USED FOR DORMER TOOLS irra reso Hah Sent Sl name el Segal by ae eg operation of cil tad stone Shows Pace ae iSOLID H.S.S, SIDE & FACE CUTTERS ‘As the name sugges these cut not only along ‘the face ‘of the cutter but ‘on both Sides of the teeth. They are obtainable with Straight or spiral teeth, staggered teeth or interlocked toeth, Cutters over I" wide are supplied with Right Hand Spiral Teeth, ‘The straight tooth cutter must be regarded as ‘8 compromise tool, Iti the simplest one to Tegrind and. will function satisfactorily” on ‘most applications for which aside and face cutter is designed. The spiral tooth, however, his the more eficient cutting action, Staggered Teeth ‘This type of cuter is used for milling de tiots td als for rapid removal of neta, ‘The allerate angles” produce a shearin ‘fect and ensure smooth cutting with & E00 Stace fish. Interlocking Teeth Dy virtue of the fact that this cutter is made in two parts i is posible to ith afer rearing by shims This type of tool is, made primarily for ating Wid slots and delgned 0 aveSLOTTING CUTTERS ma Used for milling shallow slots. These cut on {he face only, the aides being slightly dished to eliminate rubbing. Cutters of # width have Right Hand helical te=th SIDE CHIP CLEARANCE SAWS TYPE A TYPE B “These are designed forthe effiient production Gtrartow slots to maximum depths as Well Siwing operations. Type A. supplied in Siutns £°"and over with staggered tecth Baws under ° wide supplied as Type B with aight tenth PLAIN MILLS pv 35° LH. Spiral ostated Light ty and High Pover. “he ig day pattern are tinended for tent cuts ted for we on achive of as! oft Satre which are not designed 10 cope Wi presen day” ting. condones et Rt Bower pe ae genial day cattera sada Bre aah acount of thonsetee on fips Of machines BCicat MILs 45° RA. Spiral itlstrated, ‘These are designed primarily to take hea cuts and are particularly sultable for roach ing surfaces ofan uneven nature The normal age of the spiral 5 approximately 45" but there are uttos ofthis ype with spirals upto 10" recommended for taking light cuts on thin Stock or delicate section Hy virtue of extreme. spiral, almost shocklss tiling operations are Oblained and the tendency of the "workpiece to. defeet is reduced i x ‘minimum, providing cuts are not heavy. Co :SHELL END MILLS & FACE MILLS 30° RUHL Spiral. Right-hand Cutting ‘These tools bridge the gap between the solid (hank type) end mls and the larger Face Gutters 4ad their normal function is that of face ming Shell End Mills can be supplied either with light duty teeth and negative spial or high ower touth with. postive spical ‘The latter, ‘i inereaed gating esecy, the ° ANGLE CUTTERS Single angle, double equal angle, or double ‘Uneaual ange cutters ean be supplied and re sual made aight duty teh Saawe of their Comparatively fragile section. They re Used manly for cauing dovetaia, serrations for other angular sits Single Angle eities 8" RAH. illustrated Double Equal 4 Koa Cutten aN Double Unequal ogle Cuter RH. illustratedSINGLE AND DOUBLE CORNER ROUNDING CUTTERS Single Corner Rounding Cutter LH. illustrated ‘These cutters aro used for producing external radi, ‘They can be resharpened by grinding the face of each tooth without alteration t0 (het fore, In the case of Single Corner Rounding ‘Gorter its essential fo specify whether Left fhand or Right hand. Double Corner Rounding Cutter CONVEX AND CONCAVE CUTTERS Used for milling CONVEX and CONCAVE. halcreles, Resharpening by rearinding the face of each tooth does Rot alle their form.SHEARFLOW FACE MILL RAH, Cutter illustrated ‘These special mills have a smooth fast utting setion on stecls of all grades where fel to eat ageing eau this cannot be Used to mill up To @ square “The efectve cutting diameter is measured to the inner comer of the chamfer, the outside ddameter being 1” seater than the effective 3o°30% greater than the face being malled, and. where posible having. the. workpiece Pouitioued to give the cutter a dowaward ira INSERTED TOOTH FACE MILL NOMENCLATUREINSERTED. TOOTH ALTERNATE ANGLE SIDE AND FACE CUTTER Inthe tated Toom range prctaly every {ype of cutter can aow be made with insert tah, The function are ental tir counter paris in the solid high speed steel range, but They" do present considerable economic ‘Advantages Ss new teeth can be inserted when required thus saving the cost of « complete ‘ew cuter and in some cass the initial cos is fewer, Tn" addition an inserted tooth cutter will Meu he supa perermance 12a soll cuter ona similar application, providing ‘equal attention is paid to the design of eat fitter forthe Job in hand STANDARD {HISERTED TOOTH FAGE MILL RAH, Cutter illustrated ‘The face mils are manufactured from 4° to 26" diameter to suit standard mi Spindle ‘tings and. also von screw locked arbors up t0 9". They are also made with carbide tipped incerted teeth. af OTH HALF SIDE AND FAGE CUTTERS R.A. illustrated Unlike the Full Side and Face Cutters these ‘out on one sie of the testh only, in addition {othe face. They invariably have positive spiral teeth on thelr cutting face and are used fer sizing edges As step millers, for which they are mainly sed, these cuters are supertor to any other ‘we. CUTTING SPEEDS FOR HIGH SPEED ‘STEEL MILLING CUTTERSi 5 CORRECT CUTTING LUBRICANTS for use with H.8.S. Cutters Hard toot and alloy stel Mild steel or machinery steel Stott So ast tron Stainless Stoel Soda water or soluble il compound. ood cutting compound, iP souble a Diy or paratia. | Paratin, Work dry, if possible keep the tool cooled with ajo of compressed ai. Soluble is are yay Satisfactory, altho ‘other mixtures than those formally used are often foundtobe advanageous. Sulphurized and chlor pated. mineral or fatty oils are also satiafaccory {or some applications.RECOMMENDED FEED PER TOOTH RECOMMENDED FEED PER TOOTH SSSesRTRTEREEES Be8888888. High-speed Steo! Milling CuttersCALDULATING CUTTING SPEEDS RECOMMENDED CLEARANCE AND FEED : janet es To determine Cutter Revs /Min, When Cutter Diameter and FL/Min, (see pages 22 and 23) are known, ‘xh RPM, To determine Peripheral Speed of Cutter in FeMin, ‘When Cutter Diameter and Revs/Min, are known, Fun in. 3.162x R.P.M. x Cutter Diameter g a ip To determine Cutter tooth load. | When table feed (ins/min), RPM. and number of cutter teeth are known, Tooth Load= ‘Table Feed RP.M.xNo. of Teeth To determine Table Feed (ins,/min). » ing Cutters J When Tooth Load, Number of Cutter Teeth and R.P.M, are known, Feed Rate=Tooth Loud x No, of Teeth x RPM ¢ s ™ 2RECOMMENDED CLEARANCE ‘ANGLES HELIMATIC HOLDER ‘Series 2 - for Screwed Shank Tools) ‘Before assembling make sure that all parts are perfec clean, with particular attention to the ‘Sonialturfaces, sere threacs, the tool shan, ip _and the Bor ofthe collet, then ght of To Assomble Insert the approp- 1 riate collet into the ap nut. Insert the cap aut and collet assembly into the holder body and screw in the cap nut until all, 2 conical faces engage Sufiiently to pre= vent the collet rotating during Stage 3. Screw the cutter ito the collet unit it engages the back ace of the holder. eee nine «lt To Release Unserew the cap nut i ‘with the Spanner.eae xt ‘ew Se 2 Hime ts hs ben esos for ingroved ld of seoved Sfaniels 1c has seloekng acon and onan of nly thes component partes mubieconed ol cap mts nd the holder teu. Extensive tes have proved that loge tot Hie, and more pecs ming ean te shined hen teeter ns ponte coven and ihe ily to prevent tection der fatng oats The dobinconed ol snd the SStleking soto of the Sens 2 Htmate ® Holser snp, but effete esis these ‘Seti requestor the double Sona engagement of theca sies poste senuat sonny of the assmbles nit without the ned ofa cent pin In ton She colt has no devi Tos to bres of and ‘Svirualy induce. Rotation! natal tmovemen ofthe ol in the hee Boy trated ty the ellocking action of the cap toteand nr ofthe eal to gi the sk Of ihe tot ts provided y axa movement She cap nit during the slocking son, Sd ot by any anal ovement ofthe cal RANGE Sizes of holders available-medium and large with either Morse, or International Milling. Machine Taper Shanks Medium Holder-,*-#* (2mm.-20mm,) dia- meter cutters. Large Holder-i!°-2" @1 mm-S0 mm) dia- I f STANDARD ARBORS FOR MILLING MACHINES:STANDARD ARBORS FOR MILLING MACHINES femal Ye Seay eeeeeca|eed STANDARD TAPERS “FOR MILLING MACHINE SPINDLES4 Hints on MILLING The cutter 1. Choose the corect cutter for the job and Keep it sharp. 2, The cutter must never be used when the bladss are blunted, 3, Wherever posible use the climb milling procedure When Milling Remember “To use the correct speeds and feeds ‘The condition of the machine. The horsepower available, material. ‘The capacity ofthe machine, Study the Component Structure 1, Ifthe component is of a flimsy nature it becomes necessary to study the type of Cutter touse, whether ‘fine. or coarse pitch, positive or negative rake, load pet footk ee. Whon Cutters are Arbor Mounted 1, The Arbor taper should be inspected for burrs or nicks, then set correctly and 2, ily Tuo the spindle Bos utter must be ground perfectly Concentric, otherwise one oF two teeth tll-do the Work per fev, of the whole utter 3. The bore of the cutter should not be 4, Dist'oF millings on the, spacing collars ‘may result in the distortion of the arbor After the end aut has bean tightened. . Whenever possible work as close 10 the Column of the machine as possible. The tenafie strength of the component ,Hints on Milling —continued Mounting Face Mills or Cutters 1. Cleanliness is a must 2 The rear face of the face ell must fit Comfortably into the register “of the Spindle nose. 3, Thore' must’ be clearances between the driving lugs ofthe spindle nose and in the four holes of the exp head screws. Using Coolants 1. Coolants renee for cuting sees and vcr alls: it is 00d practive 10 a 2flood’ of coolant eather than fast fickle 2. When cutting cast iron and the lighter alloys its done dry oe With jets ofa. CUTTER FAILURES ‘Most cutter failures are caused bys Vibration. Loose bearings, table and knee Cutter not ground concentric. ‘Arbor not running tre, Clearance not correc. Speed too fast. Feed t00 heavy of too light. Lack of coolant Wrong type of cutter, 1. Trying to eu diferent types of material ‘wih the same cater. Isis good orci, when ming arg ates Ghat ‘Should do before tal breakdown, {The cutters can ten, be resharpened. wih minimum. Yost ia diameter thus giving & {Bnper cuter ie. ckness, gernpeaeee & | E/E 8 fr |e Pelee SRA