Estimator's Equipment Installation Man-Hour Manual ‘Second Edition Copyright © 1964, 1978 by Gulf Publishing Company, Houston, Texas. All rights reserved. Printed in the United States of America. This book, oF parts thereof, ‘may not be reproduced in any form without permission of the publisher. Second Printing, May 1984 Library of Congress Catalog Card Number 78-53193, ISBN 0-87201-276-X a PREFACE {tis not the itent ofthis manual to produce anything new forthe well-seasoned mecha cal estimator whose abiliy, Knowhow and knowledge in this field are the products ‘of years of schooling, actual competitive bidding, hard knocks, and time consuming ‘analyzation of both good and bad estimates. Its main intention is to assist the partially ‘experienced mechanical estimator by affording a bass for arriving at a reasonable dollar value for direct labor operations ‘The many manhour tables that follow are the product of thousands of dollars spent for time studies and research analysis in this feld. We believe that it will decrease the chance of error and allow the partially experienced estimator a greater advantage to more accurately determine the wetual direct labor cost for the complete installation ‘of mechanical equipment for a given industrial or chemical plant. After careful analysis of these many studies we found that a productivity of 70% was 8 fair average for all crafts that might be involved in @ normal mechanical contract. ‘The direct labor manhours throughout this manual are based on this percentage You will find no cost as to material, equipment usage, warehousing and storage, fabrica ing shop setup or overhead. Ifa material takeoff is available, this cost can be obtained at current prices from vendors who are to furnish the materials, Warehousing and storage, fabricating shop setup, equipment usage and overhead can readily be obtained by ‘ood estimator who can visualize and consider the job schedule, size, and location. These te items which can and must be considered forthe individual project. Before an attempt is made to apply the following direct labor manhour tables we caution the estimator to be thoroughly familiar with the introduction on the following pages ‘entitled, "Production and Composite Rate,” which isthe key to this type of estimating.INTRODUCTION Production and Composite Rate Herein lies a method for the application of the many manhour tables that follow. Before one begins to think in terms of labor dollars for an estimate there are many ‘things that must be considered. The most important of these is what we eal productivity efficiency coupled with production elements. This is a must ifthe many manhour tables that follow are to be correctly applied and these items must be considered for each individual project. ‘After comparison of many projects, constructed under varied condition, we have found that production elements can be grouped into six different classifications and that produc: tion percentages can be clasifed into five different categories. ‘The six different classifications of production elements are 1. General Economy 2. Project Supervision 3. Labor Relations 4: Job Conditions 5. Equipment 6. Weather ‘The five ranges of productivity efficiency percentages ar: Type Range 1. Very low 10-40% 2.Low 41-60% 3. Average 61-80% 4. Very Good 81-90% 5. Excellent 91-100% ‘Since there is such a wide range between the productivity percentages, let us attempt to evaluate each of the six elements, giving an example with each, and see just how «a true productivity percentage can be obtained. 1. GENERAL ECONOMY: This is nothing more than the state of the nation or area in which your project is to be constructed. The things that should be reviewed and ‘evaluated under this eategory are: 1, Business trends and outlooks ». Construction volume c. Employment situation txx INTRODUCTION Let us assume that after giving due consideration to these items you find them to be very good or excellent This sounds good, but actually it means that your produc: tivity range will be very low. This is due tothe fact that with business being excellent the top supervision and craftsmen will be mostly employed and all that you will have to draw from will be inexperienced personnel. Because of this, in all probability, it wil tend to ereate bad relationship between owner representatives, contract super: vision, and the various craftsmen, thus making very unfavorable job conditions. On the other hand, after giving consideration to this element you may find the general economy to be of a fairly good average. Should this be the case, you should find that productivity efciency tends to rise. This is due to the fact that under normal conditions there are enough good supervisors and craftsmen to go around, they are satisfied, thus creating good job conditions and understanding for all concerned. We have found, in the past, that general economy ofthe nation or area where your project is to be constructed, sets off a chain reaction tothe other five elements. We, therefore, ‘suggest that very careful consideration be given this item, ‘As an example, to show how a final productivity efficiency percentage can be arrived at, let us say that we are estimating a project in a given area and after careful consideration of this element, we find it to be of a high average. Since it is of a high average. but by no means excellent, we estimate our productivity percentage a 75%, 2, PROJECT SUPERVISION: What is the caliber of your supervision? Are they well: ‘seasoned and experienced? What can you afford to pay them? What supply do you have to draw from? Things that should be looked at and evaluated under ths element 1. Experience ». Supply © Pay Like general economy this too must be carefully analyzed. If business is normal, inall probability, you willbe able to obtain good supervision, but ifbusiness is excellent the chances are that you will have a poor lot to draw from. Should the contractor try (0 cut overhead by the use of cheap supervision he will usually wind up doing 2 very poor job. This usually results in a dissatisfied client, a loss of profit. and ‘a loss of future work, Thi, like the attachment of the fee fora project, is @ problem lover which the estimator has no control. It must be left to management. All the ‘estimator can do is to evaluate and estimate his project accordingly “To follow through with our example, after careful analysis of the three items listed under this element, let us say that we have found our supervision will be normal for the project involved and we arrive at an estimated productivity rate of 70%. INTRODUCTION. x1 3, LABOR CONDITIONS: Does your organization possess a good labor relations man? Are there experienced first class satisfied craftsmen in the area where your project is to be located? Like project supervision, things that should be analyzed under this 14 EQUIPMENT AIR DRYERS—CHILLER TYPE -MANHOURS EACH. ‘Approximate Sise Refrigeration Capacity Weight | Lengthx Width | Compressor SCFM @ 100PSIG| Pounds | xHeight Inches | Horsepower | _MANHOURS 2.500 7900 | 2x68x 96 10 3.750 8500 | e268 96 15 5,000 9000 | 177 x68x 96 2 6.250 11500 | 17.68% 96 2s 7500 13500 | 188% 84x 105, 30 80 10,000 15750 | 200x8¢x 105 0 no 12500 19000 | 20084 105 50 B10 15,000 2050 | 200x04x 105 o 900 18.750 23500 | 246x90x 109 940 25,000 27750 | 264x90n 109 1000 “Manhours include unloading, nding, job hauling up toto 2000 fet, rigging, picking, setting. signing, and checking out of factory preassembled skid mounted units a sted Manhours exclude instalation of incoming and outgoing piping, electrical circuits, and their connec: ‘These chiller ype air dyes dry compressed ar by religeraion, cooling the ato alow temperate which condenses the water vapor inthe air. EQUIPMENT 15 AIR DRYERS—CHILLER TYPE For Olt Free Service -MANHOURS EACH Approximate Ske Capacity Weight Length x Width SCFM @100 PSIG | Pounds xcHeight—Inenes | MANHOURS 2980 6.000 ox 560 405s 7500 mx 81 560 651s ‘3.000 70x 560 7448 103500 Tx eo 10240 13500 mx 93 so 13.968 700 19% 96 m0 16.760 1,000 89100 760 20480 19.500 196% 95x104 B10 26070 22.000 aosxto7xi2 | 990 26,700 26,000 2068111 5115 960 “Maniours include unloding, handling. jb hauling up o 2000 feet rgsng picking. etng aligning, And checking out of factory preassembled skid mounted units a te, Manhours exclude instalation of incoming and oulgoing piping. electrical circuits, and their connec ‘These chiller ype air dryers dry compressed air byrerigertion, coling the ar to low temperature Which condenses the water vapor in he ai16 RQUIPMENT CONVEYORS—OPEN BELT INSTALLATION HOURS dba own guy 1.0% 452 mm es me) MANHOURS | Length Bich | 2eineh | a0dnch | aoincn | azine | tinarea | sata | sctwats | satan | scram | oorvian | 10 mea a6 us sia 383 20 sa os 182 ms 233 2 me ta m2 | ino | ise 0 so | sons | ase | tea | see so nos | zee | to | tore | te42 Ps tse | tao | tone | iso | aes 0 toa | sao | ize | zoo | mea » isa | io | 210 | a0 | 26 % two | 120 | 200 | 20 | ame 100 imo | zo | 2560 | a0 | ana wo | amo | ao | aco | ato | sis 300 suo | uso | sao | smo | eso wo | «ao | soso | oso | 7x00 | me so | suo | ono | so | amo | sen woo | mo | mo | ano | oreo | samo moo | smo | mmo | soso | sameo | iaia0 too rao | amo | soe | szm0 | 13ss0 so | soo | ono | reo | iano | tao L000 suo | sooo | tao | iano | tseeo ‘Manhours include unloading, job hauling up 1 2000 fet. siggng picking, sting, aligning, and checking out of conveyor and al components, “Mantours exclude installation of walkways, covers or electrical cet, and connections: Installation of “A” frames, rus complete with idler, conveyor frame, head pulley and drive, fixed ‘or srew take-up tai pul, snub and bent pulleys, horizontal gravity takeup, vertical gravity take-up holdback. belting, and belt splicing are included in the mantours EQUIPMENT 17 CONVEYORS—BELT ENCLOSED WITH WALKWAY INSTALLATION MANHOURS 18iach 2einch +305ineh ‘Winch ‘azinch | a oe io] ee | ee) ee = | oe | oe me mt | a =| a | o mes | cen | a = || = | ee 2 oe | ee | ee = er fee | = ce | oe | oe a ae | ee | oe “Manhours include unloading job hauling up to 2000 fet. riekng picking. seting. aligning, and checking out of conveyor ant all components “Manhours exclude installation of eetrcal circuits and connections. Installation of “A” frames. cuss complete with tiers, conveyor fame, head pulley and deve, fed ‘or sctew take-up tiple. sub ad ben pully, horizontal gravity take up vertical gravity take-up, Iokdback,bekng, belt splicng and see framed walkway with angle hand ri, knee ei, oe plate ‘and wooden walk, and met belt encogur are included inthe manhours.18 EQUIPMENT CONVEYORS-STEEL SCREW INSTALLATION MANHOURS MANHOURS nsar Feet Grinch Tanck Tench Dizmcter_| Disneter | Diameter 5 28 woo eas 6 320 83 ora ; a2 wea we a aa 6 ino 5 as 2 Fe 23 os 2 32 136 ie Ro 92.0 ° 83 Be 2 bea ¥ © one 369 50 uaz 2 200 6 50 138.0 Sr 169 ies eo Manhours inchde unloading ob hauling up to 2000 feet, rigeng, picking, sting, aligning, and checking out of conveyor and all components Manhours exclde intallation of electrical circuits and connections RQUIPMENT 19 CONVEYORS-STAINLESS STEEL SCREW INSTALLATION MAKHOURS MANHOURS Length Feet 12inch 16.inch 20.inch Dianet lameter Diameter s 130.0 320.0 440.0 é 166.0 340.0 480.0 : 1820 360.0 520.0 a 1980 300.0 $60.0 3 20.0 3000 S800 0 2200 200 600.0, 2 3400 00.0 660.0 Fy 200 760.0 220.0 ° S000 840.0 1000.0 0 560.0 980.0 1160.0, o 620.0 1060:0 1300.0 ° 700.0 1140.0 4400.0, © 750.0 1240.0, 1820.0, so 1320.0 1620.0 10 220.0 1380.0 10.0 ‘Manhours include unloading, job hauling up to 2000 fet, rigging, picking, setting aligning, and checking ut of conveyor and all components Manhours do not inclde instalation of electrical iets or connections20 RQUIPMENT CONVEYOR RECIPROCATING INSTALLATION MANHOURS. ANHOURS: ‘Stainiees Stee! 2240 “16.0 256.0 ‘20 aan 80.0 3520 496.0 60 608.0 5120 736.0 Ea ue Manhours include nlosding, job hauling wp to 2000 fee, rgring, picking, setting aligning, and checking out reciprocating conveyor. Manhoursexchdeiatalation of electrical cuits and connections RQUIPMENT 21 CONVEYOR SCROLL INSTALLATION MANHOURS. MANHOURS ‘Bird Stainlens Steel, Bia Ste is 240.0 20 dsn0 30 5440 ° 7040 $0 880.0 54 9440 sao s720 1040.0 1300.0 1360.0 Manhours inchde unloading job hauling wp to 2000 feet, rigeing, picking: setting, aligning, and checking out of complete srl. ‘Manhours exclude installation of electri crite and connections.22 EQUIPMENT CONVEYORS-SPACED, BUCKET ELEVATOR INSTALLATION MANHOURS, as MANHOURS cael @ @ o 2 99.2 1320 208.0 30 1088 1760 mao * 126.4 2080 256.0 Py tana 2320 280.0 ro 1152 256.0 3040 0 176.0 m0 336.0 % 1920 280.0 Sono * 20 280 3e20 10 mao 296.0 4240 (6 x4x441/2inches; 14 tons per hour (100 pounds per euic fot (0) 12% 7x74/2 inches: 84 tons per hour. (9) 16x 7271/2 inches; 150 tons per hour Machours include unloading, job hauling up t0 2000 feet, regag picking, setting, aligning. and checking out of conveyor and all components Manhours donot icde installation of electri cxeuts and connections, Installation of conveyor drive, hesdsbat taishat, chain or bet, buckets and casings such as head section, tail section, standard sections, and fle section are included inthe manhours EQUIPMENT 23 CONVEYORS-CONTINUOUS, BUCKET ELEVATOR INSTALLATION MANHOURS Laagh MANHOURS Feet w @ © 25 113.6 176.0 240.0 2 164 148.0 256.0 * toss 240 720 50 176.0 248.0 396.0 6 200.0 2680 336.0 7 260 mo 366.0 to 2320 280.0 3840 50 2560 aso foo 100 mo 236.0 400 (1) 8x5:41/2.27.3/4 inches, 35 ons per hour (2)16x 7113/4 ines, 60 tons per our (8) 168 11374 iohes, 15 tons per hour Manhours include unloading job hauling upto 2000 feet, rgging. picking, setting. checking out of conveyr and all components ining. and Manhours do ot inhi installation of elect eres and connections. Installation of conveyor drive, headsha, aisha chain oF belt, buckets and easings such az head section, ail section, standard sections, and filer ection are inlided in he above manhours,24 RQUIPMENT CRYSTALLIZERS-BATCH VACUUM INSTALLATION MANHOURS Pay Rubber Lined Staintees ‘Steel ‘Steet 650 499.2 304.0 10 500.8 908.6 00 son 507.2 200 5040 908.8 1000 5120 3120 3000 seco 5280 3000 seo 960.0 ‘000 608.0 10240 000 640.0 1104.0 000 688.0 lisa 7000 736.0 1280.0 ‘000 758.0 12¢0 Manhours include unloading, handling, job havling up #2000 fet rigging. picking setting, aligning. hooking up. and checking out of units as outlined, Manhours exclude installation of supports and electrical power source EQUIPMENT 25 CRYSTALLIZERS-MECHANICAL INSTALLATION MANHOURS. MANHOURS Length Pest Staintens ‘Steet 20 280.0 3 360 * 4160 50 496.0 © S760 70 632.0 % i00 0 faa 100 816.0 200 1408.0 300 1920.0 400 2480.0, so 2800.0, 600 pa 700 7 800, S 1000 = ‘Manhous include unloading, handing jb hauling upto 2000 fet. rigging. picking setting aligning. hooking wp and checking out of units as sted. Manhours exclude installation of spports and electrical power source20 EQUIPMENT DOW THERM UNITS INSTALLATION MANHOURS ultien BTU Manhoure Ber Hour Duty Bach 017s 512.0 200 sao 0300 920 0400 sone osm 624.0 0.600 400 0700 656.0 0.800 67.0 2.900 000 2000 3000 eco ‘Manhours include usloing, handling jb hauling upto 2000 fet, igang. picking setting hookingup, and checking out of nts as listed Manhours exclude instalation of piping, electrical crite and ther connections signing EQUIPMENT 27 DRY MATERIAL BLENDERS MANHOURS REQUIRED EACH Rotary Auges Type Rotary Drum Type Motor Weight Mankoare Weighe Mantoare Horsepower Pounds Reuied Pounds Reguie a 400 » - . a4 600 2 7 . na 850 2% . = a 975 ™ 2.000 2m s = - 3:10 “0 5 . - 3.600 “0 10 . . ‘6500 “8 1s - . ‘9.200 “ 20 7 - 12500 n 2s 7 - 15.000 n o - - 28,000 a s 7 . 36.000 a ‘Manhousincode unloading, handling. job hauling upto 2000 fet, rigging. picking. setting, aligning. ‘and checking out of item as outline, Rotary auger type units are for mixing two or more dry materials suchas powders pelt, chunks, snd bers Rotary drum type uit are for blending dey or semidry material or combinations of oth into homogeneous whole28 gquIPMENT RQUIPMENT 20 VIBRATING PACKERS DRY MATERIAL FEEDERS -MANHOURS REQUIRED EACH Approximate ie MANHOURS REQUIRED EACH Weight | Mantours them Description Pounds | Reqived Weight of] Packing | irting Fesirs Motor | Packer | Weight | Manhours 1 ‘Small Feeder with Vibrating Hopper 1s : ten Dserition Horsepower, Pounds | Pounds | Rensired Saal Feder wth 3° Long Open Pan Deck as} 6 a = Medium Feeder wit 42° Log Open Pan Deck 1.000 | 10 es Heavy Dty Feeder with 6" Long Open Pan Deck 4000} 24 ar i |e Extra Heavy Duty Feeder with 72 Long Open Pan Deck x00 | 22 Bag Width-20 1 soso | 10 Bag Width-30" 1 soaso | 10 ‘Gravimetric Feeders Bag Width~36" ie s0/150 10 Suen 750 18 Bee fe itn 1,200 co Packers For Rigid Containers Large 1350} 24 rsereqnoia'da | 172 iss | 6 Container Size—19" - 21" - 25" i: 100/100 10 Volumetric Feeders _ L Mechanical VariableSpeed Drive 350 DDC Drive System Sid State SCR Contos aso | 10 Mantoursincue uladng, handing. ob hauling up 0 200 let. rgsing. picking. teting signing. sd ehecking ot of tem as one. WinType Feeders Racket rive Type 0000 | 8 Manhoursexcade istaltion of eer iret and connections Rachet Drive Type «son20 | 10 MeroDave Type worm | 10 ‘Bag packers are for use in conjunction with belt conveying systems and automatic scale and closing ‘Micro Drive Type 750/1,250 2 equipment ands designed fr packing blp, colton, paper age Conveyor Type Feeders Rigi container packers are so designed for packing kegs. bares, drums, oF other pe rigid Feeder soos | 8 ‘Sanitary Type Feeders Feeder «oor | 10 Feeder 7S0/1,250 12 er Fete Feeler soso | 14 Mantours include woud, handing, job hauling upto 200 fet, ging, cking, sting lining. and checking out of fede. Mantiousexcae stallion of etic circuits nd conneton.DRYERS—ATMOSPHERIC DRUM INSTALLATION MANHOURS. ‘Approximate Motor -MANHOURS, Peripheral Weight Horsepower Single Double Square Feet Area| Pounds Range Drum Drum nas 5.000 25 1760 = 20 10.000 510 2020 - 250 8.500 25 . 2880 20 11,280 10 2200 eI 316 9.200 25 a 260 40 12500 510 460 a 502 10,000 25 = 3600 50 13.780 515 2640 - 660 15,000 sas 2900 = ns 16.800 240 — «320 1000 18.400 aus a +800 1260 19,600 3s 7 sao 1380 20.500 315 . 520 isto 234.000 15100 4000 - 1650 22500 $20 7 6600 1670 22300 320 - 000 1s0 34.000 520 . coo 1880 36,000 20150 400 - 2200 37.000 520 - 00 251.0 40,000 1550 500.0 a 3770 60,000 1030 - 17560 ‘Manhours include unloading, handing, jb hauling upto 2000 fet, assembling as may be require, ggg, picking, sting, lignin, and checking out of dyer as outlined “Manbours exclude installation of electrical circuits and connetons Single atmospheric drum manhours are for installing unit consisting of steel base mounted, cast ‘non chrome pated drum with stainless steel applicator rolls, drive, and motor Double stmotpheric dram mankours are for installing unit conistng of stel base mounted twa cast ion chrome plated drums, vapor hood, stsinlest steel side and cross conveyors, conveyer dive, elevator and faker, drive, and motor. RQUIPMENT 91 DRYERS—VACUUM DRUM INSTALLATION MANHOURS. - Approvimae | Motor Manbours Peripheral Weight Horsepower Sage] ‘Double Square Feet Area | Pounds Range Drum Drum 104 7.700 2s 2200 - 250 17,000 25 - 2290 20 31,000 510 525.0 - 500 22500 25 - 2460 1000 41000 315 7 9500 188.0 75,000 100 952.0 = 2200 87500 520 - 1.1400 Mazhours include unloading, handling jo hauling p to 2000 feet, asembling as may be required, rigging picking. setting, aligning, and checking out of dyer as outlined ‘Manhours exclude instalation of electrical circuits and connections. Vacuum drum manhours are for installing single or double drum nite consisting of drums, feed devices, product removal knives dry material conveyors enclosed in an airtight easing, and inst tion of conveyor drive and drum drive and motor.92 RQUIPMENT DRYERS—TWIN DRUM INSTALLATION MANHOURS ag Waa seueFeaica | Pom Manos x0 as00 so ae sano 30 ne some so woo ta sao io ond ‘ino toe id co ise usm mo tas noo moo ios oon fa moo sow tas ime om so | ‘Mashours include woloading, handling, job hauling wo 2000 fet, rigrng picking. sting, aligning. and checking out of dye as outlined ‘Manhours excite instalation of electrical circuits and connections ‘Twin drum dryers der from double drum units in that the drums rotate away from rather than {oward the pinch, knives are moutted in the wer outer quadrant, and feed can be applied fom Above or below the dru, Manhours are for instaing units consisting of bas, drums, side and cross conveyors, conveyor drive, and drum drive and motor, vapor hood is tobe installed, 40 manhours for thi operation, EQUIPMENT 33 DRYERS-TRAY, ATMOSPHERIC INSTALLATION MANHOURS Top Tray ee ‘Square Feet [i ‘see ‘Suainiere ce 7 ‘Seat 30 ae « 912 50 6 6 yo4o 7 ties a 1136 30, i200 100 140 200 482 250 = 1760 ‘Mantoursineide unloading, handing jb hauling upto 2000 fet. rigging picking. setng aligning. and checking out of dryer a ottned Marhours exclude installation of electrical ciecuits and connections34 RQUIPMENT EQUIPMENT a5 DRYERS-TRAY, VACUUM DRYERS-ROTARY INSTALLATION MANHOURS INSTALLATION MANHOURS top Teer MANHOURS Pores, MANHOURS “Area 3 Square Feet Hot Five Gee Flue Gas Square Feet Steet Steet ol Air Direct Todivect hotel 0 aus 192.0 100 153.6 208.0) 256.0 240 y 2160 200 256.0 304.0 3840 oo 248.0 300 S040 20 504.0 0 mo 0 368.0 5040 0 to 1024 8.0 ‘500 432.0 600.0, 736.0 30 ioa.8 3040 00 a0 656.0 16.0 100 ios 3160 700 512.0 752.0 328.0 20 1360 | 00 5760 200.0 992.0 | 900 616.0 2120 an20 | 1000 oan 952.0 1168.0 | 2000 976.0 1520.0, 10.0 “Manhour include unloading, hindling, job hauling upto 2000 fet, rigging. picking, setting aligning ‘nd checking out of dyer as outlined, “Manhours inhi unloading, handing jb hauling up to 2000 feet, rigging, picking, etn. aligning, checking out of dyer a outlined ‘Manhoursexclde installation of electric! crite and connections ‘Manhours excl instalation of electrical circuits and connections.| EQUIPMENT 37 36 RQUIPMENT a Pope COOLING DRUM FLAKERS INSTALLATION MANHOURS INSTALLATION MANHOURS Approximate Dram] Mawr | Approximate Woter Pounds waxiouRs | Diversions ssutace | Horepower | Weight er Hour 4 Feet Fi Lene [Wists | Hehe | Square Feet | Range | Pounds | Mantours Evepormtve Capacity Dianeter Di se | 36° 104 2 180 aon e = 60" | yo" 125 2 S10 20 : : os" | 36" 157 2 580 1200 S 7 ror | 36° we | 1-3 sto 300 taan0 1552.0 sor | 36" wo | 1-3 ao ‘om ane sono xe" aa a aa se0o une ee sor 20 rey 00 Joo ce 1760.0, so" 20 1-3 70 t0o e too so” oe | es ao EJ : asco sor eo |iaacs soo sor wo | taacs so | so | oo | aso |taacs 60 Mashours include unloading. hang, job huting vp 0 2000 et gsing. picking sting. gig, so | oor | 100 |" acta 390 and checking out of deer as tind. sor | oo | mo | acta 1060 so | oo | ise | ac10 120 Mastour exe instalation of til ccs and connections sy | eo | isco | 3-10 imo eo |r | 0 | 2-12 10 eo | ro | so | 2-10 ro ev | ro | aso | 310 1600 ov | vor | seo | 3c1s r0 Manhours ince unloading, handling, jb hauling up to 2000 fee, ign, picking, setting, aligning ‘and checking ou of coling drum fakers as outlined “Manbours exchue installation of electrical circuits and connections. Cooling drum faker units consist of frame, drum, ti pray drum cooing system, kale and holder, and driv ‘The listed approximate weight doesnot include the weigh ofthe dive assemblyDUST COLLECTORS Cyclone and Multiple Cyclone INSTALLATION MANHOURS ‘WANHOURS RQUPMENT DUST COLLECTORS Centrifugal Precipitator and Automatic Cloth Filter Types INSTALLATION MANHOURS ‘Manhours include unloading, handing, job hauling upto 2000 fet, rigging picking, assembling, setting, aligning, and checking ou of collector as listed Manhours exchdeistalatio of electrical iets and connections Installation ofthe cone, dust hopper, scroll outlet, weather cap, and support stand have been Included where required in the manbours MANHOURS aa Centrifuge) ‘Automatic iolsrd sh Precipltato cloth Fiters ‘600 752 700 00 300 1,000 2.000 3.000 ‘000 5,000 000 7,000 ‘000 3,000 10,000 20,000 ‘Manhous include unloading, banding, job hauling up to 2000 fet, picking, assembling. sting, ignng. and checking ou ol collectors as sted. Manhours exchude installation of electrical ciruits and connections. Manbours for the above wet collectors include the complete instalation of the collector exchading the intallstion ofthe spray nozles and piping ‘Automatic lth fitermanhours include the installation ofthe beghouse with bags, continuous hopper, structural suport ladder and walkway40 EQUIPMENT DUST COLLECTORS-ELECTRICAL PRECIPITATORS INSTALLATION MANHOURS Manhours include snlosding, handing. setting, aligning, and checking out of collectors as listed, ‘Manhours exclude installation of electrical circuits and connections opacity —— cutie Fee ei Per Minste ae ‘600 na 7 700 na = 200 ee = 300 joa = 1,000 aa = 2/000 oa = 3000 912 = ‘000 ase = 000 hae = 000 1680 = ‘200 200.0 ‘a0 8.000 240.0 fea 3,000 2540 720 10,000 230.0 fae 20,000 608.0 sling up to 2000 fet. rigging, picking, assembling, RQUIPMENT 41 DUST COLLECTOR—FEEDER VALVES INSTALLATION MANHOURS ‘Size | Manhours Valve Type Ickes | Reauired Rotary Feeder 3 50 Rotary Feeder ‘ 52 Rotary Feeder 7 70 Rotary Feeder 8 10 Rotary Feeder 10 90 Rotary Feeder 2 mt Counter Weighted. Dual Trickle, Gravity Operated 2 131 Counter Weighted, Dual Trickle, Motor Operated 2 185 Counter Weighted, Dual Trickle, Cylinder Op. with Timer 2 205 [Manhours include unloading, handing, job hauling up to 2000 fet, positioning, and connecting feeder values fo use withthe collectors as outlined, “Manhours donot include installation of dust collectors piping, or eecrcal circuits and connections.EJECTORS-STEAM JET tage Noncondensing 50, 76, and 102 Millimeters Meroury ‘Single. INSTALLATION MANHOURS EJECTORS-STEAM JET ‘Single-Stage Noncondonsing RQUIPMENT 49 152, 203, and 304 Millimeters Mercury INSTALLATION MANHOURS, MANHOURS Capacity Pounds ee aay Pressure Pressore Pressure “Arete Millineters Mitlimeters Mitlimeters Millimetors Millimeters pal Ste o o ponte oe ‘ot on 70°F. Air aol pee Ppa Sioa Mercury Mereary Mercury 50 io 182 ‘03 Soe 10 80 a . 30 Si eS 2 * ao 7 2 = 20 10.4 32 So | 50 = bo io 100 88 60 = * is 108 92 7 = 50 te. ns 10.0 20 19.0 3 6 160 we io 20 ioe ae 7 = a6 108 100 108 ts © = ae 2 200 ie 90 . 12 ns 300 ae 100 = iis 120 40 200 = 180 ie 00 2 oo = = 16.0 600 160 | 700 . | 200 S | 300 7 . | 1000 = = “Manhours include wolading, handling, jb hauling up to 2000 feet, igang, picking, sting; aligning and checking out of items a cutliced. Manhoursexchde installation of piping and instrumentation. ‘Manhours include unloading, handling jo hauling up to 2000 feet. rgeing. picking. sting, aligning and checking out of tems a outline, Manhours exclude instalation of piping and instrumentation44 EQUIPMENT RQUIPMENT 45 EJECTORS-STEAM JET EXTRACTORS-CONTINUOUS CENTRIFUGAL ‘Two-Stage, Barometric Type Intercondenser INSTALLATION MANHOURS. INSTALLATION MANHOURS, MANHOURS | Capacity Meshoure i Gattons' Per inate "Each Pressure | Pressure | Pressure ‘Au Per Hour Miitimetere Mitlimeters + 120 100 pat Steam, c oy 3 2080 TOF. Ale Merery Mercury é deo ‘a 0 7 2400 ‘ 2360 = 16.0 2.2 5 mo 20 16.0 ina nas 10 288.0 be 200 2s 312 2 ban0 * na 34 368 30 a0 50 240 ase wo o 60 © 330 na Ho 0 eo 2s - | %e 268 se = | Manhours incl sloning handing, ob hating up to 2000 feet. resin. picking setng. signing, 2 are ae . | and checking out of tensa otlne, 125 jo = - = | “Manhours exclude nstaltion of supports an piping. ‘Manhoursnclde unloading, handing, job hauling up to 2000 fet grog, picking, sting. aligning | sand checking out of items as outlined Maniours exclude isalatin of piping and instrumentation.40 RQUIPMENT HEAVY-GAUGE CENTRIFUGAL FANS -MANHOURS REQUIRED EACH Diameter ofWheel| _-Masimum ‘Approximate Tnstaation Inches CFM Range | Weigh Pounds wae 2100 140 440 B12 2.700 165 450 15 2.900 18s 570 1612 3500 195 6.00 wie 3.000 235 640 20 6500 300 650 min ‘8000 20 730 mia 900 125 740 ma 12.000 525 755 30 142750 610 8.00 2 18000 7s 840 aaa 25000 10 9.60 wou 30000 175 1200 wan 37000 1870 1380 ° 45,000 222s 1680 sea $5,000 22750 neo o 7.000 3.080 3000 6 11,000 3900 840 2 99,000 5.35, 5650 sos 122.000 6850 70.20 ® 148,000 8800 280 “Manhours inch recsiving and unloading a jobsite, moving within $0 feet of erection sit, st ad signing at or level, and adjusting beatings. Manhours do not include installation of inlet vane cont, out dampers, motor and drives. See respective tables for these ime ames EQUIPMENT 47 FAN MOTORS & V-BELT DRIVES MANHOURS REQUIRED FOR ITEMS LISTED Motor ‘Motor Weight INSTALLATION MANHOURS Horsepower Pounds Fan Motos Bele Drives a 8s 356 1.00 5 95 428 150 na 125 499 200 10 15 220 15 20 240 20 380 260 2s 465, 3.00 30 510 450 “0 0 480 50 on 600 6 us 740 1s 20 9.00 100 es 2 Fan motor mashours cle mounting of motor on base and adjusting drive alignment V-belt manhours include instalation of belt and ligament of wheels, unerating, and moving within SO feet Manhours do not include lectical hookup. See respective able for this ine requirement40° EQUIPMENT BLOWERS-ROTARY 10 to 16 PST INSTALLATION MANHOURS QUIPMENT 49 BLOWERS-CENTRIFUGAL TURBO INSTALLATION MANHOURS Capecity Cubic Feet Per Minate Maahoure SEEEDEGG Disc zegesy Beesovacs “Manbours include handing, hauling, sting, aligning, hook-up and testing of bower andl components, “Manbours donot include instalation of eletrieal crit to blowers, Capecity Baxcouesl Gate FeetPerMinute |“ ostozpsi | 7t10pet | 2000 30pei 100 46 = : 200 23 = 7 300 ne = 7 400 an . 7 500 ‘sa = 60 seo = . 700 6.0 = . 00 ay = a 300 ne = z 1,000 a tins S 2,000 ima m2 = 3.000 160.2 2160 a0 4000 1980 2520 810.0 000 200 846.0 6.000 = 2790 882.0 5000 = as 900.0 3,000 = dose 5180 9,000 = 318s 936.0 10,000 = 3330 963.0 20,000 = ‘x0 1062.0, 30,000 = S220 160 40,000 = 60 ey ‘Manhours include handing, baling, eting “Manhours do not include installation of electrical circuits. lgung, hookup and testing of blower and components.so EQUIPMENT FILTERS—PRESSURE TYPE MANHOURS REQUIRED EACH Fier (Overall ‘Approximate Diameter Height Weight Feet Inches Pounds Manhours 1 a 500 24 2 n 900) 210 3 rs 1.600 207 ‘ ro 2500 Be 5 108 ‘000 390 6 109 83.000 504 7 m4 10500 576 8 120 14,000 702 ° m 19.000 805 10 ra 23500 aaa ‘Manhours include unloading, handling, job hauling up to 2000 fet, rigging, picking. setting aligning, and checking out offiter components and pie, valves, and itings fom fier inkt to ute. Manhours exclude installation of pipelines fom oo Sierilet snd outlet, Pressure filters areofnoncode tel shel contruction wi interior tering materials nd are primarily ‘used for the pretreatment of raw wate for domestic or industrial ue. They are designed to remove it, rst, ol, olor, ate, suspended solids and turbidity from process water and to move residual, ologel solids, chemical precipitates, and other suspended soli from waste wate. RQUIPMENT 51 FILTERS—OIL MIST COLLECTORS AOURS REQUIRED EAC Coma ‘wai crm Pounds Manhours ates ae xo ston es red moo me novo a ino Som Mantiours include unloading handing. ob hauling up o 2000 fet, rgging. picking setting. signing, ‘snd checking out of inlet and plenum section, outlet section, frst stage fier section and second stage fer section ‘Manhours exclude nat lation ofoher duct work, Collectors are modular units for use of high efficiency separation of mists el fogs from air oF process gates,52 EQUIPMENT FILTERS-PLATE AND FRAME Cast Iron, Yellow Pine, Aluminum INSTALLATION MANHOURS HQUIPMENT 5a FILTERS-PLATE AND FRAME Lead, Bronze, Stainless Steel INSTALLATION MANHOURS Filtering Aree ls Fusering Area MANHOURS, Perera ‘Cast Iron ‘Yellow Pine Bronze 1s 12 13.0 = 33.6, : pa is . e 2 7 a é ey : es m # # 6 20.8 23.2 = 60.8 70 2. m8 70 64.0 80 24, 26.4 - 67.2 90 25. 7.2 30 70.4 7 7 a s a 7 z ey e Be 300 8. 376 | _ 113.6 400 48 40 | ard 129.6 500 6.4 45.6 i 0 144.0 600 49.6 48.0 { _ 158.4 700 sak 52.8 700 168.0 1000, 624 60.8 | 11000, er = i g | 8 Ed Manhours include uniading, handing, ob haulng assembling as necessary. rigging. picking. setting. aligning, and checking ou of fiter as outlined. Manhours exchde installation of supporting srecture “Manhours include unloading, handing, jb hauling up to 2000 eet, assembling as necessary, rigging, Picking. setting, aligning, and checking out of fite es outlined. ‘Mantours exclude installation of supporting o other structures,64 RQUIPMENT FILTERS-SPARKLER waNuouRs ina = Sante Msetoy a 1a ae te 4 a et oa z a3 too i 256 #3 ee a So on en ‘Manhours inciude unloading, handling, jb hauling up 1 200 fet rigs and checking out of ler a ouined Manhours exclude instalation of supporting or other structures. ekg, setting, signing. BQUIPMENT 55 FILTERS-LEAF INSTALLATION MANHOURS MANHOURS uttering Area Square Fe inch Spacing as 65.6 «0 668 % 782 6 wea 7 ano ao to 30 100 200 1200 300 woe feo isn0 soo 168.0 00 176.0 700 i290 B00 208.0 300 240 1000 2400 1500 258.0 Manhours ichde unloading, handing, job hauling up to 2000 fet, assembling where necessary. ‘gain, picking, setting, ining. and checking ou offer as oatlned Manhours exclude installation of supports or othe stuctresRQUIPMENT FILTERS-SEWAGE AND ROTARY INSTALLATION MANHOURS RQUIPMENT 57 FILTERS—SCREEN VIBRATING INSTALLATION MANHOURS. [Mantours inchude unloading, handling, job hauling pte 2000 fet, assembling where necessary. rigging, picking, etng aligning, and checking out of ers as outlined. Manors exch installation of supports or ater stroctres as Filtering Are ‘Screen Area boniunseani ac rae eee = re Sewage ce bee Square Fe Double Triple : a a = me a a 200 304.0 _ 16.8 23.2 300 318.4 Bs 24.0 = eo z Bi s Eo ; e = Z 2 i z a é Fe | z # Mantours ne ning, aa _ ding handing, aig up 02000 ft, senlig a eed in ‘picking, setting, aligning, and checking out of filter as outlined. By epi Manhours exclude intallaton of supports or other tems68 EQUIPMENT EQUIPMENT so . FLOTATION MACHINES GAS HOLDERS INSTALLATION MANHOURS INSTALLATION MARHOURS Cepecity | Capecy eae cable Feet ee: ' Cubic Feet 3 264 1.000 a0 4 Ba 10 : no Fred § me in0 ; Be ieee 2 foe imo : m2 neo 1 ne doo = me | ao ae ° os | hao Py me sino so eee | tao 0 ws | too = tea ine ° aso seo 10 m8 Manhour inlde unloading, handingjob hating wp o 200 fect riging icing. setting. nd checking ow of ems 5 ote. son000 500,000 Maanous exe intlation of sports nd pining 7oa,000 00000 00 1,000,000 08 “Manhours inca unloading, handling job hauling wp to 2000 fe, iin, picking. setting, aligning, | fd checking out of units as otlned, | ‘Manhours exclude instalation of supports and piping.60 EQUIPMENT EQUIPMENT a1 STEAM TURBINE GENERATOR UNITS STEAM TURBINE GENERATOR UNITS Condensing, Noncondensing, Condensing Automatic Extraction, and | ‘Weight Tables Noncondensing Automatic Extract | APPROXIMATE WEIGHT OF UNITS IN THOUSANDS OF POUNDS General Notes Listed KW Rating 2000 | 2500 [3000 | 4000 | sooo | 6000 Unload and Handing ~ Units include unloading 2 eectionsit or bling, jacking, cribbing, skidding Unit net weight 30 | 0 1 129 sand moving to erection lotion, eee too | 100 | 02 | t20 | 30 | ta as] a | is | ‘So | ‘ss | to Plates — Unis include installation, grouting where neceseary and aligning of sub-oles and bedplates, Listed KW Reting Lift Set and Align ~ Units iacude setting, signing and hook-up of all components for lw pressure turbine, LP-L P. Turbine, high pressure turbine, generator and excite 7500 | 10,000 | 12,650 | 15,625 | 16,500 ase | ae7 206 as | a9 17 | 206 ns ar | 36 Piping ~ Units include installation of ol steam and generator piping and Stings and, related Heaviest piece to erect 5 | i00 10s he | ito (Oi! Flesh and Test ~ Units include ol futh,genertor teat, bearing inspection, balance test and loge up for startup Electrical — Units include al electrical and related instrumentation instalation, Insulation and Lagging ~ Unit ielde ntallation ofl nclation an lagen, since start-up and ial est. Final ~ All units are for installation ofall components forthe described items necessary for the | complete operation of the turbine generator. Piping is inched from the main block vals | | | through the turbine generator only.62 EQUIPMENT STEAM TURBINE GENERATOR UNITS Condensing, Non-condensing, Condensing Automatic Extraction, and Non-condensing Automatic Extraction INSTALLATION MANHOURS EauieMenT STEAM TURBINE GENERATOR UNITS Condensing, Non-condensing, Condensing Automatic Extraction, and Non-condensing Automatic Extraction INSTALLATION MANHOURS ‘See General Notes fr explanation, Mocha For | Montour Per ee Lt ey rene | hho of Wot Lite ree a0 2500 seo | 7500 10,00 Ts | ntondig snd hnaing 200. 200 20 sled ant hating 300. 00, 350 Puce a a i Pin ie ise is Ei tt ad ten eae eae sso Ei et and aie ns. 2s iin Sim Soo io, Finne ase ye Ci ik nd test ise tse ‘hoo Ol ah and est i. rio. Beene ite ‘oo, 1980. Stecuiet i300 i300: Incastion en taeelad~ hee ‘oo eee Tessa and reine 200 ie ie So So. $80. Eine io. 0. ete Tra, Ts iar30 | Four 80 Tears. ashors For | Mawar Fos tem or Work | tem of Work Lined KW Rating we00 | 15.08 1.30 Talnd nd tenting 725 | ws 00. Paces 3 a. 1.00, EIR tad ten asa 00 sm. Prine ee oo fio. Oo le nd test Som Sin ne test io. io. Brecon ie Steen oon Zo Tesalton end igeine Lise Inman and egg has Zio. Eielr i Ene eo 00 ote wears | Test 00 7000 ‘See Genera Notes fo explanatione4 EQUIPMENT INERT GAS GENERATORS -MANHOURS REQUIRED EACH Approximate (SCFH Inert) Horsepower Pounds Manhours 2,000 1 1.200 250 3.000 2 1.300 300 3000 3 2,000 350 8.000 3 2500 380 12.900 na 3,000 20 25,000 10 4.000 500 40.000 20 6500 600 60,000 2s 7500 60 Manhours include unloading. handing, hob hauling up 2000 et ‘and checking out of factory prefabricated unit consisting of generat ‘control panel inet gs outlet plenum chamber, combustion blower and pining Manhours exces installation of incoming and outging piping, lectical circuits and ther comes: RQUIPMENT 65 GENERATORS—STANDBY ‘Skid-Mounted, Diesel Engine Driven MANHOURS EACH KW KVA ‘Approximate Weight ating Rating Pounds Manhours 3s as 1.860 500 4s 563 22950 550 ea 750 2483 0 0 unas 2650 700 ns 1563 5.025 900 200 2500 anno 1200 250 sas. 775, 1200 “The folowing are comin tl the sbove electrical ystems Engine RPM = 1800 Manhoureexclde installation of foundations or support structares,HEAT EXCHANGERS SHELL AND TUBE, FLOATING HEAD INSTALLATION MANHOURS MANHOURS ‘Square Feet © #0 100 200 500 400 S00 700 B00 300 1000 3000 ‘000 HEAT EXCHANGERS SHELL AND TUBE, FIXED-TUBE SHEET, U-TUBE INSTALLATION MANHOURS RQUIPMENT 67 Heating Stace MANHOURS, eee o ® ® 0 “0 56 so pe eo 70 a 64 a0 so oa 50 32 z 100 sa 78 200 104 300 2s 400 144 500 160 00 178 700 192 00 208 00 aa 1000 10.9 240 2000 132 So 3000 isa ane $000 ne as 5000 208 isa 6000 ma 512 6000 (0) Stel sh, stel tubes. (@) Stel shel, copper tubes. (2)Steet shel, tans steel tubes. [Manhours include unloading, handling, ob hauling upto 2000 fee, igang, picking setting, aligning nd checking out of exchange a oulined (2) Stee abel, ste! tubes (2) Steel eb, copper tubes, (2) Stel shell, stainless-steel tubes, ‘Mantour include usloaing handling, jb hai and checking out of exchanger as listed. Manhoursexcloe instalation of piping and connections i Wp 0 2000 feet, rigging, picking, setting, signingBQUIPMENT es EQUIPMENT | EVAPORATORS-LONG TUBE VERTICAL HEAT EXCHANGERS-MISCELLANEOUS { INSTALLATION MANHOURS INSTALLATION MANHOURS MANHOURS MANHOURS Sean : te Cation : RubbenLined Feet ; : a eet ody per Steel ‘Sau o @ Copper Fates Karate Tubes 30 | s 10.0 100 = = 1476.0 s 108 200 = 928, 1760.0, 2 is 300 = 992.0 2080.0, 0 124 00 sia 1020 2560.0 2 132 ‘00 6080 tose 2200 Fo 6 wa 600 640.0 11520 2800.0, 308 : is8 700 0.0 isa0 2820.0, 300 3 28 ‘00 736.0 12320 3040.0 “oe 7 320 900 768.0 1254.0 3120.0, 5 : aoa 1,000 740 13600 3200.0, $20 . as 200 10240 14720 4160.0 0 : fea 3,000 1216.0 15060 ‘ na 162 aoa | 000 1360.0 = 1000 ise wo Sioa 1504.0, = = 000 24.0 = $1909 1600.0 = : a2 = 000 100 S 7 ed me = 8,000 19200 = = oo soa = 91000 2080.0, = = = 320 = 10/000 2040.0 = = a 20,000 2800.0 = = 30,000 31200 = = = ‘0000 3400 7 = = 50,000 3600.9, = = (0) Stet fin tubes. (2) Stel roi. (@)Jacketed pipe tee. (@ ceed pipe, lens and see, “Manhoursineludeusloading, handing, ob hauling upto 2000 fet, rigging picking setng, aligning, and checking ut of items as outline. ‘Mashours iachde unloading, handling, job hauling op to 2000 fet, rgrng, picking, sting, lining ‘and checking out of exchanger a8 outlined. “Manhour exclude installation of supports and ping. ‘Mantioursexcade installation of piping and connections70 EQUIPMENT EVAPORATORS-HORIZONTAL TUBE INSTALLATION MANHOURS Heating Stace MANHOURS | Smure Feet @ - 100 = = 220 isco 2.300 aco io 2Ss00 so 1Se8.0 Zasoo we 1600.0 Soo co 760.0 Siae00 me io20.0 S200 0 2060.0 sco0 2° zoo neo = 2400.0 seoo 3000 Saso.e $60.0 sono emo 8960.0 0 ‘so20.0 1040.0 mo or. 00) a 1920.0 560.0 Joo bu0.9 100.0 s000 37600 . (1) Horizontal tbe ~ cst on boy, copper tubes, steel (2) Forced circulation ~ cat ron boy, copper tubes, (2) Forced circulation ~ sickle, east zon body, nickle tubes Manhours include unloading, handing, jb hauling wp o 200 feet, igen, picking, setting, and checkiag ut of tem st oulined. ‘Manhour exclude installation of supports and piping, EQUIPMENT 71 EVAPORATORS JACKETED, GLASS-LINED STEEL VESSELS INSTALLATION MANHOURS Capacity Gallons Mahou 30 3040 388e88882eeeze ‘Manhours include unloading, handling jo hauling upto 2000 fe, tnd checking out of tems as outlined. ‘aging. picking setting aligning, Manhours exclude astalltion of supports aed piping72 BQUIPMENT CONDENSERS-BAROMETRIC INSTALLATION MANHOURS zon iti rgd 3 g : z = = = = = = = = = & = = E ‘Manhours include unloading, handling, job hauling up to 2000 feet. igging, picking, ting aligning, and checking out of items as outlined Mashours exclude installation of supports or ater tems. EQUIPMENT 79 HEATING & VENTILATING UNITS ‘Truss or Suspended MANHOURS PER UNIT 1000 bes ‘Approximate nit PerHoor ‘Air Weight Manhours Capseity Cu. Fe Per Minate In Pounds 0 700 300 20 450, 160 500 180 600 300 500 ‘00 1500 $00 1600 750 2500 1000, 2600 1280 3500, 1500 3700 i130 300, 2000 4500 Mantows elute wnoacing, handling, ob haut upto 2000 fet, rigzing, picking, setng. aligning. ‘and checking out of units to 20 feet hgh a5 outline, Increase manhours 4% fr each fot above 20 feet. ‘Manhours exclude installation of hangers, supports piping electrical cicat, and their connections74 EQUIPMENT AIR-CONDITIONING UNITS Self-Contained, Truss or Suspended Ceiling Type MANHOURS PER UNIT RQUIPMENT 75 AIR HANDLING UNITS— SINGLE ZONE & MULTI-ZONE [MANHOURS REQUIRED EACH ‘Capacity Fas Condes Arex : 7 Ny Gosanicane crm Horsepower Seuae Fest Mastours tigen cur. Mashours = Per Minute ‘Single Zone Units, “e00 a a 000 10 1,000 16 0 ooo 3000 se? 2300 30 2200 140 is 000 aco as 6000 so 4000 16a » 000 soo 23 i : 2 1008 $200 ne 14000 00 14.000 ns 2 ed ae Ad | 2400 200 24000 as 2 20000 000 ey 20000 250 sa.g00 eo ‘Mantours include unloading, banding, ob hauling upto 2000 feet, rigging picking setting, aliging. 4.000 30 4.000 126 fd checking out of wits up t Reig of 20 fet. Increase above manours by 8 for each fot 6000 50 000 sa ‘Rove fet 10000 1s 10,000 168 15000 180 15.000 332 Mantours exclude instalation of hangers, supports, ect circuits nd thle conection. 22000 200 22060 280 2000 0 30000 no ‘The above units are based ota 580 FFM col face velocity nd 3 inches fan static pressure and ‘include insulated casing, fan section, cooling coil section with «Grow aluminum fn col and dean an, heating col section witha 2row alumiaum fn eal er section with eplceable ters, fan ‘motor, variable speed drive, ard vibration isolator. Mulone units incade ning damper setion ‘Manhours include receiving ab site, of loading rom carrie, moving within SO fect offal location site, uncraing, setting and aligning. Manhours do not include insulation of ductwork, water or steam piping, motor tater of power ‘ving and scafloding. See respective ables for these tne frames.76 BQUIPMENT SPLIT SYSTEM AIR-COOLED PACKAGES MANHOURS REQUIRED EACH RQUPMENT 77 PACKAGED RECIPROCATING WATER CHILLERS WITH AIR-COOLED CONDENSERS MANHOURS REQUIRED EACH Capacity Power ‘Average Weight Tons KW Short Tons Mantours ‘Capacity ‘Average Weight ‘| oo ae cia 20 a tas 7 20 3s 100 24 : oR aa “0 3 210 2s : ae os 50 a 20s 38 na i ae o % os ma ° i. 7 : > ‘s a - oa ae 100 16 S10 386 as 138 a PACKAGED RECIPROCATING HERMETIC WATER = a a CHILLERS WITH WATER-COOLED CONDENSERS « 50 355 oi MANHOURS REQUIRED EACH Capacity Power ‘Average Weight Tors KW Short Tons Meatours Manhours are based on receiving at job site, preassembled packages consisting of on highside ‘condensing unit and one wide i hander companion piee, matched and ead for fl piping 1s “ 80 a4 30 29 1.00 ns “Manhour include oftoading trom carrie, moving within $0 feet of allocation ste, uerating, 0 « 175 ns setting, and aligning ofthe condensing nit ona peiasaled concrete la long the exterior srcture ry 9 190 m8 wall and suipending the ir handler rom the ceiling up 015 feet igh. 0 76 270 5 100 % 325 378 Mashours do not iacudeistalltion of concrete la, conntting piping, reigerant charge, or 120 m2 as me scalding Se respective ables for thee tine are, 150 154 400 399 ‘Manhours are based on receiving package type units delivered to jb site and include offloading {rom care, moving within $0 fee of faa location sit, unerating, setting. aligning. starting, and checking. Mashours do not include installation of water supply and return piping, instruments within the ‘ate piping, o electrical power wiring. See respective tables for these ime frames. ‘Air-cooled packages include cirect expansion cooler air-cooled condenser, condenser fan, starters for compressors and fn moton, operating and safety conto, insuaton internal wiring, cefrigecant ‘charge, and vibration eliminates Watercooled packages include hermetic compeessor, motor, cooler, condenser, internal piping and ‘wing, motor starters, insulation, operating and saletyconcol, refrigerant charge, and vibestion ii78 nquIPMenT PACKAGED HERMETIC CENTRIFUGAL WATER CHILLERS WITH WATER-COOLED CONDENSERS MANHOURS REQUIRED EACH Capacity Power ‘Average Weight Tons KW ‘Stor Tons Manhours 100 95 390 378 130 ns 39s 386 150 130 490 2s 200 165 575 403 250 as 640 a8 300 250 178 8 350 285, 05 47 ‘400 45, 9.00 457 ‘500 30s 10.00 a9 0 45 11.00 9 200 «0 15.00 329 1.000 0 1750 580 ‘Mannours are based on receiving package type units delvered to job ste and include of oading from carrer. moving within 50 fet offal location site uncrating, setting, aligning, starting, and checking. ‘Manhours do not include installation of water supply and retura piping, instruments within the ‘water piping oF electrical power wiring. See respective ables for these time fumes. Watercooled packages include hermetic compresor, 460-alt moter, cooler, condense, iaternal Pinig and wiring. purge units, gauges, controls, insulation, lbricaton system, cl, and regent change. BQUIPMENT 79 ROOM FAN COIL UNITS. MANHOURS REQUIRED EACH Capaciy | Cooling | Heaing | water | Electric | Weight crm | Brun rum | cpm | wate | Pounds | Manhours 200 6400 17000 a 0 as | 240 300 9.180 26,100 2 0 100 | 2.60 400 | 12650 | 32300 3 0 | no | 20 oo | 17.660 44700 ‘ 130 | 130 | 300 ‘The above wits include insulated cabinet with discharge ir rl row aluminum fn col 115-vlt ‘phase motor. fen. speed fan switch, thermostat, manual chage-over switch, two-way solenoid valve, and throwaway Ble, ‘Mankours include receiving at job site, ofoading rom carrier, moving witha $0 fet offal location, ‘unrating, setting, and aligning inside of builing at grade. units tobe supported om exis 25%. structral framing, upto 15 fet above floor, increase manhours ‘Manhours do not include instalation of ductwork, water or steam piping, motor starter o power wiring. See respective tables for theve time eames.80 RQUIPMENT COMBINATION HEATING & COOLING UNITS MANHOURS REQUIRED EACH Furnace Foreed Air] Cooling Unit Capacity Gas | FanMowor | Capaciy | Nomioal | Weight | Istalation BTU Mow | BTUAtour |Horepower| Tose | CFM | Pounds | Manboure ooo | 10000 | 12 3 asso | 40 | 100 00000 | 125000 | 12 ‘ 100 | 450 | 120 20000 | 180000 | 3/4 5 2400 | soo | 160 ‘The above wits include an upflow type gated furnace and an electrically operated cooling system consisting of an evaporator en ectory mounted ia bonne of frnace, and aremote located, aircooled condensing unit containing compressor. condenser col, propeller fan and moto, and elecrical controls. Cooling components are factory precharged with reigerant and are equipped to recive furnished precharged tubing. Furnaces ae certified fr installation on combutiblefaorng Marhours include receiving at job site, floeding fom carier, moving within 100 feet of fal locaton, setting and aligning furnace mounting sircooled condenser a maximum of 100 feet fom fornace, and installing a wall mounted line voltage thermostat ‘Manhours donot include istatlation of gas piping. power wiring o interconnecting contol wiring, ‘See respective ables for these time requirements EQUIPMENT 81 ROOF-MOUNTED HEATING & COOLING UNITS COMBINATION UNITS [MANHOURS REQUIRED EACH Cooling | Heating ‘Average Capacity | Capacity | Power | Gas | Nominal | Weight Toos | pruttour | KW | Brurtiow | CFM [Short Toos| Manhours 3 112500 8 2000 | oso | 180 ma res000 | 12 3000 | os | 192 10 206.000 | 16 4000 | 110 | 201 1s 20,000 18 600 | 11s | 210 20 360,00 | 25 so0 | 100 | 260 30 40000 | 40 12000 | 265 | ase e1s00 | 50 16000 | 320 | 268 50 ws.000 | 6 2000 | 345 | 280 COMBINATION MULTI-ZONE MODULAR UNITS MANHOURS REQUIRED EACH Cooling | Quaatiy | Heating ‘Average Capacity | ofZone | Capacity | Power | Gas | Nominal| Weight Tons | Modules | BTUAouw | KW | BTU/How | CFM. [Short Ton|Manhour| 20 8 | seo000 | 2 | 480000 | e000 | 218 | 02 2s} 10 | 450.000 | 28 | 600,000 | 10000} 230 | 448 30 | 12 | seo000 | 34 | 720000 | 1200} 300 | sox ‘Units are electrically cooled, gas heated, and wired for 230 or 460 vols, 3 phase 60 He Tastallation of separately sipped rof curbs for units of 20 tons or greater isinchded Manhours do not inclde instalation of power wiring or gat ping. Soe respective table for these timeframesEQUIPMENT 63 92 EQUIPMENT CHILLED WATER PUMPS CONDENSER WATER PUMPS -MANHOURS REQUIRED EACH MANHOURS REQUIRED EACH. REQUIRED EA ie Pump Head | Discharge | Motor Weigh t eM Feet Pipe Sie | Horsepower | Pounds | Manhours Pump Hest | Discharge | Motor Weight | Installation ‘ PM Feet PigeSize | Horsepower | Pounds | Manhours sf oT 5 oi i Pe be * oo ° . 1s 60 169 300 “6 aa 5 0 1500 4 « 2s aso 202 ‘480 8 ” 15 169 2200 50 * «o 2.000 29 1.200 58 ° 2 202 31000 “6 ” so 2025 46 1,200 “ ° 30 aa 3.700 56 e 15 2200 216 2400 “ “0 29 4500 @ 10" 100 2as0 306 3.000 “ 30 246 5250 3 rr 100 2800 306 a a 6 2200 276 5.750 “ “ 100 4000 350 4200 a 100 2300 300 6.000 “s we 100 4000 350 4.800 56 100 2450 306 5.500 so a 100 2,800 306 Pumps tre castro, singlestge, horizontal cradle mounted, vertical slit case, end suction, top Aischarge, 12S pound fat face Banged with drippeot type motors, 1.250 RPM through 12inch ‘The pumps ave cast ion, snglestage, horiatalcradlemounted, vertical split case end suction, ‘nd 1,160 RPM for 4nch. Pump and motor and both mounted ona common base pate top discharge, 125 pound fat face Nanged with dipproot type motors, 1.700 RPM, direct connected by use ofa flexible coupling: Pump and motor are both mounted on a common bate plate “Manbours include job handing, hauling, rigging, and setting and aligning 2f pump end eotor ‘Manhours include jb handing, hauling, grog, and setting and aligning of pump and motor. ‘Manhours do ot include installation of piping, instruments and electrical motor starter, snd hook-up. ‘See respective tables fr these timeframes, ‘Manhours do not include instalation of piping, instrumentation and electrical motor starter ad hookup. See respective tables for these tne frames.CIRCULATING-BOOSTER PUMPS MANHOURS REQUIRED EACH EQUIPMENT 95 PREFABRICATED HOT WATER STORAGE TANKS MANHOURS REQUIRED EACH “The pumps are of ll bronze construction and ae inthetine, centrifugal type: Dripproot type motors are integral dzect connected to pumps, 1,750 RPM, 115-olt 60 He, singlephase. Pipe connections have threaded companion Ranges bolted on. Manhours include job handling, baling, ing, sting and aligning of pump and moto. Mantours do not include instalation of piping, instrumentation, and electrical motor starter, and ole up, See repective ables for these time frames Pump | Head | Pies | Motor Weight] tnwalaton Tank Sze Capacity Weigh Installation crm Feet | Connections | Horsepower | Pounds | Manhours, Toches Gallons Pounds Mantours Standard 18x60 « ns 120 15 6 ae ve 28 100 18x72 80 150 126 20 ss | ve 28 100 2x6 ns 200 133 2s as | taae ve 2s 100 24275 140 240 140 2 2 saa" ve 2 100 20x66 190 360 158 20x78 ns 20 3 High Velocity 30x90 200 480 188, 30 7 v ve «0 100 36x62 325, 535 198 as ‘ naar “e “6 100 36x94 380 605 216 35 s naz" ve “ 100 36106 60 20 24 36x18 48s 730 240 High Hea 2196 535 950 298 10 ° nan ve st 100 42x108 00 1100 300 10 10 ef v6 2 100 48296 700 into 300 10 16 " ws. ° 100 48108 800 1230 368 Hot water storage tanks are ASME code constructed, galvanied carbon see at 125 PSI working ‘pressure Inlet and outlet connections up to 6 inches ae inched, Manhole are included om 42-inch fd large diameter tanks ‘The weight of factory installed tank heating coils is wot included and therefore mast be added to the above weight, dependent on sie for total iting weight. Mashours include receiving at job site offloading fom caer, moving within 0 feet offal aati, ing, picking, etng, and aliging Manhours do not includ steam, condensate, or water piping, intulaton, of instrumentation, See respective ables for these time frames6 EQUIPMENT COMPRESSION TANKS MANHOURS REQUIRED EACH "Tank Size Capacity Weight Instatation laches Gallons Pounds Mashous 13x31 15 so 1.00 13x51 2» 2 100 1x61 30 ” 1.00 1614x593 “0 ra 110 1614x7612 oo Ms 140 201/468 20 170 138 201/482 100 200 a max T1472 120 34 216 MARA a 3a 220 30x60 168 “or 240 Compression tanks are ASME code contruction, black carbon steel at 125 PSI working pressure snd ae prefabricated with gauge glass connetins. Manhours inclu receiving at jobsite, ofoading rom carrier, moving within SO feet of final location, rierng, picking setting. and aligning, ‘Manbours do not include steam, condensate or water piping, insulation or instrumentation, See respective tables for thee time requirements == RQUIPMENT 67 COOLING TOWERS FOR RECIPROCATING & CENTRIFUGAL CHILLERS MANHOURS REQUIRED EACH Reigeration Moor “Average Weight Capacity Tors Horsepower ‘Short Tons Mantours 0 a4 1.00 400 30 na na 80 “0 1a 120 50 50 2 130 s10 6 2 150 760 as 3 200 960 100 s 22s m0 200 10 290 440 300 1s 400 3300 400 0 500 430 600 2s 650 5580 ‘00 20 200 a0 1000 50 1250 ao Manhours are based on receiving prefabricated wns, knocked down, and delivered to jobsite and include offfoading fom caries, moving within 50 fe of allocation ste, feld assembling erecting, signing, and anchoring a ground elevation, tower isto be ston structre roof, increase manhours 5% ‘Manhours do nt include installation of concrete bain, supporting stel grilage, water treatment system, condenser water piping, motor starters, or power wiring. See respective tables for these timeframes.FANS INSTALLATION MANHOURS. FANS AND MOTORS ‘Truss or Suspended MANHOURS PER UNIT EQUIPMENT 59 “Manhours include unloading, handing. jb hating up o 2000 fet rigging, picking, Sting, aligning and checking out ofan a outlined, Manhours exclude installation of supports, electrical cet, and their conaetions. Manhours exclude installation of supports, hangers, electrical crc = a: Fen and Motor cuvacty inaoine ferment Veloce Mastow Cahic Feet Per Mine Venexat Centrifugal Pune = Vertes 409 $0 = = iia soo 33 . 2 00 30 oe 3 59 ws se 5 1300 ise a6 tha 1300 ats as % 3500, ino as is 50 ao 30 » 000 Bs Bo Eg e000 ae mo ae ae Manhoorsncade loading, handing. basing po 200 fet ring picking. sting. aging oe and checking ut of fans and motors © 20 feet hgh ts outined. nee masours ye fx Ho 2h ot fight above 2 et 0 thee connections,90 EQUIPMENT HOIST—OVERHEAD ELECTRIC MANHOURS EACH MIXERS—PROPELLER INSTALLATION MANHOURS EQUIPMENT 01 -MANHOURS ae ating orable Fred iting Capacity iting Capaciy 1 "Tone Mastours "Tone Mantous Horsepower Mounted Mounted 03 78 - 1“ 18 ‘ au 1a 18 na ™ o 28 e 1 8 10 a s 80 - a 8 2 6 os a2 = 2 8 1s 56 o7 ae = 21a 2» 20 a os 88 e 3 26 a a 92 : ‘ 26 » o we 9a : 26 . “ ne e : 2 30 uo Z 40 160 : so 280 Mantours include unloading handling, jb hauling up 10 2000 fect, assembling, ising picking S u ao set and checking ou of ight, medi, and heavy duty bois as outlines 1.6 ing aligning, and checking ont of ght henry so ne Be Manhous exch instalation of runway beams, etre circuits, and elecizaleontection wo power a0 356 mo source 20 7 ns 100 2 ms 200 = a 300 7 768 400 = ns 500 : m6 “Manious include unloading, handling, job hauling upto 2000 fee. iging. picking setting aligning, and checking out of mixer as outlined ‘Manhours exclude installation of electrical cevits and connections Portbiemoumted mixer mantours ae for direct or gear drive, vertialclamp-mounted unit, Fixed mounted mixer manhours are fo diet o gar vertical, plate of Ranged mounted nis, Forside entering, belt driven, horizontal unit increase menbours 20%.oa EQUIPMENT MIXERS-BLENDER TYPE INSTALLATION MANHOURS MANHOURS: Capacity cable Feet Rotary Blender ‘ sho ° 560 10 560 2 sre 30 60.0 o o24 0 640 6 65.6 0 2 0 668 30 fos 100 no 200 528 boo = ‘Manhours include unloading, handing, job hauling up to 2000 feet, rigging. picking. sting, And checking out of tender mounted on trctural ste! supports above open tank FFor mounting in enclosed aks increase manhours 10% Mashours exchde instalation of electric circuits and connections. eng. INSTALLATION MANHOURS EQUIPMENT 99 MIXERS-PAN AND SIGMA MANHOURS Capeciy Cable Feet Pan Sigma Mixer Mier 2 = 208.0 3 = nae ‘ 96.0 219.2 5 1072 ao 6 nae 2304 7 ies 2368 ° hos 208.6 10 5.6 256.0 Ea 20080 320.0 30 260 5 ° s0c0 = and checking ut of unt Meanhours exclude installation of eletrial circits and connections, Manhours include unloading, hading,hasling wp to 2000 fat ising, piching, setting, aligning,o4 EQUIPMENT MIXERS—HOMOGENIZERS [MANHOURS REQUIRED EACH HQUIPMENT 05 MIXERS—HIGH-INTENSITY ‘And Mixer-Cooler Combinations Rating Pipeline ‘Batch MANHOURS REQUIRED EACH Horsepower Mixer Mixer 3 190 210 Approxi:| Mixer | Cooler | Cooting s - 279 mate | Motor | Motor | Surface card 27 307 Item Description Weight | Horse | Horse: | Square 10 293 a8 Pounds | power | power | Feet | Manhours as - 43 20 327 a4 High ltensity Mixers 25 - “47 Mixer gons | ~ - 200 30 360 - Mixer sons | ~ - 24 a Mixer oa0 | - 240 Mixer torso | - - 256 Manhours include unloading, handling, job hauling up to 2000 fect. rigging, picking, setting, aligning. Mixer 200/100} e 6 and checking out of unit, Mixer 400 - - 396 “Manhours exclude installation of electrical circuits and connections. MbserCooler Combisation, ‘Mixer with Horizontal Cooter 8000 | sos | 10 a | oa Pipeline homogenizer mixers abasic unit that employs a single high-speed turbine starter assembly. Miser with Horizontal Cooler 11,000 100/50 | 20 sa | m2 ‘Mixer with Horizontal Cooler 20,000 |200/100| 39 90 | 2500 Batch homogenizer mixer i a high-speed, high-shear batch miner used for mixing, emuliifing, Miner with Horizontal Cooler 26000 | 400 | 9 140 | 6500 and dispersing Manhours include unloading, handling, jb hauling up to 2000 feet, igang, picking, sting, aligning, and checking out ofall component, ‘Manhours exclude the installation of eletical creuits and connections Highintensity mixers offer high shear and iapact action when applied to any material tht flows orca be iid96 EQUIPMENT PUMPS—CENTRIFUGAL -MANHOURS EACH Prime Maver Vertical or Motor Two Mat Taine Horsepower Stage Stage Range T [2 }a [2 0-15 | 300 | 200 | 330 | x20 | amo | 240 | 300 | 200 16-30 | 250 | soo | 275 | sso | 300 | oo | 250 | soo ai-so | 200 | 750 | 220 | 2s | 240 | 900 | 200 | 250 st-78 | 198 | 1400 | 190 | 110 | 240 | 1320 | 175 | 100 7-100 | 150 | 1500 | 165 | 1650 | 180 | 1800 | 150 | 1500 sor-125 | 150 | sss0 | 165 | 1700 | 180 | 1860 | 150 | asso 126-300 | 125 | 2000 | 138 | 2200 | 150 | 400 | - | aor-soo | - | — | 090 | 2700} 098 | 250 | - | — so-so] - | - | - | - | 6 | a100 | - | - soor-rs00 | - | - | - | = | or | soo | - | Code: 1-Unit Manhours Per Horsepower 2-Minimum Manhours Per Pump, ‘Manhours includ unloading, handing, jb baling upto 2000 feet, igging. picking. tng. aligning, and checking ou of pump as outlined ts. and their connec: Manhouss exclude installation of incoming or outgoing piping, cecrcal cic Single stage twostage and multistage puns are either cast ion bronze ited or all iton, horizontal rade or fot mounted, vertical or horizontal spl cage, ouned on ste base plates with coup ‘and coupling guard and packed stuffing box. Pum are for pumping for general use. processing ‘materials, water, water flooding, boiler fed, ily, pipeline descaling, and simlar applications with ‘capacity of 50 to 8.000 gallons per minute and weigh 200 o 7400 pounds each Vertical int single stage pumps are of as ion bronze Sted or ll ion construction wit packed stuffing box and TEFC motors. Pumps ate for geaeral service use wis capacity of 50 to 800 tallons per init and weigh 160 to 2,360 pounds each, aye HQUIPMENT 07 PUMPS—VERTICAL TURBINE AND SUMP MANHOURS EACH Vertical Turbine Pom —_] Since ‘Single Two ar Stage Stage Stage __ Stage ‘Sump Pumps afc [ena se ae eva ons 36 | 20 | 400 | 260 | 430 | 20 | «50 | s00 15-30 30 | 600 | 330 | 60 | 360 | 720 | 375 | 50 24 | 00 | 260 | 990 | 290 | 1980 | 300 | 1120 s1-75 21 | zo | 230 250 | 1580 | 260 | 1650 7-10 | 18 | 1800 | 200 2% {aco} - | - ror-15 | 18 | 1860 | 200 | 2050 | 220 | 20 | - | — 126-30 | 15 | 2400 | 165 | 240 | 180 | aco | — | - aoi-soo | o9 | 2800 | 100 | 3080 | 110 | aso | - | soi-eo0 | 07 | 3600 | o7s | 3960 | oa | azo | - | Code: 1-Unit Manhours Per Horsepower. 2-Minieame Manhours Per Pump “Montour include unloading handling, jo hauling up to 2000 fee, ein. picking, seting aligning, and checking ou f pup a8 outined Manhours exclude istllation of incoming or outgoing piping, electrical rete, and their connec ‘erica turbine sump pumps are of cast iron broae fied construction with sem-open or enclosed lmpellers and packed stuffing box and are wet type. Pumps are for water supply cooling towers and process Iii use witha capacity of 0 t0 10,00 gallon pe minute and weigh 250 to §.700, pounds each ‘Vertical single stage sump pups are of cast iron bronse fied or all ion contruction wih semicopen impeters and cast iron suction strainers. Pumps are premounted on a steel support plate. These ‘pumps have a capacity of $0 to 2,000 gallons per minute and weigh 350 t0 2,030 pounds each98 EQUIPMENT PUMPS—POWER AND INTERNAL GEAR ROTARY -MANHOURS EACH RQuPMenT 61 PUMPS—VACUUM High Vacuum, Two-Stage, and Multi-Stage MANHOURS EACH Motor Power Pumps Invernal Gear Rotary Pumps | Horsepower Tite Fey General Hey | teantieeeee = Range Duy Duty Purpose Duty Fit ‘Second Third Weights Mastours ae fee) a | Stage Stage Suage Pounds o-1s | 150 | 100 | 180 | 120 | 225 | 150 | 250 | 180 igh Vacuum 15-30 | 125 | 250 | 150 300 | 18 | 380 | 200 | «oo aaa . = fa a-so | 100 | ars | 120 | aso | 12s | soo | - | - 2 : = ae iors | a00'|) sa) | cto | ae eee ee 3 = = ie 7-100 | 075 | 150 | 0% | wo} - | - | - | - na = : a wi-is | - | - | ow | oo] - | - | - | - 10 = : no ws-30 | - | - [om | oo} - | - | - | - 210% . = aoe 2° = = 300 Cote [Two Stage Vacuum 1-Unit Manhours Per Horsepower 2 na 7 180 a 2-Minimum Marhours Fer Purp. 2 10 = pen oy Mantous include unloading, handling, job hauling to 2000 fer, grng picking sting signing. Mi Stage Vacuum and checking out of pump a5 outlined, a : na 18s 7 na - ma 22700 21 Manto alae lant coin ogg pp. eect cul andhecemmecton na = 0 300 00 10 - mA 2300 300 Light-duty power pumps ince forged ste! pump cylinder, 410 stainless ste! plunger, valves 10 = 7 Bed 3 ‘ad eats, and re mounted on faeiated ste ase plate with V-belt rive and belt guard attached, 20 - 10 5250 400 ‘These pumps are designe for petroleum and industrial applications with a capacity of 10 1 170 25 - 10 5400 «20 ‘lon per minute and weigh 850 2.500 pounds cach 30 . 2 one oy 30 - 30 91600 520 Heavy-duty power pungs are ofthe dzetconsection type and are design for petroleum, ol eld, chemical, petrochemical, hyerauli, and industial applications, Pumps are mounted on fabricated steel base plates and consist of forged steel pumphead integral gear and pinion with hardened ‘410 stasis stecl plunger, valves snd seats. These pumps are capable of pumping 6 0 S00 gallo ‘er minite and weigh 2450 to 13,880 pounds each, Internal gear rotary pumps ae of cast iron construction, mounted on steel base plates end ate for handling thin quid. Pumps are either V-belt driven with semirenclosed guard or direct motor connected. These pumps are capable of pumping 1.5 to 450 gallons per minute and weigh 60 to £830 pounds each aston ince oan, Mning jb aing p 0200 et, ein eb baie p 200 tex pig eng ig, and checking out of pump as outlined, pane ‘Mastours exclude installation of incoming and outgoing piping, electrical cits, and ther connec: ‘Vacaum pumps are complet nits with motors, Vc hives, and motor gums100 EQUIPMENT PUMPS—SEWAGE NONCLOG EQUIPMENT 101 SCALES—TRUCK Mechanical Lover Systems MANHOURS EACH 7 _ Prime Mover _ -MANHOURS EACH. or Motor Vertes! Sale Platform Sse ‘Approximate Horsepower Capaciyy Length x Width | Total Weight Manhours Range 1 2 1 2 Tors Feet Pounds 0-10 2.00 150 270 200 10 1x10 1-20 17s 230 230 350 15 zax10 21-20 150 400 7 = 15 30x10 31-40 138 500 . - 20 10x10 41-50 125 oo = - 2s 24x10 s1-60 100 650 - . 25 34x10 20 10x10 30 12x10 Cote: 30 24x10 1-Unit Manhours Per Horsepower 30 34x10 2-Minimum Manhoure Per Pomp. 30 45x10 50 50x10 Manhoursinelude unloading. hang, job hauling upto 2000 fet, rigging. picking setting aligning, 50 eox10 snd checking out of pump as outliced 50 mox10 © 50x10 Manhours exclude installation of incoming or outgoing piping, electrical circuits, and their connec o 0x10 Wins o 70x10 80 x10 Horizontal nonclog sewage pumps ae of the end suction. top discharge type and are of cast ron 0 70x10 23500 construction, steel base plate mounted with coupling, coupling guard and packed suing box. ‘Pumping eapaciy range is $0 to 2.800 gallons per minute and pumps weigh 250 t 990 pounds cach ‘Vertical noncog sewage pumps are mounted on ste! support plates and are of cst ion broaze ‘ed of al iron costretion with 410 stainless steel sha. Pumping capacity range i 50 1 2,800 ‘zllons per minste and pumps weigh 38S to 910 pounds each Manhours include unloading, handing, job hauling up to 2000 fet, rigging. picking, astembing, Setting aligning, and checking out fall seal components for scales as outlined above ‘Manhours exclude pit construction and nsallation of platform, ‘Seales ar for weighing any highway type vehicle mechanical102 EQUIPMENT SCALES—TRUCK Electronic Load Cell System MANHOURS EACH ‘Seale Platform Size ‘Approximate | Capacity ‘Length X Width | Total Weight Manhours Tons Feet Pounds 2 10x10 2.800 1500 30 10x10 300 160.0 30 12x10 3500 2020 50 45x10 10,000 305.0 50x10 12,000 3600 ox10 15500 4250 oox10 17,000 4700 7x10 19,000 485.0 7s 0x10 20500 504.0 7s 0x10 22,000 S210 Manhours include unloading, handing. jb hauling up to 2000 fe, rgting, picking, assembing, seting aligning, and checking out of allcale components for sales as outlined above “Manhours exclude pit construction and installation of platform and main electrical power source. ‘Seales measure weight electronically rather than mechanically. EQUIPMENT 103 SCALES—INDUSTRIAL Built-In Type -MANHOURS EACH, Seale Paton Size Approximate Capacity Length X Width | Total Weight Manhours Tons Feet Pounds 5 oxs 3.300 300 5 Bx 3.900 960 8 ox? 445300 1040 10 axe 4.100 98.0 10 9x7 4.700 1100 1s 9x7 5300 1200 15 1x10 6.500 1300 Manhours include unloading, handing, job hauling up to 2000 fee. rgeing, picking, assembling. setting aligning, and checking out ofall seal components for scales as outlined Manhours exclude it constuction. Mechanical pe scales are for heavy service ute auch as warehousing industrial plats, balk pl snd mines,104 EQUIPMENT SCALES—AUTOMATIC BAGGING Gross and Net Bagging MANHOURS EACH Feed | “ype Materia Se0ot | toe Handed Metiod Mentors GROSS BAGGING Mechanical Operated Free Flowing Gravy Fea 200 uo Semi Free Flowing BenPed 0 cao Powders Screw Fed 0 750 Etecticaly Operated ‘Semi ree F ven rea oo Powders Screw Fes too Extremely Cotes odes | Pagneat Fed 1000 NET BAGGING . 0 00 . 178 350 Sticky Stagsh 7 ors 100 Elec Opernted Free Flowing, Non Flashing - to Seni Free Flowing 7 200 Mixed Gransar : 100 Free Flowing Granlar 7 soo Sticky Sugrsh 7 100 5 Fetng. picking ‘Manhoursexchte installation of foundation o supports and electrical ict rom power source. RQUIPMENT 105 SCALES—BULK WEIGHING [MANHOURS EACH. ‘Single Discharge Capacity Pounds Manhoure Group Ove o 750 430 120 960 480 360 2050 wo ‘00 2475, wo 4.000 3.060 750 6.000 3425 750 70 as 100 200 ars s00 300 1575 550 00 3.250 750 00 3.380 750 ass no n was 1200 30,000 2450 40 Group One-Open type fr fee fom Group Two-Dust enclosed type Group Three-Dust enclosed type wi108 EQUIPMENT CENTRIFUGAL SEPARATORS BATCH TOP SUSPENDED INSTALLATION MANHOURS Diameter MANHOURS ae Rubber.Covered Staines ‘Steet ‘Steel 20 454 340 194.4 Ea ore ass 259.2 3 na 159.0 3240 36 one 200.0 397.0 * u3.0 243.0 a8 2 ne.« 202 $22 ‘Mashours include unloading, handling ob hating up to 2000 fee, ing. picking sting. lignin. sd checking ut of tems as listed Manhours exclude installation of support structures and electrical power sure, EQUIPMENT 107 CENTRIFUGAL SEPARATORS BATCH BOTTOM DRIVEN INSTALLATION MARHOURS MANHOUR: ‘Diameter id vn Steet Rother Covered 20 aoa ss x as oes 3% ao me ae sa ne o sa ne ‘a a2 1008 a ai ine Machoursinclude ufoading, handing, eb hauling up 02000 et and checking out of items as listed ening. picking. sting, aligning. Manhoursexslde intllaton of support stiwcares end elec power source.108 EQUIPMENT CENTRIFUGAL SEPARATORS BATCH AUTOMATIC INSTALLATION MANHOURS ae MANHOURS Gamal @ @ 18 14a 7 2» 243.0 412 a Due ‘46:0 2 3564 ais 30 ana = 2 S508 z 3 eo. = 6 mrs = % ast'6 = & ani9.6 7 (0) Baker Perkine Steel, (2) Baker Perkins Stainless Steel (2) Sharples Super D Hydrator Stainless Steel, “Mantiours include unloading, handling, ob hauling upto 2000 fet, rigging, picking setting, signing. and checking out ofitems as outed. Manhours exchide installation of support stractres and electrical power source =f EQUIPMENT 100 CENTRIFUGAL SEPARATORS HIGH SPEED INSTALLATION MANHOURS Diameter MANHOURS — “Tubular Dink ‘ 96.0 = 5 160.0 = § 2580 = 10 = = i e 144.0 Py 7 i820 16 7 2400 is 7 2880 Manhour include unloading. handing, ob hauling p to 2000 feet, rigging, picking. setting aligning and checking ou of items as outlined “Manhours exclude installation of supports tures and electrical power source.110 EQUIPMENT EQUIPMENT 111 SIZE REDUCTION-CRUSHERS | size REDUCTION-MILLS, CUTTERS, PULVERIZERS. | i INSTALLATION MANHOURS INSTALLATION MANHOURS a MANHOURS MANHOURS: Horsepower Drive Jew | crushing Rotts | or Horsepower | Attition | Stine | Rotary ko \ ae Hanmer | nite | pi 2 = = = Mitte | Caters coo 3 40 7 7 ‘ 56.0 7 7 ‘ - - = . 3 boe 128.0 7 5 fa ae = = 6 66 S r 6 28 312 0.8 : 7 woa Mos = 7 304 Ro aaa 60.0 = 3 Ba a = & 320 368 400 ise = ° 80.0 i520 7 Hl 3 as 302 ae 150.0, . 1. ioe a3 1380 = | 10 382 as 6 = 20 wos | zo 200.0 e 20 soa 656 a6 | Reo = 30 = mo | 60 240.0 288.0 » 640 312 oo = 44.0 «0 . mo | 36 2540 320.0 : oo 752 120 16 = 5120 so = 7 168.0, 280.0 3820 50 932 eo 14K0 : 560.0 & = = neo 60 Beco 6 oe 1eo 180.8 = % = = 1920 = te 2 Be 160.0 20 = 0 = 7 = * ss 2404 = 50 = = Bee za pea Ey 1136 2on0 7 = 100 = 7 240.0 = deco 100 20.0 240.0 = = be : ° =] a ' 200 16.0 3s20 7 = 350 = = 5 = 556.0 300 mao ‘eo 7 = ‘0 = 5760 = = ‘Manhours include unloading, handling ob hauling up to 2000 feet, assembling when necessary, Manhours include vnloading, handling. job hauling up to 2000 fet, astembling when necestary ‘ggg, picking, stig, aligning and operational check-out. ‘ezing. picking, seting aligning, and operational check ou. ‘Manbours exclude installation of electri iets and conattions “Manhours exclude installation of electrical circuits and connections112 EQUIPMENT SIZE REDUCTION-BALL MILLS INSTALLATION MANHOURS ‘Tons Per Hour MANHOURS OF Medim Hora o ® © o 7 a = ‘oa ‘800.0 2 7 2.0 56.0, 1086.0 3 12.0 5120 00.0 12.0 4 200 6080 528.0 1376.0 5 mo 640.0 o760 1520.0, 6 28.0 7040 1072.0 1600.0, 7 5200 7ea.0 1136.0 1760.0, 8 4352.0 00.0 1208.0 1920.0, 9 3680 2.0 12640 2000.0 10 dene 60 nize 2240.0 20 760 1216.0 S 7 30 moo ) . . 2 seo 2 a S so ono a = = (1) 14/2nch eeduced to 10 mesh (2)3/4 inch redved to 48 mesh, (9) 1/24nch redvced 10 100 mes (4) 1/4inehredsced 1 98 per eat mins 328 mesh. ‘Mannours inetude unloading, handing, od Mang Wp {0 2000 feet, assembling when necessary. ‘ezng. picking setting aligning, and operational check-out Manhours exclude instalation f electrical circuits and conaectons RQUIPMENT 110 THICKENERS-CONTINUOUS TYPE INSTALLATION MANHOURS Setting Area Square Feet Maahoure 109 128.0 200 ies doo waa feo 104 300 158.4 600 168.0 ‘00 i760 00 12.0 500 208.0 1000 aaao 12000 256.0 Jo00 280 ‘00 ‘4800, Manhours include unloading, handing. jb baling up o 200 eet. rigging, picking, setting, aligning and checking out of tems a otlne, Manhoursexclde insta tion of piping. eecreal eres, ad their connections,114 RQUIPMENT VESSELS—PRESSURE MANHOURS EACH Weight Range Manhours "Tons Each iazotal Vessels 0s ono 610 n200 1120 2000 2130 i 2500 3140 3250 4160 #200 61100 5500 101350 aso 151-200 7500 201.250 300 251200 9000 Verieal Vessels (Towers), 05 1000 ou 1440 120 2400 2130 3000 si40 3900 4160 S100 v100 6609 | 101-150 7500 151-200 900.0 201.250 9800 2s1-200 1.9500 Manhours include unloading, handing job basting wp to 2000 fect, erection sad. ing picking Setting. ad alging of vesel as outed ‘Manhours exclude installation of rays, internal, packing, and inspection i equce. ower i tobe set with the use of pols, erection Mannours are based on reasonable acces to erection st. I vesel tt be erected in congested rea, tis should be evaluate separately and an adjustment ade tothe manhours. For inspection of trays or internals in refinery type corns athe lowing Remove and Replace Manway Cover 1.3 Manhours Per Tray (Chock Tray and Tighten Retaining Bots 1.8 Manhours Per Tray EQUIPMENT 115 VESSELS—TRAY INSTALLATION MANHOURS EACH MANHOURS | Cohn Diameter inlnces 1 2 3 ‘ x6 so 6s u 9a a as 30 102 na “ %6 104 a6 Mar s 04 bs 180 im o bs 159 182 a1 ro 150 a3 207 ne n 4 210 pe 261 ” 198 na 267 297 a ns mo 303 ne 0 382 303 3a et 6 26 m3 ms ae 1 06 63 wos 56 108 ne 02 56 sor uu 63 a sox 6 120 ya on sor 391 125 26 so 516 oo im se 46 as faa | ae ts sas sa ng 14 st ar oo mm Code: Single Downfow Valve or Perforated Type Tras 2-Double Dowalow Valve o Perforated Type Trays ‘3-Single Downfow Bubble Cap Type Trays, ‘Double Dovenfow Bubble Cap Type Trays, Mantours include unvadiy, handing. job hauling wp 02000 fet, rigging picking, setting, fastening ‘snd aligning of rays passed trough manway. Aa allowance for istllaton of seal pan under bottom, trays clade Manhours exclude insatatin of vesel or other itera