STRUCTURES & FIBER PRODUCTS

ECOCELL
CONSTRUCTION SYSTEM

PRESENTATION

DUBAI - 2015
 ECOCON - Cellate (ECOCELL) Contsruction
system is the innovative combination of two
progressive building technologies allowing the
fast and affordable construction corresponding
to all modern environmental requirements.
STRUCTURES & FIBER PRODUCTS

Dr. Ray Radovic (Australia), the Marat Khayrullin (Russia) is the

founder and owner of Cellate Struc-
tures and Fiber Products L.L.C.
For more than 50 years Dr. Ray has
been developing the construction
technology which will allow to carry
out a low-cost housing programs in
different parts of the world.
Main Advantages of founder, President and Chairman of
ECOCON-Cellate (ECOCELL) ECOCON Group. He has grown
Contsruction System ECOCON Group into the success-
ful construction business related
to production and applycation of
Low construction cost (starting from USD 175/- lightweight cellular concrete in the
per square meter); Middle East.

Fast construction in roadless territory - almost all
Dr. Ray Radovic is an author and publisher of
elements (precast panels, blocks) could be
patents protecting his inventions in area of steel
produced in-situ;
fibre apllication and pre-cast construction.
Excellent thermal resistance of building envelope
Being a well-known professional in construction Dr. Ray
has in his portofolio construction of the tallest and high thermal capacity of the structure;
pre-cast building in Sydney, delivery of the highest marine
floating hotel in Hawai and other outstanding projects Good fire resistance, absence of organic materi-
als such as polestyryne, plastics, etc.;
Possibility of construction G+4 and higher
buildings;
Short time for mobilization and site openning
Eng. Oleg Zaretskiy (Russia)is a
Group Chief Executive Officer
responsible for all operations.
He has been participating in the
group development from the
very beginning and successfully
led it through initial stage.
Eng. Yury Khartanovich (Belarus)
is a Chief Technoligist of the
Group. He has vital expirience in
designing, building and launching
plants producing non-autoclave
aerated lightweight concrete

The tallest precast structure in the world
built by Dr. Ray Radovic - 72 floors MLC
Life Centre, Sydney, Australia
100 years structure durability
ECOCON plant in Ras Al Khaimah (UAE) was
built in 2013 and since this time achieved substan-
tial success in producing and distributing light-
weight cellular products in the UAE.

Affordable Appart-
ments in Sri Lanka,
built by Cellate
STRUCTURES & FIBER PRODUCTS

The Sails of the Award Winning (Dubai Creek)

ECOCELL pre engineered panels can be formed into

any shape and will out-perform all other building
materials in every way. The ECOCELL panel
span-to-depth ratio is 50:1 allowing for a much wider
The structural elements are produced with SteeCellate
EE Steel Fibre Reinforced Concrete (SFRC) which
Panel Casting - 1st Step: Casting the bottom skin of the panel incorporate EE Cellate Steel Fibre resulting the most
advanced building product

EE Steel Fibre is vastly superior in every way to regular

steel reinforcement and other variants

EE SFRC stops cracks and spalling (concrete cancer)

associated with normal concrete even when fully
submerged in the sea water over long periods of time

SFRC is far more economical than normal reinforced

concrete, it uses less raw material and thereby qualifies
under the LEED Green foot-print with far higher quality,
strength and flexibility

Steel Fibre Reinforced Concrete (SFRC) can be

successfully applied to: Sea Retaining Walls; Mining
CELLATE Fibre Reinforced Concrete & Tunnel Walls; Military Vehicle, Aircraft Hangers &
Bottom Skin. 25 - 30 mm thickness Aprons; Bank Vaults; Volatile Chemical & Explsive
storage; Salt Slurry & Waste Water Treatment Works;
Sludge Treatment and Digesters; Traffic Junctions
and Roads; Foundations for Coastal Areas; Actively
Seismic Hazardous Areas
 ECOCELL panels are usually cast at the job site or local
factory environment in close proximity to the development
to reduce transport and creneage abd where possible, lift
directly into place.

Tall ECOCELL components can be turned 90 degrees

around and transported “lying” down unlike normal precast. STRUCTURES & FIBER PRODUCTS

At site, the components are again turned around to an

upright position using special lifting devices as not to
damage the panels during erection.
Panel Casting - 2nd Step: Installation of ECOCON blocks and side moulds
If required ECOCELL panels can be transported via
number of ways including shipping and haulage. ECOCELL
product is very strong and flexible enough for this. Side moulds

ECOCON lighweight cellulare

concrete blocks
The “finished in one day” Cellate affordable
dwelling (Sri Lanka)

ECOCELL large panels are load bearing and can span 15 m

without column supports with only a thickness of 30 cm achieving
a weight reduction of 60% compared to ORC.

Services, utility conduits and box-outs etc are all installed during
casting.
 ECOCELL Large Panel can be
ECOCELL panels high quality finish reduces the need for
successfully applied for:
additional plastering or renders.
Building insurance is reduced by up to 50%. Load Bearing and Water
retaining Structures;
ECOCELL buildings have a far greater expected design
life span 200 years. STRUCTURES & FIBER PRODUCTS Government Buildings;
ECOCELL is stronger with a span to depth ratio of 50:1
allowing for a much wider use. Antiballistic Buildings and Walls;

ECOCON lighweight cellulare Disaster Proof Housing;

concrete blocks
Marinas & Floating Roads.

Pre-stressed steel wires

Panel Casting - 3rd Step: Reinforcing pre-streesed wires arrangement

Construction of Al Ghadeer Village in
Najaff (Iraq)

ECOCELL is fast becoming a favorite building product of the

building economist because of the potential for cutting on-site time
and labour cost, reducing the time lost erecting, filling and disman
tling expensive formwork.

ECOCELL is recognised as the most advanced precast material

and is the ONLY concrete based system in the world rated to
Seismic Scale 9.
 ECOCEL Comparison
ECOCEL Reinforced Concrete Concrete Hollow Blocks
Impact Resistance
100%
10%
4%
Fire Rating (4 Hours at 1,200 Degrees)

STRUCTURES & FIBER PRODUCTS 100%

6%

Abrasion Resistance

50%
25%
Corrosion Resistance
100%
45%
40%
Lighweight

Panel Casting - 4th Step: Casting of top skeen, removing of moulds 40%
75%
Thermal Propertirs
ECOCON lighweight cellulare 100%
Top skeen (Cellate SFRC) concrete blocks 5%
6%
Structural ribs between top and
bottom skins (Cellate SFRC)

ECOCELL pre-engineered stuctures are very

economical to produce and superior in quality,
environmental considerations, life cycle duration
and maintenance costs in comparison to alternative
forms of construction.

They have been tried and tested globally over the

last 50 years to construct thousands of various
designs in every sector.

This constrcution system is superior in resilience, it

Pre-stressed steel wires is designed for the most hostile environments
providing high end protection from projectiles, fires,
Groove for arrangement earthquakes, tornados, and tsunami.
Bottom skeen (Cellate SFRC) connection between panels
ECOCELL light weight and ease of constructability
means it can be cast and assembled quickly on site
reducing cost for piling, transport, formwork and
craneage and thus maximise usage of local labour
and materails.
 Outstanding qualities of non-autoclave lightweight
cellular concrete due to its porous structure and
non-organic contents include:

Excellent thermal insulation;

Good soundproofing;

Fire resistance;

Low weight;

Durability;

Termite resistance.

ECOCON Technology is the complex of inventions, innovations,

technical documents, technological solutions, descriptions,
methodologies and researches related to production and appli-
cation of non-autoclave aerated lightweight cellular concrete in
plant conditions and “in-situ”.

Non-autoclave aerated lightweight cellular concrete produced in

accordance with ECOCON Technology is called “ECOCON
Nanocrete”.

ECOCON Non-autoclave aerated lightweight cellular concrete is

an artificial building stone made with natural, non-organic raw
materials. Ordinary cement and natural neutral filler (sand, stone
dust, fly ash, etc.) are applied in production process.

2013
During Big 5 Construction
Exhibition in Dubai
ECOCON Technology was
awarded a Gaya Award as
most ecological and innova-
tive construction solution in
the Middle East and Noth-
ern Africa
ECOCON blocks can be produced with any required density
starting from 250 kg/m3 and with any required dimensions with
opportunity to make even small dimension variations for each
produced cubic meter.

This why ECOCON blocks could be considered as the best

and economical solution for filling ECOCELL panels casted
locall or even on-site.

In case of large-scale project, ECOCON cutting machine can

be located on site and produce ECOCON blocks using
ECOCON dry mix delivered from the locally set-up ECOCON
plant.

The fire resistance test conducted by Dubai Material

Lab has shown that 100 mm wall constructed with
ECOCON blocks reaches 3 hours and 4 minutes integri-
ty against 1.200°C fire.
Cut of ECOCELL Wall Panel

Steel fibre reinforced skeen

(Cellate SFRC)

ECOCON lighweight cellulare

concrete blocks
 ECOCON plant for producing blocks for ECOCELL panels can be set up at any location in 6-9 months
period required for producing and delivery of equipment, civil works, machinery installation and adjust-
ment.

Required raw materials will be mostly purchased locally. Applied raw materials include: ordinary portland
cement (preferably 42.5 CR) and normal construction sand. As option stone dust, fly ashes, dune sand
and other materials can partially or completely replace construction sand making the production process
more economical.

ECOCON consists of two main departments.

1 - Production of ECOCON Nanocrete Dry Mix (Gasbeton Dry Mix);
2 - Production of ECOCON blocks ECOCELL panels. Blocks are produced automatically by casting dry
mix and water mixture in large cubes and than cutting them with special automatic saw machine.

The minimum requirement for plant location is 10,000 m2 (including roads, storage, curing area, etc.). Power
consumption is 500 - 750 kW.

ECOCON plant, while it is established will produce different products that will be in high
demand in the local construction market.

Except of blocks used for ECOCELL panels, plant will be able to produce: lighweight
masonry blocks; thermal facade panels for improving thermal properties of the building;
decorative architectural units and construction mortar which can be used for lightweight
cellular concrete production “in-situ” by simple watering and mixing processes.

The plant has pre-planned expantion capacity.

 On-going Dubai projects

STRUCTURES & FIBER PRODUCTS

 On-going Dubai projects

STRUCTURES & FIBER PRODUCTS

 On-going Dubai projects

STRUCTURES & FIBER PRODUCTS