011 Engine Control System

2014 Ford Fusion
Submodel: | Engine Type: | Liters:

Fuel Delivery: | Fuel:
310-02 Acceleration Control 2013 - 2014 Fusion

Description and Operation Procedure revision date: 07/25/2012
Acceleration Control - Overview

Overview
The acceleration controls consist of the accelerator pedal and sensor assembly.
The throttle is controlled by an APP sensor on the accelerator pedal assembly. The APP sensor sends a signal to the PCM in response to throttle pedal movements initiated by the driver.
The PCM sends a signal to the electronic throttle control which increases and decreases throttle position.
The engine management system electronically operates the throttle of the engine in response to throttle pedal movements initiated by the driver. In the event of a system failure, the engine
management system provides a "limp home" mode which allows the car to be driven with limited performance.
Copyright © 2013 Ford Motor Company

2014 Ford Fusion
310-02 Acceleration Control 2013 - 2014 Fusion

Removal and Installation Procedure revision date: 09/7/2012
Accelerator Pedal
Removal
NOTE: Removal steps in this procedure may contain installation details.
NOTE: To prevent setting Diagnostic Trouble Codes (DTCs), make sure the ignition switch is in the OFF position prior to disconnecting the accelerator pedal electrical connector.
1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow
this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Torque: 7 Nm
Installation
1. To install, reverse the removal procedure.

2014 Ford Fusion
303-06A Starting System - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Auto-Start-Stop Deactivation Switch

Removal
1.
2. NOTE: RH side shown, LH side similar.

On both sides.
3.
4.
5.
6.
Installation

2014 Ford Fusion
303-06C Starting System - 1.6L EcoBoost (132kW/180PS) - Sigma 2013 - 2014 Fusion
Auto-Start-Stop Deactivation Switch

Removal
1.
2. NOTE: RH side shown, LH side similar.

On both sides.
3.
4.
5.
6.
Installation

2014 Ford Fusion
303-14C Electronic Engine Controls - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion
Camshaft Position (CMP) Sensor LH

Removal
2. Torque: 7 Nm
Installation

2014 Ford Fusion
303-14B Electronic Engine Controls - 1.6L EcoBoost (132kW/180PS) - Sigma 2013 - 2014 Fusion

Removal
2. Torque: 8 Nm
Installation

2014 Ford Fusion
303-14A Electronic Engine Controls - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Removal
1. Torque: 9 Nm
Installation

2014 Ford Fusion
303-14D Electronic Engine Controls - 2.5L Duratec (125kW/170PS) 2013 - 2014 Fusion
Camshaft Position (CMP) Sensor

Materials
Name Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil WSS-M2C945-A
XO-5W20-QSP
Removal
2.
3. NOTE: The O-ring seal is to be reused unless damaged.
Installation
1. Material: Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
Torque: 6 Nm
2.

2014 Ford Fusion
Camshaft Position (CMP) Sensor RH

Removal
2. Torque: 5 Nm
3. Torque: 8 Nm
Installation

2014 Ford Fusion

Removal
1. Torque: 9 Nm
Installation

2014 Ford Fusion

Removal
2. Refer to: Air Cleaner Outlet Pipe (303-12C Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) - MI4, Removal and Installation) .
3. Torque: 7 Nm
Installation

2014 Ford Fusion
Catalyst Monitor Sensor

Special Tool(s) / General Equipment
303-476 (T94P-9472-A)
Socket, Exhaust Gas Oxygen Sensor
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
High Temperature Nickel Anti-Seize Lubricant -
XL-2
Penetrating and Lock Lubricant -
XL-1
Removal
2. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
3.
4.
5. Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor .
Material: Penetrating and Lock Lubricant / XL-1
Installation
1. Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter Formula in the Apex.
Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor .
Material: High Temperature Nickel Anti-Seize Lubricant / XL-2
Torque: 48 Nm
2.
3.
2014 Ford Fusion

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
All vehicles
2. Remove the air clearer outlet pipe.

Refer to: Air Cleaner Outlet Pipe (303-12C Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) - MI4, Removal and Installation) .
AWD
3. Remove the rear driveshaft.

Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
Vehicles with front wheel drive (FWD)
5.
All vehicles
6.
Installation
All vehicles
Torque: 48 Nm
2.
Vehicles with front wheel drive (FWD)
3.
AWD
4. Install the rear driveshaft.

Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
All vehicles
5. Install the air clearer outlet pipe.


2014 Ford Fusion

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
2. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation) .
3.
5.
Installation
Torque: 48 Nm
2.
3.

2014 Ford Fusion

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
1. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS), Removal and Installation) .
2.
4.
Installation
Torque: 48 Nm
2.
3.

2014 Ford Fusion
Charge Air Cooler (CAC) Coolant Temperature Sensor

Materials
Name Specification
Motorcraft® Orange Antifreeze/Coolant Prediluted WSS-M97B44-D2
VC-3DIL-B
Removal
2. NOTE: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.
Loosen: 2 turn(s)
3. Torque: 2 turn(s)
4.
5. NOTE: Have the new component ready to install to reduce coolant loss.
NOTE: Be prepared to capture escaping fluid with a shop towel.
Installation
2. Check the coolant level in the degas bottle and add coolant as necessary.
Material: Motorcraft® Orange Antifreeze/Coolant Prediluted / VC-3DIL-B (WSS-M97B44-D2)

2014 Ford Fusion
Crankshaft Position (CKP) Sensor

Removal
2.
3. Torque: 10 Nm
Installation

2014 Ford Fusion

303-1417
Tool, Crank Sensor Alignment
TKIT-2008ET-FLM
TKIT-2008ET-ROW
303-507
Timing Peg, Crankshaft TDC
TKIT-2001N-FLM
Ford Diagnostic Equipment
Removal
NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces,
that enters the oil passages, coolant passages or the oil pan can cause engine failure.
2. Remove the RH front fender splash shield.

Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
3.
4.
Installation
1. Turn the crankshaft clockwise until the No. 1 piston is 45 degrees BTDC using the guide holes on the engine front cover and the crankshaft pulley.
2.
3. Install Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
4. NOTE: The Crankshaft TDC Timing Peg will contact the crankshaft and prevent it from turning past TDC. However, the crankshaft can still be rotated in the
counterclockwise direction. The crankshaft must remain at the TDC position during installation.
NOTE: The engine front cover is removed from graphic for clarity.
5. NOTE: Do not tighten the CKP bolts at this time.
6. Use Special Service Tool: 303-1417 Tool, Crank Sensor Alignment .

Torque: 6 Nm
7.
8. Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
9. Torque: 20 Nm
10.
11. Install the RH front fender splash shield.

Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
12. After completing the repair, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.
Use the General Equipment: Ford Diagnostic Equipment

2014 Ford Fusion

Removal
3.
4.
5. Torque: 8 Nm
Installation

2. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.

2014 Ford Fusion
Electronic Engine Controls - Component Location

Electronic Engine Controls - LH
Item Description
1 PCM
2 VCT oil control solenoid intake
3 KS front
4 CAC coolant temperature sensor
5 KS rear
6 IAT sensor
7 MAP sensor
8 Charge air temperature sensor (also known as IAT2)
9 CMP sensor LH intake
10 FRP sensor
11 Turbocharger boost pressure and charge air temperature sensor
Electronic Engine Controls - RH
Item Description
1 Turbocharger bypass valve solenoid
2 CMP sensor RH exhaust
3 ECT sensor
4 HO2S
5 Catalyst monitor sensor
6 CKP sensor
7 Wastegate acutuator
8 VCT oil control solenoid exhaust
2014 Ford Fusion

LH Engine Sensor Locations
Item Description
1 PCM
2 VVT oil control solenoid
3 CHT sensor
4 CMP sensor
5 MAF sensor
6 MAP sensor
7 KS
Item Description
2 HO2S
3 CKP sensor

2014 Ford Fusion

LH Engine Sensor Locations
Item Description
1 PCM
2 Exhaust VVT oil control solenoid
3 Intake VVT oil control solenoid
4 FRP sensor
5 Front KS
6 MAP sensor
8 Rear KS
9 IAT sensor
10 Intake CMP sensor
11 Exhaust CMP sensor
RH Engine Sensor Locations
Item Description
2 ECT sensor
3 HO2S
4 Catalyst Monitor Sensor
5 CKP sensor
6 Turbocharger wastegate regulating valve solenoid
7 Wastegate actuator
8 CHT sensor
2014 Ford Fusion

Electronic Engine Controls - LH
Item Description
1 PCM
2 Intake VVT oil control solenoid
3 MAP sensor
4 Front KS
5 Rear KS
7 IAT sensor
8 Intake CMP sensor
Electronic Engine Controls - RH
Item Description
1 Exhaust CMP sensor
2 ECT sensor
3 HO2S
6 Electrically controlled turbocharger bypass valve
7 CKP sensor
8 Wastegate acutuator
9 Exhaust VVT oil control solenoid
CPP Switch
Item Description
1 CPP switch

2014 Ford Fusion
Electronic Engine Controls - Overview

Authoring Template
Overview
The EEC system provides optimum control of the engine through the enhanced capability of the powertrain control module (PCM). The EEC system also has an on board diagnostic (OBD)
monitoring system with features and functions to meet federal regulations on exhaust emissions.
The EEC system has two major divisions: hardware and software. The hardware includes the PCM, sensors, switches, actuators, solenoids, and interconnecting terminals. The software in the
PCM provides the strategy control for outputs (engine hardware) based on the values of the inputs to the PCM.
The PCM receives information from a variety of sensor and switch inputs. Based on the strategy and calibration stored within the PCM, the PCM generates the appropriate output. The
system is designed to minimize emissions and optimize fuel economy and driveability. The software strategy controls the basic operation of the engine, provides the OBD strategy, controls
the malfunction indicator lamp (MIL), communicates to the scan tool over the data link connector (DLC), allows for flash electrically erasable programmable read only memory (EEPROM),
provides idle air and fuel trim, and controls failure mode effects management (FMEM).

2014 Ford Fusion

Overview

2014 Ford Fusion

Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual section 1 Description and Operation.

2014 Ford Fusion

Overview

2014 Ford Fusion
Electronic Engine Controls - System Operation and Component Description

System Operation
Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) Manual Section 1 Description and Operation.

2014 Ford Fusion

System Operation

2014 Ford Fusion

System Operation

2014 Ford Fusion

System Operation

2014 Ford Fusion
Engine Coolant Temperature (ECT) Sensor

Materials
Name Specification
VC-3DIL-B
Removal
1. NOTE: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.
Loosen: 2 turn(s)
2. Torque: 2 turn(s)
Installation
2014 Ford Fusion
Engine Coolant Temperature (ECT) Sensor

Materials
Name Specification
VC-3DIL-B
Removal
2. Torque: 5 Nm
Installation

2014 Ford Fusion
303-13A Evaporative Emissions - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Fuel Tank Pressure Sensor and Tube

Removal
2. Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS), Removal and Installation) .
3. 1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS), General Procedures) .
Installation
2. Refer to: Evaporative Emission System Leak Test (303-13A Evaporative Emissions - 1.5L EcoBoost (118kW/160PS), General Procedures) .

2014 Ford Fusion
303-13D Evaporative Emissions - 2.5L Duratec (125kW/170PS) 2013 - 2014 Fusion


Removal
3. Refer to: Fuel Tank - AWD (310-01C Fuel Tank and Lines - 2.0L EcoBoost (184kW/250PS) - MI4, Removal and Installation).
Refer to: Fuel Tank - FWD (310-01B Fuel Tank and Lines - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
Refer to: Fuel Tank - AWD (310-01C Fuel Tank and Lines - 2.0L EcoBoost (184kW/250PS) - MI4, Removal and Installation).
Refer to: Fuel Tank - FWD (310-01D Fuel Tank and Lines - 2.5L Duratec (125kW/170PS), Removal and Installation).
4. 1. Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
Refer to: Quick Release Coupling (310-00C Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).
Refer to: Quick Release Coupling (310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS), General Procedures).
Installation
2. Refer to: Evaporative Emission System Leak Test (303-13B Evaporative Emissions - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
Refer to: Evaporative Emission System Leak Test (303-13C Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).
Refer to: Evaporative Emission System Leak Test (303-13D Evaporative Emissions - 2.5L Duratec (125kW/170PS), General Procedures).

2014 Ford Fusion
303-13C Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion

Removal
Installation

2014 Ford Fusion
303-13B Evaporative Emissions - 1.6L EcoBoost (132kW/180PS) - Sigma 2013 - 2014 Fusion

Removal
Installation

2014 Ford Fusion
Heated Oxygen Sensor (HO2S)

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
1.
2.
Installation
Torque: 48 Nm
2.
3.

2014 Ford Fusion

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
3.
Installation
Torque: 48 Nm
2.
2014 Ford Fusion

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
2.
Installation
Torque: 48 Nm
2.

2014 Ford Fusion

303-476 (T94P-9472-A)
TKIT-1994-F
TKIT-1994-FLM/FM
TKIT-1994-LM/M
Materials
Name Specification
XL-2
XL-1
Removal
2. Remove the air clearer outlet pipe.

3.
Installation
Torque: 48 Nm
2.
3. Install the air clearer outlet pipe.


2014 Ford Fusion
Intake Air Temperature (IAT) Sensor

Removal
1.
Installation

2014 Ford Fusion

Removal
2. Torque: 3 Nm
Installation

2014 Ford Fusion

Removal
2.
3. Torque: 3 Nm
Installation

2014 Ford Fusion
Knock Sensor (KS)

Removal
2.
3. NOTE: Note the position of the components before removal.

Torque: 20 Nm
Installation
1. NOTE: Make sure that the components are installed to the position noted before removal.
To install, reverse the removal procedure.

2014 Ford Fusion
Knock Sensor (KS)

Removal
2.
3.
4. NOTE: Note the position of the components before removal.

Torque: 18 Nm
Installation
1. NOTE: Make sure that the components are installed to the position noted before removal.

2014 Ford Fusion
Knock Sensor (KS)

Removal
2. Refer to: Intake Manifold (303-01D Engine - 2.5L Duratec (125kW/170PS), Removal and Installation).
3. Torque: 20 Nm
Installation

2014 Ford Fusion
Knock Sensor (KS)

Removal
1. Refer to: Intake Manifold (303-01A Engine - 1.5L EcoBoost (118kW/160PS), Removal and Installation) .
2. NOTE: The head of the KS should not touch any other component.
NOTE: The LH KS must be at the 10 o'clock position and the RH KS must be at the 2 o'clock position.
Torque: 18 Nm
Installation

2014 Ford Fusion
Manifold Absolute Pressure (MAP) Sensor

Removal
2. Torque: 3 Nm
Installation

2014 Ford Fusion

Removal
1. Torque: 10 Nm
Installation

2014 Ford Fusion

Removal
2. Torque: 3 Nm
Installation

2014 Ford Fusion

Removal
2. Torque: 5 Nm
Installation

2014 Ford Fusion
Mass Air Flow (MAF) Sensor

Removal
2. Torque: 3 Nm
Installation

2014 Ford Fusion
303-01A Engine - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Oil Pressure Switch

Removal
2. Refer to: Oil Cooler (303-01A Engine - 1.5L EcoBoost (118kW/160PS), Removal and Installation) .
3.
4.
Installation
1. Torque: 18 Nm
2.
3. Refer to: Oil Cooler (303-01A Engine - 1.5L EcoBoost (118kW/160PS), Removal and Installation) .

2014 Ford Fusion
303-01B Engine - 1.6L EcoBoost (132kW/180PS) - Sigma 2013 - 2014 Fusion

Oil Pressure Switch

Strap Wrench
Oil Drain Equipment
Materials
Name Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil WSS-M2C945-A
XO-5W20-QSP
Thread Sealant with PTFE WSK-M2G350-A2
TA-24
Removal
2.
3. Refer to: Quick Release Coupling (310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS), General Procedures).
4. Use the General Equipment: Oil Drain Equipment

Use the General Equipment: Strap Wrench
5.
6.
Installation
1. Material: Thread Sealant with PTFE / TA-24 (WSK-M2G350-A2)

Torque: 18 Nm
2.
3. Material: Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
Torque: 14.5 Nm
4. Refer to: Quick Release Coupling (310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS), General Procedures).
Torque: 5 Nm
5.

2014 Ford Fusion
303-01C Engine - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion

Oil Pressure Switch

Materials
Name Specification
TA-24
Removal
2.
3. Material: Thread Sealant with PTFE / TA-24 (WSK-M2G350-A2)

Torque: 15 Nm
Installation

2014 Ford Fusion
303-01D Engine - 2.5L Duratec (125kW/170PS) 2013 - 2014 Fusion

Oil Pressure Switch

Materials
Name Specification
TA-24
Removal
2.
3. Apply the substance from the specified tube.

Material: Thread Sealant with PTFE / TA-24 (WSK-M2G350-A2)
Torque: 15 Nm
Installation

2014 Ford Fusion
310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) - Sigma 2013 - 2014 Fusion
General Procedures Procedure revision date: 05/24/2013
Quick Release Coupling

Disconnect
NOTICE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before
separating from the tube or damage to the tube or connector retaining clip may occur.
NOTICE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working
with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.
NOTICE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
NOTE: Type 1
Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. If servicing a liquid fuel tube quick connect coupling, release the fuel system pressure.
Refer to: Fuel System Pressure Release (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
3. Disconnect the battery ground cable.

Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
4.
5.
Connect
1. Inspect and clean both quick coupling ends.

2. NOTE: Make sure the retainer clip is fully seated and locked onto the tube by pulling on the quick connect coupling.
Press the retainer clip into the quick connect coupling body until flush and the tabs are locked in place.
3. Connect the battery ground cable.

Disconnect
NOTE: Type 2
2. Release the fuel system pressure.


4.
5.
Connect
1.
2.
Disconnect
NOTE: Type 3


4.
Connect
1.
2.

Disconnect
NOTE: Type 4


4.
5.
Connect
1.

Disconnect
NOTICE: When reusing liquid tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before
NOTE: Type 5

4.
5.
Connect
1.


2014 Ford Fusion
310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS) 2013 - 2014 Fusion

Disconnect
NOTE: Type 1
Refer to: Fuel System Pressure Release (310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS), General Procedures).

4.
5.
Connect


Disconnect
NOTE: Type 2


4.
5.
Connect
1.
2.
Disconnect
NOTE: Type 3


4.
Connect
1.
2.

Disconnect
NOTE: Type V


4.
5.
Connect
1.

Disconnect
NOTE: Type 5

4.
5.
Connect
1.


2014 Ford Fusion
310-00C Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion

Disconnect
NOTE: Type 1
Refer to: Fuel System Pressure Release (310-00C Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).

4.
5.
Connect


Disconnect
NOTE: Type 2


4.
5.
Connect
1.
2.
Disconnect
NOTE: Type 3


4.
Connect
1.
2.

Disconnect
NOTE: Type 4


4.
5.
Connect
1.

Disconnect
NOTE: Type 5

4.
5.
Connect
1.


2014 Ford Fusion
310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Disconnect
NOTE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from
the tube or damage to the tube or connector retaining clip may occur.
NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these
components or component damage may occur. Always install blanking plugs to any open orifices or tubes.
NOTE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
NOTE: Type 1

Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS), General Procedures) .

4. NOTE: Always wrap the fuel line connection with a towel before disconnecting it.
5.
Connect


Disconnect
NOTE: Type 2


5.
Connect
1.
2.
Disconnect
NOTE: Type 3


4.
Connect
1.
2.

Disconnect
NOTE: Type 4


4.
5.
Connect
1.

Disconnect
NOTE: Type 5

Connect
1.

Disconnect
NOTE: Type 6


4.
5.
Connect
1.


2014 Ford Fusion
310-00C Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion

Disconnect
NOTE: Type 1

4.
5.
Connect


Disconnect
NOTE: Type 2


4.
5.
Connect
1.
2.
Disconnect
NOTE: Type 3


4.
Connect
1.
2.

Disconnect
NOTE: Type 4


4.
5.
Connect
1.

Disconnect
NOTE: Type 5

4.
5.
Connect
1.


2014 Ford Fusion
303-04A Fuel Charging and Controls - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion
Throttle Body
Removal
2. 1. Torque: 8 Nm
2. Torque: 5 Nm
3. Disengage the red locking tab on the TB electrical connector by sliding it to the rear of the TB electrical connector, away from the TB. Squeeze the TB electrical connector while
removing.
Torque: 8 Nm
4.
Installation
NOTICE: Make sure that the mating faces are clean and free of foreign material.
1. NOTE: Only tighten the 4 Throttle Body (TB) bolts finger tight at this stage.
Engage the red connector locking tab after fully installing the TB electrical connector. The red tab will not slide forward unless the TB electrical connector is fully installed
Torque: in the sequence shown to 12 Nm

2014 Ford Fusion
303-04D Fuel Charging and Controls - 2.5L Duratec (125kW/170PS) 2013 - 2014 Fusion
Throttle Body
Removal
1. Refer to: Air Cleaner Outlet Pipe (303-12D Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation) .
2. When disconnecting the Throttle Body (TB) electrical connector disengage the red locking tab on the Throttle Body (TB) electrical connector by sliding it to the rear of the Throttle
Body (TB) electrical connector, away from the Throttle Body (TB). Squeeze the Throttle Body (TB) electrical connector while removing.
3.
Installation
1.
2. Torque: in sequence shown 10 Nm
3. When connecting the Throttle Body (TB) electrical connector engage the red connector locking tab after fully installing the Throttle Body (TB) electrical connector. The red tab will
not slide forward unless the Throttle Body (TB) electrical connector is fully installed.
4. Refer to: Air Cleaner Outlet Pipe (303-12D Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation) .

2014 Ford Fusion
303-04C Fuel Charging and Controls - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion
Throttle Body
Removal
WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction
may result in serious personal injury.
WARNING: Do not work on the fuel system until the pressure has been released and the engine has cooled. Fuel in the high-pressure fuel system is hot and under
very high pressure. High-pressure fuel may cause cuts and contact with hot fuel may cause burns. Failure to follow these instructions may result in serious personal
injury.
WARNING: Clean all fuel residue from the engine compartment. If not removed, fuel residue may ignite when the engine is returned to operation. Failure to follow
1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
3.
4. 1. Torque: 5 Nm
2. Refer to: Quick Release Coupling (310-00C Fuel System - General Information - 2.0L EcoBoost (184kW/250PS) - MI4, General Procedures).
5. 1. Torque: 5 Nm
6. NOTE: When disconnecting the Throttle Body (TB) electrical connector disengage the red locking tab on the Throttle Body (TB) electrical connector by sliding it to the
rear of the Throttle Body (TB) electrical connector, away from the Throttle Body (TB). Squeeze the Throttle Body (TB) electrical connector while removing.
NOTE: When connecting the Throttle Body (TB) electrical connector engage the red connector locking tab after fully installing the Throttle Body (TB) electrical
connector. The red tab will not slide forward unless the Throttle Body (TB) electrical connector is fully installed.
Torque: 10 Nm
7. NOTE: Make sure that a new Throttle Body (TB) gasket is installed.
Installation
1. NOTICE: Make sure that the mating faces are clean and free of foreign material.

2014 Ford Fusion
303-04B Fuel Charging and Controls - 1.6L EcoBoost (132kW/180PS) - Sigma 2013 - 2014 Fusion
Throttle Body
Removal
WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction
may result in serious personal injury.
WARNING: Do not work on the fuel system until the pressure has been released and the engine has cooled. Fuel in the high-pressure fuel system is hot and under
very high pressure. High-pressure fuel may cause cuts and contact with hot fuel may cause burns. Failure to follow these instructions may result in serious personal
injury.
WARNING: Clean all fuel residue from the engine compartment. If not removed, fuel residue may ignite when the engine is returned to operation. Failure to follow
1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
3.
2. Torque: 5 Nm
5. NOTE: Tighten the bolts evenly.

Torque: 8 Nm
6.
Installation
NOTICE: Make sure that the mating faces are clean and free of foreign material.

011 Engine Control System

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011 Engine Control System

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2014 Ford Fusion

Submodel: | Engine Type: | Liters:

310-02 Acceleration Control 2013 - 2014 Fusion

Acceleration Control - Overview

Copyright © 2013 Ford Motor Company

310-02 Acceleration Control 2013 - 2014 Fusion

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

303-06A Starting System - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion

Auto-Start-Stop Deactivation Switch

2. NOTE: RH side shown, LH side similar.

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Auto-Start-Stop Deactivation Switch

2. NOTE: RH side shown, LH side similar.

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor LH

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor LH

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor LH

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor

3. NOTE: The O-ring seal is to be reused unless damaged.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor RH

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor RH

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Camshaft Position (CMP) Sensor RH

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Catalyst Monitor Sensor

Catalyst Monitor Sensor

2. Remove the air clearer outlet pipe.

3. Remove the rear driveshaft.

Vehicles with front wheel drive (FWD)

Vehicles with front wheel drive (FWD)

4. Install the rear driveshaft.

5. Install the air clearer outlet pipe.

Copyright © 2013 Ford Motor Company

Catalyst Monitor Sensor

Copyright © 2013 Ford Motor Company

Catalyst Monitor Sensor

Copyright © 2013 Ford Motor Company

Charge Air Cooler (CAC) Coolant Temperature Sensor

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Crankshaft Position (CKP) Sensor

1. To install, reverse the removal procedure.

Copyright © 2013 Ford Motor Company

Crankshaft Position (CKP) Sensor

Ford Diagnostic Equipment

2. Remove the RH front fender splash shield.

3. Install Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

6. Use Special Service Tool: 303-1417 Tool, Crank Sensor Alignment .

8. Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

11. Install the RH front fender splash shield.