: 5 é e : z z 5 Z 8 5 P61 Record No. J56—2000 Electric Power Industry Standard of the People’s Republic of China P DL/T 5121 — 2000 Technical Code for Design of Thermal Power Plant Air & Flue Gas Ducts/Raw Coal & Pulverized Coal Piping Issue Date: November 3, 2000 Implementation Date: January 1, 2001 Issued by the State Economic and Trade Commission of the People's Republic of ChinaElectric Power Industry Standard of the People’s Republic of China P DL/T 5121 — 2000 Technical Code for Design of Thermal Power Plant Air & Flue Gas Ducts/Raw Coal & Pulverized Coal Piping Prepared by: East China Electric Power Design Institute of State Electric Power Corporation Approved by: State Economy and Trade Commission of the People’s Republic of China Approval File number: Guo Jing Mao Dian Li [2000] No. 1048 CHINA ELECTRIC POWER PRESS BEWING, 2000SANE og dct for mixture of uo gas and ht a : Puvvered | Low temperate fue gas duos of cool fumace was | 915 coal system | fan leading to king chamber aa Coal pulverizing piping from mil to couse powder clarifier or from course powder clarifier to pueried | 15—18 coal exhauster| “ui vaetig png om eset foe powder | yy Coal pulverizing piping trom fine powaer carer © | 4 1g pulverized coal exhavster Puen coal feeding piping of torageape system | 3) ayTable 3.04 (continued) Sys DactPiping Speed Palverized coat fading piping of storage-ype system | o9. aace ty using ot air come Tena air des 240 ‘Ait eirculating docs for dsizant as Putveriant | —— — coal sytem | Pulvorzed coal fading ping of dicst-fiing cal | > aye pulveriing system ahaa gs dst leading te chimney or he wper of | 39-56 fuace Cooling air duct for eting rand fame decor | 1329) DL/T 5121 — 2000 The lower limit value should be used for section ait dust made of now-metst cates bb Tobe selected after calculating the residual pressure head. Ifthe residual pressure ‘ead i elaively high, the upper it value of recommended speed shall be sed. For the fue gas ducts of ie pre-eaer leading wo precipita the Joey Hit vue should Be ued i adopting high-ash fuels with song wea ability, For the fve gas ‘acts mae of ton-meal material, lower int vale should be selected, And fot the ‘ue gat date behind wet typeof dart collector, the upper limit value should be used, 4 Fee cot moisture of check con is much higher than tha of design coal, the lower speed limit value should be used. «© Forte hightemperature fue ga duct and mixing Nve gas ducts with refacory ‘rick on inteor wall, the higher speed shouldbe used if the pumping capacity OF coat pulverizing system allows so; kod for the mixing fu pas ducts without fie brick, the lower speed is more appropriat: Moreover, for the ball ll with storageype system, the speed shall be selected thuygh comprchensvely otedering all relevant factors such at you, ar leakage of system and power consumption of the fa According tothe operating mode probly occured 10 mill under relatively low load, check and eaeulate Whether the sped of medium in pulverized cual feeding Piping sais the requirement of explosion prevention in Anicle 9.49. 1 the temperate of ai-powdet mixture exceeds 260°C the upper limit vale is teconmended; and, in igh atide locations, the corrected speed of pulverized coal {ed by bot ir stiuld not be higher than 38 mis. 1 The lower limit value should be more suitable for pulveriaed coal feeding sytem sith bot i 41 The speed value in midil-upper range should apply to sealing sir duets, andthe speed value in middlelower range Should apply to cooling sir ducts f Mame I000 ‘Cleat distane btwesn the srfass of | alle duping. ordctsipping | 200-200 | >300 500 0 parle wal oe ‘lear dsancs between ductapiping and Teietborngeqipmeateorbeam or | 2100 219 2200 pila crowsing plats 4.1.6 Air and flue gas ducts/pulverized coal piping shall be connected by welding; and bolt connection is only allowable when the equipments and components are in flange connection or need to be disassembled during maintesance,DL/T5121—2000 4.1.7, The distance between inner sides of two Z-shaped or spatial bbends may be selected a listed in Table 4.1.7; ifthe above conditions «can not be satisfied, guiding plates or vanes shall be installed. 2ab atb 41.7) Where: Dy —the equivalent diameter (for circular pipe, it is the diameter of the pipe), mm; a,b —the lengths of the two sides of rectangle pipe respectively, mm, ‘Table 4.1.7_Distance between Inner Sides of Two Bends Lim Type of Bent Pipe | Z-shaped Bend | Spatial Bend shaped Bend Pion of La Pet a Pal 1116-25) De 1234 oF 2 Da isthe best value 4.1.8 If'a bend is immediately followed by a reducer, a reducing bend should be strongly recommended; and if the bend is immediately followed by a diffusion pipe, a constant section bend should be used before connected to the diffusion pipe. A straight pipe ‘ent length should be installed after the bending pipe for reducing flow speed or turing to meet the provision of Article 4.1.7. 4.1.9 The length of straight pipe section connecting to the inlet of single-suction centrifugal fan shall not be less than 2.5-6.0 times of 18 section with sufDL/T5121—2000 the equivalent diameter of that pipe section; and if the length of straight pipe section can not satisfy above requirements, an air intake ‘box shall be fitted. ‘The length of straight pipe section and the type of bend may be optimized on the basis of actual conditions in line with the provisions set down in Article 10.10.3 of DL468 Guide on Type Selection and Application of Boiler Fans for Power Stations; and the air intake box shall be adopted and installed according to the provisions of Article 8.3.4 of this code 4.1.10 Arranging bends in the inlet of air intake box of centrifugal fan shall be avoided; if it is necessary, the bend should be arranged with its airflow direction being consistent with the rotation direction of rotor, otherwise a guiding plate is to be added inside the bend; in addition, relatively lower speed should be selected for the bend of air intake box. 4141 The outlet of centrifugal fan should be immediately followed by a diffusion pipe. The length and diffusion angle of diffusion pipe must comply with the provisions of Article 7.2.4. If the bend has to be located around the outlet of centrifugal fan, the layout of bend should be optimized in line with the provisions set down by Article 10.10.2 of DL468 Guide on Type Selection and Application of Boiler Fans for Power Stations. 4.1.12 The direction of bend behind diffusion pipe of the centrifugal fan outlet should be consistent with the rotation direction of fan's vane, or may be opposite to the rotation direction of fan's vvane after the requirement for length of diffusion pipe is met or guide ‘vane is installed, if there are certain difficulties to lift the fan’s rotor. 4.1.13 The main air and flue gas ducts shall be arranged with the resistance force therein being at the minimum value under 19DL/T 5121 —2000 ‘recommended speed; and optimum profiled parts shall be used on the ‘main ducts. For the branch ducts with relatively high residual pressure head, the higher speed shall be adopted and profiled parts with larger resistance but easy to be fabricated are allowed to be installed 4.1.14 Compensator shall be installed in any of the following cases: 1 The duct itself can not compensate thermal expansion and ‘additional movement at end. 2 Pipe sections with the need to control vibration and load transfer, such as the pipe sections at inlet and outlet of fan. 4.1.15 The space for installation, cold stretching and maintenance shall be taken into account if the duct needs compensator, [the bellows expansion joints for neighboring parallel ducts can rot be laid in parallel, they may be arranged in a staggered manner with the clear distance therebetween not being less than 300 min. ‘Compensator on vertical pipe may also be used for distributing the load of each floor in addition to compensate thermal expansion ‘When the compensators are laid over the floor or ground surface, the clear height should not be less than 2000 mm; when they are laid under the floor, the clear distance between the compensator and beam ‘or plate shall not be less than 300 mm. 4.1.16 The cooling flue gas ducts and hot air tempering ducts connecting to the mixing chamber should be laid in the direction consistent with that of gas outlet of mixing chamber; and if it’s 20°), stepped diffusion pipe or curved diffusion pipe shall be used (Figure 7.2.3-3 and Figure 7.2.34); elbow should be avoided from being installed immediately after the stepped diffusion pipe; and if diffusion angle a is equal to or larger than 30° (30°), guide plates shall be added and the number of guide plates n could be determined in accordance with diffusion angle a: a=30°, n=2; a45°, n=4; a~60°-90°, n=6; a=100°, 1 The guide plates should be laid out evenly (Figure 7.2.3-5). 6DL/T 5121 — 2000 Fa pot Figure 7.23-1 Flat or Cone-type Diffusion Pipe Fiews723-2_Yyamiaa.gge Difsion Pie [os —~ Ae O Le fi jgwe 723-4 Curved Diffusion Pipe aoe Figure 723-3. Stepped Difusion Pipe en HT a tl slabs va Figure 72.3-S Guide PlateDL/T5121 2000 2 Reducing pipe: the optimal reducing angle is 25° and shall not exceed 60°, 3 Joint with square chords and circular brace: the angle is to be determined by referring to the requirements for reducing or diffusion pipe. 7.2.4 The diffusion angle of diffusion pipe connected to centrifugal fan’s inlet should comply with the following provisions. 1 Asymmetric diffusion pipe: if the diffusion angle a is larger than 20° (a>20°), the central line of diffusion pipe should be tilted to the rotation direction of vane wheel, and the angle between the extended line along extemal side of fan’s outlet and the extemal side of diffusion pipe, B, shall be equal to 10° approximately (10°); and if the diffusion angle, a, is equal to or less than 20° (a<20°), the angle, f, shall be equal to O-a/2 approximately (f-0-a/2) (Figure 1241), Ia<20°, f=0°a/2; and if a20", P=10° When S20, rO-a?; when 20", P10" Figure 72.441 Asymmetric Diffusion Pipe at Centrifugal Fan's Outlet 2. Symmetric diffusion pipe: the diffusion pipe should be as 6 Jong as possible and, in general, selected according to Wi (Figure 7.2.4-2). 65DL/T 5121 —2000 oes] a » » 8) Curved Diffson Pipe; ) Stepped Diffusion Pipe Figure 7.24-2 Symmetri Diffusion Pipe at Centrifugal Fan's Outlet 7.2.5 Tees should comply with the following provisions. 1 Skew tees: the angle between branch and main pipe a should bbe as small as possible, the turning of branch pipe shall be gentle, and the length of straight section of the branch pipe before connecting to ‘main pipe shouldn’c be less than the equivalent diameter of the branch Pipe, da when r,/6<0.3, the length shall be increased properly (Figure 7.2.5-1 and Figure 7.2.5-2), During diffluence, the ratio of flow rate of ‘branch pipe to that of main pipe (wy/w:) shall be less than 1.5. Figure 725-1 Skew Tee with Figure 7.252. Skew Tee with ‘Welded Branch Pipe Bending Branch PipeDL/T 5121 —2000 2. Split flow (confluent flow) Tee with separation piate (Figure 7.25.3 and Figure 7.2.5-4): the turning of branch pipe shall be gentle, ‘When the flow speeds of two branch pipes are same or equal to each, other approximately (w\/w)=0.8-1.3), the ratio of length of separation plate to equivalent diameter of main branch pipe (the pipe which determines the system’s resistance), Md, could be about 0.5—1.0; when the speeds are quite different, ily shall be equal to or larger than 2 (Uida2). For Tees for flow separation with the angle between branch and ‘main pipe of 90°, the ratio of flow speeds in these two pipes shall be less than 1.2 (Figure 7.2.5-3). ” low Seprtion Pe] F ow Separate a Figue 725.3 AsymmeticTee With Figue 725-4 Symmetric Tee With Flow Flow Separation Plate Separation Plate For rectangular Tees for confluence, the internal flow separation plate shall separate the gas flow completely in order to eliminate collision (Figure 7.2.5-5). 3 Diffusion-type (reducing-type) tees: the diffusion (reducing) pipe shall be installed in main pipe in accordance with relevant provisions of Items 1 and 2 of this Section [Figure 7.2.5-6 a) and vy) aDL/T 5121 — 2000 For asymmetric Tees with branching angle a of 90°, the diffusion angle, f, should be 10°-13°[Figure 7.2.5-6 a)]; and if the actual conditions permit, the length of diffusion (reducing) pipe should be larger than 1 Sd, » » ° 8) Asymmetric Type; ) Symmetric Type; 6) Asymmetric Type with 90? Figure 725-6 Diffusion-type (reducing-type) Tee 4 If the resistance of one single pipe does not affect the total resistance of whole system, the Tee used in that pipe should adopt the ‘most simple form. 7.2.6 For the header for multiple split flows (confluent flows), the oeDL/T5121 — 2000 flow speeds at each variable section should be equal. If there are 4~6 branches, the header should be of the type recommended by Figure 7.2.6-1 while Figure 725-1 shall also be isfied. If there are relatively more number of branches, the diffusion-type or wedge-type header for split flow (confluent flow) (Figure 7.2.6-2 and Figure 7.2.63) may be adopted while the requirements of Figure 725-1 and Figure 7.2.5-3 shall also be satisfied. Figure 7.2.6-1 Header for Multiple Split Plows (Confluent Flows} AoE Figure 726-2. Diffusion-type Header for Spit Flow (Confluent Flow) in general shall be 25° Figure 7.2.6-3 Wedlge-type Header for Spit Flow (Confluent Flow) 7.2.7 At the fan's intake inlet there shall be installed a grid made of 6DL/ T5121 — 2000 galvanized iron wire with a diameter of 4 mm, and the mesh should bbe 30 mm*30 mm; and there shall also be a support grid at a spacing distance of 500 mm (along the direction of air flow) behind that grid. The intake inlet should adopt the types illustrated by Figure 7.2.7: a) and b) are respectively for indoor and outdoor intake inlets; and ¢) is the intake inlet provided at local position or at opening on the wall ° 4) Switching-ype Intake ne) Suaigh-hrough Intake Inlet; €) Intake Inlet provided at Local Postion or at Opening on the Wall, 30-90"; 1202-03) Dus Dur 1-02 Figure 72.7, Fan’s Intake Inlet 0DL/T 5121 —2000 8 Components and Parts 81 Gener: 8.1.1. The design and type selection forthe components and parts of air and flue gas ducts/pulverized coa! piping shall be performed in accordance with the design pressure and temperature of the system they belong to and they shall have good properties and reasonable structure and be firm and durable, 8.1.2 The components and parts shall adopt typical design preferentially unless there is reasonable improvement or development of new structure or materials. 8.1.3. The components and parts should be made by professional manufacturers who shall take measures to ensure quality. Necessary testing shall be performed before such components and parts leave the factory in order to ensure the product quality 8.1.4 The materials, welding and other technological processes ‘must comply with currently applicable national and industrial standards 8.2 Parts 8.2.1. The radius R, of bending section of circular ducts/piping shall comply with the following provisions. 1 For the bending pipe or hot-pressing elbows of seamless steel pipe with the nominal diameter DN, of equal to of less than 400 mm (DN<400 mm), its bending radius shall be selected according to data listed in Table 8.2.1 or currently applicable Typical Design of nDL/T 5121 —2000 Components and Parts of Steam and Water Piping. ‘Table 6.21 Bending Radius R mm Nominal Diameter DN | 100 | 130 | 200 | 250 | 300 | 350 | 400 Bending Pipe coo | 650 [1000 | 1370 | 1500 | 1700 Hapessing bow | 152 | 229 | 30s | 381 | as7 | see | 9 2 The bending radius of seamed hot-pressing elbows could be determined in line with the following equations: For DN200 and 225, R=300 (8.2.1-1) DN2>250, R=DN+50 (8.2.1.2) 3. The bending radius of casting members’ elbow could be determined in line with the following equations: ‘The bending radius R shall be determined according to specific ‘arrangement requirements, and in general shall be: R=1.SDN-2.5DN (8.2.13) Usually, R=2 DN; jor pipes with smaller diameter, a bigger value shall be taken for R and for pipes with bigger diameter a smaller value will be taken for R. For pipes with any diameters, if it is difficult to make arrangement, few elbows with bending radius R=IDN may be used. 4 The bending radius of welded pipe could be determined in line with the following equation: Air and flue gas ducts: R-DN+50 (8.2.1-4) Pulverized coal piping: R>3DN (8.211-5) ‘The welded bending pipe joint of air and flue gas ducts should be made by 22°30’ sectorial joints; the welded bending pipe joint of pulverized coal piping should be made by 15° sectoril joints. 8.2.2 At the positions where the air and flue gas ducts/pulverized nDL/ T5121 — 2000 coal piping and equipments, components and other interfacing devices are connected as well as those positions where detachment is required during maintenance period, flange connection stall be adopted. Circular flanges of DN100-DN400 could be made of steel plates; flanges of DN4S0 or above may be inade of profile steel; and rectangular flanges should be made of profile steel. Materials of flanges, bolts and screws shall comply with the design temperature requirements and be selected in accordance with Articles 5.2.6 and 5.23. ‘The integrally-made flange shall have enough strength and rigidity and should be labeled with permissible operation pressure and temperature, 8.3 Components 8.3.1. Wood block separator Wood block separator is classified into two types, manual and electric; wood block separator of DN2>1200 shal! adopt electric type as the first choice. Both of manual and electric types shall be easy to operate in order to make the wood block to be taken out safely and conveniently. Wood block separator shall be able to send signals indicating differential pressure between the front and back parts to the position where it could be easily monitored by operators. 8.3.2. Wood chip separator ‘Wood chip separator is only used in storage-type pulverized coal system to improve the safety and reliability of system operation. ‘The structure of wood chip separator shall be rigorous and easy to operate. 8.3.3 BafMle-type reversing device 2DL/T5121 —2000 Baifle-type reversing devices are often used at those positions of pulverized coal system and air and flue gas system where passage switching is required, in stead of two dampers fixed on the two passages. Reversing devices are classified into manual type, electric type and the third type which needs no operation, All three types may be selected according to actual application. ‘The internal structure of reversing devices shall be airtight when it is closed, and easy to operate. In addition, there shall be outside signs indicating direction and position of baffle. 8.3.4 Air intake box of fan For the sake of improving the regulating efficiency of the fan and reducing the resistance at inlets of centrifugal-type forced draft fan and of induced draft fan, an air intake box should be installed. The flow speed at the air inlet section shall not exceed 15 m/s and the ratio of the lengths of the section’s neighboring sides should be 03-05. The short connection pipe at outlet of air box shall be designed as a reducing-type short pipe with the coning angle a= 40°-60°. There shall be mankole on the air box and drainage tube at the bottom of outdoor air intake box. Inside the air intake box, there shall be a rotation-stopping plate for preventing the vibration of fan due to air vortex. 8.3.5 Pulverized coal sampling device Pulverized coal sampling devices are classified into internally fixed type and externally movable type: the former one possesses the advantages of being direct, simple and convenient for sampling but it is easy to wear and be covered with accumulated coal powder which ‘may increase local resistance; while the later one is complicated but will not affect system operation and could provide more ™DL/T5121— 2000 representative samples; therefore their selection in project design shall depend on specific situation. 8.3.6 Pulverized coal distributing elbow and distributor Many distribution measures can be used for evenly distributing pulverized coal in the pulverized coal feeding piping and these measures shall be selected in accordance with specific conditions in project design. Pulverized coal distributors are often used in direct pulverized ‘coal system of high capacity boiler. If the mill itself has no distributor or the uniformity of pulverized coal could not be ensured, there must be provided some kinds of pulverized coal distributor. The pulverized coal distributors can be of grid type, diffusion type, rib guiding type and so on, which may be selected according to uniform distribution requirentents and the number of pipes. ‘The pulverized coal distributing elbow has a simple structure but can not uniformly distribute the pulverized coal, and therefore it may be used in small and medium-sized units. ‘The pulverized coal distributing elbow and distributor shall be ‘made of wear resistant materials. 8.3.7. Contraction rings Contraction rings are used to balance the resistance difference between several pulverized coal feeding pipes in order to make the medium be distributed uniformly. There are two types of contraction rings: fixed and adjustable contraction rings of which the latter one is strongly recommended. ‘The diameter of adjustable contraction ring could be adjusted uring operation to offset the design error. The diameter of fixed contraction ring shall be determined by calculation. The contraction rings against powder-contained gas flow are 15DL/ T5121 — 2000 vulnerable to abrasion, so they must be made of abrasion resistant hard alloy ot ceramic chips. 8.3.8 Pulverized coal mixer ‘Type selection of mixer shall be made according to the resistance in pulverized coal feeding piping between the mixer and the furnace. If the resistance is less than 2 kPa, itis acceptable to use single-sided reducing mixer with brace (Figure 8.3.8 a) and b)]; and if the resistance is not less than 2 kPa, the jet mixer with reducing tube ‘could be used [Figure 8.3.8 c)] ‘The internal brace shall be put in horizontal direction during installation. ‘The mixers should be made by abrasion resistant materials, with their braces being made of wear-resisting alloy stee! for the purpose of preventing abrasion, » ° 8) Single-beace type; b Double-brace Pe) Jettype with reducing tbe Figure 83.8 Typical Types of Pulverizd Coal Mixer 8.3.9 Airfilter Air filter is used in the air ducts (such as sealing air for mill) where clean air is needed to remove miscellaneous materials. The 6DL/T 5121 —2000 filters shall be able to be changed over or put under backwash in operation. 8.3.10 Mechanical pulverized coal level measuring device ‘The powder hammer shall be able to float on the surface of pulverized coal layer without being immersed; the steel wire ropes shall be arranged on wheel hub in order, and sealing measures shall be taken for the holes on top surface of pulverized coal bunker for passing steel wire ropes; the handwheel shall have self-locking device; and the scale label shall be clear and accurate. 8.3.11 Holes 1 All holes including manhole, hand-hole, purging hole, coal Jeading-in hole and dust removing hole shall have simple structures, be airtight after closed, and easy to switch on/off. 2. The sealing materials for the holes shill be selected in accordance with provisions of Article 5.2.7. 3. Manhole door shall be airtight and the cler distance between its flanges and ducts/piping or surface of insulation layer should be 100 mm-150 mm, The insulation ducts/piping shall be provided with insulation manhole door. 8.4 Gas locker 8.4.1. Taper-type gas locker shall be able to continuously release pulverized coal, installed vertically, and be with hand-hole on its body, If the upper pipe section of gas locker is used as pulverized coal pillar seating tube, it should be kept vertical or the inclination angle between it and vertical direction should not be tigger than 5°. The ‘upper section of sealing tube is allowable to be with turning; however the inclination angle between it and vertical direction shall not be nDL/T5121 — 2000 bigger than 30° (Figure 84.1), =h >a b= 2h Figuree 84.1. Schematic Layout of Tapertype Gas Locker ‘The vertical height of pulverized coal pillar sealing tube of gas locker shall be calculated according to the following equation: ea) (8.4.1-1) Where: ‘h—vertical height of pulverized coal pillar sealing tube, mm; ‘P—average value of negative pressures at inlet and outlet of fine powder clarifier or the negative pressure at inlet of coarse powder clarifier (the absolute value is to be taken), Pa The diameter of gas locker may be celculated by the following ‘equation: IN = 40 1(ng) (841-2) 8DL/T 5121 —2000 Where DN—internal diameter of gas locker’sinfet piping, em; Q-output of gas locker, kg/h; q—unit output of gas locker; for pulverized coal, it shall be 25 kg/(cm’ * h)-35 kg/(em* « h). The outputs of taper-type gas lockers used for pulverized coal are fisted in Table 8.4.1. ‘Table 8.4.1 Output of Taper -type Gas Locker ‘omin] Exeral Diner a a No ee ee | kelem! by ko om Minima | Maximum | Minimum | Maxima 1 | a 10m 1960 | 2750 2} 180 1945 4a | em 3 | 200 21966 si | 11770 4] 20 m9 B10 | 1840 s | 30 32558 remo | 26230 6 | 350 arto as | 38 | 25000 | 35000 1 | 400 ‘26x10 32350 | 45290 s| 40 48010 isso | se140 9 | 500 s30010 stom | 71500 w | 50 sano «1500 | 86200 uf 60 0x0 13000 | 2300 8.4.2. The inclination angle between tilted-plate gas locker and horizontal plane should be 65°70", ‘The height of pulverized coal pillar sealing tube vertical to gas locker should be coleulated with the negative pressure difference between the inlet of coarse powder clarifier and that of mill, but shoukin’t be less than 800 mm, »DL/T 5121 —2000 ‘The specification of gas locker may be selected based on the diameter of the ducts/piping. 85 Damper 8.5.1 Different types of dampers with different structure shall be selected in accordance with the requirements of system on damper’s function in order to satisfy the operation requirements. According to specific structure form and functions, dampers may be classified into the following types: slide plate isolated damper — used for those positions requiring strict separation or forthe operation ‘or maintenance separation of the ducts/piping in which the dust concentration is high; isolated damper -- used for operational separation; adjustable damper — used for operational regulation, ‘The damper shaft shall be arranged horizontally. If it must be arranged vertically, the damper shaft shall adopt thrust bearing structure 8.5.2 Damper performance requirements. Slide plate isolated damper shall be airtight and applied to isolation of equipment under extremely strict leakage requirements ‘and the ducts/piping in which the dust concentration is high. Isolated damper shall have effective sealing measures to ensure that the leakage ratio shall be less than 2%. Such dampers should be applied on air and flue gas ducts where leakage requirement is not strict and dust density is low. The resistance of isolated dampers shall be as small as possible when they are completely open. ‘Adjustable dampers shall be with good regulatory properties. 8.5.3 Damper structure requirement. Relevant sealing measures shall be taken for dynamic and static clearance of slide plate damper. 80DL/ 15121 —2000 Sealing measures shall be taken between the blades of isolated damper or at the positions where the blade and frame contacts; and inelastic hard contact should not be adopted. ‘The blade of isolated damper shall be streamlined or of straight plate type in order to reduce the resistance against fluid ‘The parts of damper exposed to dust-contained gas flow shall be ‘made of abrasion resistant materials ot coated with wear-resisting layer for the sake of ensuring its service life. ‘The damper shall have an intemal structure without any parts being covered with accumulated dusts; the sealing groove of slide plate damper shall have an interface for air purging (in case of dust-contained gas flow), and if the air tightness requirements are extremely high there shall be effective airtight measures around the slide plate. Isolated damper shall be able to withstand the maximum differential pressure between damper’s two sides without any damage. ‘The materials of damper shall be selected according to design temperature. Its structure shall also be determined by considering necessary expansion to make sure the damper being open or close flexibly without being jammed under thermal expansion and cold contraction. The dampers made of spheroidal graphite cast-iron should be used at the temperature of less than 350°C while dampers made of gray cast-iron should be used at the temperature of less than 3000. ‘The dampers shall have enough rigidity to ensure that there is no deformation caused by thermal expansion force or cold contraction force. The frame should be fabricated by punch forming process to reduce weight. alDL/T 5121 —2000 The isolated damper shall adopt self-aligning and high temperature-resisting bearing without oil lubrication for the sake of ‘making operation flexible and the damper not to be jammed. 8.5.4 The manufacturers of dampers shall provide the following data: Resistance coefficient of damper when it is completely open; Leakage ratio of damper when itis completely closed; Regulatory performance curve of adjustable dampers at different ‘openness; Operating moment of dampers; Air parameters, air consumption and sealing ait volume of pneumatically-operated dampers. Ifthe manufacturer fails to provide the data of operating moment, the typical rotational moment of damper may be determined by referring to Appendix L (informative appendix), 8.5.5 It is preferential to use the dampers of steel structure, especially for those large-sized dampers. For those small and middle-sized dampers with low medium ‘emperature and relatively lower airtight requirements, itis allowable to use cast-iron structure. For air and flue gas ducts with large section, it is preferential to use rectangular damper, and when the rectangular damper: is used for circular ducts/piping, joint with square chords and circular brace is required for transition 8.6 Driving device 8.6.1 For the isolated damper with an operating moment of not ‘more than 300 Nm, manual driving device could be used; for the dampers requiring automatic control with an operating moment more than 300 Nin and not more than 300 Nm, servos could be adopted. 2DL/ T5121 — 2000 ‘The above servos may be electrically or pneumatically operated, however electrically operated servo should be preferred, Servo with 90° stroke shall be preferred. ‘The electrically operated servo with moment not bigger than 400 Nm may be installed directly on the frame of damper and connected to the shaft, The rotational moments of dampers are listed in Appendix L (informative appendix). 8.6.2 The driving devices of manual dampers shall be made with simple structure, lightweight and flexibility to facilitate fabrication and installation. 8.6.3 The worm-geared box driving devices should be used for ‘manually-operated dampers with relatively larger diameters; however, for those manually-regulated dampers with relatively small diameter, pillar or lever-type driving devices may be adopted. 8.6.4 When worm-geared box or upward and downward pillar type deiving devices are adopted, if there is thermal displacement occurred to damper, a universal joint with expansion part shall be installed on damper’s shaft. 8.6.5. The inclusion angle between the connecting pipe of universal joint and the vertical direction shall not be bigger than 30°. 8.6.6 If there is any obstruction on the axial line of driving connection rod or the connection rod is too long, @ remote driving device with support and joint members may be installed. 8.6.7 When lay out driving devices, the hand wheel or handle shall be installed in clockwise rotation along the damper closing direction. For upward dampers, when the shaft is installed vertically, the use of upward pillar-type driving mechanism should be avoided as far as possible; if necessary, upward worm-geared box driving mechanism 8DL iT 5121 — 2000 may beused. 8.6.8 The connection rod of driving device adopts steel pipes for conveying water gas and shall have enough strength, rigidity and stability 8.6.9 The operating modes of individual dampers for combustion system (including all kinds of dampers in air and flue gas ducts/pulverized coal piping) should comply with the following requirements: 1 The dampers with automatic adjustment functions, under control by program or being interlocked must adopt servo operation. 2 The dampers to be frequently operated during normal running or to be operated in case of emergency shall adopt servo operation. 3. The dampers not to be frequently operated during normal running or used for maintenance isolation only, may adopt manual operation. But if there are any difficulties in manual operation, servo ‘operation may also be adopted. The main operating modes of dampers may be determined by referring to Appendix M (informative appendix). 8.7 Compensators 8.7.1 Compensators shall be designed and selected in accordance with design pressure and temperature of the medium and the Properties ofthe medium, 8.7.2 Metal bellows compensator could absorb axial movement and therefore applies to air and flue gas duet/pulverized coal piping, ‘The bellows shall be made of such materials with good elasticity, high fatigue resistance and sound weld ability; and under special ‘conditions, the materials is also required to be anticorrosive and heat 4DL/ T5121 —2000 resisting, Non-sealing (without intemal dust board) metal bellows compensator shall be made of high-quality carbon steet or stainless steel and should be used in air and flue gas ducts. Sealing (with internal dust board) metal bellows compensator applies to pulverized coal piping, flue gas ducts or high-temperature flue gas duets; and the bellows are filled with non-flammable soft materials. The anti-corrosive low alloy steel (Corten steel) or stainless steel should hoe used to fabricate metal bellows compensator to be used for flue gas ducts containing medium with high sulfur content and fow dew point ‘The metal bellows compenseior should be installed at proper position to avoid radial movement, 8.7.3 Noz-metal fabric compensator is able to absorb axial, radial and angular movement and is able to absorb vibration effectively as well, therefore it may be applied to the air and flue gas ducts that may experience three-dimensional movement and to the equipment interfaces needing to isolate vibration. Fabric compensator shall be witk intemal shielding plate, and shall be anti-corrosive and anti-abrasive when it’s used in flue gas, ducts; the fabrics and its covering layer shall be made of aging resistant and durable non-flammable materials, and could satisfy the ‘medium pressure and temperature requirements. For the fabric compensator to be used for medium with high pressure, stainless steel wire mesh shall be built in to withstand the pressure of medium, Large-sized fabric compensator should be provided with devices for facilitating transportation, lifting and installation. . 8.7.4 Circular bellows-type compensating devices and clastic 8sDL/T 5121 — 2000 sealed filling-type compensating devices may be used for pulverized coal feeding piping for the purpose of absorbing angular movement and a bit of axial movement. When the compensating devices are arranged in coupled pair, they would be able to effectively absorb large radial movement. Bellows should be made of stainless steel and apply to high-temperature medium; bellows-type compensating devices shall hhave intemal shielding plates and the bellows shall be filled with non-flammable soft matesials. Elastic sealed _filling-type compensating devices should be sealed with silicon rubber and used or low-temperature pulverized coal feeding piping. 8.7.5 Bellows compensator and bellows-type compensating devices allow cold-drawing and offset installation When install fabric compensators, pre-compression or offset installation is allowable as required but cold-drawing is not allowed, 8.7.6 The necessity of insulation for compensators should be determined according to the temperature of medium; and various compensators on the insulated ducts/piping shall all be equipped with insulation shield. Outdoor fabric compensators shall be provided with fa protection housing. The protection housing and insulation shield shall be dismountable and shall not prevent the expansion and contraction of compensator. 8.8 Explosion door 8.8.1 Types of explosion door. According to the operation principles, the explosion doors can be classified into wo types, gravity-type and diaphragm-type. Gravity-type explosion door is designed based on the principle of releasing pressure by lifting the door plate when the explosive 86DL/T5121— 2000 pressure of medium gets to the specified value. This type of explosion door is characterized at low operation pressure, and should be used for protecting pulverized coal bunker and flue gas ducts under relatively low pressure. Diaphragm-ype explosion door is designed based on the principle of releasing pressure by breaking the diaphragm when the explosive pressure of medium gets to the specified value. This type of explosion door is characterized at high operation pressure, and may tbe used in pulverized coal preparation system for the purpose of protecting pulverized coal bunker and flue gas ducts under relatively high pressure, 8.8.2 Technical requirements for gravity-type explosion door: 1 The gravity-type explosion door should adopt circular or rectangular structure, 2 The operation pressure of gravity-type explosion door: sgravity-type explosion door for pulverized coal bunker could be designed based on an operation pressure of 1 kPa. Gravity-type explosion door for flue gas ducts could be designed based on an operation pressure of not less than 2 kPa. 3. The Gravity-type explosion door shall have a good sealing surface between door plate and base frame to prevent leakage. Sealing strip shall be made of elastic fire retardant materials while the sealing structure shall be removable for replacement. 4. The rotary mechanism of gravity-type explosion door shall be such a structure with small friction resistance, without rust and oil lubrication, 3. The gravity-type explosion door shall be provided with a backboard at the position of tuming the door plate at the angle of about 90° to prevent the rotary mechanism from being damaged in 87DL/T 5121 — 2000 case of large-angle turning. 8.8.3 Technical requirements for diaphragm-type explosion door: 1 The diaphragm-type explosion door should use circular structure, and rectangular structure may be used if limited by the actual conditions. The outdoor explosion doors may be the inclined explosion door having an angle of 45° with the connection pipe (clliptical diaphragm) 2. Diaphragm for explosion door shall be made of annealing cold-rolled aluminum sheets with a thickness of 0.3 mm-0.8 mm and with single-lock explosive seam, and such door applies to the pulverized coal preparation system under an internal pressure of 0.04 MPa and 0.15 MPa; the door may also be made of cold-rolled hard aluminum sheets with a thickness of 0.4 mm-0.6 mm and with carved cross-groove explosive seam, and such door applies to the pulverized coal preparation system under an internal pressure of 0.15 MPa, 3. Diaphragm with single-lock explosive seam at the middle shall be made of annealing cold-rolled aluminum sheets with an elongation of 20%~28% and tensile strength of 60 MPa, as recommended by GB/T 3880 Aluminum and Aluminum Alloy Rolled ‘Sheet. The width of lock seam shall not be bigger than 20 mm and the seam lock stops at the supporting flange and the aluminum sheets inside the flanges are continuously connected together. Position of lock stam: if the explosion door has a circular or clliptical diaphragm the lock seam shall be on the diameter-direction or long-axis of ellipse, or along one of diagonal lines in case of rectangular diaphragm, 4. Seamless diaphragm with carved cross-groove shall be made of cold-rolled hard aluminum sheets with an elongation of 3%-4% 88DL/ T5121 — 2000 and tensile strength of 150 MPa, as recommended by GB/T 3880 Aluminum and Aluminum AUloy Rolled Sheet. The central depth of the groove shall not be less chan half ofthe sheet thickness. Position of carved groove: if the explosion door has circular diaphragm the groove shall be on two central lines of the diaphragm perpendicular to each other; if the diaphragm is elliptic the groove shall be along the bisector of the angle between the ellipse’s long and short axes; and if the diaphragm is rectangular the grooves shall be along the two diagonal lines. 5 Diaphragm-type explosion door shall be provided with infernal support grids with a total load-bearing capacity of not less than 1000 N. The dimension of grid mesh shall be 50 mm—100 mm. The grid section area for flow resistance shall not be included in the calculated area of explosion door. 6 Explosive pressues of diaphragm-type explosion door: ‘The explosive pressure shall not be more than 25 kPa for explosion doors of pulverized coal preperation system under an internal pressure of 0.04 MPa; the explosive pressure shall not be more than 50 kPa for explosion doors of pulverized coal preparation system under an internal pressure of 0.15 MPa. 8.8.4 Materials of explosion doors. Gravity-type explosion door consists of metal turning door plate and sealed scat frame; and the sealing materials shall be elastic fire retardant or non-flammable materials. ‘The type of diaphragm explosion door, and the materials and thickness of the diaphragm shall be selected according to the data in Table 8.8.4 and considering the installation position and dimension of explosion doors. oFDL/T 5121 —2000 ‘Table 8.8.4 Type of Diaphragm Explosion Door, and Materials and Thickness of Diaphragm Toi twat. | peat | pane | Mit! | ritnaset] Festioot_ | Ene | Peau | PR | Dopaps | PAREN | aes sapscoder | “Do | "i =| oF a i ‘iran ales banker laity pe |_—_ Metal snes, wi sof scalig meri Pepa 32 | eto i 7 Peden rs were : tenn 3 Spee peru] , Nz flue gas and water; and itis permissible to adopt overheated steam at the pressure not larger than 0.35MPa, When the steam is to be adopted, the drainage at the front of the nozzle shall be discharged in advance, 9.2. Raw coal bunker 9.2.1. Raw coal bunker shall be designed by considering the fuel 93DL/T5121— 2000 properties such as humidity, adhesiveness and compatibility to ensure continuous fuel flow and prevent overlap feeding or funnel-shaped flow under the controlled flow. 9.2.2. The design of raw coal bunker shall comply with Article 4.4.4 of DL 50002000 Technical Code for Design of Fossil Fuel Power Plants, Article 5.2.1 of GB 50229-1996 Cade for Fire Protection Design of Fossil Fuel Power Plant and Substation and Article 4.08.10 of DL 5053-1996 Code for Design of Labor Safety and Industrial Hygiene for Fossil Fuel Power Plants. 9.2.3 Suction devices shall be provided for the upper space of closed raw coal bunker in order to maintain micro-negative pressure therein. Dead comer at top of open raw coal bunker shall be eliminated in order to prevent accumulation of combustible gas (methane) and dust Inertia gas should be introduced into upper space of raw coal bunker or lower part of metal coal hopper for explosion prevention and fire protection purpose by a fixed introducing pipe interface (DN>25). 9.2.4 No extemal compressive hot air is allowed to penetrate into the coal pile within the scope of raw coal bunker and its metal coal hopper. 9.2.5. On the side wall of metal coal hopper to be easily blocked, clectrically-driven, pneumatically-driven ot other type of vibrating. devices should be installed. If the horizontal inclination angle of wall surface at outlet of coal hopper with stainless steel or smooth inner lining is not less than 70°, normally, vibrating devices may not be installed. 8.2.6 Coal level monitoring devices shall be determined depending 4DL/T 5121 —2000 ‘on the automatic control requirements, and at least 2 points shall be ‘monitored for each raw coal bunker. The raw coal bunker must be equipped with devices for signaling upper and lower coal levels, 9.3. Pulverized coal bunker 9.3.1. According (0 the requirements of NFPA 8503 — 1992 ‘Standard for Pulverized Fuel System, the pulverized coal bunker shal be designed by considering the properties of pulverized coa! (o make pulverized coal continuously flow out at spreified speed; the pulverized coal shall be able to completely flow out of the bunker under gravity without any extemal force. 9.3.2 The design of pulverized coal bunker shill conform to the provisions of Article 4.4.5 of DL 5000—2000 Technical Code for Design of Fossil Fuel Power Plants, Article 5.2.1 of GB 50229— 1996 Code for Fire Protection Design of Fossil Fuel Power Plant and Substation and Items 4.0.8.11 and 4.0.8.12 of DL S053—1996 Code ‘for Design of Labor Safety and industrial Hygiene for Fossil Fuel Power Plants. 9.3.3 The pulverized coal bunker should be equipped with a gravity-type explosion door, with an overall strength complying with the provisions of Article 9.5.5, The explosion door shall be arranged in accordance with Articles 9.64 and 8.8.2. 9.3.4 The pulverized caal bunker shall be sealed and the number of openings shall be as few as possible. Any opening must be with reliable seating structure 9.3.5 Dead comer shall be avoid at the top of pulverized coal ‘bunker; and the moisture absorber shall be installed at such position as being able to discharge any possibly retained gas (steam) and dust, 95 |DL/ T5121 —2000 as specified in Anicle 4.6.5 9.3.6 A fixed interface for pipe (ON>25) introducing inerting and fire protection media shall be provided 2 the top of pulverized coal bunker. The flow direction shall be in parallel with the top cover of pulverized coal bunker and the gas (stream) flow shall be dispersive in order to prevent pulverized coal from flying about. 9.3.7 Device for monitoring pulverized coal temperature inside the bunker should be vertically installed with its thermal sensitive clements (resistance thermometer or thermal couple) on each side walls being 1.0 m-1.5 m away from the comer for measuring the temperature of pulverized coal bunker, and the burying depth of these devices shall be 1.0 m-I.5 m apart from the top cover of pulverized coal bunker. There shall be at least four temperature measuring points, for each pulverized coal bunker. 9.3.8 High capacity unit should adopt electric (or supersonic) device for monitoring pulverized coal level inside the bunker and a ‘mechanical manually-operated monitoring aevice should be provided as auxiliary checking means; low capacity unit should adopt mechanical manually-operated device for monitoring pulverized coal level. The layout of measuring points shall satisfy the boiler performance requirements and to facilitate the monitoring and operation. ‘At least two measuring points shall be provided for each pulverized coal bunker, and shall be placed at representative positions, in addition, device for signaling upper and lower pulverized coal level shall atso be installed 9.3.9 Pulverized coal bunker should be equipped with a pulverized coal discharge system, 9.3.10 Pulverized coal bunker should be equipped with moisture 96DL/ T5121 — 2000 absorber with manually-operated damper which is connected to the neighboring mill or the pulverized coal preparation system of neighboring boiler. The damper would be opened only when the mill stops of the pulverized coal is discharged; and in the case of normal operation, the damper must be closed 9.4 Pulverized coal piping 9.4.1 ‘The design of pulverized coal piping shall comply with relevant provisions of Article 4.0.8 of DL S053—1996 Code for Design of Labor Safety and Industrial Hygiene for Fossil Fuel Power Plants and Article 5.2.2 to Article 5.2.4 of GB 502291996 Code for Fire Protection Design of Fossil Fuel Power Plant and Substation. 9.4.2 For preventing air or flue gas entering from mill to raw coal bunker via coal feeder, Article 4.5.5 of this code shall be followed, which specifies the sealing height of coal pillar in coal chute over the top of coal feeder of positive-pressure pulverized coal preparation system. 9.4.3 No piping shall be provided beween pulverized coal preparation systems {0 prevent communication of gas-powder mixture, 9.4.4 All components and parts of pulverized coal preparation system shall not have any projections or irregularities which may retain pulverized coal 9.4.5 The leading-in pipe and hollow throat of steel ball mill, reducer of pulverized coal piping, and the inlet and outlet piping of fine powder clarifier, pulverized coal exhauster and other equipments shall be arranged such that no pulverized coal would be accumulated. 9.4.6 The drying air duct, pulverized coal piping, backing-up piping of separator and recirculating piping shall be properly arranged 97DLT 5121 —2000 from top to bottom in accordance with the requirements of Article 4.45, Article 45,7, jtem 6 of Article 4.6.1 and Item 7 of Anicle 4.7.1 arising from coal for the sake of preventing explosive combus accumulation. 9.4.7 The horizontal inclination angle of pulverized coal preparation piping shall satisfy the requirements of Items 1 and 6 of Article 46.1 9.4.8 The horizontal inclination angle of pulverized feeding piping at the outlet of pulverized coal feeder shall satisfy the requirement of Item 2 of Article 4.7.2. 9.4.9 The pulverized coal feeding piping shall be arranged such that particle deposition and backing-up fire in burner may be prevented, According to the provisions of 1990 Edition (Sixth Edition): Codes fer Explosion Prevention of Fuel Feeding, Pulverized Fuel Preparing and Fuel-burning Equipments (former Soviet Union) {also known as Codes for Explosion Prevention), pulverized coal feeding piping which satisfies the following speed conditions are allowed to be laid out horizontally, otherwise the angle between such piping and horizontal plane shall not be less than 45°: 1 Hot-air pulverized coal feeding system: under any boiler toad conditions, the flow rate in the piping from primary air box to ‘bumer and from pulverized coat exhauster to exhaust gas burer shall not be less than 25 m/s, 2 Desiccant pulverized coal feeding system: under any boiler load conditions, the flow rate in the piping from pulverized coal cexhauster to exhaust gas burner shall not be less than 18 mi, 3 Direct-type pulverized coal preparation system: undes any ‘boiler load, the flow rate in the piping from mill to bumer shall not be Jess than 18 mis 98,DL/T5121— 2000 9.4.10 Effective measures shall be taken to make the gas-powder mixture be distributed as uniform as possible inside all pulverized coal feeding piping. The difference in pulverized coal flow of each primary air ducts (pulverized coal feeding piping) for burners at the same layer shall not exceed the following specified values: direct system, 10%; and intermediate storage system, 5%. 9.4.11 The pulverized coal feeders between pulverized coal preparation systems shall be installed according to Article 5.2.4 of GB 50229-1996 Code for Fire Protection Design of Fossil Fuel Power Plant and Substation. 9.4.12 ‘The functions, quantity and type of dampers of pulverized coal preparation system are closely telated to the explosion prevention requirements and shall be determined during the design of pulverized coal preparation system, with their arrangements being coordinative with the overall layout 9.5 Design pressure for explosion prevention 9.5.1 The design pressure for explosion prevention of equipments, components and ducts/piping of pulverized coal preparation system could be calculated by using static loading method; the structural design strength must include mechanical loads and combined stress deriving from internal pressure load determined in accordance with Anicle 9.5.2 as well as wear allowance. However, the combined stress shall not exceed the allowable stress. 9.5.2 According to the requirements of NFPA 8503— 1992 Starcard for Pulverized Fuel System, strength calculations shall be performed for the equipments, components and ducts‘piping of the pulverized coal preparation system under the coverage of the following scopes relevant in line with the requirements of Article 9DL/T 5121 —2000 9.5.1, with the internal pressure load being selected according to the following provisions: 1 Direct system-for the section from inlet of coal feeder, drying air inlet of mill, and sealing air inlet to bumers, the design pressure for explosion prevention specified by Aricle 9.5.4 shall be adopted. 2 Storage-type system and direct system of high-speed mill to be started up and operated without inert atmosphere-for the section from coal feeder to bumers that could be contacted with fuel-air mixture, the design pressure for explosion prevention specified by Article 9.5.3 shall be adopted. 3 In case that there is no inert gas or the inert atmosphere is incomplete, the design strength of pulverized coal bunker shall comply with the provisions of Article 9.5.5 4 In case that there is no inert gas or the inert atmosphere is incomplete. the intemal pressure load of drying air ducts at mill inlet and of components and parts could be determined respectively depending on different type of pulverized coal preparation system: for the system with explosion door, the internal pressure load shall be the ‘value not less than the explosive pressure of explosion door under the designed explosion prevention pressure for corresponding pulverized coal preparation system; for the system without explosion door, the pressure on test bench of dry air ventilator for pulverized coal Preparation system shall be adopted, with the possible effect from the explosive pressure of mill being taken into consideration 5. The raw coal bunker and its coal chute may be designed without considering the explosion prevention pressure. 9.5.3. The equipments and components of pulverized coal preparation system under a negative pressure” or operating pressure” of not more 100DL/T 5121 — 2000 than 15 kPa (low positive pressure) shall be equipped with explosion door when they are designed pressure strength (except the use of anthracite and those equipments line with the following internal and components that are started up and operated in inert atmosphere): | For the pulverized coal preparation system of ball mill and ‘medium-speed mill, internal pressure strength shall be 0.15 MPa. 2. For the pulverized coal preparation system of high-spe till, the internal pressure strength shall be 0.04 MPa, Note 1: “Negative Pressure” refers 10 the sections of the system under negative pressure, such as the section from drying piping to mill inlet to the inlet of pulverized coal exhauster of storagc-ype system and of negative pressure drestype system, and drying piping to high-speed mill inlet ‘Note 2: “Operating Pressure” refers to the pressure value of the pulverized coal preparation system during normal operation, such as the pressure value of drying air to mill inlet, the pressure values at outlet of pulverized coal exkauster and at outlet of high-speed mil. The pressure valves in general shall not exceed 15 KPa 9.5.4 The equipments and components of pulverized coal Preparation system satisfying the following requirements shall not be installed with an explosion door: 1 For pulverized coal preparation system under a negative pressure or maximum pressure not exceeding 15 kPa (low positive pressure), its design internal pressure strength shall be 0.35 MPa. 2. For pulverized coal preparation system under a maximum pressure exceeding 15 kPa (high positive pressure), its design internal pressure strength shall be 0.40 MPa. 3 For pulverized coal preparation system of ball mill adopting anthracite, its design internal pressure strength shall be 0.15 MPa 101DL/T 5121 —2000 4 The positive pressure direct-type systems of medium-speed and ball mill shall not be installed with explosion door (except the MPS mill designed by 0.1 MPa), their design intemal pressure strength could be determined in line with Items 1, 2 and 3 of this Article. 5 For pulverized coal preparation system to be designed with inert atmosphere and with a design intemal pressure. strength specified by Article 9.5.3, it may not be installed with an explosion door. 9.5.5 Wen the pulverized coal bunker is installed with gravity-type explosion door, the explosive internal pressure shall be determined as 10 kPa (10 kN/m!) specified by DL 5022—1993 Technical Code for Design of Civil Structure in Fossil Fuel Power Plant and GB 50229—1996 Code for Fire Protection Design of Fossil Fuel Power Plant and Substation. 9.5.6 For the air and flue gas system from the outlet of forced draft fan to chimney, the possible influence from explosive pressure of furnace must be taken into consideration for those air and flue gas ducts that are connected with furnace. The design pressure of medium for the air and flue gas ducts that may be influenced by the explosive pressure of fumace shall be determined in line with Item 2 of Article 6.1.4 and is one of the important factors for design of reinforcement ribs of air and flue gas ducts. 9.5.7 tthe immediate moment of furnace implosion and explosion, any support members of boilers shall be able to withstand the stresses therefrom without causing permanent yielding or bending deformations and the furnace shall be capable of withstanding such {implosion and explosion. 1 According to the provisions of NFPA 8502 995 Standard 102DL/T5121 —2000 ‘for the Prevention of Furnace Explosions/implosions in Maltiple-Burner Boilers (US,), the design pressure for explosion prevention of introduced boiler furnace shall satisfy the following requirements: 1) The transient positive pressure shall be determined according to the air pressure of forced draft fan on test bench at environmental temperature but shall not be necessarily to exceed 48.7 kPa (usually, +87 Pa would be recommended); 2) The transient negative pressure shall be determined according to the air pressure of induced draft fan on test bench at environmental temperature but shall not be necessarily to be lower than -8.7 kPa (usually, -8.7 kPa ‘would be recommended); 3) When the resistance of flue gas purifying equipment used for the boiler tail is relatively large and the air pressure of induced draft fan on test bench is lower than 8.7 kPa (for example, —10 kPa), the designed negative pressure must be increased. 2 According to Article 4.2.2 of DL 435 Code for Prevention of Pulverized Coal Firing Furnace Explosion/Implosions in Power Plant, the design pressure (withstanding capacity) of conventional boiler furnace in general shall not be lower than 4 kPa, 3. The transient explosion prevention pressure and design furnace pressure shall be specified in Proposals for Boiler Procurement, and the absolute valves of implosion and explosion Pressures may be same, 4. The transient explosion prevention pressure could be converted into design pressure of face and vice versa by te following equation: Pag, = EP 103DL/T 5121 —2000 Where: Pa, —design furnace pressure, KPa; Pa —transient explosion prevention pressure of furnace under boiler main fuel trip (MFT) condition, kPa; n,—safety coefficient when use the material's yield stress limit to calculate its basic allowable stress, according to the provisions of Article 5.2.3, for conventional boilers it shall be 1.5 and for introduced boilers it shall be 1.67. 9.6 Requirements for installation of explosion door 9.6.1. The installation of explosion door shall comply with Item 4089 of DL 50531996 Code for Design of Labor Safety and Industrial Hygiene for Fossil Fuel Power Plants and Article 5.2.6 of GB 50229-1996 Code jor Fire Protection Design of Fossil Fuel Power Plant and Substation and refer to Codes for Explosion Prevention of Fuel Feeding, Pulverized Fuel Preparing and Fuel-burning Equipments (former Soviet Union) 1990 (Sixth Edition) {also known as Codes for Explosion Prevention) Explosion doors shall be installed with the exception of the following typical situations: 1 All pulverized coal preparation systems adopting anthracite; 2 Pulverized coal preparation systems of fan-type mill in which the fumace gas drying system is designed with inert ‘atmosphere; 3° Positive pressure direct-type pulverized coal preparation system with the capability of withstanding explosion having been taken into consideration when it is designed. 9.6.2 The explosion doors with a nominal (equivatent) diameter of 0.30 m-1.10 m shall be installed on the equipments and components weDL/T 5121 —~ 2000 of pulverized coal preparation system, and the explosion doors with a nomine? (equivalent) diameter of 0,50 m—I.40 m shall be installed on the pulverized coal bunkers. ‘Under the conditions of ensuring constant total section area, the explosion doors with large section shall be preferably used to reduce the quantity of explosion doors. 9.6.3 The total section area of explosion doors installed for the pulverized coal preparation system shall be: at least 0.025 m? per 1m? volume of pulverized coal preparation equipments calculated under the intemal pressure strength of 0.15 MPa; not less than 0.02 m per 1 m? volume of fan-type mill diect-type system among those pulverized coal preparation equipments calculated under the internal pressure strength of 0.04 MPa The section area of all types of explosion doors (except those installed on pulverized coal bunkers) shall be selected according to the volume of whole pulverized coal preparation system excluding the volume of pulverized coal bunkers and pulverized coal piping from discharge point to bummer. 9.6.4 The section area of explosion doors installed on pulverized coal bunkers shall be calculated based on 0,005 m per 1 m? volume of pulverized coal bunker, however, the total section area shall not be fess than 1 m?, In addition, its position for layout shalt be able to facilitate discharging air and flue gas. 9.6.5. For the pulverized coal preparation systems that are designed based on the intemal pressure strength of 0.15 MPa, the explosion in AloF (0.19) ‘Where; 4, —thread bottom diameter of tie rod, mm; [a] allowable tension stress, to be 0.56 times of the specified value as recommended by Appendix C (normative appendix); F,—structural load, N. The section area of tie rod could be calculated by using the thread bottom diameter. 2. The minimum diameter of tie rod shall not be less than 10 mom, 3° At both ends of tie rod ie. near the root and near the piping (of hangers shall be the hinge joints consisting of lugs, and the length of tie rod between two hinge joints shal! not be less than 40 As (As is the horizontal movement); ifthe hanger is required to offset 0.5 As in the direction opposite to that of horizontal movement, the length of tie rod between the two hinge joints shall not be less than 20 As 4 The length of tie rod shall be adjustable, generally by end noDL/T5121—2000 ‘threads; ard the tie rod shall also be fit with locking flat nuts in addition to the adjusting nuts. If there is difficulty in doing this, ‘tumbuckie may be provided in the middle of tie rod. 10.1.10 The piping members, connecting pieces and root structure of supports/hangers in general may be selected according to Manual ‘for Design of Supports and Hangers for Air and Flue Gas Ducis/Raw Cocl and Pulverized Col Piping. Ifthe design is performed otherwise, the calculations conceming strength, flexibility and stability shall be carried out accordingly. ‘The allowable stress on welding seam of assembly of supports! hangers’ components and parts shall be 562% of the allowable stress of weak welded piece as specified in Appendix C (normative appendix). 40.1.11 The piping members of supports) hangers used in pulverized coal feeding piping (except anthracite) shall not adopt ‘welded hanger plate structure. 40.1.12 The fixed supports and rigid hangers on long vertical duets/piping shall be designed on the principle that the total load of relevant points of supports! hangers is to be borne by one single side. 10.2 Type selection of supports and hangers 40.2.1. The type selection of supports/ hangers shall comply with the following service conditions listed in Table 10.2.1. ‘Table 10.2.1 Classification of Supports/Hangers Clasificaion oF ‘Service Conditions “Te supporting point snot allowed i be with any movement in any direction “The supports hanger av only allowed be with movement in one oe two dictions Limiting suppor mDL/T5121—2000 Table 10.2. (continued) The supporting point i only allowed to be with movement in Gidng suppost_ | axial deecton of dact/piping(eercal guiding support shall not bear loc in vertical direction) Shngsmpen | , Te Sangin Wi Bra moveret Pe ‘The supporting point is with vertical movement and hile Sram supper | porznntal movement 2 well “The hanging point i without vertical movement but i with line Dorizortal movement The hanging point is with vertical movement and litle Springtanee™ | yyiotl movement as well The supponing hanging points are with relatively large vertical movemest, however the loads to be bore would not change subsoil Constant support and hanger 10.2.2 Shock damper shall be fitted on position where the duct/piping is frequently under vibration. Hydraulic shock damper should be provided at the positions With relatively large vertical movement, while spring shock damper or horizonial tension rod should be used at the positions with no or little vertical movernent. Shock damper or tension rod shall not bear vertical loads. 10.3 Loud calculation for supports and hangers 10.3.1. The structural loads shall be used as the basis for strength calculation of piping members, connecting pieces and root structures (except springs) of supports! hangers. The structural toads of various types of supports/ hangers could be calculated in accordance with the equations listed in Table 10.3.1 m2DL/T 5121 —2000 Table 10.3.1 Equations for Calculation of Structural Loads peor! Sree Ld ange ‘eral dveton Fe nl deeion Fn Rigi sopon, Aid oecontan Rite, | sgporstanvon | K+ Ree e+ Fa | SMREARION | ry stinger, |S ss eon orzo ung | | siege | | sara ot fed ap aor | Sig suppor ager] KF FF O1KDF, + gta bah FatFe eee eee Downmatd emt | i+ Fat FatFu ‘pra imal ring pons) | moves te ihr Tagen | ncof Beles | KY +e Fet Fe caeuedaccoring © ( OF(2F,4 Fa Fe ‘erosions Pa ecto tobe alee coma aper!| , mee Regt Re Pat Fa tat uke mig supped | Cael doen nt con wich ing movement nee Tene dt pc rs Sane ‘Gig spp eam ema actig sate Where: Fiz, Fyxuy —Stractural loads in vertical direction Z and horizontal direction X or ¥,N; K,—correction coefficient for working load, to be 1.4 in generals F,—working load, N; Fa, Fox —additional loads in vertical direction Z and horizontal dicection X or ¥,N; EFy—sum of working loads of all spring. supports! 13.DL/T 5121 — 2000 hangers, which have downward thermal movement and are located in the scope from both sides of the supporting or hanging point to the next rigid supportvhanger, N; Fea, Fuxyy—axial thrust resulting from internal pressure caused by the action of intemal air pressures in vertical direction Z and horizontal direction X or ¥ of the ductspiping on the section of bellows compensator (section of ducts/piping plus circular section of bellows), to be calculated by Equations 10.3.5-1 and 10.3.5-4, N; Fay Foxny—elastic axial thrust caused by thermal movement of bellows compensator in vertical direction Z and horizontal direction X’ or Y of the ducts/piping, to be calculated by Equation 10.3.6-1, N; Fan —seismie force acting on the supports! hangers in horizontal direction, X' or ¥, N; EFee—sum of all frictions resulting from the supports! hangers on both sides of supporting /hanging points, N; Fy— installation load, ie. the load bome by springs when the ducts/piping are under cold conditions, N 4—Triction coefficient of movable support. a may take the following value: For sliding between steel and steel, w = 0.3; For sliding between steel and polytetrafluoroethylene, « = 0.2; For sliding between polytetrafluoroethylene and polytetrafluoroe- thylene, = 0.15 14DL/T5121 — 2000 For rolling between steel and steel, = 0.15, Forhangers, = 0.1. 40.3.2. The working load in general shall include the following weights. 1 Weight of ducts/piping, including ducts/piping, fillet-welded angle steel, reinforcement rib, internal support rod and wearing members. 2. Weight of insulation structure for ducts/piping. 3. Weight of components and parts of ductspiping, including dampers, holes, compensators, gas lockers and other components and parts 4. Self-weight of passage platform on the top of air and flue gas ducts 40.3.3 The working load distribution of supports! hangers may be calculated by static moment balance method or by simplified method {n line with the following principles. 1 In case there is no profiled pipes and components and parts within the ducts/piping under calculation, tke weight of ducts/piping between two supportshhangers may be calculated by assuming uniform distribution of such weight. 2 Im case there is any compensator installed on the ducts/piping between supports (hangers, the calculation shall be made based on sections of the compensator. 3 In case there is any heavy components installed on equal-diameter horizontal straight or bent pipe (Figure 10:3.3-1), the ‘working load on supporting / hanging point A shall be calculated as follows: (1/2)g() #1) + Ka (1033-1) usDL/T 5121 ~ 2000 (10.3.3-2) j4 ae Figure 10.3.3-1 Load Distribution on Piping with Members Where: F?' —working load on supporting / hanging point A, N; -& —weight of per unit length of ducts/piping, Nim: ‘i.l2—lengths of duets/piping between supporting. /hanging Point A and two neighboring supporting /hanging points, G—weight of the component, N: Kor— distribution coefficient of component weight on supportingy/hanging point A; @,b—lengths of ducts/piping between the component and supporting/hanging points, m. 4 For the piping section with vertically bent pipe (Figure 10.3.3-2), the working load on supporting! hanging point A: When 44, RA=g 4/2 (1033-3) When 4 o0sy 05 ost | core «onse | oor one wo «2 | oon «ar | on on nu et as et ont | esr} coor ato | ono | ont co | 08s «056 ze 0006 mewn AUR EON Buydhamiong amnBue ay yo seewesylIods (oHEAT p-V OLGU, Suydid/sronp svinBueis7y YY 126DL/T5121 — 2000 A.5 Pulverized coal feeding piping in english system Table A.5 Pulverized Coal Feeding Piping in English System ‘Nominal Diamaer = 2 PT aa "Note I: Specification in English System applic 1 technically ineduced units a imported unis. Note 2: Welded steel pine may be used subsite a7DL/T 5121 —2000 Torte Tie cor | ono oH ¥secd wi ‘pmo uae) : sas ost'wee we Wa vied ae avsiz0 1 noting pans | ONTOS Sworn lous patonay) OS | pest basin ator ans Teo jars [aMONAYS [eAOHUDAUOD, ON) ddy RsDL/T 5121 ~— 2000 yon pos . WANS HOT sue | coe oo ‘ors | oman | aiewenicd sue= | ome | ceneDaeD snaps ray |_* coro Aunts i syay amnion | apn as sage St KL ry Sb prs os Lone (ponunuos)at 1a, 129DLT 5121 — 2000 Appendix C (Normative) Performance Data of Conventional Steel Materials C.1_ Allowable stresses of conventional structural steel materials Table C.1 Allowable Stresses of Conventional Structural See! Materials MPs (Nimm!) T Casa | One oes fecal ass Gaso | © | | sy | | ‘am Go| cBis91 | e a8 ns [30 [470 > 235 20s | 245 | 34s oe oe oe a 1s 150 ioe] [7 300 116 (105) 116} 101 | tas 250 108.0 a oO pesien [300 | 5) 95006) | 95 [as Foi | at eng 50 wor | or | © [at (oo) | 79 [71 86 | ws 25 ele 50 i is a I ‘Note I: Allowable stesso te! at low temperature condition could be selected by assuming the temperature 220° Note 2: The data in this Table are determined by referring 12 GB 150-1998 Stee? Presse Vessel Note: column Q235.A/B-A.F, the data in (has already been kipliod by 09 the quality fst wsed only for support hangers; for oer purpose, the data outside”) sal apy [Note Data listed in] only for reference 130DL/T 5121 —2000 C.2 Elastic modulus of conventional structural steel materials Table C.2. Elastic Modulus of Conventional Structural Ste Maer El) ENG 285 seciGniems | 215] am | 0] 20 | Oe, Sesh | GB 100 G69 | GBTIS91 [ cad 206 198 206 100 zoo | 397 | 789 200 200 192 | a1 | 175 189 2 ves | ate [mm | _s aa [ow [rs [|e Y 20 wwe [im [oe [9 x20 | [ies | 6s 179 340, 166 | 163 7 30 kc7oy | fo | 162 176 ig sempre [30 a. is | 380 wis] im | [ 400 treo | 157 | ase |i [ao 156 | is5 oJ a fs os LS 0 ia “0 isd | 148, 450 153 | 146 | (160) | 40 4 —T em ee |e eh ee ‘Noted listed in 1s only for reference BLDLT 5124 — 2000 trong (gr 203 spomanga amssig ug ‘sand se5 and Pur ary 9pisu ( umpayy J0 eznssaag uBisoq BUND2|AS 205 POMPW IgE. sang se ani pas ary apisuy eanypaya yo aunssarg U3IS9q (eatems0N) apuaddy 132DL/T5121— 2000 samp nj +) mary (ay p290u a0 133DL/T5121 2000 ise poy =a (eset er “3oRG 9H) amLE Bu ATY 10) gr MOUEDDIO;UPU JO peo WBC EK Jo WORDS a> 19g SU aMpY PUE ATY 405 GPA WaUDdI0;UIDY Jo PEO U3ISIG, (@apeu0n) axipusddy 16DL/'T5121 —2000 Appendix F (Normative) Load of Accumulated Dust inside Air and Flue as Ducts F.0.1 Height of accumulated dust inside horizontal flue gas ducts before precipitator. When the horizontal flue gas ducts before precipitator is usually operated under low load allowed by boiler and the speed of flue gas inside the ducts is kept at 8 mvs, the rest part of section could be taken as the section for accumulated dust, and the height ofthe section for accumulated dust would be the height of accumulated dust, hyp, (for ower section of outlet flue gas ducts of wet-type precipitator and of rotary-type air pre-heater, it could be calculated by the density of wet dust) F.0.2 Height of accumulated dust inside horizontal flue gas ducts behind precipitator ‘Accumulated dust inside horizontal flu: gas ducts behind precipitator is related to the mode of dust removing; when the precipitator is usually operated under low load conditions or dust removing equipments is in failure, the height of accumulated dust hip could be approximately determined according to the following requirements: 1 For high-efficiency (for example, electric or bag type) precipitator, the height of accumulated dust could be 1/6 of flue gas duct height or 1/6 of flow section area for rectangular duct, 2. For low-efficiency (for example, multi-pipe or Venturi water film precipitator), the height of accumulated dust should be 1/4 of flue gas duct height or 1/4 of flow section area for rectangular duct. 135DL/T 5121 — 2000 F.0.3 The height of accumulated dust hy inside horizontal connection flue gas ducts at the outlet of rotary-type air pre-heater shall be taken as 0.3 m, F.0.4 The height of accumulated dust inside inclined air and fue gas ducts, The height of accumulated dust inside inclined air and flue gas ducts could be calculated according to the following equation: hy =hg(1- tana) Fl) Where: ‘@—inelination angle between the bottom of air and flue gas ducts and horizontal plane, (°); ‘haj—the height of accumulated dust inside horizontal (a'=0°) air and flue gas ducts, m; hrec~the height of accumulated dust in case that inclination angle isa, m. F.0.5 Density of accumulated dust The density may be determined according to testing data or measured data of the same coal; in case there is no such data the density could be approximately determined as the following data: Dry dust: = 0.8m*—1 tim (coal produced by Shenfudongsheng Coal Branch, 1.2t/m’); Wet dust: p, = 1.5 vm’ The ash in flue gas ducts before and behind the wet-ype desulfurizing and heating devices could be calculated as wet and dry dust respectively. F.0.6 Load of accumulated dust. The load of accumulated dust could be calculated in accordance ‘with the following equation: 136DL/T5121 — 2000 4, = he Peg KPa (kN) (2) Where: gq—load of accumulated dust (gp =4; ia calculation for reinforcement rib), KPa; hy —height of accumulated dust, ie. fy OF hy. ™5 ‘p—density of accumulated dust, tm’; g—gravity acceleration, ms. 137DL/T'5121 — 2000 Appendix G (Normative) Schematic Example for Welding of Parts a + ys en mX7505)_ Alt welded angle tee [Sox 0x SLID 7097 » » - 2) Fllt-welded ange sel ype it shouldn't be used for sectangular dicts body ith he section of less than 3m’); 5) Directly welded type Figure Gl Welding of Rectangular Ducts a in rsg9) fe 875) f a pe 2 209 eq 9 aah sual cee nA ° 0 9) Fat ste ange; 6) Fa steal lange for reducer pips; © Sectional ange for reducer pipe; d) Angle steel ange or U-stcl flange Figure G2 Welding between Flange and Docts?iping 138DL/T 5121 — 2000 Appendix H (Normative) Schematic Example for Welding of Reinforcement Rib pmxisa 7 10 dyer 7 C8) Ager cmt a » » 2) Fat steel reinforcement ib; b) Ange see or Ustee einfrcement ib Figure H.1 Welding of Reinforcement Rib for Circular Ducts/Piping ; + eh ack ica Sigesided im eaten rinseangene vat UO teat 50 (8 > a ay ‘ 4 | ADA] Ylaeredrcntcenent of] Sineesied es (omen ce | frame ate Ute ate | pre ne, et » 4) Reinforcement ib for ductspiping body wit lletwelded angle stee-igid connection; 1) Reinforcement ib for dretly-welded rye of ducts piping body igi connection; Figure H.2 Welding of Reinforcement Ri for Rectangular Ducts Piping Body 139DL/T5121—2000 sy e180 (10 ve Fee rte st Aigo informant nd. Maslignteaicener ib 9 ©) Reinforcement ib for ductspping body with filt-nelded angle sirs-hnge connection Figure H.2. Welding of Renforcement Rib for Rectangular DuetsPiping Body 4 ne 00) nt ‘ “F profile seh ae a » 9) Ustcel and Estel reinforcement rit: Fat steel enforcement rib; Figure H.3__ Welding of Reinforcement Rib for Profiled DuctsPiping 140DL/T 5121 — 2000 ) Angle see ecinforeement id) Bend reinforcement ib Figue H3 Welding of Reinforcement Rib for Profiled Ducts/Piping 14DL/T 5121 —2000 ‘Appendix J (Normative) Typical Layout of reinforcement rib and Structural Form of Internal Brace Node i a BA Gar ce [J Porc Hd en eitrcement ’ o *)Rindly-conneted reinforcement rib for direetly-weled typeof dacspipng boys Rist connected reinforcement rib for ductpiping body with fille welded angle tel, ©) Hinge-connecte reinforcement ib for ductspiping body with illet-welded angle ste © Hinge-comnectedreitercement rib for dutpping body with Allet-welded angle see! (single-sided) Figure .1 Typical Layout of Transversal Reinforcement Rib 12DL/T 5121 — 2600 “rare een raceme ‘(ide hinge oaneto0) Ss 4 j | Jeg CG ES. TEE f | oes I FLL Le =e) 241s he masiman spn wit te emsen enfeconet for dep aly fr pt Lemp! fener sb Langa enficene! sh my Trae firemen ib (anecieupeticses) tenmegeds dacommoss or (Gate andro tet) inthe space beonen ctr of rans einen » 2) Relationship between longitalinal enforcement i nl intemal braces ') Relationship between longitudinal and transversal enforcement os Figure 12. Typical Layout of Longitudinal Reinforcement Rib Ie [Le Ge as Figure 13 Longitudinal Truss Typ? of Intemal Brace 13DL/ T5121 —2000 Ste pipe usd as interaal brace; 2~Lining plat, 55, 1pece; Fat steel and "steel enforement rib; (—U steel and ange steel enrcement ib (the dimension zis the distance Between gravity cent 5~Connectng plates, two pieces Figure 4 Rigidly-Connected Transversal Internal BraceDL/ T5121 —2000 Dene noe Beype mode ype nade CLDLEI ad cap Eade 1-Stel pipe used as internal Brace; 2—Lining plate, 35, 1 piece (E-type nodes need no lining plate); Flt ste! and steel enforcement 4 Jee and angle te enforcement ihe dimension y isthe distance been gravity centers), $—Connecting plates, 85,1 pieces) Figure 5 Hinge-conneeted Transversal Intemal Brace 145DL/ T5121 —2000 Appendix K (Normative) Explanations of Wording in This Code K.0.1 When implementing the clauses in this Code, the words of the degree of strictness to be treated differently, are explained as follows: 1 Words denoting very strict requirement, which must be observed without exception: “must” is used for affirmation; “must not” is used for negation. 2 Words denoting stict requirement under normal condition: “shall” is used for affirmation; “shall not” is used for negation. 3° Words denoting a permission of slight choice, when conditions allow may first be chosen: “should” is used for affination; “should not” is used for negation, 4 Words denoting of choice, when conditions allow may be chosen: “may” or “can” is used for affirmation; “may not” or “can not” is used for negation. K.0.2_ Where it is specified in the articles that provisions of other standards and codes are to be followed, it shall be usually written as “in compliance with” or “in accordance with". Where compliance with specified standards and codes is not mandatory, it can be written as “may refer to” 146DL/T5121— 2000 Appendix L (Informative) Rotary Moment of Dampers L.1. Rotary moment of dampers with self lubricating and aligning bearing a as eT eT WD TS Pre dere, 8p Pa ‘Moment of associated operation devices, M, (Nm) Isolation damper, M{LS-2)KA; Adjustble damper, MOKA; “Where Ais the flow-through section area of damper, Figure L.1 Rotary Moment of Dampers with Self Lubricating and Aligning Bearing 147DL/T 5121 —2000 L.2. Rotary moment of cast iron dampers Table L.2 Rotary Moment of Rectangotar Cast Iron Dampers Rotary Moment of Rectagulat 160 Singleaxit ‘Cost on Dangers us Doubic axes x 120 | Tle, Qucpte axes pee m Quite mes ‘Wome of cited operation devices " 1aKe on rf T Lr + | it] 1 iit 10203 05 0596-07 OF 09 10-1412 13.14 )DNm) ‘atameorsn joniesondoasoes 080097 1 1381s¢am) ones sie pert Sve 13K) Bee 82 Figure 2. Circular Cast ton Dampers 48DL/ 75121 2000 sapoq oa wo amas ult wo ade onside ous ee “38 Kaepuenss 0 atop we, ewe, ‘oped oxo 0 eH “ne Aiapuoss o 58a qm ney ‘woneousas 04 Zo 08a asi 08 opesaio oxas - aon ony yo 2980 pa sn poe ay ord ons ‘yp poonpar poe petay bau! 438 apnoea ae 98 0 ase, ‘ay esp poop wopede ous o or peau Jor fe sbarap Sunsnipy ae ‘900740001 ope apes spa wro0ot—anave | noce—aaoee | wroet-—anso] eat ape SadG saadureq jo apo Bupesdo Ww >IGeL, ssodaieg uyey Jo apoyy Supesodg @xpeauojuD Wwxypuoddy. 9DL/T 5121 —2000 ‘wotsis Aap} oritado onias | uoneiedo onos 0 yonmeyy wey, so poze 3 wnsce | psvsmeny3 jo es [ 109 vessonna | 28 any pos s0y dep agusniPy 88 p09 essaxdutoo 20) sodurep aaenipy woe ons s 8 plea 201 35 adarep MARNIE 4 Tuuodaas nj adap aansmipy | Soe 20 104 30) dap a1GR=n PY or ‘oxy Soyo mead : iso aqere sadurp aamstipy woreda ostes | aoniodo once 20 joey, RADA Ta so ere aap ones 8 ape apa ape pe swoaz—ar000r | w2o001—wi0c9 | waoce—wore |eroei—Hnso poseanecn a ~ ‘pon BHO (gonuu0s) Wu age, 190DL/T 5121 —2000 RTT RATT opm oy = # vomenioouss | unestooueoiemny | monn : DE eo reet & renaeyy | vento rato 0 | “| vom o0o5 0 p Ta] canon 1 (06% [petro ay an a oatos 10 Teta ve 2p oj soda ol eS = > = ae | at Jpvonn Ba an yas ee vom 0429 sages wooreraarlatip | aula | Toye ata a] oped pea oa owt acnne | aot | emer oct | wet ass —— 7 [_ pan tam (Pananu0s) W aaKH, 151DL/T 5121 —2000 Appendix N (informative) Excerpt of “Outdoor Temperatures in Winter for Caleulation of HVAC Temperature” in Cold Areas of China ‘Table N- Outdoor Temperatures in Winter for Calculation of HAC Temperature in Cold Areas of China analy ‘Yanging, 16: Miyun, 14 Beijing, ~12 “iain | Maniiaity 3 County, -12; Tianjin “11 Heel Povince | Chetede,—17; Zhangjiakos, 19, Tangsban,-12, Baoding, Shijiazhuang, —11; Xing 11 Inner Mongolia Repion ‘Shans Province | Datong, 20; Yangquan, 13; Taiyuan, 15; Sexi, -13| Hailes, ~37;Nilinhaote, 30; Erianhaoe, ~30; Tonia, -22; hifeng, -20; Hutto, -22 aon Province Kaiyuan, 25; Funin -20; Pusbun, -24; Shenyang, -2; (Chaoyang, ~19; Benxi, 2; inzhoe,-17; Anshan, -21; "Yingkow, 18; Dancdong,~17; Daan, 14 saPvnce [Toa -26 28, Chg, aaa 22; Tonghua, mang | Ai 35 Yan; Ql, 28 egg 26 Tah, Hatin | a9; Hatin i, Moan a Suitin 36 Sinden Provine Dezhou,-11;Laiyang, 1; Zibo, ~12; Weng, 11 Sian Povine Goi =i3 Toe Auremes su coy 21: Nga -25; Shee — Stn ovine iin 19; Yan 8 132DL/T 5121 —2000 ‘Table N (continued) Ding, ~17;Fnguan, 19; Shanda, 21; Lanzhou, ~13;, Gans Province Le Pinging, 13 ‘ining, 15; Ge'ermu,~18; Dolan, —18; Gonghe,-17; Madue, 29, Ys, -15 inghai Province ‘Ningeia Hui ‘Yinchuan, 6 zhong, 16; Yanchi, 19; Autonomous y Ts bangs, -16; Guyuas,-17 aon Uneor | ay. ~33; Quramsy, 2; ning, -25; Uramhi,-27, Tala = “Sita, 23 Kaen “6Hetin 8 ioe |e er eerie eee ‘Note {The unit ofabove dst is © [ote 2: Fhe tb is excerpted from the data for aeas where the temperature is lower ‘han 10 in winter listed in GBJIS—87 Specifcations for Design of Heating, emlting und Airconditioning 153DL/T 5121 —2000 Appendix P (Informative) Classification of Flue Gas Corrosiveness P.0.1 The corrosive index of flue gas, Ke, could be calculated according to the following equation 100s, e ©" AERO ER,O=CaO+MgO+Na,0+K,O a) Where: S,, A, —mass percentages of as-received sulfur and ash of coal; ER,O—percentage of total alkali oxides of ash In case of K,>0.5-1.0, the flue gas would be deemed as P.0.2 The grade classification of corrosion of flue gas on chimney structure is listed in Table PI. Table PI Classification of Corrosive Flue Gas ‘Clasitcation of | Dust removing Conusive index of fie yas Kz fue gas "ype 20 [is20] was! asso weype | A | A Ssrong + Dye | A Wersype a Mesum Drv-ype a Woriype 4 Weak : Bye [ | Nemeonosive 154DL/T5121 — 2000 P.0.3 If there is desulfurizing device, the corrosive grade of flue 85 on chimney may be considered by reducing the grade suggested jn Table P1 by one grade; however, ifthe flue gas to be discharged is weakly corrosive, the corrosive grade would not be reduced any ‘more. P.0.4. For the chimney of power plant without desulfurizing device, even if the calculation results indicate the flue gas being non-corrosive, it shall be considered as weakly corrosive. Notes: The Append is excerpted from Articles 74.1 and 7.4.2 of Technical Codes for Civil Structure Design of Thermal Power Plant and from relevant contents of Attachment to Dian Gui Tu Shui (1997) No. 8: Minutes of Meeting on High Chiswey Design for Thermal Power Plant 155DL/T 5121 —2000 Appendix Q (Informative) Relevant Standards and Documents GBI 171988 Code for Steel Structure Design GBI 91987 Code for Structural Load of Building GB 150-1998 Steel Pressure Vessel Dian Ji (1996) No. 435 Document issued by the former Ministry of Flectric Power Industry: Guide for Technical Negotiation on Imported High-capacity Boilers and Auxiliary Equipments Dian An Quan (1993) No, 540 Document issued by the former Ministry of Electric Power Industry: Regulations on Strengthening Combustion Management on Large-sized Coal Fired Boilers —Design and Calculation Methods for Coal Preparation System of Thermal Power Plant (1999). DLT 50951999 Technical Code for Load Design of Main Building in Thermal Power Plant ‘Attachment to Dian Gui Tu Shui (1997) No. 8 Document: Minutes of Meeting on High Chimney Design for Thermal Power Plant —Code for Explosion Prevention of Fuel Feeding, Pulverized Fuel Preparing and Fuel-buming Equipments (former Soviet Union, 1975 Edition) Aerodynamics Calculation of Boiler Equipment (Standard Methods, Third Edition), (former Soviet Union, 1977 Edition) 156