CO SERVICE MANUAL AX@ZeRI Model 1040 —_s CB SERVICEMASTER MODEL 1040 ReGET Product of DYNASCAN CORPORATION 6460 W. Cortland St., Chicago, Illinois 60635DESCRIPTION ‘The Model 1040 CB Service Master is a high-quality test instrument designed to primarily test Class D Citizen's Band transceivers in the 27MHz band, It will also test other types and bands of two-way radio transceivers, transmitters, receivers, and audio equipment. ‘The Model 1040 is capable of checking receiver sen- sitivity, audio output power, audio distortion, trans~ miter frequency, modulation, PF power output, and antenna standing wave ratio (SWR) for both. AM and SSB operation. ‘The Model 1040 is a rugged, lightweight, reliable instrument. It is completely ‘solid state, providing instant warm-up time and low power drain. The unit, operates trom 120 volts, 80 Hz AC power for bench servicing or trom a 12-volt power source for convenient in-vehicle testing, SPECIFICATIONS RF WATTMETER 1 kits Test Tone curse x Imowtane eae Corin Lavan intemal Loa SO-chm, SOowait continuous, ; ‘nama Lene Towa nen Twocone Test Sigal 500 and 2400 He twotone External Load Switch selectable. Speaker Microphone modulation of 4 10 watts, 0-50 watts, 0-100 eee nae vate OutpurConnectorType Banana plug receptacle Accuracy ae FREQUENCY COUNTER OUTPUT Metering Selection Forward or reverse Level 50 millivolts minimum 1 watt peoec i RF input, for diet reading of Frequency 27 Miz band, ttansmater carn frequency SWR Scale 1:1 to $1 direct reading Impedance 1oKa Insertion VSWR Less than L.1:1 Connector Type BNC Comey scart anmnna type sonse OSCILLOSCOPE OUTPUT input andard antenna type CURE Sats wih F289 an Tani 1 Mie representation of 27 Me fenna pug. ser for visual examination 0 ‘modulation envelope onan Extemal Load Standard antenna type $0299 sedation ‘stage ‘on any ive splays audio output of 1e- AUDIO WATTMETER tt Display ee Loadimpedancs _Switchselectable. Impedance 1oxa 2 ohmo,€ ohms or 16 ohms. Comer Type BNC Load Rating 10 wats, continuous Ranges 4100 miivats, 01 wat dE GENERATOR INPUT eenanee Perineal 2 Accuracy 20.5 €B from 30 He to 15 ki oc cece ieee Connector Type Banana pug receptacle. istnatcy atoms fon DISTORTION MEASUREMENT Fries ee Type Total hrmonic distortion. ConnectocType «ENG. Seale 030% direct reading. Frequency No limitation. Accuracy 25% — eee POWER REQUIREMENTS 130VAC.60H2 3 watts, AUDIO oc 150 millanpes Revere polarity protection pro- Ourpue Receiver audio. eee e Dede tet cone TTwostone tet signal weichT 2.55 Kg (Sibs. 1002), Output Devise Speaker or output jack. TAMENSIONS (HWD): 10.16 x 34.29 x 27.94 cm Level Variable volume. (x Bex 11.DISASSEMBLY INSTRUCTIONS TO REMOVE BOTTOM COVER 1. Remove two screws from lower back pane! and three screws from bottom of case and remove bottom cover. 2. Voltage and waveform measurements, and cali bration adjustments can now be performed without farther disassembly, TO REMOVE AUDIO PRINTED CIRCUIT BOARD 1. Remove knobs fromthe LOAD switch, RECEIVER FUNCTION switch, SET control, and NULL control. 2, Remove retainer nuts from the RECEIVER FUNCTION and LOAD switches, 3. Remove four screws holding printed circuit board to chassis, 4, Lift end of printed cireuit board near front panel upward and poll toward front panel to clear power transformer. 5, Lift printed ciresit board up and remove four- pin connector from board and remove printed circuit board. TO REMOVE RF PRINTED CIRCUIT BOARD Remove imobs trom the RANGE switch, TRANS- MITTER FUNCTION switch, RF LOAD switch, RF POWER switch, SET REF control, AC POWER switch, AUDIO SOURCE switch, SPEAKER switch, and AUDIO GAIN control. 2, Remove retainer nuts from the AUDIO GAIN con- trol and TRANSMITTER FUNCTION switch. 3, “Unsolder leads from OSCILLOSCOPE, FRE- QUENCY COUNTER, and RF GENERATOR con- nectors on rear panel. 4. Remove four screws holding printed cireuit board to chassis. Uneolder TRANSCEIVER input cable from printed circuit board. The board can now be moved toward the rear panel to gain access to cable connections on the front panel. Unsolder EXT RF LOAD cable from connector terminals. Unsolder leads from the AUDIO OUTPUT and RCVR AUDIO jack terminals, Unsolder leads from speaker. 9. The printed cireuit board can now be lifted up and turned over for component replacement, leaving wires to power supply connected. 10, If it is necessary to remove printed circuit, board completely, disconect all wires con- nected to power supply circuit. REASSEMBLY INSTRUCTIONS RF PRINTED CIRCUIT BOARD 1. Temporarily place RF printed eireuit board in proper position onto chassis mounting brackets 1p allow board to be moved. 2 Reconnect the leads to the speaker, RECEIVER AUDIO, and AUDIO OUTPUT jackson the front panel, the black leads to the black terminal and colored leads to the red terminal, 3. Reconnect cable to the EXT RF LOAD con- nector. ‘Reoonnect cable from TRANSCEIVER connector to the printed ctreait board. 5. Reconnect the cable leads tothe OSCILLOSCOPE, FREQUENCY COUNTER, and RF GENERATOR connectors on the rear panel. 6. Position printed circutt board in the proper ‘mounting position so that all control shafts and ‘meter are seated into holes of top panel. Replace the four mounting screws holding printed ciresit board to chassis. 8. Replace retainer nuts on shafts of the TRANS- MITTER FUNCTION switch and AUDIO GAIN control. Replace all knobs on proper shafts and switch buttons. AUDIO PRINTED CIRCUIT BOARD 1. Place printed circuit board in proper position and replace four-pin connector from RF printed cirevit board. ‘Make sure that contro! shafts and meter are seated into proper holes in top panel. Replace four mounting screws holding printed circuit board to chasal 3. Replace retainer nats on shafts of RECEIVER FUNCTION switch and RF LOAD switch. 4. Replace all mobs on proper shatts BOTTOM COVER Place bottom cover onto case and replace three screws on the bottom and two screws on lower rear panel.CALIBRATION AND ADJUSTMENTS The Mode! 1040 has been precisely calibrated at the factory for optimum performance and should not re- guire readjustment unless a defective component has been replaced and it is absolutely certain that the ‘unit wil need to be calibrated Remove two screws on the back panel and three screws on bottom of unit and remove bottom cover. Refer to Fig. 1 for location of adjustment points, EQUIPMENT REQUIRED RF Wattmeter Frequency Counter Oscilloscope Audio Generator AC Voltmeter Audio Amplifier PROCEDURE RF Wattmeter Calibration 1. Connect the RF output of a properly operating transceiver to the TRANSCEIVER input jack on the Model 1040, 2. Connect an accurate caltbrated RF Wattmeter to the EXT RF LOAD jack. If the wattmeter is a thruline type, terminate the wattmeter into a 50-ohm resistive load, 8. Rotate the TRANSMITTER FUNCTION switeh to FWD position, set the RANGE switch to the 1OW Position, and the RF LOAD switch to the EXT Position. 4 Slide the 1040 POWER switeh to ON, and zero the external RF wattmeter, 5. . Key the transmitter with no modulation, 6. Adjust trimpot R12 until the 1040 RF OUTPUT meter and external wattmeter agree. 2% MHz Oscillator Adjustment 1. Temporarily connect a jumper from the emitter to the collector of Qi1. Connect an accurate trequeney counter to the collector of Qi, Adjust trimmer capacitor C15 using a non- metallic screwdriver for a reading of 26.255 Mz, 4, Disconnect jumper wire. Two-Tone Amplifier Adjustment 1. Connect an oscilloscope to the AUDIO OUTPUT. jacks of the 1040, 2, Rotate the AUDIO GAIN control fully clockwise, 3. Place the AUDIO SOURCE switch to the TWO- ‘TONE position, and the SPEAKER switch to OFF. 4. Temporarily connect a .1 mia capacitor from the collector of Q6 to ground, and adjust trimpot 92 for 1.5 volts P-P signal on scope Remove capacitor from Q8 and connect to col- lector of Q7. Adjust trimpot RSO for 1.5 volts B-P signal on seope, 6. Remove capacitor trom Qi. Audio Wattmeter Calibration 1, Turn the RECEIVER FUNCTION switch to the 1 WATT position. 2, Rotate the LOAD switch to the 4° position. 3. Adjust Trimpot R76 for zero watts on the AUDIO OUTPUT meter. 4 Connect an audio generator to the input of an external audio amplifier, and the output of the amplifier to the RECEIVER AUDIO jacks on the 1040, 5. Connect an accurate calibrated AC voltmeter ‘cross the RECEIVER AUDIO jacks on the 1040, 8. Set audio generator for a 1000He signal and ad- just audio amplifier output for .632 volts rms (100mW at 4 ohms). 7. Adjust trimpot R73 for a full scale reading on AUDIO OUTPUT meter. 8. Rotate the LOAD switch to the 8 position and ‘adjust the audio amplifier output for .884 volts rms (100mW at 8 ohms) 9. Adjust trimpot R74 for full seale reading on AUDIO OUTPUT meter. 10. Rotate the LOAD switch to the 169 position and adjust audio amplifier output for 1.265 volts rms (100mW at 16 ohms). 11, Adjust trimpot R75 for full scale reading on AUDIO OUTPUT meter.ANdNI auvod 1 el olany ANd tno avol ANdNI CJINIYd O1GNY MIAO olgay Osh 4 1XI ZY MIAIJOSNVUL /\ /\ —— 21d aavog —— LINDA, GaINIad 2 du sl 2d indi INdNt Indni 340980111980 OaA2L = -YOLWYINID =—_-NALNNOD a AONINOIA Fig, 1. Bottom View of Chassis, Parts Location and Adjustment Points,TROUBLESHOOTING All troubleshooting procedures, such as voltage and resistance measurements, can be made from the bottom side of the printed circuit board. Refer to Figs. 4 and 6, and the schematic in Fig. 7 chart on page 10 for correct voltage locations and the Voltage Measurem: 7 for test point Disassembly of the printed circuit boards will only be necessary if a component needs replacing. TROUBLESHOOTING-CHART Symptom Unit does not turn on; power lamp LED-1 does not light. Check Fuse, FI, Power switch, 56, Lamp assembly LED-1, Transformer, Tl. Diodes D8 and Dé. Unit inoperative; lamp LED-1 lights. ‘Transistor, Q®. 12-volt supply and associated clreuitry. Unit operates on IITVAC source, but not on 12VDC source. Connection to 12VDC souree. Diode, D1. Does not measure RF power output. Integrated etreutt, 1c2, RF sensing circuit and associated components. ‘TRANSMITTER FUNCTION switch, ST. RF LOAD switch, RF OUTPUT meter, M2. Modulation not displayed on scope. Integrated eizeutt, IC2, ‘Transistors Ql, Q2, Ql0, QUI, and associated circuitry Relay, RLY1. No audio output reading when receiving sigaal. Receiver noise heard from speaker. LOAD switch in proper position. Integrated circuit, IC1, RECEIVER FUNCTION switch, 59. ‘Audio output meter, M1. ‘No 500Hz and 2400Hz tone signal. ‘Transistors Q5, Q6, QT, Q8, and associated circuitry. AUDIO SOURCE ewiteh, 54. No 1000Hz tone signal, Transistors Q3, QA, and associated circuitry. AUDIO SOURCE switeh, 54. No receiver noise heard from speaker. AUDIO SOURCE ewiteh, 84. ‘AUDIO GAIN control, R32, Integrated cireuit, IC. SPEAKER switch, $5. Speaker, SPK1.RT6 Fig, 3, Audio Printed Circuit Board, Bottom View, Voltage Points, S9 R82 R79 R69R36 R35 ROO REL R62 RB R BLN \ \ \ | R40 RAL R39 Ra R88 ROB 27 R26 R29 R30 R31 R33 / / \ \ R3-R2 R% ROS RB RIO RY Fig, 4. RF Printed Circult Board, Top View, Parts Location,Q3 C35 C37 by Oo? Cll C13 C12 Ql Cl4 Ll C16 a9 ul C19. cir C36 a8 04 D4 6 Q2 S4 M2 C25: D5 C22 C10 C2 Q7 cz cg c20 12 95 8 cai Dl C26 $3 C50 C46 1C3- C18 C27 Q10 C47 ST 032 C7 C33 C6 C297 S2 $5 3 cas C48 cg” le 02 / \ | C1 i \ \ C4 C2 Sl C49 RLY] C5 Fig, 5, RF Printed Circuit Board, Top View, Parts Location,Fig, 6, RF Printed Circuit Board, Bottom View, Voltage Measurement Points, VOLTAGE MEASUREMENTS ‘Ref. Ref, T ] Es : 5 AO nies ¢ Qt anv 4.8v, ‘o01v, qr av o4v | amv & ih a ww | & a ae | ak & tev tort a| ae uy an | Bo Ot av 1L0v 5.10 Q10 10.3 9.5V | 10.30 & ay sw | ae | ait oar ay | ae & Sv soy | Sov | ms se oo peyton sary sv] Bae Tay [ov | ww | anay| aay | ea Mate | Sy |e EY Lb Ton on Ql, Q2, Q10, QI1 and 1C2 we and transmitter being keyed. jeasured with controls and awitches in position indicated on schematic in Fig. 7 jeasured with a transceiver connected to unit . All voltages measured with 2 VIVM or equivalent meter from chassis ground. Supply voltage maintained at 117 volts AC, 60 Ha. 10