UDG 62-272.272 DEUTSCHE NORMEN October 1968 Helical Springs Made of Round Wire Dimensions for Cold Coiled Compression Springs with Wire Diameter from 0.5mm upwards Zylindrische Schraubenfedern aus runden Drahten; Baugréssen fur kaltgeformte Druckfedern ab 0,5 mm Drahtdurchmesser po eapeal et tis anslaton This Standard applias ta cold coiled helical compression springs from 0.5mm wire diameter upwards with uniform pitch in the working length which are loaded in the axial direction and normally used in the temperature range from = 30°C to + 80°C, It is recommended that the spring manufacturer be consulted if its required (0 use them at other ‘working temperstures. ‘The standardization of the dimensions of these springs is intended to permit quicker delivery of small quantities ‘ex stock. It should also help designers in designing springs. anes Equation symbols, dimension symbols, designations and units Ds Spindle diameter in mm. Tube diameter in mm Mean coil diameter in mm LLongth of unloaded spring in mm Solid length of spring in mm. (all coils contiguous) Minimum permissible test length of spring Maximum permissible spring load in kp, associated with spring length La, Spring rate in kp/mm. Wire diameter in mm Maximum permissible spring deflection in mm, associated with spring load Py Number of working eoils Total number of coils Besides this fsa copy and oniy for in-house purposes of 'SMS Schloemann.Siemag AG. (ace. lo DIN rletenice sheet 3) Designation of a compression spring with wice dlameter d = 2.5 mmm, mean coil diameter Dy = 20 mm and length Lg” 815m: ee etree Compression spring 2.5 x 20 x 81.5 DIN 2098, Incase of changes (his printout is not laken into account! Material: Patented drawn spring steel wire of wire type C according to DIN 17 223 Part 1. Permissible deviations tor wire diameter d according to DIN 2076, accuracy class C. Finish: According to DIN 2095, permissible deviations for quality gra ‘round, ig = i+ 2, Manufacturing adjustment by Lo. Surface protection: Oiled. Lg and fy are guide values. Standard springs can also be supplied shot peened by special agreement. medium, Right hand coiled, closed end Nacheruc, auch auazugeweine, ur mil Genahonpuag dee IN Dautacne inte tr Norman Bot, ge Calculation: According to DIN 2089 Part 1 (Preliminary Standard). Mode of loading, steady or rarely fluc: tuating. Compression springs with d= 1.25mm are pre-set. Tho permissible shear stress is calculated a Tzu according ta DIN 2089 Part 1 (Preliminary Standard), February 1963 issue, Fig. 4. In the cate of compression springs with d 1 mm, ;y) is assumed to be smaller so that pre-setting of these springs is not necessary. Continued on pages 2 to 4 Explanations on page 4 ‘ransision ‘event e: hraes ach Bo ag GB Bain Fan DIN 2098 Teil 1 engl. Praisgr. 4 Vert Nr. 0108Page 2. DIN 2098 Part 1 ale Ra ‘O1Bz 145] Jal aw spe, Ses ‘O46 0365 0.185 930 "7 These compression springs may buckle unless guided in a tube or over a spindle (the safety factor against buckling can be determined from DIN 2089 Part 1 (Preliminary Standard), February 1963 issue, Fig. 8 diagram 1).DIN 2098 Part 1 Page 3 iota os 0.63) og 125 Me 10Page 4 DIN 2098 Part 1 Example of application: ‘A cold coiled compression spring is required for a spring load of 185 kp with o defle ‘The inside diameter of the installation space available is Dy © 72mm. There are no special requiremente regarding the springs. The spring rate of the required spring can be caloulated as PS 9 06 kp <0 solemn, First solution ‘A suitable value for ¢ and Dy, can be found in the Table for compression spring 8 x 63 x 205. This spring has a deflection fy = 112mm for Py > 228kp. nce Pi proportional tof, = 185k the det fap, 12 the detection fy = 2 «Py = 2.185 91 mm an lection fy = Py © 55-185 = 91 mm ane the working length Zy ~ Lo ~ fy = 208 -91= 114mm ‘are obtained. Further standards DIN 2089Part 1 pression springs BIN 2098 Din 2076 DIN 17223 Part 1 DIN. 2099 DIN 2098 Part 2 0.5mm wire diameter of approximately 90mm, Compression spring 8 x 63.x 206 meets the requirements with sufficient precision. It is safe against buckling. I however necessary to determine whether itis possible in ‘the design to provide the installation spaca of at last 73mm, Second solution Further ¢ values of about the same size can be obtained by proceeding diagonally in the Table from the existing value, 5 columns to the right and 4 lines up, ‘On this basis compression spring 6.3 x 40 x 196, with a ‘pring rate of about 2,08 kp/mm, also meets the require ments Ba. 189Kp at fy = 05 mm Py = 185kp at fy = 93mm and Ly = 102mm. ‘The diameter ofthe installation space for this spring has 10 be atleast 47.6 mom. A guide isnot necessary because the spring is safe from buckling. The compression spring 6.3 x 40 x 195 fs lighter and hence cheaper than that obtained in the fist solution. {Pretiminary Standard) Helical springs made of round wire and rod, calculation and design af com: Helical springs made of round wire; quality specifications for cold coiled compression springs Found spring wire; dimensions, weights, permissible variations Round spring stee! wire; quality specifications, patented drawn spring wire made of unalloyed steels It 1 Helical springs made of round wire and rod; data for comprestion springs, printed form, Holical springs made of round wire, dimensions for cold coiled compression springs of fess than Explanations It is recommended that the dimensions for compression springs stipulated in this Standard be adopted for new desigi anc! small quantities. bn the case of large quantities, compression springs of special design moy be justifiable. ‘The numerical values for the wire diameter d are standard numbers taken from the basic series R10 (except tor value 3.2). The spring indices D, Tp” 8:65, 8, 10 and 12.5 ae correlated with each diameter of wire so that the coil diameters Dj, are also arranged according to the standard number series R 10 (except for values 32 and 3.2). Springs are made with the following numbers of coils: i¢= 3.5, 5.5, 8.5, 12.5 and 18.5 (common ratio ® 1.5), Compression springs ore calculated according to DIN 2089 Part 1 (Pretiminary Standard) for steady or rarely fluc- tuating load conditions: ford > 1mm t, zy) -0.50y fot Ly ford 31mm %p, ©0.40q for Lp For determining the working length, a solid length Lagi ~ lig — 0.3) -d for d> 1mm and Le ged ford 51mm are assumed. ‘The sum S, of the minimum separations between the inci vidual working coils is selected from DIN 2095, Nover- ber 1956 istue, Table 1. For compression springs with d> 1mm however, in those cases where S, is greater than 12% of fq, the value 0.12 f,is inserted for 8, Un =Lo — Ln). ‘The values are calculated 10 three digits, the third digit being rounded, For La the third digit is rounded to 0 or 6, because Lo is left free to provide a manufacturing adjustment and hence applies only as an approximate value, In the case of the ¢ value, ifthe third digit occurs only in the fourth decimal place, since these are only decimals of pond (gram force} values, the third decimal place is rounded. ‘The deflection values fy should also be regarded merely as approximate; these are intended to assist the selection of springs. The load P,, on the loaded spring at length Ln is the only criterion for testing, Springs are mostly quided inside a tube or over a spindle, In order to taciitate selection, the maximum possible spindle diameter Dg and the minimum possible tube diameter Dy are given in the Standard, The tolerances according to DIN 2095 and the increased outside diameter when the spring is compressed to the solid length have ‘been taken into account in determining these values, the spindle diameter being rounded dowa and the tube diam- eter being rounded up,