| DRAWINGS FOR APPROVAL RATING + 220V10A FLOAT CHARGER 220V/16A FLOAT CUM BOOST CHARGER WITH pepe CUSTOMER: APTRANSCO PROJECT + __‘1S2KV SUBSTATION P.ONO. : SON. + JOBNO : MANUFACTURER: AMARA RAJA POWER SYSTEMS LTD, AMARA RAJA POWER SYSTEMS LTD. RENIGUNTA-CUDDAPATT ROAD, KARAKAMBADI-S17 520 TIRUPATIGAP) Tel: aTH waes000 ax © (0577) 2085509 & 2285600, ‘APLSTDDRG | 0] alt!oD » ‘ t SLNo, Desaition {General Description Technical spectcaton Charger hoor. ‘Guaranteed tochnical particulars “Techrical Doviaon’ustieatons Verr is Bil of Matera (BOM) ‘Schematic Drange. Dimensional Drawing ‘avLstpre | 0 | 211 Wa RN Re De(GENERAL DESCRIPTION “The Baty Charger for haging the Baer in vrous modes ead a the suze inet est The Lond couitemen. The system cont of tea Bair Chages (Float an Fest com Boost (Cage) with imerockingcomactrccls & ded. Each Bary Charge consis of Double ‘Wout Chugerlput Taafoner, Resifier Drege Cea, Fite Creat Cormon Alar ladiestor nd Iesockng Cie Poles andrtnding fer te eaclosed Fnetional Block ‘During normal operon, th Mode Sle Switch remains i AUTO postion where the Flat CChaner supics Load cure and Batery Teele caring resuiremest snd the Fo eum ‘Bow Charger esis n OFF coniton. Whenever the Bary regues Boost charging the ‘ne ca be selected by throwing the AUTOIFLOATIBOOST Seer Switch 0 BOOST made In Float cum Boot Charger. Alo, provision is avalable to select the charging modes FlowBeot ara by keeping te same swith in AUTO positon, ‘The Bary Chargers work on 41SV AC, Tee Phas, 30 He. supply. The Charges are Capable of delivering the ul aed Load atte speifid voliage at ouput tena, This ‘oape ianed foe AC ipo variation of +108, 195 and Laud vain from 0.100% ‘llLoad. “The Batery Chargers, FC Ae FCC ae hosed ina singe cabinet of fo stunting abt sta Coston, Tae cabs ae proved wih fon and back dors far easy cess. Panel Mtr, Meter Sshctor Suites are proved onthe out pe of the eine ad alo able {hry ts provided a fon botom ofthe eae By opening the ont boom dot, oe can ‘each he eminaton ely. Os ee anvstppeo | 0| sisiTECHNICAL SPECIFICATION OF CHARGER ee FLONT AND FLOAT CUM BOOST CHARGER ope. FULL WAVEFULL CONTROLLED RATINGS {2OVILOA BC & 164 RCBE WITH DCB Suite foc 220V/I00AH VREA ten) ata AISVAC 10% 8-158 . Frqaeey Sie 5 © Pie Ph, 4 Wie aa atch 1. Votage 247 5V DC andi by «28-5 2 Repaton eternal wags cn 3 Rime Tea an 2 RNS & Curent oa ‘APPROVED FO TURNKEY PROJ 1 on Cum Boo Chase A. couer enSinele GowsinucrioN, 1, Fos Votage + 2475V DC adjnaie by s2Re GRANEEOMMONUTH! SOUOHA! 2 Bom Volage | 253V DCadjnabeby 42%, 59 3 Regulation Betertan Veal votage 4. Ripe es han 2 RMS 3 ome 1a 6 Aelendoutpat 2415V DC + 18V DC atu eminal) beiney Bete thn 856 tl oad 1. METERS Following Anulog pe mater of size 96 96 sm with 20" dafecton sr feovidd inthe yt for oar he ‘espoatvepaanet. 1. AC Volmetr wth selector switch to monitor IL. & LN voltage DDC Volt with selector switch (FC/FCBC Lod / 8a) BC Ammer or beh BC & FCC (Cato eo bateryamameet (Centro earth eae il ammeter ed 2, INDICATIONS 1. lotamp re provided forthe elowing eontions 2. AC Mins OR, YB) {LED type inate provided fore following, ‘onions with sl lam for boom endo om ach carer j JD arvstp-pRG Jo | 2110 ada e| Reba te Die roe | okt | at] etaca ore 5, PROTECTIONS 6. CONTROLS & SWITCHES: 2 Acai & Aeterna reac © posite theca & Moncp ne maneree © Beasceh ponte FeNc) # deo tous peor cigs pam fon TREY Pose Reape eras 1 peceanearon A when 5 (ChargerON FC & FCB a nscoyuorUtW SOUDHD Following protection ae provided in th sytem ‘AC input MCB is provided for both FC FCBC 1. DC ont MC ir rovided fo atk FC FCC ©. Overvolage cubck protein for both FC RCC {Charger over oad potestion for bch FC & FCBC fe Fastasng emicondvcrfses for recipe or tonFee ReBe Barer inp MCB 8. ACinpat MB forth FC& PCBC 1 DC outer MCB for bot FC. FCBC ©. Auoinonst mae seen site 44 Float & Boos vag variable potestiomees, DC vole seer emi AG Volamecrslecor wich {Door inp power siply ONOFF toggle switch with fase A. Socket power supply ONIOF® ogle sich wi ase 1 Heater power supply ONOFF toggle sich Wik fs. “The flowing fete ae provided nthe sytem 4 Softtirtn DC i 1 Clase inution forall magnetic Automatic vag elation sing iil cone loge ‘4 Automate Hoatto boos ad vice ea changeover, tod om current drawn batery Fier creo int pe (Charger caret iit, { Bailen Au pase ever epeation veo Ca ati 080A bey rt a 1 @aaPeMeS~1N6 mating teen 20n-2P-De MCB-648 (on 2P-DOMCR «men Intaton Dino Of & Coup fer ON at al a Jase [a] son sf CO | aw ta| be | mw [aw | wm | am ow jw |a omit una naazonta rat 9, GENERAL Lo Cabinet re staging cabinet, oor mounting ip, ses ste constuction, ey accosfr tala ad maitenance. = tigeow ores oe | = ‘ange of operation yh TUARKEY PROUECTS BES a ssesmcntig HPRONED ORT Guam sescovurn SOUDHANTO (CHARGER THEORY “Tne sytem const of one Flat Charger, one Float eam Boost Charger, Inerockingconator ‘rest Alin Icestor Creat The Fs apd Flat cum Boost Charges ae sla i oat and ‘orks 0 the sae pcp. These urges ae aed o meet the ouseset of Load nd Batery ‘Charging cares ur species. Tor clear andesaning of sytem dexepin, rer schematic raving enlosed. “Tee Flow and Float cum Boost Charges ae connected to he AC apa owe hough india rest breaker Q 01/50 Tae wansterer T AOV/A0l saps dowy the AC input he raed level and dis AC power ised w the especie power beige. SCRIV (401-405/01-503)- TRE ‘Shage contol board PC 41/90 prove the reuision and cuenta cc “non to soppy gte pss 1 he power SCR. The output vliage of Fos lat com Boost ‘Chargers adjusted using the pteatretrR 401/301-302 especively ‘The DC powers trod und snoutened sig fter chokes L 401/501 and DC capacitors bank © douse Prope operation of the charger isa mater of arly determining the precise momeat Sethe 'SCRr by soning proper face pulses The carer cenuo Doatd PC 401/01 tcorpishs this Feneion, “The onl board PC ADISOL dette zeroes over (ve 08) of npn wave ‘nd aed th tpt to SCR appmprit mings. "The DC out Yl I fe back the ‘Sono! board PC A501 fe realion “The mater P 41/50 with shun SH 4O/SO1 proves he curren feodback to the charger cot enud PC 401/501 which eases the nit ogo it current Lit beyond the set vale. These ‘harris cae the ouput volage 1 go dwn wen the Barry sven wn, 50 mana ‘constant velo charging use. ‘Te meters P 401801 with shut SH 401501 most he respective charger tpt DC cue ‘The DE voltmeter PI monitors the FOPCBC! Loa! Batery vliages ough selecor svi S ID.P2 ie ed to mea ary chareldschargs cure. “Toe tary Laut i conaeced to the DC bs tow inteockag comtctoe KI. The Tap cell An [a CO ta) DeProvision s made wo clove the Kt for vos condos of operon, The sonictr operon bateythasph potential free cons of PC & FCBC outpt voltage sensing Poms PC 408 & ‘ely board PC 503. ‘The pressions ar taen forthe following condone {iain poser soppy fale, trough PC 404 and PC SO energized te contactor and ensures toa Batery bank on DC ba. , Ip Fat cum Boost Charger, F501 or 502s Mow or chasger falls (when ie buts oa loa cum boot charge the cortetor KI eases tough FCBC opt ray sensing board PC 58 tat he ster comet Host ape. I lat charges or le: cum Boos charge il the als the contactor KI is lose end roving fll sary vets oad, 4. 1 oat shager fis then the Fost cum Boost charger sboold come in to Fost mode swtomaticaly (wbatver may be fe mode sector switch postion) and supplies Land ‘eourmuaby cles the coer KE ough FC op PC 4 PRINCIPLE OF OPERATION Dasing normal operation the fat charge suppis lod creat and Bary Tike corentand lat cum Booat charger wil bein Off cotion nd ltr loeing contr K1 in Closed fendion. The Float cum Boost Charge is kept in ato mage (Sitch S01 in ato poston) to ‘ele te batery encpng mode (Flos or Boon) stomatally based op bey conden ‘The Maser Auocutet deco board PC 1 seas ihe baer argig cues ané whesever the la charges cent ove thn the pes vals the lay Bord PC 2 coneced though ‘he Maser Ato Curent Dee: Bourd will change the sar of Is relay peal eco and Provision is wale to pth batts in Dost charge mode mansily by wing the slate fitch SW SDT neal mode over ides he batery Condon sn the aries wil Let ost mode. Dusag tis made» if FLOAT CHAGER fait, ton lp cll, Wil upaly fou ‘momeuaily, son after he litloking Conactr closes und the FLOAT CUM BOOST CHARGER come into Fost moje aomatelly and suppies Lond and Batery wikle oval No, 2EBIT Revision No.0 Prepared © Apparel dng veri ‘Sancardand Drawing fr TERV Subshiions HOWION FCS IATCHC CHARGER( AMARA RAJA. mah). Bay | fi sera fox vase ONS Hee A : Met A i couacansa, BR i F | 8} | a i i : A ‘apLstppra | 0 | 31031 ul Ce In| be ret | aki | aw | te iiFOR BATTERY CHARGING EQUEENENT 20%) “2200 DC, 100A 1 Typeotretser ‘phase, fll wave Fall comvliedwing tyson. 2 Necofunite ‘Two Le. Ooe RC and One BC 3. Manufacrer’s yp designation Flt nd Fat Cam Boost Charger 4 Aca 2) Voltage ots) 415 VAC +108, 158 8) Cetent Arps) i) Plat Charger ‘Arvind 6394, 1) Boos Charger Arornd 7.174 ©) Noo phases “Thre Pas, Four Wie 4) Frequency eyler/ See some 255 ©) Power far (75ap anomie AC tap 5. Percentage aps provided onanfomer Ni, not requred for thyristor based ete 6 Rasa Conger 2) Boos arg W) 00K b) Float Charger & W) 2arKw APPAOVED £01 TURKEY PROJECT 1. Rad DC op vote or AO! 2) Boos tre (Yo) 2590 oconeteueneen Cound + 1) lat charger (Vals) pansy ee MANSCOMBVUER SOUDMAILO. 8 Rad D.C. cup eureat for 2) Boost charger ames) 16a 1) lat charger (amps) 108 9 Rate of DC. voltage conta foe 3) Boot charger (Vols) assy ve 9) oat ehurer (Vols) env De APLSTD-DRG tht Gee EGE18 D.C eupt vos eguaion om oad to: Botethan 1% fe aoe a ‘ull oad vlts| 38 le 11. Marimu pple coment % Less than 266 RMS ee n imum permissible temperature rise over Ha intemperate of 90 Dep lee gs we R crs we af Dios wre “u 13. Oventeeey ok 5 fd ae 14, Unitdimensions (With Canopy pent) Refer enclosed dimensions! gs Be Vidas pe bem i 52 aa 15. Unitstiping weight Kes 15. Loud tiing eae Please tach chr: Creat ned 110% fred load ‘Sic showing varion of oags with ners no) 17. Recommended stings fr hemmostt 8) Operation temperate Deg C swe >) Reset temperate Deg vc |! 5 er Nacaplizable he Teh met held appheatle rence Bt. The manafertn} ‘Refer enclosed dimensional eas shove ber conduered Di cla on Spout eect penal ol cee th hye fer rape probce te velit Reteniaies cP thotimed alephute Yt comer OI artmanscoyv ove savbnayeyo, we apcstp-pre | o| zai Ne Se Tovenber 2077 Prspred & Approved daring‘TECHNICAL DEVIATION / JUSTIFICATIONS. SIN Cinsseno Deviation stifention 1 53 i, 54 (DG) (0) & (As we employing thyristor based scien fo bath fst nd boot charger thre i 0 necessity to provide ‘AC inptcomactor log With thermal overloed relay, Talat cakes lve peed charging wp on trasormer and conte & fie conta wth ne iba presse contol tthe out DC se, Offered version has beer eli, lower ripple conent and higher ffieiency ee. Far ofeed btery charg hs ‘wD overload sor cist protstion and hese, Input ous’ cexcends the set vale. 2 5500 [ASIMCCB with ML & SC leas is considered at tery np tere wo meee to provide HRC es, 2 sawn ASMCB's being considered a the input and outpat, [MCD sip ndiction wil be provid in pic of are own, 4 sis Orfered charger has analog type meters of sie 9659.m 5 s194awo DDB lacome & owing eer willbe MCB Instead of Switch with es. 6 $20 Alleabices uego 7 unk leaning proces coding {18 605, clas flowed by omderedconing rosette of pear cous freoxide- Oecd foes atest oot having higher ie APPROVE 603 TORREY PADIEETS Wd ‘cue encinern constuction [ScthanscoyvovUTH SOUDHAIHYO, aPLsTDpRG | 0] 20017 ‘STDIGTP-DWG'ApprovalN, ZOBIS Revision Nov pared & Aaprved ding November 2011 2 owned sate eet online1 Bes 14 Meters 28. Shunt 30. Cable 31, Cable 3h Heaters 46. Fane onde 2 Bubs 43. Thermal Suites AMARA, Ale Creat Brest Row Switches (Curent Tansfomers (CTS) ‘Tope Switches Moulded Case Cict Breakers (CCB) Mitre Circuit Brakes (MCB) Fuses (HRC & HBC) /Fse Bases Fags (GLASS) Fase Bases (USE BASES) 10. ACContcns 1. Biaeallic Over Load Relays (LTS) 12 DeConactens IA STANDARD SUB.VE 0 15, Posh Batons ndicsing Lamps 16 Wise Wound Restor 18 Hew Sinks 19. ‘Tyros Power oder 20, Conot Diodes 21, Populated PCB 22. AQIDC Aas Relays in Popultd PCBS 23, Elecite Capac 21, Polyene Capacitors 25, KVAR/ AC Capacitors 26. Ligh Emiting Diodes (LED) 21. Terminal Blocks 29 Metal Oxi Varistors (MOVE) '37-Alam Aonuncstor (Pala Dipay Uni) 38. Cuseet & Voluge Tasdoces 39, MagncicsTensfomers & Chokes) 10._Cabinets Panels ‘GECA / C&S / HAVELLS /.G /INDOASIAN SALZER (L&T) /KAYCEE KAFPA/NIPPEN RGK/RECOM (C&S) SCHNEIDER / INDOASIAN LEGRAND / SCHNEIDER INDOASIAN BUSSMANN PROTECTRON (FUSES/CONNECTWELL App rLar/cas pb LAT cas ‘ANDREW YULE/FOWNDX LRT EARL BEEMET RISHAB i ‘TERNIC/ LATRGXISIEMENS PEC VEPL DIAGRAM. POTKL/ BOURNS GLOBAL ALUMINTUNE IRECT RR NAINA KEL 16 AMARA RATA POWER SYSTEMS (LTO. PLA/OEN SARADNALCON ELCLAR CHITANYA/SARADA KWALITY/SANKEN ELMEX/ ESSEN / PHOENIX /ELECTROLS ELPRO/GMEL / HARRIS HML/NOVOFLEX ANY 1 ORB aPPROVED MAKE E53 ccunex rusmncs inarnam (677, omy areuicarions {| sn SOUDNaIONSE mameY Patuecrs cowsraucnon.y Me conte ewan aornanseg Eeee| 152 KV Sebsttions 20V/10A FC [S164 FCBC CHARGER(AMARA RAIS. make’ 7g November = 2007 raved da STOCTROWGMpponal No 26ULE Revison No.0 ied EK i ‘Stacardsed Drawing or PyRo i EBM / HL.COOL/ SUNON / PORTED SUN INDUSTRIAL AUTOMATION (0 LD. AMARA RAIA POWER SYSTEMS (P) LTD. MPPL (SISTER CONCERN OF AMARA RAJA) APL-STD.DRG. o | sas nt 2 BEN | Dae ret | a | met | eteecece creer Be 8 ee sox oz} aes Bt ew fetter canene a Soegen nn g a a ar Sania ae eS Soh RE WIM TASTING! ates momeary P|ae ee a ee eo 2m a SA Ss i ode BTEC IO Ta TIM TTENHINO ete aoe F4 eS Bae 2 gi onscreen aoc s0y 050-1 Sean an Won ww 5D aaa oa THOS TRSTEW. 10 THAT WOM TIST MIAO omer momrw P|pcpmven fo TonMKEr PUES wows eandenbn- SAL seynovin sauna, g 3 ‘ome ewainert BER g Prparod & Approved dag Noverer~201T E iE ig | APTRANSCO,inv, 1 const A°PROVED 02 TuaMAeY Provey * a Chey ‘Siandardised Drawing or 52 KV Substations 220V/10A FC & IGA FCBC CHARGER( AMARA RAJA make) 'STDOTP-DWG/Aporoval No. 2aEEsheetl Revision NOD Tega Approved mer > APTRANSCO ‘Stndad Driwigs for SCHEMATIC DRAWINGSpeer ee | STDIGTP-DWGIMppeowNo. 260-TEsieeD Revision WoT Prepared & Approved diving November {Coster se =APTRANSCO | (Hite Sandaed Drawings fr SCHEMATIC DRA WINGS1 os FY Patuecrs Tunwxe; eae COM ‘APPROVED Fag Cher ona ab ~ ] Standardised Drawing for 132 KV Subst 164 FCBC CHARGER( AMARA RAJA make) THOVATA Ca] ke STDIGTP-DWGi Approval Ne ‘Leal “Revon NOD | Fassel X Rppved dong Noveribor= 2017 PFTRANSCO, Drawing or SCHEMATIC DRAWINGSShay cr tue fond Mi soa son me easel ———— < el [Custnersef = APTRANS avin Tr 132 KV Subsatons 220V (ARGER( AMARA RAJA. mae) SCO. [Te Standard awing for SCHEMATIC DRA\aAif . it THe Au Be Lalla H Hatha al Hiceois in i avi, TUNE Payee s ssn APeRDED 9g cee artaBl i f i 5 : APNE ° aan 4 f 2 = Te 3 tee 5 oa 8 ome 8 kK | ro od a lea < . s & Ss || ll i ES; ox [= eH i | & es 7 a 5 $2 i ceo | poveal es = Bud ° ° ill ‘CHARGIHI( AMARA RAJA mal) prval No 26st? — RevToaNS. | ee | rapa Approved dang Noverber— 2007 Cistomer ef = APTRANSCO. Tile Dagan fr DIMENSIONAL DRAWINGS EHIMIC PREC: DrewSORT |‘Sind Guarani Teciel Perils fr 220W 10 AH BATTERY Sit | | STORGTR-DWGIApprovalNo. 26 Revion No say Peat hr wage hota wip ces “ype oe et Speetboney a2 "My seoures conan see ‘Applicable Standards = rn gota Frpured& Approved dang Noventbor-201T | ae Technical Particule eer et eT cl Seen min Autvorgnd signet, C Amare Raye aan Fe ie Rete AFA) 1a tera (9479-0511 ms ee, nay angst na ee, pen per, end use ay enna, nv eh ch (020) 6 a 1st Ochre rpm F0 TORAKEY paasectS AOS cage exc on a hold have been tendated mf Fist i ect par tp nn icc op %) Gell Ge victeill held veld QDS Comp pleable Shoei hs he wee Ae cbtatons of atcepleuie tele