Professional Documents
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Accounting DIY Examples
Accounting DIY Examples
DIY EXAMPLES
PART 1- MODULES 1-7
JAMIE BERRY
jamie@berrypatchdevelopment.com
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MODULE 2: THE INCOME STATEMENT
DIY Example
XY Construction plc is in the process of building a bridge linking two Scottish Hebridean islands.
The job will take two years. At the end of the first year, which is the same date as the company’s
financial year-end, one-third of the contract of €12 million had been completed, although the
client had paid only one-sixth, namely €2 million. The company expected to make €3 million
profit on the bridge, and at the end of Year 1 costs were being incurred on a predictably even
basis. How many sales and profits should XY recognise at the end of Year 1?
Observe that:
1. One-third of the contract, namely €4 million, could be deemed to be sales in Year 1
provided this proportion could be confirmed by an independent surveyor.
2. Total costs anticipated by the company are €9 million; one-third of €9 million is €3
million.
Using the time-of-production method of measuring accomplishment allows XY plc to record profit
in both years of the contract rather than to wait for its completion in Year 2.
Although readers need not concern themselves with the various rules accountants have
developed to implement the production basis for measuring accomplishment, it is important to
appreciate that it is applied only when the company is producing to an order, not in the hope of
getting one.
DIY Example
A manufacturer of sports bags supplies major retail sports outlets. The relevant figures for
production and sales for one year are as follows:
Orders received during the year by the manufacturer’s sales force 15 000
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Comment and Solution
1. Orders are buoyant but have not yet been satisfied. Although the figure of 15 000 can
be used to measure the sales force’s performance during the year, and to gauge the
backlog build-up between orders and production output, it cannot be used to measure
accomplishment. Don’t forget, the customers could walk away at any time (change of
mind or change of supplier) if their orders are not satisfied on time, and we don’t know
what the loss would be.
2. The figure of 10 000 bags manufactured again fails to portray economic reality, which
is that 2000 bags have been drawn from inventory (last year’s unsold production) to
satisfy the orders actually shipped.
3. Therefore the best measure of accomplishment for the year is 12 000. But because
1000 bags have been returned as faulty – the retail sports outlets will not have paid
the manufacturer for these goods – the figure of 12 000 must be reduced by 1000.
Sales will be recorded for the year at 11 000 bags, each valued at the selling price
charged by the manufacturer to the retailer. The 1000 faulty bags will be returned to
inventory or written off.
1. Rosie decided to leave the international recruitment consultants she had been with for
a number of years and start up her own practice. She re-mortgaged her home and
raised €250 000 in cash to put into the practice as equity. Some friends contributed
€50 000 in cash as loan capital, requiring 4 per cent interest per annum.
2. During the year Rosie’s specialist recruitment consultants (salaries noted below)
worked on 46 successful assignments, earning, on average, €20 000 each. By year-
end, 39 clients had paid their bills.
3. Rosie signed a three-year lease for a suite of offices in a chic part of town. The annual
rental was €175 000.
4. She purchased office equipment and computers for €30 000 in cash and specialised
software that tracks potential organisations and potential individuals. This cost
€120 000, although Rosie was given it by the supplier on approval for the first year.
Only if she agreed to keep the software after one year’s approval period would she owe
the money to the supplier. By the end of the year she planned to keep it.
5. Three experienced consultants were hired for a total salary cost of €624 000. This was
paid in cash, monthly in arrears. Each month, salaries were allocated to a work-in-
progress account in the balance sheet and only transferred as a charge to owners’
equity when an assignment was completed successfully. At the end of the year, it is
estimated that 11 months’ salaries have been recovered by completed assignments;
the remainder is deemed to be work-in-progress.
6. A receptionist was hired at a salary of €60 000 per year.
7. General office overheads were €4000 per month.
8. Rosie decided to depreciate her office equipment and computers, at 25 per cent per
annum.
9. She also decided to make a provision for doubtful debts amounting to 5 per cent of
accounts receivable at year-end.
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10. At the end of the year Rosie paid the interest on her borrowings.
11. Rosie knew it would take several weeks into the next year to agree the taxes on
income she will be required to pay; she therefore decided to provide for tax at 40 per
cent on profits.
Equipment
Work-in- Owner’s Taxes Current
Action and Debtors Cash Debt
progress equity payable liabilities
computers
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Totals 0 0 0 0 0 0 0 0
Worked Solution
Equipment
Work-in- Owner’s Taxes Current
Action and Debtors Cash Debt
progress equity payable liabilities
computers
1 250 000 250 000
50 000 50 000
– –
3
175 000 175 000
4 30 000 –30 000
120 000 120 000
–
5 624 000
624 000
–
–572 000
572 000
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6 –60 000 –60 000
7 –48 000 –48 000
8 –7 500 –7 500
9 –7 000 –7 000
10 –2 000 –2 000
11 –19 400 19 400
€ €
Revenues €920 000
Receptionist 60 000
Depreciation 7 500
€ €
Non-current assets
Software 120 000
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€142 500
Current assets
Work-in-progress €52 000
Current liabilities
Loans 50 000
Owner’s equity
€ €
Depreciation 7 500
–€9 000
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Capital injection by owner €250 000
DIY Example
A new business purchases light fittings for its offices and warehouse for €1000. During the first
year it pays €100 to the local power utility company for energy consumed by these fittings. What
are the accounting treatments for these transactions?
DIY Example
A retail grocery company purchased an urban site on which it proposes to locate a new
supermarket within the next six months. The land cost €3.5 million, legal and survey fees cost
€250 000 and a promotional programme announcing the impending development, involving
billboards, handbills and local media advertising, will cost another €250 000.
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new site, nevertheless the future benefits that may flow from the campaign are very
uncertain. This uncertainty leads accountants to recognise the cost as an expense in
the income statement immediately.
The accounting profession is unhappy with the cost convention in relation to some assets,
including land. The acquisition cost bears little resemblance to the current market value, which is
usually much greater than cost. Two alternative treatments are possible:
DIY Example
This example is concerned with the financial affairs of a sole trader, not a company. The layout
of the income statement and balance sheet is slightly different from the example of the company
above, but you should set out your cash flow statement in exactly the same way.
€ €
45 294
Less: Expenses
Maintenance 2 385
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Balance sheets for years ended 30 June 20x1 and 30 June 20x2
€ € € €
Non-current assets
Current assets
25 580 33 968
Current liabilities
22 985 28 418
Owner’s equity
39 485 47 168
Notes
1. Debtors less provision for bad debts:
o Year to 30 June 20x1 €8235 − Provision €450 = €7785
o Year to 30 June 20x2 €5700 − Provision €630 = €5070
2. The item of plant and equipment was sold for €3450 during the year to 30 June 20x2.
Your Solution
Make sure you don’t look at the worked solution before attempting to complete the pro forma
solution.
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Net profit
Depreciation
Increase in inventories
Decrease in debtors
Increase in creditors
Loans repaid
Drawings
Worked Solution
Cash from operations € €
Depreciation 1 635
25 143
17 621
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Loans repaid –1 500
The proprietor’s drawings need some explanation. These represent the amount of cash taken out
of the business for personal use. The more the proprietor takes out, the less cash is available for
business purposes. It is important that the attention of the proprietor is drawn to this impact
through the cash flow statement. The corporate equivalent of this item would be equity dividends
paid to shareholders. Note that the proprietor is withdrawing more cash than operating activities
are producing, an imbalance that cannot continue indefinitely.
Remember, when a business sells an asset, the cash is received (€3450) in cash from
investments. The profit booked on sale is good news for the owner but by itself is not
cash.
Inventories: closing balance €25 725 less opening balance €15 443 = −€10 282.
Debtors (using before provision amounts): closing €5700 less opening €8235 = €2535.
Creditors: closing €4380 less opening €4155 = €225.
Readers may care to reconcile the opening and closing balances of the non-current assets
accounts in the balance sheet. There was only one movement on non-current assets during the
year – a sale of plant and equipment. We can assume, therefore, that the original purchase price
of this equipment was €6000 (€16 800 less €10 800). If the firm sold the piece for €3450 and
made a profit of €855, we can calculate that the written-down value of the piece of equipment
sold was €2595 (€3450 less €855). Therefore, the depreciation already charged on the plant at
date of sale was €3405 (€6000 less €2595):
Cost Depreciation
€2 835
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DIY Example
A consumer household-goods company with an excellent record of innovation has developed and
marketed a voice-activated vacuum cleaner. Its profile of expenditure was as follows:
DIY Example
A company sells goods with a warranty under which customers are covered for cost of repairs of
any manufacturing defects that become apparent within the first six months after purchase. If
minor defects were detected in all products sold, repair costs of €1 million would result. If major
defects were detected in all products sold, repair costs of €4 million would result. The company’s
past experience and future expectations indicate that, for the coming year, 75 per cent of the
goods sold will have no defects, 20 per cent of the goods sold will have minor defects and 5 per
cent will have major defects. How should the warranty provision be the balance sheet at year-
end?
This amount would be charged to the income statement as an expense of the year, but because
it had not been paid by year-end the amount would be set up as a liability in the balance sheet.
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DIY Example
Would you set up a provision, a contingent liability or neither for the following events?
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11.2 The Dilemma of the Denominator
Example
Assume that the absorption costing method is applied to the fountain pen business described
above. Planned production was 5000, but actual production was 5500 due to a desire to keep
operatives busy throughout the year. The excess will be sold next year. Throughout the year
each pen will be allocated €20 fixed production costs as before, but in the light of actual
production level achieved this should have been €100 000/5500 = €18.182.
Each unit has over-absorbed €1.818, a total of €10 000 (5500 × €1.818) for the year. This sum
has been caused by the wrong denominator volume being selected and must be corrected at the
end of the year, otherwise the production would be seen to be absorbing more costs than had
been incurred.
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80 000
Note that the denominator volume variance helps to reduce production costs in the income
statement that otherwise would be overstated by the over-absorption of fixed production costs.
The variable (or direct) costing income statement would be identical to the one already
produced. We set out the two methods side by side.
(10 000
variance expenses 100 000
)
We move our example one year on and keep all facts and figures the same except that
production is reduced to 4600 pens even though the estimate at the beginning of the year was
again 5000. For 20x3 the income statement would be:
Denominator volume variance is caused by the fact that the 4600 pens manufactured absorbed only
€92 000 fixed production expenses while €100 000 was incurred in 20x3. The shortfall must be
written off at the end of the year.
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Difference in profits is due to the value of inventory needed to satisfy 20x3’s sales. Production was
4600; sales were 5000; therefore 400 pens were taken from inventory. Under absorption costing
these units emerge from inventory at €70 instead of €50 under variable costing. Profits therefore
fall by 400 × €20 (the difference in inventory value per pen which itself is the fixed production
costs per pen).
To summarise:
A denominator volume variance arises when actual production ≠ planned production.
In order to reinforce the principles set out above, we recommend that readers complete the
following table, which works a number of permutations on the above data. We supply the
numbers for three columns and the full solution is provided at the end of the text of this module.
The commentary that follows the table is based on a correct completion of the table!
Direct material 20
Direct labour 30
Full cost 70
* Based on budgeted total fixed production costs of €100 000 and a budgeted level
of production of 5000 pens per annum.
Column 1 2 3 4 5 6 7 8 9
Sales (000s) 5 4 6 4 3 5 7 4 8
Production (000s) 5 4 6 5 4 6 5 3 7
Absorption costing
Variable costing
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Production = Sales Production > Sales Production < Sales
Check your solution with the table that appears after the summary to this module.
2. Estimated costs of closing down are €90 000. In addition, maintenance of plant and
machinery is expected to amount to €16 000 per annum.
3. Costs of reopening after being closed down would be approximately €40 000 for
overhauling machines and getting ready and €28 000 for training of key personnel.
4. Economic indicators suggest that sales should take an upward swing to around 70 per
cent capacity at prices that would reflect a dramatic uplift, producing revenue of
€2 000 000 in 12 months’ time.
The management of Clydeside must select the relevant costs and other information that will
allow it to reach a decision on whether to keep the chain division open during the recession or to
shut down and wait for the economic upturn.
It can be seen that there are only three relevant levels of operations: zero per cent (i.e. close
down and reopen), 50 per cent (present level), and 70 per cent (post-recession level). Revenues
and costs should therefore be set out for all three levels.
Level of operations in €
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0% 50% 70%
€660 000 €940 000
The special costs of closing down and reopening are as follows.
Conclusions
By focusing on contribution (sales revenue less variable (marginal) costs incurred in generating
sales revenue), management can gain a useful picture of those costs that vary with volume
changes, and those that do not. Note, however, that just because fixed costs do not change,
management cannot afford to ignore them altogether; they must be deducted from contribution
to produce a realistic gain or loss figure.
The danger facing management in the table of figures given to them initially is that it might have
ignored the fixed component of the factory overheads, administration, selling and distribution,
and miscellaneous costs, and treated all costs as variable costs. This would have produced totally
different figures and would have led to wrong decisions being taken. It is fundamental that
variable costs are kept separate from fixed costs in decisions concerning the suspension of
activities.
It is far from certain whether, on the basis of the figures of gains and losses above, management
would decide to shut down the chain division during the oil glut. If the division is kept open at a
50 per cent level of operations, the division would incur only €6000 greater loss, a cost that the
management of Clydeside may well be prepared to incur to ensure harmonious industrial
relations.
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The Highland Shortbread Company was experiencing a decline in sales due to the economic
recession in the home market; consumers were buying only basic provisions for their families
and were consequently giving the supermarkets’ confectionery displays a wide berth. An increase
in sugar prices had also caused a fairly steep increase in the retail price of shortbread.
A British national airline approached the company with an offer to buy a special order of
shortbread to enable them to serve passengers with a complimentary cup of coffee and finger of
shortbread on overseas flights terminating in Scotland. If the experiment met with customer
approval, the airline would seek to enter into a long-term contract with the Highland Shortbread
Company. The special order was for 1000 cartons of shortbread at €10 per carton.
The sales director believed the price of €10 per carton was lower than even the cost of
manufacturing one carton of shortbread, far less the cost, taking into account the cost of selling
and distribution. To confirm his belief he called for a copy of the previous year’s income
statement, which revealed the following picture:
Sales €150 000
The managing director was not happy with the sales director’s conclusions. Even without
studying the figures, he would have been happy to accept the special order because of the
prospect of concluding a long-term contract with the airline. (Indeed, as he privately admitted,
he would have given the airline the shortbread at no charge just to get the long-term business!)
However, he called for a detailed breakdown of the income statement. This is what he found:
Sales €150 000
Variable expenses
Manufacturing €90 000
Fixed expenses
Manufacturing 30 000
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therefore provide a total contribution of €1000. Since the fixed costs of €45 000 would not be
affected by the airline’s order, the company’s overall profit would be increased by €1000. The
relevant costs in this example are only the variable costs.
Note, however, that the ‘full cost’ income statement used by the sales director is useful for long-
term pricing purposes. The company must recover all of its costs, fixed and variable, eventually,
and must price accordingly. Hence the full cost, namely the absorption cost (€120 000/10 000
cartons = €12 per carton), plus the selling and administration costs (€20 000/10 000 cartons =
€2 per carton, i.e. €14 per carton) must be at least equalled by the sales price if the company is
to survive. But management should not confuse costs required for long-term pricing strategies
with those required to deliberate on special orders.
Accountants deliberate long and hard about how to allocate the processing costs of €1000. As we
saw in Module 10 two methods are usually used. The weight method would allocate one-third of
€1000 to the pie meat and two-thirds to the dog meat. The sales value technique would allocate
five-thirteenths of €1000 to the pie meat and eight-thirteenths to the dog meat. This allocation
procedure would be necessary for calculating inventory costs and therefore profit for the
accounting period. Depending on the method chosen, different answers are produced.
Weight Sales value
Dog
Pie meat Pie meat Dog meat
meat
€300 €300
Plenty of arguments can be found to support either method, and in the long term, it is argued, it
does not matter which method is chosen because the profit is the same in both cases. As the
following example will show, this is misleading.
Consider a further proposal by the food scientist that the company should make the pies instead
of selling the pie meat to an outside pie maker. His proposal envisages 1-kg plate pies, requiring
€220 of pastry and further labour, which would sell for €0.60 each. If these new facts are fed
into the income statements above, the following picture emerges.
Plate Pies
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Profit/(Loss) €47 €(5)
This outcome is plainly ridiculous given that the same pie meat is to be processed in an identical
manner. The only approach to the problem of further processing is the incremental approach
where one compares the additional or incremental revenue from sales with the incremental costs
involved.
Learning Summary
When management is faced with choosing one course of action from a variety of possibilities,
which includes the possibility of doing nothing, the relevant costs and revenues are the
differential costs, the costs and revenues that will change if the alternative course of action is
selected. The most attractive alternative will be the one with the lowest differential costs. But
cost calculations alone rarely provide the answer to any management problem; qualitative
factors often play the decisive role.
Column 1 2 3 4 5 6 7 8 9
Sales (000s) 5 4 6 4 3 5 7 4 8
Production (000s) 5 4 6 5 4 6 5 3 7
Sales revenue 500 400 600 400 300 500 700 400 800
Absorption costing
Cost of sales 350 280 420 280 210 350 490 280 560
Gross profit 150 120 180 120 90 150 210 120 240
Variable costing
Cost of sales 250 200 300 200 150 250 350 200 400
Contribution margin 250 200 300 200 150 250 350 200 400
Fixed costs 100 100 100 100 100 100 100 100 100
Net profit 150 100 200 100 50 150 250 100 300
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Do you really understand what’s going on in the above table? You should be able to explain why denominator
volume variances are accounted for, why they are positive or negative, and why there are
differences in bottom-line profits.
First, take the first three columns, in which the sales units are exactly matched by production units.In such scenarios
inventory levels are not disturbed, and so the two accounting systems come up with the same
profit, i.e. fixed costs can’t be ‘parked’ or drawn from inventory (a balance sheet valuation),
thereby affecting the income statement. The denominator volume variances are caused by actual
production levels differing from the planned production level of 5000 pens. In column 2 the
difference is a shortfall of 1000 units; this leads to a further income statement charge of €20 000
to make sure all €100 000 fixed production expenses are accounted for. In column 3 the reverse
is the case; the overshoot in production is 1000 units, leading to the risk that €120 000 has been
absorbed by units produced unless a credit of €20 000 is put through the income statement.
Next, take the middle three columns, in which production is consistently higher than sales. The difference in
bottom-line profits (absorption profits being higher than variable profits) is caused entirely by
the fixed costs per unit under absorption costing attaching themselves to the units being ‘parked’
in the balance sheet. The more costs put in there, the fewer will be charged in the income
statement this year. Note that the pattern of denominator volume variances is exactly the same
as in the first three columns because the production levels in columns 4, 5 and 6 are identical to
those in columns 1, 2 and 3.
Last, take columns 7, 8 and 9. Here the pattern changes to production units being lower than sales,
leading to inventory being drawn on. Take column 7: the difference in profits of €40 000 is due to
the 2000 units drawn from inventory coming out of the balance sheet valuation at €20 more
costly each under absorption costing, this sum being the fixed costs parked in the balance sheet
in an earlier period. Notice that there is no denominator volume variance in this column because
actual production was 5000, the same as planned production. Now take column 9, in which there
is a denominator volume variance of €40 000 positive and a difference in bottom-line profits of
€20 000 in favour of variable costing. The denominator volume variance is caused by producing
2000 more units than planned, thereby triggering a credit of €40 000 in the income statement to
reflect the over-absorption of fixed production costs (20 000 × €20). The bottom-line difference
is caused by the company needing to draw on 1000 units to satisfy sales (sales of 8000 units
less actual production of 7000); each unit taken from inventory is €20 more costly under
absorption costing than under variable costing.
The group has 400 bedrooms in Northern Europe, where the heaviest occupancy is in June, July
and August. Management expects the occupancy rates in these months to be 90 per cent; in
March, April and May it expects 80 per cent; and for the remainder of the year 65 per cent.
The average room rental is €150 per night. Much of the group’s business is the corporate
market, where 10 per cent is paid as a deposit the month before the stay, 60 per cent is
received in the month of the stay, and 30 per cent is collected the month after.
The group’s costs are mostly fixed: salaries total €800 000 per month; depreciation totals
€390 000 per month; other fixed operating costs total €175 000. Variable costs are only €20 per
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occupied night. Variable costs are paid in the month they are incurred, depreciation is recorded
at the end of each quarter, and other fixed operating costs are paid as incurred. Bank interest on
monies borrowed to purchase new properties and refurbish existing ones is €700 000 per year,
paid in two equal instalments in March and September. Refurbishment took place in January, one
of the quieter months, and is planned to cost €600 000 in cash, to be spread equally over
January and February. Although the bad debts record of the group has been excellent, it is policy
to provide for 1 per cent of total annual revenues at the end of December.
You are required to prepare a monthly cash budget for this hotel group for the year, January to
December. For simplicity, assume 30 days in each month. You may find using the accompanying
spreadsheet eases your calculations.
Advice to students: given the different timings of cash received from revenues booked, it is sensible
to start by calculating the revenues that will be booked month by month in the income statement
and then work out how much of this amount will be received as a deposit the previous month,
how much this month and how much next month.
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total
Revenues (as
recorded in
1.170 1.170 1.440 1.440 1.440 1.620 1.620 1.620 1.170 1.170 1.170 1.170 16.20
income
statement)
Cash collections
therefrom:
Previous
month’s sales 0
(30%)
This month’s
0
sales (60%)
Next month’s
0
sales (10%)
Total
0 0 0 0 0 0 0 0 0 0 0 0 0
collections
Cash outlays:
Variable costs 0
Fixed salaries 0
Fixed
operating 0
costs
Refurbishment
0
costs
Interest
0
payments
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Total cash
0 0 0 0 0 0 0 0 0 0 0 0 0
outlays
Worked Solution
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Tota
Revenues (as
recorded in
1.170 1.170 1.440 1.440 1.440 1.620 1.620 1.620 1.170 1.170 1.170 1.170 16.200
income
statement)
Cash collections
therefrom:
Previous
month’s sales 0.351 0.351 0.351 0.432 0.432 0.432 0.486 0.486 0.486 0.351 0.351 0.351 4.860
(30%)
This month’s
0.702 0.702 0.864 0.864 0.864 0.972 0.972 0.972 0.702 0.702 0.702 0.702 9.720
sales (60%)
Next month’s
0.117 0.144 0.144 0.144 0.162 0.162 0.162 0.117 0.117 0.117 10.117 0.117 1.620
sales (10%)
Total
1.170 1.197 1.359 1.440 1.458 1.566 1.620 1.575 1.305 1.170 1.170 1.170 16.200
collections
Cash outlays:
Variable costs 0.156 0.156 0.192 0.192 0.192 0.216 0.216 0.216 0.156 0.156 0.156 0.156 2.160
Fixed salaries 0.800 0.800 0.800 0.800 0.800 0.800 0.800 0.800 0.800 0.800 0.800 0.800 9.600
Fixed
operating 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175 0.175 2.100
costs
Refurbishment
0.300 0.300 0.600
costs
Interest
0.350 0.350 0.700
payments
Total cash
1.431 1.431 1.517 1.167 1.167 1.191 1.191 1.191 1.481 1.131 1.131 1.131 15.160
outlays
– – – –
Net cash flows 0.273 0.291 0.375 0.429 0.384 0.039 0.039 0.039 1.040
0.261 0.234 0.158 0.176
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Workings for June (as an example)
400 rooms per night × 30 nights per month × 90% occupancy ×
Revenues
€150 per night = €1 620 000
Previous month’s
30% × €1 440 000 sales in May = €432 000
sales (30%)
The Go-Straight Trolley Company manufactures and sells a much sought-after product, a
supermarket trolley that can be pushed by the customer without effort and in a straight line. The
special wheels and bearings that permit such easy motion are the result of careful research over
the past three years of the company’s trading history. The management of the company is keen
to grow slowly without overreaching the company’s resources; the managers have read too
many stories of similar-sized companies expanding too quickly with borrowed money only to go
into liquidation when the market turned against them, and they are determined to avoid such a
fate.
At the outset of the budget process the chief executive would issue general guidelines to the
principal heads of departments. In a larger organisation a more formal budget committee may be
convened, chaired by the chief executive, to mastermind the whole process. Such a committee
would comprise the key players in the organisation, the production director, sales director,
finance director and personnel director, together with their respective chief operating officers.
The financial controller would probably be appointed budget officer, whose task it would be to drive
the exercise forward to final approval by the budget committee on behalf of the board of
directors.
The guidelines would contain a commentary by the chief executive on the year just finishing,
reasons for the superior (or inferior) performance against budget, his view on the potential for
growth, a report on the expected product launches in the forthcoming year, the relevant
economic indicators to the business (in the case of the Go-Straight Trolley Company these would
include indicators of consumer spending, rate of construction of supermarkets and shopping
centres and family expenditure patterns). But most significant of all would be the chief
executive’s view on growth. He or she is the best-placed person to weigh the potential for growth
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in output against the company’s ability to support this growth from its own resources or from
borrowings. It would be futile for lower-level managers to budget for a much higher rate of
expansion than the chief executive considered prudent. An assessment of expected earnings per
share may also be given.
The final unaudited figures for the year ended 31.3.03 will reveal a healthy profit and a strong
balance sheet, which is reproduced below:
Non-current assets € €
Current assets
Inventories:
27 000
Debtors 7 500
Owner’s equity
Creditors 2 500
102 000
This performance is a tribute to our carefully targeted growth in specialised sectors of the
market, together with the ongoing good work of our R&D engineers in keeping our product
technologically superior.
But there is still a reluctance on the part of many supermarket chains to buy the product due to
its relatively high cost of €65. This is some 30 per cent higher than our nearest competitor, and
although they recognise the advantages of trolleys that move without steering effort they
nevertheless are prepared to purchase inferior products. Eventually consumer pressure will make
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them change over to our product, but I do not want us to contemplate a drop in either price or
quality. Quite the reverse: I want us to consider a modest increase in price in order that we
retain the image of quality and service that sets us apart from the competition.
I know many of you want to expand production so that we can attack other markets such as
airports, coach stations and rail stations. We have commissioned a marketing study on such
possibilities, which will not be available before September. I therefore want you to consider only
a modest increase in units sold this year. It is far better that we build a secure platform for
growth, both in terms of market share and financial soundness, rather than charge ahead for
new sales just to improve our turnover ratios.
The economic indicators that I have studied indicate a slowing down in consumer spending next
year. The continued high interest rates are having an effect on disposable incomes; therefore we
can expect fewer orders from the electrical stores and furnishing outlets. A modest growth in
household spending stores (grocery stores and the like) can be expected. And the much
heralded developments in UK megacentres for shopping have not yet materialised. We can
expect some movement in 20x5.
One final word: I have detected some resentment among some of you about the high level of
spending on R&D engineering. Those who harbour such feelings should remember that our
company’s history is based on a unique design of wheel and bearing. Had it not been for our
early investment in R&D, we would not be working for this company today. We must keep
ourselves technologically in the forefront. The chief engineer is currently working on a device
that will save the customer and check-out operator from having to unload and reload the trolley
at the check-out. The designs are still in their infancy, but we anticipate significant demand for
this if we can be first to market. But this design and prototype stage costs money. So I want to
allocate 3 per cent of sales revenue to R&D. Those of you who grumble at such expense should
contemplate the future for this company when our competitors catch up with us and we have
nothing new to offer the market.
Please let the financial controller have your first thoughts on next year’s budget by the end of
the week. We can then have a meeting to iron out different views and go firm on the numbers
by 1 April.
The sales team would be called together by the sales director to plan their numbers for the
following year:
Sales director: ‘You have all received a copy of the boss’s guidelines. I’m a little
disappointed at the request to raise prices because even at €65 some of our principal
customers were complaining.’
Sales district manager: ‘But not all of them! Qualityrama expressed surprise to me that in
their latest order, trolleys were invoiced at €65. As we had held our prices stable for
nine months they were expecting – and I suggest would not have complained at – a
price rise. €70 per trolley would be the figure I think could be accepted by our
customers. This would be a 7.6 per cent rise against Bonecrusher’s 12 per cent rise
and Wibbly Wobbly’s 10 per cent rise.’
Sales director: ‘OK, €70 seems reasonable, but we may have to be prepared to discount this
to some of our larger customers who show reluctance. But I don’t think we should flag
this up in the budget because it is not going to be a big amount. Now what about the
quarter-by-quarter sales profile?’
Sales executive: ‘I have done some preliminary figures at €70 per trolley, which have been
based on this year’s profile, and I’ve allowed for a 5 per cent increase in sales units
due to the impact of our new advertising material. Here are my numbers:
Quarter Estimated sales units
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1. to 30 June 20x3 2 500
Production director: ‘Given the chief executive’s view on not wanting to ramp up production
next year in advance of sales I suspect we should examine the sales team’s view on
units to be sold and cost our production activity on these.’
Production controller: ‘A word of caution here. Our suppliers are still fairly erratic despite our
best efforts to signal demand to them in plenty of time. I should like to argue for
having raw material inventories on hand equivalent to 10 per cent of next quarter’s
requirement. And another thing, despite these apparently well thought out sales
figures, the sales people are always wanting rush orders put through because they
have messed up their forecasting. From the experience of this year I think we should
have finished goods inventory equal to 20 per cent of expected sales next quarter.’
Purchasing officer: ‘The price of wire metal will go up midway through the year but I’ve
negotiated a 12-month purchasing bulk discount with our principal suppliers. So the
cost per metre will be €1 on average for next year.’
Production controller: ‘The cost per hour for our skilled labour will increase marginally, but I
anticipate this will be offset by increased speed of operations due to the new
equipment we purchased last year. All in all, the variable costs and fixed costs should
look like this:
per trolley
Direct material €
Direct labour
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The finance and administration team would also discuss the forthcoming year:
Financial controller: ‘We must attempt to tighten up on debtors’ collection next year. We
should plan for 70 per cent of sales being collected in the quarter of sales with the
balance being collected in the next quarter. Yet again we had no bad debts this year
due to the quality customers our sales team is targeting, so we should not predict any
for next year.’
Financial director: ‘We should be careful, then, about not paying our creditors too quickly. I
suggest that raw material purchases should be paid for 60 per cent in the quarter of
purchase and 40 per cent in the next quarter. All other selling, advertising and
administration costs, including administrative salaries of €2000, will be paid for, as
usual, in the quarter they are incurred.’
These reports and supporting schedules would be submitted to the financial controller, whose
task it would be to draw up the company’s master budget for the year to 31 March 20x4. This
master budget would comprise the build-up schedules from production and sales and culminate
in the budgeted cash flow statement for the year together with the budgeted income statement
and balance sheet.
[Readers should carefully follow each of the schedules set out in the next few pages, tracing the
numbers back into the data given above and following the calculations given below each
schedule. This is not only an exercise in budgeting but also allows readers to test themselves on
the fundamentals of financial accounting again.]
The fulcrum on which the entire budget is balanced is the sales budget. Without sales the
company’s other functions are superfluous. It is important not only to track the profile of sales
but to convert these sales, which would appear in the financial accounts, into cash receipts.
But the cash flow impact of these sales must be assessed, for cash is more important to a
business day by day than is a profit figure. Take Quarter 1’s sales of €175 000; 70 per cent of
this amount, €122 500, will be collected in Quarter 1, and the balance, €52 500, next quarter.
Quarter 4’s sales will be collected: €147 000 in Quarter 4 and €63 000 next year, which will be
the debtors figure for the budgeted balance sheet at 31 March 20x4. By the same token the
opening debtors figure in the balance sheet at 31 March 20x3, €7500, will be collected in Quarter
1 together with the €122 500 from Quarter 1’s sales.
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12.4.2 Production Budget for Year Ending 31 March 20x4 (Schedule 2)
Q1 Q2 Q3 Q4 Total
Less: Units
The production unit’s budget must now be converted into a cost budget, comprising direct
materials, direct labour and manufacturing overhead. There are three components to the direct
materials budget: the consumption of metal, the purchases required to meet the production
schedule, and the payment to creditors profile.
Direct materials
metres of metal × 10 × 10 × 10 × 10 × 10
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inventory 2 580 1 960 3 000 3 000 3 000
Q4 18 000 18 000
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Total cost of direct labour €77 400 €77 400 €58 800 €90 000 €303 600
The actual cash outlays for labour will match exactly the calculations of this schedule.
The manufacturing overhead budget is equally straightforward except that (a) variable and fixed
overhead are kept separate, and (b) the depreciation element of the fixed manufacturing
overhead is deducted from the total manufacturing overhead to give a final figure that
represents the quarterly outflow of cash for overheads.
Total manufacturing
Less: Depreciation
12.4.6 Selling and Administrative Budget for Year Ending 31 March 20x4 (Schedule 6)
Q1 Q2 Q3 Q4 Total
Fixed
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Now that all the detailed schedules are compiled, the financial controller would pull the various
components together in the form of a cash budget and budgeted income statement and balance
sheet. But first he would monitor the quarterly closing balances for inventory, both raw materials
and finished goods.
Direct materials
Finished goods
Selling and
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The managerial significance of Schedule 8 should not be ignored. Apart from the deficit balance
in Quarter 1, caused by a low debtors figure to collect from the end of 20x3 (see Schedule 1(b)),
which would provoke the financial director to arrange bridging facilities with the company’s
bankers, the build-up of cash needs to be addressed. Cash is not an asset that works well for a
business. True it earns interest, and it provides a cushion against which the company can fall in
times of hardship, but it is not productive in the real meaning of the word. Could the company
contemplate a better strategic use of this amount? Investment in more R&D? Purchase of more
capacity? Acquisition of another business – a competitor or supplier? This kind of analysis would
only be undertaken when it became obvious that a cash mountain was building up.
The construction of the budgeted income statement and balance sheet follows the principles
enunciated in Module 1 to Module 6. The layout of these statements should now be familiar to our
readers:
12.4.9 Budgeted Income Statement for Year Ending 31 March 20x4 (Schedule 9)
Q1 Q2 Q3 Q4 Total
€ € € € €
Variable cost of
Selling and
Fixed costs of
Selling and
Accumulated
(26 500) (28 000) (29 500) (31 000) (31 000)
depreciation
Inventory:
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Ordinary shares 30 000 30 000 30 000 30 000 30 000
The schedules, particularly Schedules 8, 9 and 10, would form the basis of a review by the chief
executive and a meeting with his functional managers. Adjustments may be called for and the
numbers reworked (a computer-based spreadsheet makes such amendments an easy process).
Eventually, agreement would be reached and the budget distributed to the various departmental
heads and other officials. Quarter-by-quarter actual performance would be measured against
budget and reasons for variances sought. This will be the subject of Module 13.
12.5 Discretionary Expenditure and Zero-Base Budgeting
Example
Consider the following packages that have been presented to the top management of an
electronics company whose discretionary budget has been set at €250 000.
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to design and write customised operating
systems; to work with electronic
engineers in design of new products.
Package 1 of 4. Partially
Package 1 of 3. Development engineer to
qualified assistant to liaise
test bought-in components and
€40 000 with external €10 000
prototypes, altering the designs as
consultant lawyers who
required.
undertake all legal work.
€180 00
€160 000
0
Management of this electronics company is faced with packages totalling €340 000 to be fitted
into a budget of €250 000. On the basis that the budget limit is indeed the maximum amount,
possible packages worth €90 000 will have to be dropped. A likely scenario may be as follows:
2. Legal Package 2 provides a minimum level of in-house legal service that can be built
on in future years. It also represents less than half the commitment of R&D Package 2.
Equally it could be argued that a buoyant R&D activity represents the lifeblood of the
company in the future; there is little point in keeping an in-house legal service to
negotiate contracts if there are no new products to sell and no contracts to negotiate!
Both Level 2 packages could be accepted; amounts used so far – €150 000.
3. The next layer of ranking becomes more difficult and depends on a top-level strategic
view of the future of the company. Can a company afford to turn its back on
technology at the expense of legal services? But can the company be assured of
receiving value for money for the €70 000 to be spent on the proposed software
initiative? If a positive decision is made for the R&D Level 3 package, can management
be certain that no further support costs will emerge before the next budget round? A
likely outcome could be agreement on R&D Level 3 (amount used so far, €220 000)
and the two departments invited to resubmit packages totalling €30 000 each. Then
the ranking process could adjudicate on these top-up packages.
The principal advantage of ZBB, as seen from the above example, is the involvement of top
management in the allocation of discretionary funds. Too often senior executives who have
generalist backgrounds fail to wrestle with expert fields such as R&D and law; in these
circumstances, budgets tend to be ‘nodded through’ without any scrutiny. ZBB forces top
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management to become involved and to relate the budget expectations of experts with the
strategic direction of the business.
2. The definition of packages is left, inevitably, to the management of the function under
review. The vested interest locked up in the process must leave some questions
hanging over the packages and the order in which they are presented. The temptation
with ZBB is to define the packages in such a way that the status quo is maintained.
This can be achieved by submitting a fulsome Level 1 package. Top management may
need to seek external expert opinion on the definitions if it is in doubt about the
requests being made.
13.4 Flexible Budgets
Imagine a quarterly report on production cost performance along the following lines:
Budget Actual
€ €
Yet again we’ve had a good quarter by coming in €1260 below budgeted cost. One more quarter
like this and the production team will be wanting to share in the savings by way of a year-end
bonus.
After such a comment the only savings the production team are likely to see is that of their
production manager’s salary when he is fired! True, the production facility has spent €1260 less
than budgeted, but the production level was reduced from 2000 to 1800. It is therefore futile to
compare the actual costs of making 1800 with the budgeted costs of making 2000. The
metaphor of comparing apples with oranges is apposite in this context. But which column should
be adjusted? Should we flex the budget column down to the 1800 level or the actual column up
to the 2000 level?
The answer is that we must flex the budgeted column of costs down to the level of output
actually achieved so that management can compare the actual costs of producing 1800 with
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those that should have been incurred in producing 1800. (Flexing the actual costs to the 2000
level would leave management comparing two columns neither of which reflected reality!)
€ € €
This report now gives a better picture of the activities of production over the third quarter to 31
March 20x4. And it is a bleak picture. Materials and overhead exceeded budget, while labour was
less than budget. The net effect of these overruns and underruns was €240, or 1.65 per cent
over budget; management would need to decide whether these variances from budget require
investigation. This style of report is much more informative than the earlier one, which was, in
fact, dangerously misleading. But, even in the preferred report, an explanation of why the
production level had fallen from 2000 to 1800 would be necessary. This could reflect some
serious production difficulties (machine unreliability or raw material supply problems?), which, if
not resolved, could lead to customer supply problems in Quarter 4 and beyond as finished goods
inventory levels decline.
Note that the flexible budget for 1800 units was based on the standard cost of the unit.
€
Material 4.00
Labour 3.00
8.00
* Based on the planned production level of 2000 units per quarter.
Note that the per-unit fixed overhead component of standard cost is only valid if 2000 units are
made, simply because the fixed overheads amount to €1000 regardless of volume produced. The
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flexed budget above explains how the overhead is included in the total amount for overhead.
Beware the temptation to multiply the fixed overhead per unit (€0.50) by units produced (1800)
to calculate fixed overheads in total. (You should revise Module 9 if you are unsure of the risk of
unitising fixed costs.)
Material costs can be more (or less) than standard for only two reasons:
1. actual production used more (or less) material than planned, and/or
2. the price to purchase the material was more (or less) than planned.
A combination of these two reasons leads us to split them out for individual analysis:
Material efficiency variance = (Standard quantity − Actual quantity) × (Standard price per unit)
= (SQ – AQ)SP
Material price variance = (Standard price per unit − Actual price per unit) × (Actual quantity used)
= (SP – AP)AQ
Example
A kilt-making firm in London makes 50 kilts per month. Last month, against a budgeted
production cost of €3000, it reported a production cost of €2860. Management has called for an
explanation. You determine that the standard cost of each kilt contains 4 metres of tartan tweed
purchased in bales from a company in the Outer Hebrides, each metre costed at €15. Last month
each kilt consumed 4.4 metres and each metre cost €13.
= (200 − 220)€15
= €300 adverse
Material price variance = (SP – AP)AQ
= (€15 – €13)220
= €440 favourable
Total material variances = €300 adverse + €440 favourable
= €140 favourable
An adverse variance is one where actual cost is above standard cost; a favourable variance is
one where actual cost is less than standard cost.
Calculation of variances is of little value unless it prompts investigation into possible reasons for
them. Here are a number of possible reasons for the variances so far calculated:
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Material efficiency = €300 adverse
faulty bale of tweed, which prevented easy matching of pattern;
Labour cost variances are caused by a combination of the same two reasons:
1. actual production requiring more (or less) time than planned; and/or
2. the labour rates actually paid were more (or less) than planned.
A combination of these two reasons leads us to split them out for individual analysis:
Labour efficiency variance = (Standard time allowed − Actual time taken) × (Standard rate per hour)
= (ST – AT)SR
Labour rate variance = (Standard rate per hour − Actual rate per hour) × (Actual time taken)
= (SR – AR)AT
Note that the term ‘rate’ is used here for labour variances and ‘price’ is used for material.
Sometimes ‘price’ is used for both variances. Also, the formulae are sometimes laid out as
follows: e.g. Labour rate variances AT(SR − AR).
Example
At the end of the same month as above, the kilt makers’ production department reported its
actual labour costs equalling the budgeted labour costs at €3000. Initially management is
pleased with this outcome until you investigate the standard costs and produce the variances
that follow. Each kilt’s standard time to cut and sew is three hours; each hour being paid at the
standard rate of €20. In the month under review 175 hours were used, costing €2999.50.
= (150 − 175)20
= €500 adverse
Labour rate variance = (SR – AR)AT
= (20 – 17.14)175
= €500 favourable
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Total labour variances = €500 adverse + €500 favourable
= Nil
Management would be well advised to ignore the fact that labour variances net to nil because
both efficiency and rate require investigation and possible managerial remedy action. Possible
explanations?
inexperienced staff;
28.00
= =
= =
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= =
Possible explanations?
= =
= =
Worked Solution
Material variances Labour variances
Notes
1. The production manager is responsible only for volume of raw material used; hence we
use the square metres of metal drawn from stores into production. On the other hand
the purchasing manager is responsible for the price obtained for the quantity
purchased. The price variance’s ‘actual quantity’ is deemed to be the number of square
metres purchased (as opposed to the number issued to production). Had the
production manager also been held responsible for the material price variance, the
variance would have been:
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engineering study to establish the new standard time in the light of improved
machining and automated techniques. A detailed study could conclude that 1.85 hours
per clock actually achieved above is excessive in comparison with what could be
achieved at normal efficiency.
4. We have used simple formulae above to calculate four variances. We would caution readers
against memorising these without fully understanding the concepts behind them. In our experience
managers understand the identities inside the brackets but are unsure of those outside
the brackets. Take the material variances:
Efficiency = (SQ − AQ)SP
Price = (SP − AP)AQ
Why do we use standard price outside the brackets with efficiency and actual quantity
outside the brackets with price?
Careful thought about what is being examined will give a satisfactory answer: with the
efficiency variance formula we are analysing the financial impact on the business of the
manufacturing or assembly process taking more or less material than standard to do
the job. The physical quantity of material beyond standard is valued at standard price,
otherwise the combined sum would be a hotchpotch of two variances, efficiency and
price. By holding all prices at standard, management can gain an insight into the
efficiency of production. On the other hand, with the price variance, the gain or
slippage in price achieved for raw materials used or purchased is multiplied by the
actual quantity used or purchased. Were we to use the standard quantity, we would
produce a figure that bore no resemblance to reality; thus, in the worked example
above the purchasing department actually purchased 2100 square metres of metal,
each one €2 more than standard. If the standard quantity of 2400 square metres were
used, the purchasing manager would be penalised with a higher adverse variance than
he incurred. In the example we could argue that he kept the purchasing of metal to a
minimum so as to minimise the impact of the increase in unit price. The price variance
recognises this foresight by using actual quantity outside the brackets.
Possible explanation?
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=
Possible explanation?
Possible explanation?
Possible explanation?
Worked Solution
Variable overhead variances
= €2 400 000 − €2 050 000
= €350 000 favourable
Possible explanation? The number of hours budgeted for downtime did not materialise, and
therefore the machine-hours recorded in manufacturing 1.2 million CDs were 700 000 less than
anticipated. Alternatively, the standard time of four machine-hours per disc needs to be
tightened up.
= €2 050 000 − €1 900 000
= €150 000 favourable
Possible explanation? Given the variable overhead allowed for every machine-hour recorded, the
company was entitled to spend €2 050 000 on variable overhead; instead it spent €1 900 000.
This could indicate tighter operational control over the components of variable overhead or more
advantageous prices negotiated than budgeted for.
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Fixed Overhead Variances
= €40 000 000 − €39 000 000
= €1 million favourable
Possible explanation? The sheer magnitude of fixed overheads may be surprising. But in high-
technology industry with a high level of automation and high level of research and development
expenditure, this proportion between variable and fixed overhead can be expected. The
difference between the two amounts is small in percentage terms (2.5 per cent) and would
perhaps be due to slightly less expensive machines being acquired, thereby lowering the fixed
annual depreciation charge, or to an extended view on machine life cycles (which would have a
similar effect on depreciation).
= €40 000 000 − €48 000 000
= €8 000 000 favourable
Possible explanation? Production was running at 20 per cent higher than budgeted. This
inevitably led to 20 per cent more fixed overhead being applied to the production than budgeted.
(Note: the increased production would have no impact on the amount of fixed overhead
actually spent.) If this increase in output is viewed as normal then the denominator volume has to
be increased for next year’s predetermined overhead rate, thereby reducing the cost of each unit
of product.
13.9 Sales Variances
So far we have focused our attention on the cost of sales figure surrounding production,
encompassing direct material, direct labour, variable and fixed overhead. Now we turn our
attention to the top line of businesses’ income statements: sales.
Case Study
A company manufactures and sells one product. Its budgeted sales for September were
€555 000; it recorded actual sales of €576 000.
A superficial comparison of the top-line sales for the month would suggest that the company has
had a better month that planned by €21 000, but, just as we did for the other costs (material,
labour, variable and fixed overhead), we need to drill a little deeper to see precisely what
happened. Against a budgeted sales figure of 15 000 units in September, the company sold
16 000 units. The actual price achieved softened from €37 planned to €36.
Volume variance = (Actual volume sold − Planned volume) × Planned price per unit
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= €37 000 favourable
= €16 000 adverse
Therefore, we can deconstruct the difference in top-line sales of €21 000 into two variances: a
volume variance of €37 000 favourable and a price variance of €16 000 adverse. Once again,
investigations would have to be conducted to understand why (a) the company managed to
achieve a higher volume, and (b) why the unit price fell by €1 during the month. Could it be as
simple as a drop in unit price prompting higher sales? But is this the price point that
management is happy with? How easy companies find it to drop their prices to stimulate sales
only to find it impossible to raise them again! Without this deconstructed data, management
cannot ask the right questions.
= (16 000 − 15 000) × €7
= €7000 favourable
Although this is still good news for management, it is a slightly less exuberant number and signal
than the €37 000 favourable number as calculated by the earlier sales volume variance. In other
words, this latter variance is more nuanced in the way it combines changes in sales volumes with
their impact on profit. By adding the favourable variance to the budgeted profit for the month,
this will give management a figure of what profit should be, given the increased sales. We will
see this in operation in the next section.
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September
This budget will be used to plan all aspects of the business for the month ahead, including
distribution, purchasing, advertising, cash planning and manufacturing.
During September the company makes and sells 16 000 units. The actual costs were as follows:
Flexed
Actual Original budget
budget
€ € €
Sales 576 000 592 000 555 000
Calculation of variances
Sales volume contribution variance Sales price variance
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= (ST − AT)SR = (SR − AR)AT
= (16 000 × 2 − 16 000 × 1.8)€9 = (€9 − €9.50) × (16 000 × 1.8)
= €28 800 favourable = €14 400 adverse
(Since the company is not attempting to apply fixed overhead to each unit of output we can
calculate the overhead variance very simply.)
= Actual fixed overhead − Budgeted fixed overhead
= €26 000 − €25 000
= €1000 adverse
Note that the company does not incur variable overhead.
Now we are in a position to present management with a useful reconciliation between budgeted
profit for September, €80 000, and the actual profit, €82 960:
€ €
First, the three profit figures picked out in bold are the profit figures at the foot of the columns in
the three-column analysis above. This gives a powerful message: despite an increased volume in
sales, which should have produced a profit of €87 000, the company’s performance was not
good, producing a profit of only €82 960.
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Labour rate: using more highly skilled staff than planned; unforeseen wage demands;
labour shortages forcing up rates.
Fixed overhead expenditure: increase in cost items that comprise this sum; unrealistic initial
budgeting; wasteful consumption of resources.
DIY Example
A company manufactures a single product that has the following budgeted specifications:
Draw up the three-column spreadsheet, indicating the profit that should have been earned on
the reduced sales volume (i.e. the flexed budget).
Flexed Original
Actual
budget budget
Units
€ € €
Sales
Material costs
Labour costs
Contribution margin
Fixed costs
Budgeted = €
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Actual = €
Note that the original budgeted contribution per unit is €180 (€36 000/200).
Calculation of variances
Sales volume contribution variance Sales price variance
= =
= =
Material efficiency variance for Zip Material price variance for Zip
= =
= =
Material efficiency variance for Zap Material price variance for Zap
= =
= =
= =
= =
Note: The actual labour rate is €8.20, being the actual spend on labour in May, €31 980, divided
by the actual number of hours worked, 3900.
Fixed overhead variance
(Since the company is not attempting to apply fixed overhead to each unit of output we can
calculate the overhead variance very simply.)
=
Note that the company does not incur variable overhead.
Now we are in a position to present the management with a useful reconciliation between
budgeted profit for May and the actual profit.
€ €
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Material efficiency variance (Zip)
Actual profit
How would you interpret this reconciliation for management?
Worked Solution
Draw up the three-column spreadsheet, indicating the profit that should have been earned on
the reduced sales volume (i.e. the flexed budget).
Flexed Original
Actual
budget budget
€ € €
Sales 108 000 108 000 120 000
Budgeted = €22 000
Actual = €14 340
Note that the original budgeted contribution per unit is €180 (€36 000/200).
Calculation of variances
Sales volume contribution variance Sales price variance
Material efficiency variance for Zip Material price variance for Zip
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= (180 × 5 − 950)€20 = (€20 − €19)€950
= €1000 adverse = €950 favourable
Material efficiency variance for Zap Material price variance for Zap
(Since the company is not attempting to apply fixed overhead to each unit of output, we can
calculate the overhead variance very simply.)
= Actual fixed overhead − Budgeted fixed overhead
= €14 200 − €14 000
= €200 adverse
Note that the company does not incur variable overhead.
Now we are in a position to present the management with a useful reconciliation between
budgeted profit for May and the actual profit:
€ €
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First, the three profit figures picked out in bold are the profit figures at the foot of the
three columns in the first spreadsheet. Yet again, this gives a powerful message: even
though the company had experienced a decline in sales volume, it should have
recorded a profit of €18 400 if costs had behaved as budgeted. They didn’t, and
management would expect a line-by-line explanation of variances to reconcile to the
company’s recorded profit of only €14 340.
Second, suggest potential reasons for the variances: the reasons for variances, both
variable and adverse, would need to be suggested at this stage in the report to
management. Our earlier explanations should give students an idea of what these
might be.
€000s €000s
Sales 9 000
Cost of sales
Materials 2 000
Labour 1 500
Other costs
Personnel 200
Profit 1 250
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The traditional accounting profit of €1250 arises after deducting all costs (incurred and HQ-
allocated) from revenue. But is it fair to hold the divisional manager responsible for all of these
HQ-allocated charges? Consider each one.
R&D €300
It is usual for a divisionalised company to maintain a central R&D facility to undertake more
basic research than that undertaken at the divisional level, which tends to focus on development
work. Divisional R&D personnel have little input into the selection of programmes and
recruitment of scientific staff.
Personnel €200
Instead of maintaining its own personnel function Division XYZ uses the HQ personnel and
training staff as and when required. The cost shown in the income statement arose from the
vacancies filled during the year and training course spaces taken by the division.
The income statement can therefore be restructured around those costs that are controllable by
divisional management and those that are deemed to be non-controllable. For this purpose we
will assume that, although the division did not control its share of sales and marketing cost and
personnel cost, the fact that it benefited from both these items amounts to ‘controllable’ costs.
€000s €000s
Sales 9 000
Cost of sales
Materials 2 000
Labour 1 500
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Production overheads 500
R&D 700
Non-controllable costs
R&D 300
Similarly with net assets: most assets situated physically within the division can be reasonably
expected to be controlled by divisional management, but some exceptions can arise:
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14.6 Residual Income: An Alternative to ROI
Example
A company, comprising three divisions, charges each division 12 per cent for the use of
corporate resources for investment purposes. Each division’s profit performance and investment
base is given below.
Imputed interest:
Before investment RI: €95m less 12% of €300m = €95m − €36m = €59m
After investment RI: €110m less 12% of €350m = €110m − €42m = €68m
Dysfunctional behaviour is eliminated by the use of RI, but two problems must be overcome
before a company can use it.
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1. The imputed charge for capital must be determined. Companies may use their cost of
capital – itself not an easy number to calculate (see the MBA Finance course for further
elaboration on this topic) – or may want to assess the commercial risks attaching to
each division, thereby imputing differential rates of interest across divisions. This can
lead to managerial friction, particularly when remuneration or advancement are based
on RI.
2. The valuation of the asset base is once again a significant factor in the calculation. The
weaknesses identified in the two methods discussed above are still prevalent in RI
calculations.
Profits 25 80 120
RI 17 48 56
RI 13 32 24
RI 10 20 NIL
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This example reveals that the selection of the interest rate does matter! First, note how the ROI
is absolutely clear-cut about its ranking; Small has turned in the superior performance. But when
the performance measure switches to RI the picture changes dramatically. The effect of gearing
yet again manifests itself in this example. Low interest rates favour divisions with high
investment in net assets, but when rates are ramped up the high investments make themselves
felt in the high imputed interest charge levied. The managers of these three divisions would
certainly have a vested interest in the rate selected for RI purposes!
DIY Example
Compute plc is split into four operating divisions, Chip, PC, Printer and Drive. Each division is
seen as being an autonomous unit with profit and investment responsibilities. The cost of capital
for the company is 13 per cent. In the ROI calculations for performance measurement purposes,
the beginning-of-year asset base is used for each division. Non-current assets are depreciated on
a straight-line basis.
PC 270.0 90.0
An investment of €60 million in new clean-room facilities for wafer fabrication, which
Chip would produce sales of €90 million per annum. Expected net profit is €12 million per
annum.
Sale of entire production line of dot matrix printers for book value being €12 million.
The budgeted figures above include a profit of €12 million from this line.
Printer
Additionally, €60 million would be invested in a laser printer production line, which
would give €18 million profit per annum.
Investment in an additional production line to cope with increased demand for small-
Drive diameter disks; €48 million required, with expected sales of €21.6 million and
annual profits of €6.72 million.
As the financial consultant to Compute plc you are required to do the following:
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2. identify those divisional managers who would expect to receive a higher
bonus if bonuses are related to ROI;
3. explain how the decisions of each divisional management may affect the
company’s overall financial performance for 20x5/x6.
2. Imagine that the company has an investment limit of €120 million for 20x5/x6. Which
proposals would be selected?
3. Calculate the lowest price at which the personal computer assembly line should be sold
by PC Division so that the company makes neither a profit nor a loss on the deal.
4. Calculate the budgeted RI for each division on the basis that each
investment/disinvestment goes ahead.
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€216m, an ROI of 26.11 per cent. The non-adjusted ROIs are calculated in the same way except
they use the original figures: Printer €50.4m/€168m × 100 = 30%.
On a straight comparison of changes in ROI the managers of Divisions PC and Drive will
anticipate receiving an increased bonus as a result of the new proposals being implemented.
An individual breakdown of returns on investment can be compared with the company-wide cost
of capital of 13 per cent:
Divisional view No go Go No go Go
Company view Go No go No go Go
Note the dysfunctional behaviour that could emerge from the use of ROI by itself; the
management of Chip and PC would take decisions that harmed the financial position of the
company.
Requirement 2
Companies typically have more investment proposals to consider than funds to support them.
Management must therefore select those projects that it feels fit with the overall strategic plan of
the group. There are many factors to be taken into consideration in this selection process,
including the financial implications. On the basis that the financial aspects are paramount (an
assumption that is seldom the case) the following numbers would be considered:
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Division Funds required ROI RI
By adopting either ROI or RI, management would select the proposals emanating from divisions
Chip and Drive (both beat cost of capital of 13 per cent; both produce a positive RI). Module
15discusses further the subject of investment project selection.
Requirement 3
The suggestion from PC Division that it sell off its assembly line was rejected because it was
currently earning 20 per cent per annum against a cost of capital of 13 per cent. Unless there
was a strategic decision lying behind this proposal (for example, to source the assembly of PCs in
Asia), this would be a move that would penalise the group. The question asks how much would
have to be offered to Compute plc before such a deal would make some sense. That is, what
price would have to be received for the assembly line before the company made neither a profit
nor a loss? The proposal would therefore require the sale proceeds of plant to drop to a point
where the loss to the company was equivalent to 13 per cent ROI:
X = €69.23 million
Requirement 4
Chip PC Printer Drive
€m €m €m €m
But an examination of the costs of Division A’s component reveals that only €5 were spent on
making it and Division A was making a profit of a further €5 per unit sold. Therefore from the
company’s point of view the company is €3 worse off on the decision of the two divisions not to
do business with each other (Division B’s purchase price of €8 less Division A’s costs of €5).
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Therefore we may have to qualify the simple rule: divisional managers are free to do business
with each other provided the interests of the divisions are congruent with those of the company.
In the example would headquarters force the divisions to do business with each other? And at
what price? €5? €8? And who decides? Can the company continue to have a divisionalised
structure that treats divisional managers as independent and autonomous when HQ steps in and
forces a deal between two reluctant managers and then measures their performance as if they
are free agents?
Two prices are possible for transferring goods and services between divisions in the same
company: market prices and cost-based prices.
Full Costs
When full costs are used, the selling division would calculate the transfer price using variable
costs plus a proportion of fixed costs, using the normal absorption formula of the division. On the
face of it this method is the most appropriate, for it would appear to prevent the selling division
from losing money on the deal. But, of course, the selling division’s control over costs may be
slack and its absorption of fixed costs based on a low denominator volume of activity (which
would lead to a high fixed cost per unit). When full costing is used, it may be appropriate to
allow the buying division’s accountants to audit the selling division’s cost structures prior to
agreement.
The buying division must exercise care when full costs are used. For the buying division the price
paid to the selling division becomes a variable cost to which it would add its own variable costs of
manufacture and assembly. If the division then prices its product with an eye on contribution,
the ‘variable’ cost would contain an element of fixed cost belonging to another division. Imagine
that Division A’s cost structure is as follows:
Division A €
Variable cost 3
Fixed cost 2
Full cost 5
Profit 5
Selling price 10
On the basis that the transfer price is concluded at full cost, Division B’s cost structure may look
like this:
Division B
Variable cost €
Fixed cost 5
Full costs 20
Division B’s ability to recover full cost in the market may be severely constrained by intense
competition. If its management had to resort to pricing on variable cost only, it might believe
that the lowest price it could charge would be €15 (Division A’s bought-in component plus its
own material and labour costs). But in terms of company variable cost, it could afford to drop to
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€13 (Division A, €3, plus Division B, €10). If the market is really distressed, the difference
between €15 and €13 may be significant where the wrong signals given by full-cost transfer
pricing could lead to loss of sales.
Variable Costs
From a company point of view the use of variable costs in transfer prices overcomes the
shortcomings described above. So, too, would the perennial problem of fixed overhead allocation
in Division A, which, by itself, could be a source of dispute between the two dealing divisions. But
its use leaves Division A neither up nor down on the deal, and it must sit back and watch Division
B making all the profit on the ultimate sale. Why should Division A be penalised in this way,
particularly if there is a buoyant market for its goods? At the least, they would argue, let us
cover our fixed costs by using full costs.
Negotiated Costs
The term ‘negotiated costs’ is a delightful euphemism for a managerial punch-up! Behind the
need for negotiation lies the reality that market price and cost-based prices have not worked and
top management has instructed the two managers to propose a solution that will not harm the
company. On the basis that ‘Everything is negotiable,’ management can expect an outcome from
this process. However, top management may wish to contribute to the discussion. For example,
let us assume that in our illustration the price of €8 for which Division B could buy the
component is reckoned by all parties to be artificially low and will soon move up to €10 (the price
currently being charged by Division A). To preserve divisional autonomy HQ may be prepared to
countenance Division A selling to Division B at €10 and Division B buying from Division A for €8.
The difference of €2 on the deal would be absorbed by an HQ contingency account in the short
term, and the two divisions’ results would be capable of being assessed on true investment
centre criteria. Such a dual pricing procedure cannot be adopted for a lengthy period of time;
otherwise the motivation of both divisions, and their confidence in the system, will deteriorate.
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€ €
Company Position
The market-price-based transfer price would appear to be the best available transfer price
because €22 500 is the cash that would be foregone if Freezer division redirected a unit away
from the market towards Box division. It could reasonably expect to be recompensed fully for
that income by Box division. If Box division could purchase the freezer unit at a lower price
outside, then it should be free to do so. But this is unlikely if €22 500 represents ‘market price’.
Requirement 2
As soon as excess capacity can be detected in Freezer division, the €22 500 market price
becomes invalid for use as a transfer price for those units that cannot be disposed of externally.
The divisional costs of €13 500 would seem to be the best price to settle at in the absence of
additional information. In this way Freezer division breaks even on the surplus 300 units and
Container division makes a profit of €3375 as outlined above on each of the 300 surplus units.
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Requirement 3
If Box division accepted this transfer price, the following picture would emerge for each of the
surplus 300 units.
Profit € 3 375 €0
Container division would ‘take the hit’ on profits, but the company as a whole would earn a profit
of €3375. Indeed, if the transfer price for the surplus 300 units lay between €13 500 and €16 875
each, this would lead to a beneficial outcome for the company. But should Freezer division be
allowed to keep all of the €3375 profit or should it perhaps be distributed? Otherwise Box
division has little incentive to buy at €16 875.
€100 invested for two years at 10 per cent will amount to €100 × 1.10 × 1.10 = €121.
This is the original sum × (1 + the rate of interest) × (1 + the rate of interest), which equals the
original sum × (1 + the rate of interest)2. If n is the number of years and i the rate of interest,
then any sum invested for n years at i per cent will amount to that sum multiplied by (1 + i)n.
Therefore €100 invested for two years at 10 per cent amounts to €100 × (1 + 0.10)2, which
equals €121. This €121 can be referred to as the future value. We can use the reciprocal of the
equation, i.e.:
to calculate the present value of a sum payable or receivable sometime in the future. A sum of
€121 receivable in two years at 10 per cent has a present value today of only €100, i.e.:
Present value is the sum that would have to be invested today to amount to a given sum at a
rate of interest over a given time period.
The present value today of €200 in two years at 9 per cent is:
The present value today of €170 in one year at 9 per cent is:
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The present value today of €300 in 10 years at 9 per cent is:
These different values of €200, €170 and €300 receivable or payable at different future times
have now been reduced to present or equivalent values and can be ranked, with €200 having the
highest present value, €170 the second and €300 the lowest.
This concept of present value – that is, the value today of a sum receivable or payable sometime
in the future at a given rate of interest – is one of the most important concepts in all financial
calculations that involve different sums over different time periods. It forms the basis of what is
popularly known as the discounted cash flow approach to the evaluation of investment opportunities.
Cash flow
Year 1 114
Year 2 114
Year 3 114
If we set the present values alongside the cash flows, we can see the impact of adjusting the
cash flows by the 5 per cent cost of capital.
1 114 108.50
2 114 103.40
3 114 98.60
€ 42 € 10.50
From this analysis we can immediately deduce a number of things that are of interest to the
manager. First, the project is profitable because it has a positive present value. Second, it has a
rate of return greater than 5 per cent. Third, if the project is undertaken and these results
achieved, then the wealth of the business will increase by, in today’s terms, €10.50. Finally, if
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there is a choice between this project and another one that gives a smaller increase in wealth –
that is, has a lower present value – then this is the one to choose if the objective is to maximise
wealth/profit. We will return to this question of choice later, but for now let us look more closely
at the concept of increasing wealth by €10.50. If we knew with absolute certainty that the
investment of €300 would generate the cash flows of €114 per annum for three years and that
the cost of financing this was 5 per cent, then we could spend/consume €10.50 now. The table
below sets out the repayment schedule on the loan if we borrowed all of €310.50 at 5 per cent
interest. With annual repayments of €114, the loan is repaid in full by the end of Year 3, allowing
also for declining interest costs.
Example
The AB Company is considering the investment of €100 000 in capital equipment. The equipment
will last for 10 years, at the end of which it will have a scrap value of €2500. The net operating
cash flows (cash income received less cash expenses paid out) will be €27 500 per annum for the
first three years and thereafter €37 500 per annum. The company’s cost of capital is 15 per cent.
The first (and most important) step in this illustration and indeed in any investment appraisal
problem in practice is to establish the cash flows in the relevant time periods. Second, we then
find the present value of these at 15 per cent. These are as follows:
€ €
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11 Scrap value 2 500 0.215 537
Provided the cost of capital to the business is less than 7 per cent, this project is profitable.
Capital
Capital outstanding at Total
7% interest Cash flow outstanding at
commencement of period outstanding
close of period
This can be illustrated again by using the example of the AB Company, previously considered.
The cash flows were as follows:
Year 0 −100 000
1 27 500
2 27 500
3 27 500
4 37 500
5 37 500
6 37 500
7 37 500
8 37 500
9 37 500
10 37 500
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11 2 500
The interest rate that will give all of the above cash flows a total present value of zero is just
over 28 per cent. The project therefore has a rate of return of just over 28 per cent.
The DCF rate of return is then a measure of return or profitability, which is more familiar and
similar to the language of the marketplace, and for that reason is more popular with managers.
‘What return on capital will we get if we invest in new plant?’ is the sort of question the DCF rate
of return seeks to answer. Perhaps the technique is less rigorous than that of net present value;
it is certainly more easily understood.
The actual calculation of the DCF rate of return can be arithmetically tedious and for most
managers is not something they will be likely ever to have to do. All computers and semi-
sophisticated calculators are or can be programmed to do this calculation. What is important for
managers is that they know what the return figure means and are aware of what has gone into,
and perhaps what has been left out of, the figures and the assumptions that have had to be
made and from which the calculated return has been derived. For the manager who wishes to do
the rate of return calculation, a simple step by step method is shown in Appendix 15.2.
Project A Project B
€ € €
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1 1 309 12 302 10 993
It is also useful to apply the normal appraisal analyses on this difference; that is, what the DCF
rate of return is on an investment of €18 000 with cash flows of €10 993 per annum for two
years, and what its NPV is at 8 per cent.
Year 0 −18 000
1 10 993
2 10 993
NPV @ 8% 1 602
In all cases the first step in evaluation is to calculate the profitability of an investment
opportunity. This is the key information most often required by managers. While familiarity with
the idea of a rate of return on capital makes the DCF rate of return perhaps a more popular
choice, there is no reason why both calculations should not be done.
System 1 System 2
Discount Discount
Cash flows PV at 16% Cash flows PV at 16%
factor factor
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2 −2 000 0.743 1 486 −1 500 0.743 1 114
On a cost minimisation basis, therefore, System 1 would be the better. Here again, if it helps
(and it is up to managers to decide if indeed it does), we can evaluate the difference between
the two systems to give an additional indication of the financial superiority of one over the other.
The approach of evaluating differences is a practical way of incorporating into the management
accounting system a very important concept for management: that of opportunity cost. Most
decisions result in changes not only because of what is done but also because of what is not
done; that is, one or more alternatives are forgone. A financial indication that highlights this
forces management to give proper consideration to opportunity cost.
Option A Option B
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Rate of return 19% 24%
15.12 Sensitivity Analysis
Sensitivity analysis could be used on our previous example of AB Company to test what the
outcome would be if selling prices were 10 per cent higher or lower than forecast, assuming that
all the other variables remained the same. The 10 per cent figure is again management
judgement, perhaps based on the reliability and accuracy of past forecasting; it could equally
have been 5 per cent or 15 per cent.
The investment of €100 000 generated cash flows of €27 500 for the first three years, €37 500
for the next seven years, and €2500 from the scrap value proceeds of the equipment in the 11th
year. We saw that the rate of return was just over 28 per cent and with a cost of capital of 15
per cent had a net present value of €65 909. The project also breaks even (i.e. has a discounted
payback) in five years. Suppose now that the forecasters are reasonably confident about their
forecast of production/sales volumes, capital costs, wages and other operating costs but are
uncertain about selling prices because of the relatively volatile market in which trading will take
place. Let us assume also that in setting the forecasts annual sales revenue was estimated as
follows:
Original cash Cash flow with 10% Cash flow with 10%
flow decrease in selling prices increase in selling prices
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With reduced selling prices of 10 per cent the project still shows a profit, but much lower than
before. Indeed, if selling prices were more than 18 per cent lower than expected, the project
would run at a loss unless some of the other variables could be adjusted. Of course,
management may regard the prospect of an 18 per cent reduction in selling prices as so remote
as to give confidence that the project will be profitable.
We can now assess the impact a change in selling prices would make, and management must
decide whether this affects its overall assessment and/or whether a reappraisal or new strategy
is required.
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which equals €5263. The target return on the €50 000 invested will therefore be €5263/€50 000,
or 10.5 per cent.
Optimum
Source of finance Estimated cost
proportion (%)
100
Using the optimum proportions as weights, the weighted average cost of capital can be
calculated as:
9.700
The weighted average cost of capital is therefore 9.7 per cent.
Debtors €30 000
Creditors 20 000
Stocks 15 000
The net operating cash flows will be €30 000 per annum for the first four years and thereafter
€35 000 per annum.
The cash flows do not include interest on an increased bank overdraft of €15 000, which is
estimated at €2500 per annum.
The company intends to issue a 10-year €50 000 12 per cent long-term loan (debenture)
repayable at par.
The company’s cost of capital is based on a target long-term capital structure of:
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60 per cent equity at cost of 18 per cent;
1 2 3 4 5 6
Working Bank Operating
Equipment Installation Total cash flow
capital overdraft cash flows
€ € € € € €
16.00%
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If the project is now evaluated it gives a net present value of €34 007 at 16 per cent or a rate of
return of 24.4 per cent. It breaks even after 6.5 years. If required, a sensitivity analysis could be
done on the key variables.
€ € € €
16.2 Target Costing
Example
Environmentally-Unfriendly Ltd. (E-U) specialises in designing and manufacturing products that
allow consumers to overcome what they regard as harsh and oppressive environmental
regulations. The market research department recently identified a power saw so quiet that trees
could be cut down without the tiresome attention of neighbours or environment protectionists.
The company already makes a range of power tools that are designed to give assistance to
consumers who find natural happenings irritating (a recent best-seller was a vacuum that sucked
autumn leaves from trees before they dropped).
Market research indicated that there would be demand for the power saw at around €500. This
would represent a significant premium on power saws of comparable motor and blade size, but
consumers indicated they were prepared to pay extra for the deafening features of the saw
together with a built-in spotlight (most consumers would use this product after dark), which the
designers had inserted into the prototype. Existing cost records of E-U indicated that the
following costs would be incurred in the manufacturing process:
Direct materials €260; direct labour €120; overhead €160; Total €540.
E-U required a gross margin of 20 per cent on the manufacturing costs of its power products.
Comment
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Applying standard costing to this problem, E-U would add its required mark-up of 20 per cent to
its identified manufacturing costs, namely a cost-plus approach:
Price €648.00
Under this view of costing E-U would not wish to produce the new range of quiet power saws
because it would not be able to sell them for anywhere near €648. If the market researchers
have done their job correctly, E-U is €148 too expensive to be competitive.
Target costing approaches the potential product launch from the other end. First, it would
calculate what gross margin it would require to make on a product that sells for €500:
Selling price of €500 equals 100% cost plus 20% margin on cost = 120%
Now the target price has been identified. E-U would set about the task of reducing its
manufacturing costs from the standard cost of €540 to the new target of €417, a tough task
indeed. First its designers would consider using modules common to other power saws in the
range rather than employing brand new modules designed especially for this model; next the
external supplier of the silence muffler module would be approached to see if improvements
could be made on the price initially quoted. This may involve E-U guaranteeing minimum
purchase levels or committing itself to purchase other parts from the supplier. At the same time
the production engineers would study the proposed new model to see if savings could be made in
purchasing sub-assemblies rather than manufacturing all internally. An activity-based costing
study should also be carried out to ensure that the elements comprising the overhead of €160
have been properly accounted for and that the new product would actually consume resources
amounting to this amount.
The tensions will begin to emerge when E-U discovers that there is still a gap between the target
cost of €417 and the higher re-calculated manufacturing cost. The difficult decision is to drop the
notion and devote one’s efforts to other new ideas. But so many companies admit that they are
so far down the road by the time the bad news is received they tend to proceed with the new
product and hope that the gap will close as the project progresses: manufacturing costs will
somehow become lower, the price point will miraculously rise, the volumes anticipated become
larger in reality, the product’s life will be longer than first thought. In reality, all of those
parameters usually become worse, not better, and the damage done to the company by
launching with a negative gap becomes even greater.
Example
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Puff Safe Ltd is a manufacturer of side-impact airbags for the luxury quality car market. The
company currently sells 100 000 models of its top-of-the range ABX airbag principally to two car
manufacturers, which have both indicated to Puff Safe that they expect a 10 per cent reduction
in price next year together with new features including an even faster response from impact to
inflation. Currently the ABX airbag is sold to car manufacturers for €100 and Puff Safe can expect
to lose virtually all of its sales next year if it does not reduce the price to €90 and add the
required extra features. Equally, there is no guarantee that volume will increase if the price
reduction is implemented.
Currently each airbag costs €63 to manufacture or €6 300 000 per year. The individual costs are
set out below.
6 300 000
An activity-based costing exercise carried out last year at the insistence of one of the car
manufacturers to which Puff Safe supplies airbags revealed the following principal activities and
drivers:
Machining of individual
Machine cost components and some None identified Fixed cost
mechanical assembly
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To assess the impact of the warning from the two major customers, the CEO of Puff Safe
convened a meeting of his senior management team.
CEO
We had an idea that this was going to happen when we heard earlier this year that a Taiwanese
supplier had entered the market for ABX side-impact airbags. I had rather hoped for another six
to 12 months’ breathing space. However, we know that we’ve got to drive down costs without
sacrificing quality.
Financial Controller
It doesn’t take a genius to work out that if our costs of manufacture are currently €63 we really
have to shave those by €10 to match the 10 per cent reduction in sales prices. Otherwise, our
margins will be eroded on the ABX. We’re under so much pressure on our other ranges we really
must meet the new target cost of €53.
R&D Manager
We’ve reverse-engineered a couple of competitors’ products and reckon we can reduce the
number of components from 10 to eight. This is possible because two of the existing components
have been upgraded to carry extra features. We can therefore drop two components.
R&D Manager
We’re working on this and clearly the reduction from 10 to eight shows you what’s possible. I’ve
every confidence of reducing this further, but not in the time scale to meet this target cost of
€53.
Recalibration Manager
One of the depressing features of our production techniques is the large percentage of failures
coming from the explosion bunker. Currently we’re running at 15 per cent. I hope R&D is right in
saying that a simplified construction using only eight components will reduce failures to 10 per
cent. Even at this level, we’ve a long way to go if we want to become world class.
CEO
Okay, that’s a good start. Could you [to his financial controller] factor in all these adjustments to
the current unit cost of €63 and let us know where we stand? I suggest you use the cost drivers
we calculated last year. If we can’t make €53, we’ll all have to look again for more improvement.
I’m determined to meet this demand for a reduced sales price and I’m not prepared to sacrifice
margin.
Comment
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The financial controller’s task is, first, to quantify the savings described in the CEO’s
brainstorming session and, second, to recommend where further reductions might be made.
× €18.66 € 93 300
€ € €
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term implications because the company would be at the mercy of the market in terms of price
and service standards at the end of the contract, having no internal resource to use as a
benchmark.
The financial controller would be well advised to warn his colleagues that this operational review
brought about by a reduction in the target cost is likely to be ongoing in an industry that uses
microdevices.
The marketing consultants used by the firm of accountants have sounded out their existing client
list, the clients of other targeted accounting firms and other similar products in the market and
have produced the following profile of suggested selling prices and annual sales.
Packages sold
Risksave (€000s)
Costs:
Taxplan (€000s)
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Year 1 Year 2 Year 3 Year 4 Year 5
Costs:
ABCost (€000s)
Costs:
Purchase of PC 900
Comment
A life cycle costing approach to project appraisal simply tracks against the revenue generated
from the product all the costs associated with its design, manufacture, distribution and field
service. It therefore breaks down two barriers erected by the normal accounting processes: (a)
the differentiation between capital and revenue is removed, that is, the purchase of an asset
dedicated to a product is viewed alongside the annual costs of manufacture and distribution; and
(b) the annual focus of accounting is obliterated as the lifetime revenues are matched
against lifetime costs.
Lifetime income statements (€000s)
Costs:
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Advertising and distribution 800 1 100 200
An analysis of Taxplan’s life cycle costs and revenues shows that the lifetime loss of €900 000 is
due to the ‘tail’ of costs envisaged in Years 4 and 5. This may be inevitable because of the built-
in annual obsolescence of a product based on fiscal legislation; new tax rules and rates have to
be embedded in the software and the manuals accompanying the packages have to be updated
with the same information. Perhaps a solution to this problem would be for the software package
to be designed to be manual-independent (by having all operating instructions and the text of
legislation accessible on screen). This would remove €1 400 000 from the life cycle costs, thereby
producing a return of €500 000 (or 4.16 per cent) for Taxplan. It is also unclear why this product
requires annual expenditure on expert design for each of the five years; if Years 4 and 5 could be
eliminated, a further €200 000 would drop into the bottom line.
16.4 Throughput Accounting
Scenario 1
A plant supervisor is under pressure to avoid running up adverse cost variances this quarter. He
must therefore choose the manufacturing alternative that minimises his costs. Alternative A
employs a brand-new computer-controlled machine with a consequent low labour input. The cost
accountants view the high depreciation charge on this machine as a production overhead to be
loaded to products by use of direct labour hours. Since the new machine causes less labour to be
used, the supervisor is attracted by this alternative as a way of holding down product costs.
Alternative B, however, looks at depreciation differently. This alternative involves using an older
machine to do the manufacturing task. The older machine has a relatively lower depreciation
charge than the new machine, and since depreciation under this alternative is to be loaded via a
machine-hour base the supervisor is attracted to the use of the older machine.
Scenario 2
The supervisor is concerned about idle time beginning to appear on his labour variances and
machines that are shut down for parts of the working week. His training leads him to the view
that spare capacity must be filled; he is also aware that inventory levels are flexible. So he
instructs that production be increased to full capacity and that the inventories of finished goods
be increased. In this way he will avoid adverse production variances and the asking of questions
about how best to shed spare capacity (which may include getting rid of him). And adding value
to materials is always a beneficial goal, he reminds himself.
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Scenario 3
The managing director of the company wants to know which of the two products manufactured is
more profitable. They are very similar in selling price, the materials component and labour. Both
products take about the same time to make and go through the same number of processes. He
calls for a contribution analysis by product:
Product X Product Y
€ €
The three scenarios view the provision of cost information from a traditional costing point of
view. However, the solutions described fail to recognise the reality of the business situation as
looked at from throughput; that is, the rate at which money is earned. Taking a throughput
perspective we would analyse the three scenarios differently:
Throughput Concept 1
Depreciation is merely the accounting for a previously incurred cost on non-current assets. In the
short term, the supervisor is stuck with both the old and new machines regardless of whether he
uses them. Such costs, and many other factory costs of a similar fixed nature, should be
excluded from performance measures; total factory costs, that is, those costs over the short
term that do not move with production, should be grouped together as one cost. Direct labour
will also be included in total factory cost because, in the short term, labour costs do not move
with production. Only material costs are excluded from total factory cost.
Throughput Concept 2
Value is created by a business when it sells products, not when it makes them. This, of course,
runs counter to the perception given by financial reporting procedures that rewards a business
with a high end-of-year inventory with a high end-of-year profit. There is no value in inventory,
only costs. If productive capacity is idle because demand is slack over the short term, so be it. It
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is much less costly for the business to incur total factory cost (described above) than total
factory cost plus a build-up of unwanted inventory. By treating inventory as something to be
driven down and out of a business, management can concentrate on maximising throughput
from manufacturing to the customer. This is the link in which profit lies, not in a misguided
notion of maximising the efficiency of men, women and machines by producing unwanted
inventory.
Throughput Concept 3
Contribution is a notion that has been discussed widely in these modules. But readers will
remember that limiting factors or bottlenecks must be taken into consideration in determining
relative product profitability. In the example in Scenario 3 the major bottleneck was the
machining operation with only 200 hours available. If profitability is defined as the rate at which
cash is received from customers, then Product Y becomes profitable simply because twice the
number of Product Ys can be produced at the bottleneck than can Product Xs:
These two numbers are then combined to give a throughput accounting ratio:
This latter ratio informs management about the rate at which products earn money for the
business. A ratio less than 1 indicates that a product is losing money. Extending our example we
can see the throughput accounting ratio in action:
(€200 − €50)/4 hours Return per factory hour (€200 − €50)/2 hours
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€8000/200 Cost per factory hour €8000/200
Product X Product Y
0.9375 1.8750
When this firm manufactures only Product X it loses money, but if only Product Y is made it
makes money. Earning money is not the same as earning contribution; the former is a much
more immediate measure of performance, which can very often be forgotten in the accountant’s
concentration on contribution. A business can only earn profits if the rate at which it earns
money from sales is greater than the rate at which it spends money on production. Product Y
demonstrates this ability; Product X does not. The throughput ratio allows management to direct
its business by helping managers to concentrate on current production constraints. Note that,
where more than one constraint can be identified, linear programming would be used as a
decision tool.
The limiting factor at Electric Motor is supply of skilled machinists – whose dexterity is rewarded
at higher remuneration levels by a nearby US computer firm manufacturing laptop computers.
Skilled machinist labour hours available per month amount to 4500 hours. However, Electric
Motor has often used Sparks Ltd as a subcontractor at peak demand time and has always been
happy with the quality of service delivered by Sparks.
At the recent strategy retreat at a nearby country house hotel, the managing director of Electric
Motor, Mr Volt, set out the two strategies that confronted his company when reviewing the next
12 months in the light of the increased orders from his two customers.
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Mr Volt has asked you as his management accountant to cost the two strategies outlined above.
To allow you to do so, you receive some technical production information from Mr Amp, the
production director. This is as follows.
Each motor comprises three components – casing, rotor and resistor – each of which has more
than one part and has the following production characteristics:
Casing 4 × 15 = 60
Rotor 3 × 10 = 30
Resistor 2 × 25 = 50 140
Total contribution: €
31 674
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Profit 11 674
Strategic Option No. 2 (‘Cherry-pick’)
Electric Motor’s contribution per limiting factor
€ € €
Ranking 2 1 3
270 000
Electric Motor should therefore manufacture the above numbers of each component and
subcontract 480 resistors to Sparks Ltd.
28 245
Profit 12 445
* Electric Motor earns contribution from two sources:
1. From own manufacturing where own variable costs are below buy-in costs from
Sparks. This contribution is based on only those components manufactured in house.
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2. From sales of all units. Electric Motor sells each of the 2100 motors at €80 and the
buy-in equivalent price is €75.
An alternative way of looking at Electric Motor’s contribution is to view the business as having
made and sold 1620 complete motors, with the balance being made up by ‘cherry-picking’ the
best alternatives from one of two sources:
The limiting factor at Electric Motor is supply of skilled machinists – whose dexterity is rewarded
at higher remuneration levels by a nearby US computer firm manufacturing laptop computers.
Skilled machinist labour hours available per month amount to 4500 hours. However, Electric
Motor has often used Sparks Ltd as a subcontractor at peak demand time and has always been
happy with the quality of service delivered by Sparks.
At the recent strategy retreat at a nearby country house hotel, the managing director of Electric
Motor, Mr Volt, set out the two strategies that confronted his company when reviewing the next
12 months in the light of the increased orders from his two customers.
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indicated its willingness to receive business on this basis. Electric Motor would continue to
inspect and test. Ignore assembly costs.
Mr Volt has asked you as his management accountant to cost the two strategies outlined above.
To allow you to do so, you receive some technical production information from Mr Amp, the
production director. This is as follows.
Each motor comprises three components – casing, rotor and resistor – each of which has more
than one part and has the following production characteristics:
Casing 4 × 15 = 60
Rotor 3 × 10 = 30
Resistor 2 × 25 = 50 140
Total contribution: €
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31 674
Profit 11 674
Strategic Option No. 2 (‘Cherry-pick’)
Electric Motor’s contribution per limiting factor
€ € €
Ranking 2 1 3
270 000
Electric Motor should therefore manufacture the above numbers of each component and
subcontract 480 resistors to Sparks Ltd.
28 245
Profit 12 445
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* Electric Motor earns contribution from two sources:
1. From own manufacturing where own variable costs are below buy-in costs from
Sparks. This contribution is based on only those components manufactured in house.
2. From sales of all units. Electric Motor sells each of the 2100 motors at €80 and the
buy-in equivalent price is €75.
An alternative way of looking at Electric Motor’s contribution is to view the business as having
made and sold 1620 complete motors, with the balance being made up by ‘cherry-picking’ the
best alternatives from one of two sources:
It then communicated this targeted customer image externally, through a variety of carefully
targeted advertising, in-store promotional materials and on its web pages.
By communicating a clear image to potential customers, the stores group enabled its existing
and future customers to imagine themselves as fitting an image associated with purchasing
clothes at FF. The company creates for its customers an image of who they can be, in addition to
selling them fashionable clothing of high quality at reasonable prices.
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1. FF must increase its customers’ ‘share of wardrobe’.
2. Increased share of wardrobe will be achieved by customer loyalty: ‘We want the customer
to visit us throughout the year, not just in the spring and autumn, and come to FF for
the complete range of her lifestyle needs.’
3. To create this loyalty:
Our Merchandise must define our customer, her needs, and her aspirational
image;
Our Brand must satisfy the customer’s aspirational and lifestyle goals;
Our Shopping Experience must promote customer loyalty.
4. We must do a superb job of defining who our customers are and what their buying
behaviour is.
FF identified three objectives as key product attributes for its consumers’ value proposition:
price, fashion and quality. The price objective was stated as ‘Provide fashion and quality that the
customers perceive as high value and consider to be fairly priced.’ The fashion objective was to
‘Provide fashionable merchandise that satisfies our customers’ aspirational and wardrobe needs
within the FF brand.’ The quality objective was to ‘Ensure the highest quality and consistency of
fit both within a style and across all product categories.’
The shopping experience dimension was considered extremely important. Key attributes were
availability of merchandise and the in-store shopping experience. The in-store shopping
experience dimension was captured by an explicit vision of the six elements of the ‘perfect
shopping experience’:
The goal was to deliver the six elements every time the customer enters a store.
FF had constructed a very specific definition of its ‘ideal shopper’. The ideal shopper image
communicated to all employees the fashion expectations of their customers. The brand image
objective for FF was stated as ‘We will build FF into a dominant national brand by clearly
understanding our target customer and differentiating ourselves in meeting her needs.’
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FF developed measures of the customer value proposition using all three components of the
value equation: product attributes, brand image and relationships.
Product Attributes
1. Price benefits
Average unit retail price (absence of discounting).
Number of transactions per store.
2. Fashion and design
Average annual growth in purchases on ‘strategic merchandise’ (key items
that best exemplified the image FF was attempting to convey).
Average mark-up achieved (an indicator of well-received merchandise design
and fashion).
3. Quality
Return rate (an indicator of the consumer’s satisfaction with the quality of
the product and fairness of price).
FF’s internal business process objectives and measures focused on helping it deliver the value
proposition to its targeted customer segments. FF identified five critical internal business
processes:
1. Brand management;
2. Fashion leadership;
3. Sourcing leadership;
4. Merchandise availability;
5. Creating a memorable shopping experience.
1. Brand Management (to contribute to FF’s desired brand image in the value proposition).
Market share in selected categories (e.g. casual trousers and jeans);
Brand recognition (from market research);
New accounts opened per year.
2. Fashion Leadership (to contribute to the product attribute aspect in the value proposition).
Number of key items in which FF was first or second to the market;
Percentage of sales from items newly introduced into stores.
3. Sourcing Leadership (to contribute to the price and quality components of the product
attributes).
Percentage of items returned to vendors because of quality problems;
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Vendor performance rating (incorporating dimensions of vendors’ quality,
price, lead time and ability to provide input into fashion decisions).
4. Merchandise Availability (to contribute to the ‘perfect shopping experience’)
Stores’ out-of-stock percentage on selected key items;
Inventory turnover on selected key items (a ‘balancing’ measure to ensure
that high in-stock was achieved by excellent supplier and distribution
performance, not by holding excess inventories).
5. Memorable Shopping Experience
Mystery shopper rating (duplicating the measure already described for the
value proposition component of the customer perspective; this measure was
repeated in the internal business process perspective to signal to employees
the importance of performing their everyday tasks in ways that will create
this great experience with every customer who enters a FF store).
Fontainebleau Fashions will have no doubt other aspects to its Balanced Scorecard like
‘innovation and learning’ and the ‘financial perspective’, but we have focused in this suggested
solution only on ‘customers’ and ‘internal business process’.
[1]
Numerous articles and books have been written by Robert S. Kaplan and David P. Norton on the
Balanced Scorecard. We would recommend The Balanced Scorecard, HBS Press, 1996; Strategy Maps:
Converting Intangible Assets into Tangible Outcomes, HBS Press, 2004; and The Execution Premium: Limiting
Strategy to Operations for Competitive Advantage, HBS Press, 2008.
Answering incoming calls: each operator is technically skilled to handle 95 per cent of all
queries.
Quality control audits: this is conducted on a random basis by a small team of supervisors to
check for telephone manner, technical accuracy of replies given and to detect any
trend in product problems experienced by the customer.
Training sessions: these are short, individual sessions for each operator conducted by a
team of product experts. They are designed to bring the operator up to speed with
product developments and common faults reported by users.
The original ABC approach outlined in Module 10 would address the costing exercise as follows:
Activity
Activity % of time spent Allocated cost Cost–Driver rate
quantity
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would be applied to the product groups, geographies or major customers who use the resources
of the call centre.
Some users of traditional ABC complain that too much managerial time goes into arguing about
the accuracy of the cost-driver rates rather than taking action on the problems the technique
reveals, namely inefficient processes, unprofitable products and customers. Significantly,
because employees do not want to own up to being underemployed, the traditional model has
difficulty in uncovering idle capacity. This weakness, together with the relative simplicity of the
model, is overcome by employing time measurement.
Step 1: Assess the theoretical and practical capacity of the call centre.
Theoretical capacity is the level of activity a facility, machine or person can handle
working flat out for the given workday. It is unrealistic for managers to think that
theoretical levels can be reached on a regular basis. Practical capacity, a figure lower
than theoretical capacity, takes into account such run-of-the-mill occurrences as
downtime for maintenance, illness and breaks, and temporary shortfall in demand.
Let’s assume the call centre has a practical capacity of 80 per cent of theoretical
capacity. This needs to be built into the ABC calculation. Our unit of time measure is
hours, and 32 employees each work a 7-hour day for a 22-day month:
Activity Actual quantity Unit time Total time used Cost–Driver Total cost
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in hours in hours rate allocated
With the traditional ABC methodology, the survey of work patterns produced a 75 per cent, 10
per cent and 15 per cent split of employee time across the three activities in the call centre. This
split records the employees’ productive time but fails to record their unproductive time. By
switching to measuring resource costs per time unit, the company is able to incorporate
estimates of its practical capacity, thereby allowing the ABC cost driver rates to provide more
accurate information and smarter management signals about embedded inefficiencies.
The above display provides management with information on both total capacity supplied to the
cost centre (both in time and cost) and the capacity actually consumed by the centre. Clearly the
signals emerging in our example would trigger questions regarding the additional capacity
supplied to the centre: what are the chances of this spare capacity being filled by increased
volumes? Is this outcome a one-off demonstration of too much resource being devoted to the
call centre or a signal of endemic spare capacity that should be removed? Should this resource
be re-positioned elsewhere in the company, thus avoiding fresh spending in other areas?
Another claim made for the model is that it is easy to update. For example, if another activity is
added to the call centre, say a ring-back facility for callers whose queries required research, this
could be accommodated by estimating the time spent on each unit of the new activity without
having to re-assess the percentage contributions made by everyone in the facility. Similarly,
changes in prices of resources can be incorporated immediately. Imagine an across-the-board
salary increase of 4 per cent was introduced mid-year to address recruitment difficulties: this
uplift would be added to the total costs of €616 000, and a new cost per hour for supplying
capacity would be calculated. Efficiency improvements through, say, continuous improvement
programmes could also be incorporated quickly. For example, the call centre may introduce
screen-based online training sessions for its call centre operators rather than employing high-
cost engineers to conduct face-to-face training sessions; the reduction in time spent on training
(currently 0.83 hours) would fall, so would the cost-driver rate of €43.16, but of course the fresh
investment in the online training packages would increase costs elsewhere in the budget.
The proponents of time-based ABC believe that it is transparent, scalable and easy to implement
and update. These qualities are not necessarily possessed by more traditional ABC systems. Very
little has been written on the topic to date, and only anecdotal evidence is available to support
the claims of its supporters. Until a body of evidence and experience builds up, we will include
the topic in this module and not in Module 10.
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