Kahlenberg Instruction Shoot KB-30A Horn System Rey. 3920/2019, Page I of S INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS 1.) GENERAL FUNCTION AND DESCRIPTION +The funtion ofthe KB-30A Horn shat o high powered marine duty speaker, Asan Eeetronic Horn/Hailing system for marie use the KB-30A horn signal produced i in excess of 130 dB (1/3 Octave Band) @ | Meera 695 Hz, a required by IMO ‘Regulations for vessels up to 75 meters in length. Horn signals can te controlled by simple push bution (sold separately), of by any automsted Kahlenberg Sound and Light ‘gna contol suchas model M-512, M-522, or M611 for automated enol o signals in ‘maneuvering, ested visibility, and emergency situations. ‘+ The KB-30A Horn system includes a speaker/micropbone fo serve as a voice amplifier (aie) providing two way communications between those onthe exer ofthe vessel and the interior helm station. Voice and auxiliary output rom the hom ranges from 110 1120 dB(A) at | meter depending on volume of input atthe microphone. '+ The KB-30A consist of two major components: the KB-30A Hor/Driver Unit, and the {CM-14 Control Module which provides the amplified hoen and voces ‘The CM-14 Control Modul isto be installed ina proteced area typically beneath the ‘main console or helm station, ‘Complete contents ofthe KB-30A Horn System Include: (1) KB.30A Hom Assembly, inlading mounting bracket snd cable per Drg. 36725. (1) CMe Contol Module and Accessories per Dr +6907 (1) P542-02 Spare Fuse, 250V 8AMP Fast Acting Other Technica! Details: ‘+ DC. VOLTAGE REQUIREMENT: 24 Volts D.C. ‘+ SWITCHING CAPACITY OF CM-14 CONTROL MODULE: 6 Amps Maximum + Operating Temperature Range KB-30A Horm/Driver Unit: -40 deg. F-40 C) 130, deg. F154) ‘Installation Environment KB-30A Horn/Driver Unit: Exposed, code B IEC6004S ‘Installation Enviconment CM-I4 Control Module: Protected from weather, code C TEcs085 ‘Safe Viinty to Compass (CM-14): TBDKahlenberg Instruction Sheet KB-30A Horn System Re, 32072019, Page2 of S 2) INSTALLATION WARNING: BE SURE TO SHUT OFF POWER, TAG OUT, AND VERIFYNO VOLTAGE IS PRESENT BEFORE INSTALLING OR ATTEMPTING TO SERVICE. ‘TINS UNIT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH. M14 Control Mod “The CM-14 Control Module must be installed in a protected interior space typically behind the ‘contol or elm station console, Be sure to mount the CM-I4 within 6 fee of the cesired location of the speakermicrophone. The mounting Mange accepts” (6mm) diameter fasteners ‘See drawing -6907 for detail The PS4I-06 Microphone extension cord is color coded, and includes 1 insulated spade teminl connectors for connestion tothe CM-I4 Module. See wiring diagram 3908 for ‘conection. The other end of his extension cord inludesa marine grade bulkhead fiting to be installed in the console fr conection othe speakelmicrophone. The bulkhead console iting requiresa 5/8” (155mm) hole, and will sccept console thickness up to 1/8" (32ma). Itshould. tbe mounted at location that allows the microphone cord to easly extend tothe operators Position athe helm, The PS61-04 Mounting Bracket secures the speaker microphone tothe console. I requires two 20° (Sm) holes and fasteners for mounting to the console. It shouldbe located within easy reach of the operator atthe helm. KB.30A Hora/Driver +The KB-30A HomDriver Unit shouldbe installed facing forward onthe vessel (required by IMO Roles) at location a high as posible to avoid obstructions ta souxd ouput “Two fender washers, item 34, Dw. 346730 are provided fr use with 3/8" (0mm) fasteners (not supplied) to distribute load onthe mounting bracket, ‘+ dealy the hor shoul be installed in location where it wil nat receive excesive amounts of saltwater spray ‘+ The horn should be installed level to the waterline to ensure proper drainage. Insfaling the horn at an angle facing up, or down towacd the deck is net recommended. + Thereisa drain hole on the bottom ofthe center cone on the KB-30A. This hole should always be located in a6 o'clock position down toward the deck ‘or drainage. Ir the hom is tobe mounted upside down, loosen the mounting bracket fll position it above the hom, and re-install, Ina circumstances the drain hole should remain facingKahlenberg Instruction Sheot KB-30A Horn System Rey. 20/2019, Page 3 of 5 DOWN toward deck * Decibel levels from the horn output should not exceed 110 dB(A) at manned crew positions + For wiring connections see deawing 33908. ELECTRICAL CONNECTION DETAILS: IMPORTANT! ‘THE ENTIRE $0 FT (15 METERS) OF SUPPLIED 16AWG (2x 1.3mm) MARINE, ‘CABLE MUST BE INSTALLED BETWEEN THE KB-30A HORN AND CM-14 CONTROL MODULE. USE OF WIRE LARGER IN DIAMETER OR SHORTER IN LENGTH CAN CAUSE. PERMANENT DAMAGE TO THE HORN. USE OF WIRE SMALLERIN DIAMETER OR LONGER IN LENGTH WILL RESULT IN LOSS OF HORN OUTPUT. FOR INSTALLATIONS WHERE MORE THAN 15 METERS OF CABLE ARE NEEDED, CONSULT KAHLENBERG INDUSTRIES FOR SPECIFIC WIRE DIAMETER REQUIRED. *°NOTE: Once power is connected tothe KB-30A, low level white note wil be produced by the horn speaker. ‘This is normal and i the sound of low level current x the horn used to heat the driver to prevent condensation, 3) OPERATION ELECTRICAL SPECIFICATIONS: 24 Volts D.C. 6 Amps Mani + D.C. VOLTAGE REQUIREMENT: ‘+ SWITCHING CAPACITY OF CM-I WARNING: THE KB.30A HORN PRODUCES OUTPUT THAT CAN CAUSE ‘TEMPORARY OR PERMANENT DAMAGE TO HEARING WITHIN § METERS OF THE HORN WHEN SOUNDING, PROPER EAR PROTECTION MUST BE USED TO PREVENT INJURY. Horn Signaling ‘The orn signal is activated by external push button o signal controller (supplied separately) ‘connected s shown in wiring diagram 3-6908,Kahlenberg Instruction Sheet KB-30A Horn System Rev. 3202019, Page 4 of § ‘Spsaker/Microphone and “Talkback” ToTalk: Press and hold “Push to Talk” button as shown in drawing 36907 when speaking int the ‘microphone. Release “Push o Talk” afer speaking. Ifthe “Listen” function i x (as desribed 9) you wil hea epi fr I hough the speaker in he microphone Ifthe “Listen” funtion sof, 0 tough the speaker inthe mmitophons, ‘To Activate “Listen” (Talbacin function: Press and release the “Liston” button located ieneath the “Push to Talk” button pr drawing 3-6907. You wll now be able hea epi from the exterior of the vessel, NOTE: The listen button is “maintained” button. You do not ‘eed to hold this button down while listening to replies. Once itis pressed and released, You will hear activity from the exterior ofthe vessel. To deactivate the “listen” funetion, ‘A volume conto s located atthe top ofthe microphone to control “Listen” (Talktack) volume shear through the microphone speaker. "The microphone aso includes an orange button on the top which is unused inthe EB-304 ‘Suen. Remote Speaker If desired, a remote speaker (available separately) canbe installed in adition to the microphone speak o heat “talkback”. Connect this remote speaker o terminals | and 2 on te CM-I4 onto! Module ‘Aunilay Input: The CM-14 allows for input from external sources such as aad, PA. system, ‘rother similar device, This signal will be broadeast over the KB-30A Horn Speaer, but wll be ‘overridden by the hor signal of voice commands from the microphone. See wiring diagram 3- {6908 for connection locaton. 4) CARE AND MAINTENANCE “The KB-30A System is designed to provide many years of maintenance fee operation, Included isa P542-02 Replacement Pus forthe CM(4 Control Module. Theee are no aditona spare parts we suggest you Keep on hand. However if any part listed onthe attached Pas List ‘rawings are required for any reason, please refer woth associated part number when ordeing If the unit should fi to operate properly please contact Kahlenberg Industries for recommended section orretum to Kahlenberg for prom analysis and epi.Kahlenberg Instruction Sheet KB-30A Horn System Rev. 3/20/2019, Page S of 5 5) DRAWING REFERENCES Outline Dimensions, KB-30A Horn Assembly Pars List, KB-30A Hom Assembly: ‘Outline Dimensions, CM-14 Contr Module General Wiring Diagram: **For custom installations other than those shown in he above wiring diagrams see custom ising diagrams provided by Kahlenberg or contact Kahlenberg Industries wit specific requirements Kahlenberg Industries, Ine. 1700 12" St, P.O. 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