TOOLS REQUIRED TO WELDER FOR FABRICATING A FIXTURE:

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 WELDING GLASS 2NOS
2 WELDING SHIELD 2NOS
3 CHIPPING HAMMER 2NOS
4 WIREBRUSH 2NOS
5 FILES 1SET SMALL
6 FLAT FILE 1SET LARGE
7 Centre punch 2nos
8 Hammer Each(2nos) 5lb,10lb
9 CHISEL EACH 1Nos 1/2inch,1inch,2inch
10 scale 2Nos 1m
11 Vernier calliper 1nos 300mm,150mm
12 Measurement Tape Each1nos 7m,5m
13 Gas cutting compass 2nos
14 Adjustable 2nos 300mm
15 Combinational 1set
spanners
16 Inclinometer 2nos
17 Nose plier 2nos
18 Cutting plier 2nos
19 Screw driver 8in 1set
20 connector 1Nos 500KVA
21 Water level tube 1nos
22 Screw driver 2 nos Heavy duty
23 Drill pits
24 Crown bar 2nos
25 HSS Metal Drill pits 1set Until 25mm
26 Levelling scale 2nos
27 Tools bag 2nos
28 Wire stripper 2nos
29 Pipe wrench 1nos 600mm
30 Tap set,Tap wrench EACH 1SET M5,M6,M7,M8,M12,M14,M16
M18,M20,M22,M24,M27,M30
M33,M36
31 Hacksaw blade with Each 2 set
handle
32 Welding rods may be E -6018,E-7013 Grade as per
added requirement

MACHINERIES REQUIRED FOR FABRICATION DEPARTMENT:

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 WELDING 1NOS 250A
MACHINE (SINGLE
PHASE)
2 WELDING 1NOS ARC 400-415VAC+_15%
MACHINE (3PHASE) 50/60Hz
3 GAS CUTTING 1NOS
TORCH & MACHINE
4 HOSES FOR GAS 2NOS BOTH FOR(Oxygen &
CUTTING TORCH acetylene)
5 Oxygen& acetylene 1Nos
dial gauge
6 Bench Grinder 1nos 6inch
7 Grinding machine 2Nos,1Nos 4inch,7inch
8 Hand Drilling Machine 1Nos
9 Magnetic Drilling 1Nos Upto (80mm drill size)
Machine 1000 watts
10 Radial Drilling 1nos
Machine

SAFETY PPE’S:

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 SAFETY GLASS 3NOS
2 SAFETY HELMET 3NOS
3 SAFETY SHOES 3NOS
4 FIRST AID KIT 1NOS
5 FIRE EXTINGUISER 1NOS
6 FIRE BUCKET WITH 2NOS
STAND

LIFFTING THE JIGS AND FIXTURES WHILE FABRICATING BELTS &SLINGS

REQUIRED:

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 Double ply webbing Each 1Nos 1ton(1m),5ton(4m),3ton(4m)
sling
2 D –SHACKLE,BOW Each 2Nos 2ton,4ton,8ton
SHACKLE
3 Chain block Each 1nos 5ton,1ton

TOOLS & TACKLES FOR LIFTHOOK TEAM MEMBERS :

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 Ring spanner 2set 6 to 60
2 Double end spanner 2set 6 to 60
3 Hammering spanner Each 1nos 26,30,32,36,41,55,60
,open type spanner
4 HEX & BI-HEX 2set 8mm to 32mm
SOCKET SET (1/2
inch)
5 Hex &BI –Hex socket 2set 22mm to 50mm
set (3/4 inch)
6 Impact socket 2 set 8 to 32mm
set(1/2inch)
7 Hex Bit Socket(1/2 2 set 4 to 19mm
inch)
8 Adjustable wrenches Each 2nos 150,300mm
9 Internal straight nose 2nos 175mm
circlip plier
10 External straight nose 2nos 175mm
circlip plier
11 Internal bend nose 2nos 175mm
circlip plier
12 External bend nose 2nos 175mm
circlip plier
13 Female (1/2 inch 2nos
adapter)
14 male(3/8 inch adapter) 2nos
15 male (3/4 inch adapter ) 2nos
16 Extension bars(1/4 Each 2nos 50mm,100mm
inch)
17 Extension bars(1/2 Each 2nos 75,125,250mm
inch)
18 Extension bars (3/4 Each 2nos 100,250,400mm
inch)
19 Extension bars (3/8 2nos 150mm
inch)
20 Sliding T-Handles(1/4 2nos 115mm
inch)
21 Sliding T-Handles(3/4 2nos 500mm
inch)
22 Sliding T-Handles(1/2 Each 2nos 75,125,250mm
inch)
23 Sliding T- 2nos 200mm
Handles(3/8inch)
24 Ratchet (3/4 inch) 2nos
25 L –Handle(1/4 inch) 2nos 200mm
26 L-Handle(1/2 inch) Each 2nos 200,250,300,450,500mm
27 L-Handle (3/4inch) 2nos 450mm
28 Wire stripper 2nos 125mm
29 HEX & BI-HEX 2 set
SOCKET SET
(1/4inch)
30 Combinational plier Each 2nos 7inch,8inch(double
coloured sleeve)
31 Long nose plier Each 2nos 6inch,7inch
32 Pipe wrench Each 1nos 600mm,900mm
33 Sledge hammer Each 2nos 10lb,
34 Allen key set 2set 1.5 to 17mm
35 Crown bar Each 2nos Small &large
36 Heavy duty screw Each 2nos 10.0(dia) x600mm
driver
37 Connector 2nos 500kva(125mm)
38 2in 1 reversible screw 2nos 8.0X250mm
driver
39 slotted head screw 2nos 10.0X450mm
driver
40 Philip head screw 2nos 8.0X250mm
driver
41 5in 1 screw driver set 2set
42 Striking poker screw 2nos 8.0X200mm
driver
43 Measurement tape 2nos 7m,5m
44 Adjustable Each 2nos 300mm,150mm
45 CHISEL Each 2nos 1inch,2inch
46 Hacksaw 2nos
47 Ratchet belt Each 2nos 3inch,2inch,1inch(25m)
48
PNEUMATICS REQUIRED FOR LIFTHOOK:

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 TORQUE WRENCH EACH 1NOS 760NM,1000NM,2000NM(3/4INCH)
2 GEDOR TORQUE 1NOS 450NM CAPCTIY
WRENCH
3 MULTIPLIER 1NOS 2500(1:5 RANGE)
4 HIGH TORQUE 1NOS 8000NM
5 PNEUMATIC EACH 1NOS 250NM(1/2INCH), 700NM
ELECTRIC GUN

LIFTHOOK WORK WINCH SPECIFICATION:

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 HYFL ROPE 2 ROLL 6x36(14mm) grade:IS 2266
Coating:Ungalvanized
,Lube:A2,(1000m)
2 LIFT DUTY (WORM 2NOS 50:1 RATIO
GEARBOX)
3 3PHASE INDUCTION 2NOS 10HP,1460RPM
MOTOR WITH
MAGNETIC BRAKE
FOOT MOUNTED
TYPE
4 SLOW SPEED WHEEL 2NOS SPUR GEAR (75NOS TEETH )
5 MATCHING GEAR 2NOS SPUR GEAR 20NOS TEETH
FOR GEARBOX

SI DESCRICPTION QUANTITY SPECIFICATION

NO
1 STEP DOWN 1NOS Output range (415V)
TRANSFORMER Input Range (690 V)
2 CUTTING MACHINE 2NOS 4Inch
3 CHAIN BLOCK 3NOS 1TON ,2TON,3TON
,3NOS,3NOS,3NOS,2NO ,5TON,7.5TON
S
4 ROPE 5ROLL 150m
5 D shackles 4nos,10nos,6nos,4nos 2ton,8ton,12ton,17ton
6 WEDGE 8nos 1M length
7 SLEDGE HAMMER 3nos 20lb
8 Three sheave pulley 4 nos
9 Double ply webbing Each 8Nos 1ton(1m),5ton(4m),3ton(4m)
sling
10 Single sheave pulley 4 nos
11 Steel sling,endless belt
12 Tripole hollow pipe 6nos
13 Stainless steel wire 20nos
rope U-CLAMP
14 Two sheave pulley 4nos
15 Hydraulic power pack 1nos 700bar
16 Hydraulic hand pump 1nos 600bar
17 Hydraulic jack with Each 2nos 10ton
hose(orione make) 30ton
50ton
75ton