The document provides guidance on assessing existing pumping systems through a two-step process:
1. Assess production trends by analyzing flow rates, system heads, current and future needs, and identifying effective versus wasteful uses.
2. Assess the pumping system by observing operations over time under different conditions or creating an accurate system model to determine operating points and optimization opportunities. The goal is to understand system performance and where improvements can be made.
The document provides guidance on assessing existing pumping systems through a two-step process:
1. Assess production trends by analyzing flow rates, system heads, current and future needs, and identifying effective versus wasteful uses.
2. Assess the pumping system by observing operations over time under different conditions or creating an accurate system model to determine operating points and optimization opportunities. The goal is to understand system performance and where improvements can be made.
The document provides guidance on assessing existing pumping systems through a two-step process:
1. Assess production trends by analyzing flow rates, system heads, current and future needs, and identifying effective versus wasteful uses.
2. Assess the pumping system by observing operations over time under different conditions or creating an accurate system model to determine operating points and optimization opportunities. The goal is to understand system performance and where improvements can be made.
4.2 Step 1: Assess your existing 4.2.1 Assess production trends
An assessment of the production trends includes asking pumping system questions such as:
A good approach to assessing and improving your t8IBUGMPXSBUFTBOETZTUFNIFBEBSFDVSSFOUMZ
pumping system is to take a whole-system approach, needed for production processes? meaning that you look at the entire pumping system t8IFSFJTJUOFFEFE from ‘need to delivery’ or ‘wire to water’ (meaning the t8IFOJTJUOFFEFE UJNFPGEBZPSFWFOU
efficiency of converting electricity into movement of t8IZJTJUOFFEFE
fluid). In the life cycle of a pumping system, there will be t8IBUGMPXSBUFBOETZTUFNIFBENBZCFOFFEFE opportunities to improve pumping system performance. in the future? Two of the main opportunities are when: The answers to the questions above, combined with t"OFYJTUJOHQVNQJOHTZTUFNJTCFJOHNPEJGJFEUP a survey of the pumping system as described below solve a system problem or to implement a flow rate in section 4.2.2 would identify: and/or system head change. t"OFXQVNQJOHTZTUFNJTCFJOHEFTJHOFE tXIFSFUIFGMVJEJTCFJOHVTFEJOUIFQVNQJOHTZTUFN and installed. tXIFUIFSBMMPGUIFVTFTBSFFGGFDUJWFPSJGTPNFBSF wasteful and unnecessary These are both ideal times to create an energy efficient tUIFNBYJNVNQVNQJOHSFRVJSFNFOUTOPXBOE system. There are two general approaches to assessing in the future existing pumping systems. The first consists of observing tUIFWBSJBUJPOJOQVNQJOHSFRVJSFNFOUTOPXBOE the operation of the pumping system and the second in the future. consists of collecting system data and performing detailed calculations using a suitable pump system modelling tool. The first approach relies on observations of the system; the second deals with creating an accurate model of the system and then calculating the flow rate and system head within the model.
Observing the operating system over a period of time
allows the observer to view how the actual system is working during a range of operating conditions. In many cases, system operational requirements limit the range of operating conditions that can be explored. By developing a model of the system, a comparison can be made between the system resistance curve and the pump characteristic curves to determine the operating point of the pump. Regardless of the approach adopted, the objective is to gain a clear picture of how the system and the system components operate and to see where improvements can be made to optimise the operation of the system.
These two approaches are combined in the following
suggested strategy for the assessment of your existing pumping system. Figure 2: Example of details recorded for a piping system configuration.7
Solution 1 Improve the efficiency of your existing system 10