check:
Page
23 of 180
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
Caution
Dangerous Voltage
TOOL EXTRACTION
BAR
long end
COLLECTOR AY
H219_4008GCA
H219_4008GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
25 of 180
Caution
Dangerous Voltage
Caution
Dangerous Voltage
EXTRACTION
BAR rear
TOOL STOP
2 SCREWS
2 SCREWS
COLLECTOR AY
H219_4016HCA
2 SCREWS H219_4016HC
Caution
Dangerous Voltage
Postrequisites:
1 Do:
• Calibration for the Scan
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 GALVO
Page
28 of 180
Adjustment Specification
Purpose: To align the laser beam.
Specification: The laser beam is between the SLOTS on the TOOL 7H5593.
Special Tools: TOOL 7H5593
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
You cannot check this adjustment. You must do this adjustment after installing a new OPTICS
MODULE.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
29 of 180
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
• You must de-energize the system before disconnecting the PMT/DAS BOARD.
• Dangerous Voltage
3 Loosen 2 SCREWS.
service 4 Remove:
position
• 4 SCREWS
LASER FILTER
• ACCESS COVER
OPTICAL AY
5 Loosen the THUMBSCREW.
6 Move the LASER FILTER into the
ACCESS COVER
service position.
7 Tighten the THUMBSCREW.
2 SCREWS
H219_4002GCA
H219_4002GC 4 SCREWS
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
31 of 180 Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 10 See the graphic to install:
Page TOOL
32 of 180 • TOOL 7H5593
2 SCREWS • 2 SCREWS
11 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Galvo Setup]
H219_4004GCA
H219_4004GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
33 of 180
“Linearity”
Value
12 Click:
• “1 LINEARITY SETUP” tab
• [START LINEARITY SWEEP]
• [LASER ON]
13 Change the “Linearity” value to the lowest possible value. Use:
• [+] BUTTON
• [-] BUTTON
14 Click:
• [STOP SWEEP]
• [SAVE]
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page Press the Escape key to dismiss the video after viewing.
34 of 180
15 Click:
• “2 Visual Setup” tab
• [SETUP SWEEP]
• [LASER ON]
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 16 Check that the laser beam is between
Page
35 of 180 the SLOTS in the TOOL 7H5593.
17 Click:
TOOL
• [+] to decrease the width of the laser
laser beam beam
• [-] to increase the width of the laser
beam
18 Check that the laser beam is between
the SLOTS in the TOOL.
SLOTS
H219_4017ACA
H219_4017AC
operation 36 Install:
position
• ACCESS COVER
LASER FILTER • 4 SCREWS
37 Tighten the 2 SCREWS.
OPTICAL AY
38 Remove:
ACCESS COVER • 2 SCREWS
• TOOL
39 Install:
• COLLECTOR AY
• RIGHT EMI COVER- see LEFT and
RIGHT EMI PANELS
2 SCREWS • RIGHT COVER - see LEFT and
H219_4018GCA RIGHT COVERS
H219_4018GC 4 SCREWS
• TOP COVER
• FRONT COVER
Postrequisite:
1 Do:
• adjustment of the FOLD MIRROR
• Calibration for the Scan
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 FOLD MIRROR
Page
40 of 180
Adjustment Specification
Purpose: To align the laser beam.
Specification: The laser beam is in the center of each of the SLOTS on the TOOL
7H5593.
Special Tools: • TOOL 7H5593
• T-10 WRENCH
• 1.5 mm Allen WRENCH
Prerequisites:
1 Do the adjustment of the GALVO.
To Check:
Press the Escape key to dismiss the video after viewing.
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
• Dangerous Voltage
THUMBSCREW
Caution
Do not cause damage to the OPTICAL AY.
3 Loosen 2 SCREWS.
4 Remove:
service
position • 4 SCREWS
LASER FILTER • ACCESS COVER
OPTICAL AY
5 Loosen the THUMBSCREW.
6 Move the LASER FILTER into the
service position.
ACCESS COVER
7 Tighten the THUMBSCREW.
2 SCREWS
219_4002GCA
219_4002GC 4 SCREWS
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
42 of 180 Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 10 See the graphic to install:
Page TOOL
43 of 180 • TOOL 7H5593
2 SCREWS • 2 SCREWS
11 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Galvo Setup]
H219_4004GCA
H219_4004GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
44 of 180
12 Click:
• “Visual Setup” tab
• [START AGC SETUP SWEEP]
• [LASER ON]
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page SLOTS
45 of 180
TOOL
laser beam
H219_4005BCA
H219_4005BC
13 Check the position of the laser beam on the small SLOTS in the TOOL 7H5593. See the
graphic on the next page.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 14 Determine the position of the laser
Page
46 of 180 beam. See the graphic for the correct
position.
correct
15 Is the position of the laser beam
correct?
Yes No
laser beam
The adjustment is Advance to Step 1
not correct correct. Advance of the adjustment
A to Step 2. procedure.
H219_4006GCA
H219_4006GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
47 of 180
ADJUSTING
SCREW B
SCREW B
SCREW C
ADJUSTING
SCREW C
SCREW A
ADJUSTING
H219_4007HCA SCREW A
H219_4007HC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 1 To adjust the laser beam to the center of the SLOTS in the TOOL 7H5593:
Page
48 of 180
Item Laser Beam Do:
A Right side of LASER a. Loosen 1 1/2 rotations:
BEAM is lower than • SCREW A
the left side
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW B clockwise until the
LASER BEAM is parallel to the slots in the TOOL.
c. If the LASER BEAM is:
• above the slots: advance to Item C
• below the slots: advance to Item D
d. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 Item Laser Beam Do:
Page
49 of 180 B Left side of LASER a. Loosen 1 1/2 rotations:
BEAM is lower than • SCREW A
the right side
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW B counterclockwise
until the LASER BEAM is parallel to the slots in the
TOOL.
c. If the LASER BEAM is:
• above the slots: advance to Item C
• below the slots: advance to Item D
d. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
C LASER BEAM is a. Loosen 1 1/2 rotations:
above the SLOTS • SCREW A
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW C clockwise until the
LASER BEAM is centered in the slots of the TOOL.
c. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 Item Laser Beam Do:
Page
50 of 180 D LASER BEAM is a. Loosen 1 1/2 rotations:
below the SLOTS • SCREW A
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW C counterclockwise
until the LASER BEAM is centered in the slots of the
TOOL.
c. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
2 Click:
• [STOP AGC SETUP SWEEP]
• [LASER OFF]
3 Remove the INTERLOCK KEY.
4 De-energize the system.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 5 Remove:
Page
THUMBSCREW
51 of 180 • 2 SCREWS
• TOOL 7H5593
6 Loosen the THUMBSCREW.
operation 7 Move the LASER FILTER into the
position
operation position.
LASER FILTER 8 Tighten the THUMBSCREW.
9 Install:
OPTICAL AY
• ACCESS COVER
ACCESS COVER • 4 SCREWS
10 Tighten the 2 SCREWS.
11 Install:
• COLLECTOR AY
• RIGHT EMI COVER- see LEFT and
RIGHT EMI PANELS
2 SCREWS • RIGHT COVER - see LEFT and
H219_4018GCA RIGHT COVERS
H219_4018GC 4 SCREWS
• TOP COVER
• FRONT COVER
Postrequisite:
1 Do:
• Calibration for the Scan
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE
Page
52 of 180
Adjustment Specification
Purpose: To check the distance from:
• AFTERGLOW BAFFLE to the PLATE
• ERASE HOUSING BAFFLE to the PLATE
Specification: The distance of:
• AFTERGLOW BAFFLE to the PLATE must be 2.3 mm (0.09 in.)
• ERASE HOUSING BAFFLE to the PLATE must be 2.3 mm (0.09 in.)
Special Tools: • TOOL 7H4047
• 35 x 43 CASSETTE
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
Caution
Dangerous Voltage
Caution
Dangerous Voltage
EMI 3 Energize the system.
H219_4038ACA
COVER H219_4038AC
4 Install the INTERLOCK KEY.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 5 At the main menu, click:
Page
54 of 180 • [Service Functions]
• [Diagnostics]
• [Light Test]
• [Advanced]
6 Insert the 35 x 43 CASSETTE into the CLASSIC/ELITE CR SYSTEM.
7 Click:
• [LOAD CASSETTE]
• [Lower Plate]
• [Erase Lamps On]
8 Remove and keep:
AFTERGLOW 3 SCREWS
BAFFLE • 3 SCREWS
• AFTERGLOW BAFFLE
H219_4039ACA
H219_4039AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
55 of 180 Important
ERASE • See the graphic to install the TOOL to
HOUSING the PLATE.
BAFFLE
tape • The tape must not touch the SCREEN.
TOOL 9 Use tape to install the TOOL to the
PLATE.
PLATE
10 Check that the ERASE HOUSING
BAFFLE is approximately 0.013 cm
(.005 in.) from the TOOL.
11 Is the ERASE HOUSING BAFFLE
approximately 0.013 cm (.005 in.) from
the TOOL?
Yes No
Advance to Continue with
Step 18. Step 12.
H219_4040GCA
H219_4040GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 12 Pull the ERASE AY.
Page
56 of 180
ERASE AY 13 Loosen the 3 SCREWS.
14 Move the ERASE HOUSING BAFFLE.
15 Tighten the 3 SCREWS.
16 Insert the ERASE AY.
17 Return to Step 11.
3 SCREWS
ERASE
HOUSING
BAFFLE
H219_4041GCA
H219_4041GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 18 Install:
Page
57 of 180 • AFTERGLOW BAFFLE
AFTERGLOW BAFFLE • 3 SCREWS - do not tighten
TOOL
19 Move the AFTERGLOW BAFFLE:
3 SCREWS
• until it lightly touches the TOOL
• approximately 0.013 cm (.005 in.)
from the TOOL
20 Tighten the 3 SCREWS.
21 Carefully, remove the TOOL.
22 Click:
• [Erase Lamps Off]
• [Return Plate]
• [Eject Cassette]
23 Remove the CASSETTE.
H219_4028GCA
H219_4028GC
24 Install:
• EMI COVER
• 4 SCREWS
• COLLECTOR AY
• PMT/DAS BOARD
• TOP COVER
• FRONT COVER
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
58 of 180
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 EXTRACTION BAR MOTOR AY
Page
59 of 180
Adjustment Specification
Purpose: To align the EXTRACTION BAR MOTOR AY
Specification: Contact the TSC.
Special Tools: TOOL 6H9842
To Check:
You cannot check this adjustment. You must do this adjustment after installing a new
EXTRACTION BAR MOTOR AY.
To Adjust:
Caution
Dangerous Voltage
EXTRACTION
BAR MOTOR
H219_4019ACA
H219_4019AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 9 Install the TOOL 6H9842 to:
Page
61 of 180 • BEARING WHEEL
TOOL
• EXTRACTION BAR
EXTRACTION BAR
MOTOR AY 10 Tighten the SCREW to fasten the
TOOL.
Important
Use minimum force when sliding the
EXTRACTION BAR MOTOR AY to prevent
bending the EXTRACTION BAR.
Caution
Dangerous Voltage
Prerequisites:
None
To Check:
You cannot check this adjustment. This adjustment is a software procedure.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
64 of 180 1 Click:
• [Service Functions]
• [Diagnostics]
• [Cassette Handling Setup]
• [Calibrate Home Position]
Note
The message “Scanner is now initializing. Please wait.” displays.
Note
The message “Scanner is now initializing. Please wait.” displays.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 EXTRACTION BAR HOOKS
Page
65 of 180
Adjustment Specification
Purpose: To adjust the EXTRACTION BAR HOOKS to the correct position.
Specification: Contact the TSC.
Special Tools: TOOL 7H7252
Prerequisites:
1 Do the procedures:
• EXTRACTION BAR HOME POSITION
• CASSETTE LOWER END STOP
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
CASSETTE
END STOP H219_4012GCB
H219_4012GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 8 Check the 2 PINS on the TOOL to
Page
67 of 180 determine if the HOOKS are in the
2 PINS correct position.
9 Are the 2 PINS in the correct position
on the TOOL?
Yes No
The adjustment is Advance to the
TOOL
correct, continue adjustment
with Step 10. procedure.
10 Click:
• [HOOKS HOME Position]
• [Unclamp]
H219_4027GCA
H219_4027GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
68 of 180
Press the Escape key to dismiss the video after viewing.
1 Click:
• [Service Functions]
• [Diagnostics]
• [Cassette Handling Setup]
• [CLAMP]
• [SET HOOK HEIGHT]
2 Click the BUTTONS until the 2 PINS are in the correct position on the TOOL:
• [COARSE Nudge Up]
• [COARSE Nudge Down]
• [FINE Nudge Up]
• [Fine Nudge Down]
3 When the adjustment is correct, click [SAVE].
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 CASSETTE LOWER END STOP
Page
69 of 180
Adjustment Specification
Purpose: To adjust the position of the CASSETTE LOWER END STOP.
Specification: The TOOL 1F8397 touches the EXTRACTION BAR HOOK and CASSETTE
LOWER END STOP at the same time.
Special Tools: TOOL 1F8397
Prerequisites:
Important
When you do the EXTRACTION BAR HOME POSITION adjustment, you must calibrate the:
• “Home” position
• “Unlatch” position
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
CASSETTE 5 At the main menu, click:
Page TOOLEND
STOP
71 of 180 • [Service Functions]
HOOK
• [Diagnostics]
• [Cassette Handling Setup]
SCREW • [HOOKS SETUP Position]
6 Place the TOOL 1F8397 between the
EXTRACTION BAR CASSETTE LOWER END STOP and
TOOL
the back HOOK on the EXTRACTION
BAR.
7 Check that the TOOL touches the
HOOK and CASSETTE LOWER END
STOP.
8 Does that TOOL touch the HOOK and
the CASSETTE LOWER END STOP?
Yes No
The adjustment is Advance to Step 1
complete. Advance of the adjustment
CASSETTE H219_4011GCA to Step 5. procedure.
SCREW END STOP H219_4011GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
72 of 180
CASSETTE END 1 At the main menu, click:
TOOL
STOP
• [Service Functions]
HOOK
• [Diagnostics]
• [Cassette Handling Setup]
SCREW • [HOOKS SETUP Position]
2 Rotate the SCREW counterclockwise 2
EXTRACTION BAR rotations.
TOOL 3 Place the TOOL 1F8397 between the
CASSETTE LOWER END STOP and
the back HOOK on the EXTRACTION
BAR.
4 Adjust the SCREW until the
TOOL touches the HOOK and
CASSETTE LOWER END STOP.
5 Click [HOOKS HOME Position].
6 Remove the INTERLOCK KEY.
CASSETTE H219_4011GCA
7 De-energize the system.
SCREW END STOP H219_4011GC
8 Install:
• LEFT and RIGHT CASSETTE
GUIDES
• TOP COVER
• FRONT COVER
Postrequisites:
1 Adjust:
• CASSETTE UPPER END STOP
• CASSETTE EXTRACT SENSOR S4
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 CASSETTE UPPER END STOP
Page
73 of 180
Adjustment Specification
Purpose: To adjust the position of the CASSETTE UPPER END STOP.
Specification: The TOOL 7H7252 touches the CASSETTE UPPER END STOP and
CASSETTE LOWER END STOP at the same time.
Special Tools: TOOL 7H7252
Prerequisites:
Important
When you do the EXTRACTION BAR HOME POSITION adjustment, you must calibrate the:
• “Home” position
• “Unlatch” position
1 Do the adjustments:
• EXTRACTION BAR HOME POSITION
• CASSETTE LOWER END STOP
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Check:
Page
74 of 180
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
Caution
Dangerous Voltage
INTERLOCK
KEY 3 Energize the system.
4 Install the INTERLOCK KEY.
H219_4013ACA
H219_4013AC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 5 At the main menu, click:
Page
75 of 180 TOOL • [Service Functions]
• [Diagnostics]
PIN
• [Cassette Handling Setup]
6 Insert the TOOL 7H7252.
7 Push the TOOL back against the
CASSETTE UPPER END STOP
8 Under “Hook Height”, click [Clamp].
CASSETTE
UPPER END STOP
H219_4035GCA
H219_4035GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 9 Push the PIN on the TOOL against the
Page
76 of 180 CASSETTE UPPER END STOP.
CASSETTE PIN
SCREW UPPER END STOP 10 Check that the PIN is between the 2
2 STEPS STEPS on the TOOL.
TOOL 11 Is the PIN between the 2 STEPS on the
TOOL?
Yes No
The adjustment is Advance to Step 1
complete. Advance of the adjustment
to Step 2 of the procedure.
TOOL
adjustment
procedure.
H219_4034GCB
H219_4034GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
77 of 180
Press the Escape key to dismiss the video after viewing.
H219_4034GCB
H219_4034GC
Postrequisites:
1 Adjust the CASSETTE EXTRACT SENSOR S4.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 CASSETTE EXTRACT SENSOR S4
Page
78 of 180
Adjustment Specification
Purpose: To adjust the position of the CASSETTE EXTRACT SENSOR S4.
Specification: The SENSOR BRACKET is at the front limit position of the CASSETTE.
Special Tools: TOOL 7H7252
Prerequisites:
1 Do the adjustment CASSETTE LOWER END STOP.
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
CASSETTE
END STOP H219_4012GCB
H219_4012GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page To Adjust:
80 of 180
1 Loosen the 2 SCREWS on the
TOOL SENSOR BRACKET.
SENSOR 2 Move the SENSOR BRACKET until it
BRACKET
touches the TOOL.
2 SCREWS
Important
When using the TOOL to adjust the
CASSETTE EXTRACT SENSOR S4, the
adjustment is correct when the “x” is not
displayed in the check box CASSETTE END
STOP [S4].
Prerequisites:
None.
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
CLAMP BAR
• [Individual Component Control]
• [Clamp]
ADJUSTMENT
H219_4010ACA
H219_0000AC
SCREW • [Home]
4 Press and hold the front of the CLAMP
BAR fully to the right.
5 Use the GAUGE to measure between:
• CLAMP BAR
• ADJUSTMENT SCREW
6 Is the measurement 0.38 ± 0.25 mm
(0.015 ± 0.010 in.)?
Yes No
Continue with Return to Step 2.
Step 7.
7 Remove the INTERLOCK KEY.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
85 of 180
Caution
Dangerous Voltage
Postrequisites:
1 Do the adjustment:
• LEFT PLUSH AY
• RIGHT PLUSH AY
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 LEFT PLUSH AY
Page
86 of 180
Adjustment Specification
Purpose: To align the LEFT PLUSH AY.
Specification: The LEFT PLUSH AY must be 4.5 - 5.5 mm (0.18 - 0.22 in.) from the end of
the 18 x 24 cm CASSETTE.
Special Tools: • 18 x 24 cm, or 24 x 30 cm CASSETTE
• TOOL 7H3478
Prerequisites:
1 Adjust the CLAMP BAR.
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
4.5 - 5.5 mm
The adjustment is Advance to Step 1
TOOL (.177 - .217 in.) correct. Advance of the adjustment
to Step 4 of the procedure.
PLUSH BRACKET adjustment
procedure.
TOOL
LEFT PLUSH
BRACKET H219_4021GCA
H219_4021GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
89 of 180 1 Loosen the 2 SCREWS.
2 Move the LEFT PLUSH AY into the
correct position.
3 Tighten the 2 SCREWS.
Caution
Dangerous Voltage
2 SCREWS H219_4023GCA
H219_4023GC
Postrequisites:
Adjust the RIGHT PLUSH AY.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 RIGHT PLUSH AY
Page
90 of 180
Adjustment Specification
Purpose: To align the RIGHT PLUSH AY.
Specification: The RIGHT PLUSH AY must be 4.76 mm (0.19 in.) from an inserted
CASSETTE.
Special Tools: • 18 x 24 cm, or 24 x 30 cm CASSETTE
• TOOL 7H3478
Prerequisites
1 Do the adjustment LEFT PLUSH AY.
To Check:
Caution
Dangerous Voltage
RIGHT PLUSH AY
TOOL
7 Use the TOOL 7H3478 to measure the distance between the RIGHT PLUSH AY and the
CASSETTE. Is the distance 4.76 mm (0.19 in.)?
Yes No
The checkout procedure is Advance to Step 1 of the
complete. Advance to Step 4 of the adjustment procedure.
adjustment procedure.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 To Adjust:
Page
93 of 180
CASSETTE CASSETTE
4.76 mm
TOOL RIGHT PLUSH AY (0.19 in.)
TOOL
H219_4026BCA
H219_4026BC 2 SCREWS
Caution
Dangerous Voltage
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
H219_4013ACA
H219_4013AC
INTERNAL
BAR CODE
READER
H219_4030GCA
H219_4030GC
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1
Page
97 of 180
7 Click:
• [CLAMP]
• [READ CASSETTE ID]
Important
The “Status” might display “The bar code is backwards”. This is normal.
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 STATIC BRUSH
Page
100 of 180
Adjustment Specification
Purpose: To check the distance from the STATIC BRUSH to the E-BOX.
Specification: The distance from the STATIC BRUSH to the E-BOX must be 12.8 mm
(0.500 in.).
Special Tools: • 6-in. SCALE TL-2762
• 35 x 43 cm CASSETTE
Prerequisites
None
To Check:
Press the Escape key to dismiss the video after viewing.
Caution
Dangerous Voltage
TOOL
STATIC
BRUSH
H219_4024GCA
2 SCREWS H219_4024GC
To Adjust:
1 Loosen the 2 SCREWS.
2 Measure with SCALE TL-2762.
3 Move the STATIC BRUSH until the distance between the STATIC BRUSH and the E-
BOX is 12.8 mm (0.500 in.).
4 Tighten the 2 SCREWS.
ADJUSTMENTS AND REPLACEMENTS Adjustments
04SEP08
AR5258-1 5 Install:
Page
102 of 180 • ERASE LAMP AY
• FRONT COVER
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1
Page
Section 2: Replacements
103 of 180
GALVO
Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
2 SCREWS
H219_5011ACA
H219_5011AC
4 SCREWS
H219_5012ACA SCREW
H219_5012AC M4J1 CONNECTOR
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
105 of 180
Important
You must see the graphic to install the
GALVO with the CIRCUIT BOARD in the
correct position.
CIRCUIT BOARD
H219_4036ACA
H219_4036AC
Postrequisites:
1 Do the adjustments:
• GALVO
• FOLD MIRROR
2 Do the Calibration for the Scan.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 OPTICS MODULE
Page
106 of 180 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
ESD
3 SCREWS Possible damage from electrostatic discharge.
ground wire
CONNECTOR J2 3 Disconnect:
H219_5015GCA
H219_5015GC • CONNECTOR J2
• ground wire
4 Remove:
• 3 SCREWS
• OPTICS MODULE
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
107 of 180 1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do:
• Setting the Laser Calibration Voltage
• adjustment of the:
– GALVO
– FOLD MIRROR
• Calibration for the Scan
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 LOCAL USER INTERFACE (LUI)
Page
108 of 180 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
H219_5027ACA 3 Remove:
H219_5027AC
• 4 SCREWS
• LOCAL USER INTERFACE (LUI)
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 PMT/DAS BOARD
Page
109 of 180 Prerequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Remove:
Page
110 of 180
4 Remove:
3 SCREWS
• 2 SCREWS
SCREW • PMT COVER
H219_5013GCA
ground STRAP H219_5013GC
ESD
Possible damage from electrostatic discharge.
Postrequisites:
1 Do the Calibration for the CLASSIC/ELITE CR SYSTEM.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 COLLECTOR AY
Page
112 of 180 Prerequisites:
None
To Remove:
Caution
2 SCREWS
Dangerous Voltage
ESD
Possible damage from electrostatic discharge.
COLLECTOR AY
2 Remove:
• FRONT COVER
• TOP COVER
• PMT/DAS BOARD
3 Remove:
• 2 SCREWS
• COLLECTOR AY
H219_5016GCA
H219_5016GC
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
113 of 180
Caution
Do not damage the PMT.
Postrequisites:
1 Do the Calibration for the CLASSIC/ELITE CR SYSTEM.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 PMTs
Page
114 of 180 Prerequisites:
None
To Remove:
COVER
2 SCREWS Caution
Dangerous Voltage
ESD
Possible damage from electrostatic discharge.
2 Remove:
• FRONT COVER
2 PMTs • TOP COVER
FOAM
• PMT/DAS BOARD
• COLLECTOR AY
3 Remove:
• 2 SCREWS
• COVER
• FOAM
COLLECTOR AY H219_5014GCA
H219_5014GC
• 2 PMTs
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
115 of 180
Caution
Do not damage the PMT.
Postrequisites:
1 Do the Calibration for the CLASSIC/ELITE CR SYSTEM.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 FOLD MIRROR
Page
116 of 180 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
H219_5017GCA
H219_5017GC
To Install:
1 Reverse the steps in the removal procedure.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 Postrequisites:
Page
117 of 180 1 Do:
• adjustment of the FOLD MIRROR
• Calibration for the Scan
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 CASSETTE HANDLING AY
Page
118 of 180 Prerequisites:
None
To Remove:
Press the Escape key to dismiss the video after viewing.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1
Page
119 of 180
Caution
Dangerous Voltage
CASSETTE
HANDLING AY
CONNECTOR J2
2 SCREWS
SCREW H219_5018HCA
H219_5018HC
2 Remove:
• FRONT COVER
• TOP COVER
• LEFT and RIGHT CASSETTE GUIDES
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 • 3 SCREWS
Page
120 of 180 • CASSETTE HANDLING AY
3 Disconnect the CONNECTOR J2.
To Install:
Important
Before tightening the SCREWS for the CASSETTE HANDLING AY, you must push the
CASSETTE HANDLING AY against the 2 STOPS.
Postrequisites:
1 Do the adjustments:
• CASSETTE LOWER END STOP
• CASSETTE EXTRACT SENSOR S4
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 LEFT PLUSH AY
Page
121 of 180 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do the adjustments:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 RIGHT PLUSH AY
Page
122 of 180 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do the adjustments:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 LIGHT SEALS
Page
123 of 180 Prerequisites:
None
To Remove:
WASHER Caution
Dangerous Voltage
SCREW
TOP
RIGHT
LIGHT SEAL
H219_5025GCA
H219_5025GC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do the adjustments:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 EXTRACTION BAR
Page
125 of 180 Prerequisites:
None.
To Remove:
Caution
Dangerous Voltage
EXTRACTION BAR
1 De-energize the system.
2 Remove:
• FRONT COVER
• ERASE LAMP AY
• 2 SCREWS
• EXTRACTION BAR
2 SCREWS
H219_5021GCA
H219_5021GC
To Install:
1 Reverse the steps in the removal procedure.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 Postrequisites:
Page
126 of 180 1 Do the adjustment EXTRACTION BAR HOME POSITION.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 SLOW SCAN AY
Page
127 of 180 Prerequisites:
None
To Remove:
Press the Escape key to dismiss the video after viewing.
ESD
Possible damage from electrostatic discharge.
4 Disconnect:
• SLOW SCAN ENCODER
CONNECTOR
• A7J1
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1
Page
129 of 180 SCREW
SLOW
2 SCREWS SCAN AY
H219_5029BCA 2 SCREWS
H219_5029BC
Caution
When removing the SLOW SCAN AY, do not remove the TOP SCREW first.
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do the “Slow Scan Current and Velocity Test”.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 PLATE PRESENT SENSOR S6
Page
130 of 180 Prerequisites:
To Remove:
Caution
Dangerous Voltage
H219_5008GCA
H219_5008GC
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
2 Do the “Slow Scan Current and Velocity Test”.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 EXTRACTION BAR HOME SENSOR S5
Page
133 of 180 Prerequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Remove:
Page
134 of 180
2 SCREWS
Caution
BRACKET Dangerous Voltage
CONNECTOR
1 De-energize the system.
2 Remove:
• FRONT COVER
EXTRACTION • TOP COVER
BAR HOME
SENSOR S5 • LEFT and RIGHT CASSETTE
GUIDES
2 SCREWS
• LEFT COVER - see LEFT and
RIGHT COVERS
• LEFT EMI PANELS - see LEFT and
RIGHT EMI PANELS
• CASSETTE HANDLING AY
3 Manually push the EXTRACTION BAR
back to lower it fully down.
4 Remove:
H219_5010GCA
H219_5010GC • 2 SCREWS
• BRACKET through left side of
system
5 Disconnect the CONNECTOR.
6 Remove:
• 2 SCREWS
• EXTRACTION BAR HOME
SENSOR S5
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
135 of 180 1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
2 Do the “Slow Scan Current and Velocity Test”.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 COIL BOARD A7, ENCODER and SLOW SCAN ROTOR
Page
136 of 180 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
3 Disconnect:
• A6P3
4 SCREWS
• A7J1
• GROUND STRAP
ROTOR
4 Remove the 4 SCREWS.
COUPLING
5 Loosen the 2 SCREWS in the
ENCODER.
Caution
ENCODER Prevent damage to the ENCODER.
6 Remove:
2 SCREWS
• ENCODER
• CRASH GUARD
CRASH H219_5027GCA
GUARD H219_5027GC
Important
The ROTOR is a magnetic component.
10 Remove:
• 4 SCREWS
• COIL BOARD A7
11 Place the THERMAL GASKET on the new COIL BOARD.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
139 of 180 1 Install the new COIL BOARD.
THERMAL GASKET
2 Place the ROTOR and COUPLING at
the bottom of the SHAFT.
COIL BOARD A7
3 Insert 2 parts of the plastic FEELER
GAUGE, 981409 between the ROTOR
FEELER GAUGE and the COIL BOARD.
4 Place the ROTOR against the FEELER
GAUGE.
ROTOR
5 Check that the COUPLING is inserted
COUPLING into the ROTOR.
6 Hold the ROTOR and tighten the
COUPLING.
7 Remove the FEELER GAUGE.
ENCODER
H219_5019HCA
H219_5020GC
8 Manually rotate the ROTOR to check that the ROTOR rotates freely.
Note
The space between the ROTOR and the COIL BOARD A7 might not be uniform. This is a
normal condition.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 ANTI-REVERSE AY
Page
141 of 180 Prerequisites:
None
To Remove:
1 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Individual Component Control]
• [Slow Scan Down]
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1
Page
142 of 180 Caution
Dangerous Voltage
ANTI-REVERSE AY
H219_5022GCA
H219_5022GC
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 PLATE SUPPORT AY
Page
143 of 180 Prerequisites:
None
To Remove:
Press the Escape key to dismiss the video after viewing.
To Install:
1 Reverse the steps in the removal procedure.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 Postrequisites:
Page
145 of 180 None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 ERASE LAMP AY
Page
146 of 180 Prerequisites:
None
To Remove:
LATCH
SLIDE
RELEASE
H219_5007HCA
ERASE LAMP AY H219_5007HC
Caution
Dangerous Voltage
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 CPU
Page
148 of 180 Prerequisites:
1 Indicate to the customer that all images will be erased.
2 To store existing data, do the following procedures in the RECOVERY INSTRUCTIONS
and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak DirectView CLASSIC/
ELITE CR SYSTEMS, SI5258-1:
Procedure
Checking the RECOVERY KIT
Preparing the System
Recording the Data
Storing the Data
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Remove:
Page
149 of 180
Caution
Dangerous Voltage
INTERNAL COM 1
NETWORK
2.4 GHz 1 De-energize the system.
KEYBOARD
CUSTOMER 2 Label and then disconnect the following
NETWORK MOUSE
CABLES:
CABLE From
COM 2
MONITOR UPS COMM COM COM 3
SPEAKER 3
COM 3
HOSPITAL CUSTOMER
NETWORK - RJ45 NETWORK
INTERNAL INTERNAL
NETWORK - RJ45 NETWORK
MONITOR MONITOR
POWER CPU SPEAKER SPEAKER
MOUSE MOUSE
KEYBOARD KEYBOARD
MONITOR - serial COM 1
H219_5009GCA POWER POWER
H219_5009GC
MODEM - optional COM 2
To Install:
1 Reverse the steps in the removal procedure.
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 2 To restore software and existing data, do the following procedures in the RECOVERY
Page INSTRUCTIONS and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak
150 of 180
DirectView CLASSIC/ELITE CR SYSTEMS, SI5258-1:
Procedure
Installing the Software
Restoring the Data
Completing the Installation
Postrequisites:
None
HARD DRIVE
Prerequisites:
1 Indicate to the customer that all images will be erased.
2 To store existing data, do the following procedures in the RECOVERY INSTRUCTIONS
and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak DirectView CLASSIC/
ELITE CR SYSTEMS, SI5258-1:
Procedure
Checking the RECOVERY KIT
Preparing the System
Recording the Data
Storing the Data
To Remove:
Caution
Dangerous Voltage
ESD
CPU COVER 3 THUMBSCREWS Possible damage from electrostatic discharge.
H177_0703ACA
CPU H177_0703AC
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1
Page
152 of 180 4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
CONNECTOR J26
H177_0708HCA
H177_0708HC
Note
If the CONNECTOR J26 is not seated correctly, you might receive the following message:
“1962 No operating system found.” “Press F1 to start boot sequence.”
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 To Install:
Page
154 of 180
4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
1 Install the new HARD DRIVE with the 4 SCREWS removed in Step 9 of the removal
procedure.
2 Install:
• RIBBON CABLE
• POWER CABLE
• HARD DRIVE BRACKET
• 2 SCREWS
ADJUSTMENTS AND REPLACEMENTS Replacements
04SEP08
AR5258-1 3 Install:
Page
155 of 180
CPU COVER 3 THUMBSCREWS
• CPU COVER
• 3 THUMBSCREWS
• CPU
• REAR PANEL
H177_0703ACA
CPU H177_0703AC
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1
Page
Section 3: Additional Service Procedures
156 of 180
Opening and Removing COVERS and PANELS
FRONT COVER
Caution
Dangerous Voltage
FRONT COVER
H219_4033ACA
H219_4033AC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 TOP COVER
Page
157 of 180
Press the Escape key to dismiss the video after viewing.
2 SCREWS CONNECTOR
1 Remove the FRONT COVER.
COVER
2 Loosen the 2 SCREWS.
3 Rotate the CONNECTOR COVER.
4 Disconnect the 2 CONNECTORS.
H219_5001ACA
2 CONNECTORS H219_5001AC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 5 Remove the 4 SCREWS.
Page 4 SCREWS
TOP COVER
158 of 180 6 Lift the TOP COVER.
H219_5002GCA
H219_5002GC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 LEFT and RIGHT COVERS
Page
159 of 180
Press the Escape key to dismiss the video after viewing.
LEFT COVER
1 Remove:
• FRONT COVER
4 SCREWS
• TOP COVER
2 Loosen the 4 SCREWS.
3 Remove the LEFT COVER.
4 Loosen the 4 SCREWS.
5 Remove the RIGHT COVER.
4 SCREWS
H219_5003GCA
H219_5003GC RIGHT COVER
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 REAR PANEL
Page
160 of 180
Press the Escape key to dismiss the video after viewing.
9 SCREWS
REAR PANEL
H219_5004HCA
H219_5004HC
1 Remove:
• FRONT COVER
• TOP COVER
• LEFT and RIGHT COVERS
• 9 SCREWS
• REAR PANEL
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 LEFT and RIGHT EMI PANELS
Page
161 of 180
Press the Escape key to dismiss the video after viewing.
5 SCREWS
5 SCREWS
H219_5005HCA
RIGHT EMI PANEL
H219_5005HC
1 Remove:
• FRONT COVER
• TOP COVER
• LEFT and RIGHT COVERS
• 5 SCREWS
• LEFT EMI PANEL
• 5 SCREWS
• RIGHT EMI PANEL
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 LEFT and RIGHT CASSETTE GUIDES
Page
162 of 180 1 Remove:
RIGHT
CASSETTE
GUIDE
H219_5006GCA
H219_5006GC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Restoring the Purchased Options
Page
163 of 180 1 Insert the correct OPTIONS DISKETTE.
2 From the “Load/Save Configuration” screen, click [Add Upgrade Options].
3 Do the following for each option:
a Select the correct upgrade option.
b Click [Add Upgrade Options].
c Wait for the option to restore.
d Remove the DISKETTE.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Restoring the Configuration
Page
164 of 180 1 At the main menu, click:
• [Service Functions]
• [WebLink]
2 Select:
• Utilities>Backup/Restore
• “Restore” tab
• “All Device Data” for “Restore Level”
• “Upload Configuration File” check box
3 Click [Browse].
4 Select the “backup.bin” file.
5 Click:
• [Open]
• [Restore]
6 Wait for the status to complete.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Setting the Laser Calibration Voltage
Page
165 of 180
Important
Do this procedure after installing a new OPTICS MODULE.
T
ub
e
S
id
e
1 Move the LATCH to the right to release
the PHOSPHOR SCREEN.
2 Remove the PHOSPHOR SCREEN
from the CASSETTE.
3 Check that the PHOSPHOR SCREEN:
• is correctly fastened to the
hole CASSETTE.
LATCH
• edges are not lifted.
• does not have changes in color.
4 Clean the PHOSPHOR SCREENS.
Snap
Close 5 Install the PHOSPHOR SCREEN into
To the CASSETTE.
Open
6 Insert a tool into the hole to snap and
H177_2443GCA close the CASSETTE.
H177_2443GC
7 Close the LATCH on the CASSETTE.
8 Check that the LATCH on the
CASSETTE is operating correctly.
9 From the main menu, click [Erase
Cassette].
10 Insert the CASSETTE into the
CLASSIC/ELITE CR SYSTEM.
11 Do Step 1 - Step 10 for all of the
CASSETTES.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Preparing the Room
Page
169 of 180
X-RAY Caution
TUBE
• Dangerous Voltage
COLLIMATOR • Do not use a BUCKY or a GRID during
LIGHT this procedure.
Important
A LEAD SHEET and the help of a
180 cm LICENSED RADIOLOGICAL
(72.0 in.)
CASSETTE
TECHNOLOGIST (RT) is necessary for this
procedure.
tape
2 Ask the Radiological Technologist (RT)
to energize the X-ray equipment and
the COLLIMATOR LIGHT on the X-RAY
TUBE.
5.0 cm
3 Place the CASSETTE on the floor
H177_0004GCC
H177_0004GC (2.0 in.) under the beam of light.
4 Align the beam of light with a 5.0 cm
(2.0 in.) area of light on the floor around
the CASSETTE.
Important
You must place the tape correctly in Step 5.
Important
The COPPER FILTER must be directly next
to the X-RAY TUBE.
COPPER FILTER
7 Insert both of the FILTERS into the
tape
bottom of the X-RAY TUBE. If
necessary, use tape to adhere the
FILTERS to the bottom of the X-RAY
TUBE.
H149_0013ACC
ALUMINUM FILTER H149_0013AC
Important
DOSIMETER A LEAD SHEET and the help of a
RADIOLOGICAL TECHNOLOGIST (RT) is
necessary for this procedure.
Note
The specification above for the mAs might
LEAD SHEET H149_0014ACA have a difference.
H149_0014AC
3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL-4818 in the center of
the area defined by the tape.
LCD DISPLAY
READ/RESET
SWITCH
F
OF
ON
POWER RESET
SWITCH
READ
H149_0015BCA
H149_0015BC
4 Move:
• POWER SWITCH on the DOSIMETER to the “ON” position.
• READ/RESET SWITCH to the “RESET” position and then to the “READ” position.
5 Check that “0.00” displays on the LCD DISPLAY.
6 Ask the RT to expose the DOSIMETER.
7 Check that the DOSIMETER displays a value of 20.0 mR ± 2.0 mR on the LCD
DISPLAY.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 8 Is the value correct?
Page
172 of 180 Yes No
Advance to Step 14. Do Step 9 - Step 13.
9 Move the READ/RESET SWITCH to the “RESET” position and then to the “READ”
position.
10 If you have adjusted the mAs setting more than once and the value is not within the
specification, move the X-RAY TUBE up a minimum distance.
11 Is the mR value:
Less than specification? More than specification?
Ask the RT to increase the mAs setting Ask the RT to decrease the mAs setting
on the X-ray equipment and continue on the X-ray equipment and continue
with Step 12. with Step 12.
12 Ask the RT to expose the DOSIMETER.
13 Check that the DOSIMETER displays a value of “20.0 mR” ± 2.0 mR on the LCD
DISPLAY. Is the value correct?
Yes No
Continue with Step 14. Do Step 9 - Step 13 again.
14 Record the number on the LCD DISPLAY.
Note
You will use the recorded number when you do the calibration procedure.
15 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within
± 0.2 mR of the value that you recorded in Step 14.
Note
If the values are not within the specification, use another X-ray source.
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Exposing the CASSETTE
Page
173 of 180
X-RAY
TUBE Important
• The ARROW on the CASSETTE must
be parallel to the X-RAY TUBE.
• Do not use a LEAD SHEET during this
procedure.
ARROW
1 Remove the LEAD SHEET and the
DOSIMETER from the floor.
180 cm
(72.0 in.) 2 Place the CASSETTE in the center of
CASSETTE the tape.
tape 3 Ask the RT to expose the CASSETTES
every 2 minutes.
Important
• After exposing the CASSETTE, you
5.0 cm
H177_0004GCA
H177_0004GC (2.0 in.) must wait 15 minutes before starting this
procedure.
• Every minute that you wait beyond 15
causes the exposure index value to
decrease by 5.
1 Click:
• [Service Functions]
• [Diagnostics]
• [Scan Calibration]
2 Enter the number from the display on the DOSIMETER. See Step 14 on Page 172.
3 Insert the first CASSETTE into the system.
4 Click [Start Calibration Scan].
5 Insert the exposed CASSETTES every 2 minutes.
Important
If the calibration is not successful, an error code occurs.
Important
“SPIKES” might be the result of dust in the COLLECTOR or the illumination of the laser
beam on the COLLECTOR.
start scan : 55
offset : 1773 Collector Profile 35 x 43 Calibration Date: Sat Apr 12 09:12:31 2003
100
95
amplitude : 3678 90
85
print1 : 749 80
75
70
print2 : 880 65 CORRECT
60
high voltage: 2400 55
50
45
40
35
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
H194_9003DC
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 3 Observe the COLLECTOR PROFILE of all sizes of CASSETTES.
Page
177 of 180 Note
Correct values will not have:
• “Spikes”
• large difference in the pixel values
start scan : 57
offset : 1517 Collector Profile 35 x 43 Calibration Date: Thu Jan 30 16:25:10 2003
100
95
amplitude : 2970 90
85
large difference in pixel value
print1 : 699 80
75
70
print2 : 805 65
60 NOT CORRECT
high voltage: 2400 55
50
45
40
35
"Spike"
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
H194_9004DC
Caution
Use caution when you clean the COLLECTOR in Step 6.
6 If large differences appear in the pixel values or “Spikes”, use a LINT-FREE CLOTH to
clean dust that might be blocking the beam of light to the COLLECTOR.
7 Do:
• Exposing the CASSETTE
• Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTES
• view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm
CASSETTE
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Restoring Hospital Information System (HIS) and Remote Information
Page
179 of 180 System (RIS) Information
1 At the main menu, click:
• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS Configuration]
2 Select the “Remote Query” tab.
3 Type the new values.
4 Select the “Polling” tab.
5 Type the new values.
6 Select the “Options” tab.
7 Type the new values.
8 Click:
• [Save Changes]
• [Back]
• [Profile Configuration]
9 Type the new values.
10 Click [Save Changes].
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
04SEP08
AR5258-1 Publication History
Page
180 of 180
Publication Publication Changed
ECO No. File Name Notes
Date No. Pages
26NOV07 AR5258-1 --- --- ar5258_1.fm New Publication
29NOV07 AR5258-1 --- 1 ar5258_1.fm Revision
04SEP08 AR5258-1 --- All ar5258_1.fm Revision