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Best Practice Guide

Pumping Systems

4.2 Step 1: Assess your existing 4.2.1 Assess production trends


An assessment of the production trends includes asking
pumping system questions such as:

A good approach to assessing and improving your t8IBUGMPXSBUFTBOETZTUFNIFBEBSFDVSSFOUMZ


pumping system is to take a whole-system approach, needed for production processes?
meaning that you look at the entire pumping system t8IFSFJTJUOFFEFE
from ‘need to delivery’ or ‘wire to water’ (meaning the t8IFOJTJUOFFEFE UJNFPGEBZPSFWFOU

efficiency of converting electricity into movement of t8IZJTJUOFFEFE


fluid). In the life cycle of a pumping system, there will be t8IBUGMPXSBUFBOETZTUFNIFBENBZCFOFFEFE
opportunities to improve pumping system performance. in the future?
Two of the main opportunities are when:
The answers to the questions above, combined with
t"OFYJTUJOHQVNQJOHTZTUFNJTCFJOHNPEJGJFEUP a survey of the pumping system as described below
solve a system problem or to implement a flow rate in section 4.2.2 would identify:
and/or system head change.
t"OFXQVNQJOHTZTUFNJTCFJOHEFTJHOFE tXIFSFUIFGMVJEJTCFJOHVTFEJOUIFQVNQJOHTZTUFN
and installed. tXIFUIFSBMMPGUIFVTFTBSFFGGFDUJWFPSJGTPNFBSF
wasteful and unnecessary
These are both ideal times to create an energy efficient tUIFNBYJNVNQVNQJOHSFRVJSFNFOUTOPXBOE
system. There are two general approaches to assessing in the future
existing pumping systems. The first consists of observing tUIFWBSJBUJPOJOQVNQJOHSFRVJSFNFOUTOPXBOE
the operation of the pumping system and the second in the future.
consists of collecting system data and performing
detailed calculations using a suitable pump system
modelling tool. The first approach relies on observations
of the system; the second deals with creating an accurate
model of the system and then calculating the flow rate
and system head within the model.

Observing the operating system over a period of time


allows the observer to view how the actual system
is working during a range of operating conditions.
In many cases, system operational requirements limit
the range of operating conditions that can be explored.
By developing a model of the system, a comparison
can be made between the system resistance curve
and the pump characteristic curves to determine
the operating point of the pump. Regardless of the
approach adopted, the objective is to gain a clear
picture of how the system and the system components
operate and to see where improvements can be made
to optimise the operation of the system.

These two approaches are combined in the following


suggested strategy for the assessment of your existing
pumping system. Figure 2: Example of details recorded for a piping
system configuration.7

Solution 1 Improve the efficiency of your existing system 10

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