Client name: Shalina lab Prepared By PS

Unit: CB 20 + Accessories Rev: 4

Fuel: Wood/Briquette Date: 2/2/2016

12.50% 12.50% 1.00% 0.00%

Discount
Sr No DESCRIPTION Type Make Size Unit Qty Unit M rate VAT ED FREIGHT LBT %

1 Softner UC-14 1 No 50100 6,262.50 6,262.50 501.00 - 20%

2 Chemical Doser 1 No 11800 1,475.00 1,475.00 118.00 - 15%

3 Feed Water Tank 4 KL 1

Water Tank Wt
Material 1400 kg 38 4.75 - 0.38 - 0%
Labour 1400 kg 18 2.25 - - - 0%
Painting 1400 kg 5 0.63 - - - 0%
Hardware (Nut,Bolts,gaskets etc) 1 set - 0%
Level Guage 1 no 4500 562.50 562.50 45.00 - 10%
Level Switch ( Scientific Devices) 1 no 10000 1250.00 1250.00 100.00 - 10%
Nozzles
Inlet nozzle 50 mm 1 No 185 23.13 23.13 1.85 - 0%
Outlet nozzle 50 mm 1 no 185 23.13 23.13 1.85 - 0%
Drain nozzle 50 mm 1 no 185 23.13 23.13 1.85 - 0%
Air vent nozzle 25 mm 1 no 135 16.88 16.88 1.35 - 0%
Overflow nozzle 50 mm 1 no 286 35.75 35.75 2.86 - 0%
Condensate return nozzle 50 mm 1 no 286 35.75 35.75 2.86 - 0%
Guage glass nozzle 25 mm 2 no 135 16.88 16.88 1.35 - 0%
Level switch nozzle 25 mm 1 no 694 86.75 86.75 6.94 - 0%
Man hole nozzle 450 mm 1 no 900 112.50 112.50 9.00 - 0%

Feed Water Line

From outlet of softener to inlet 40 mm 12 mtr 193 24.13
of soft water service tank - 1.93 - 0%
   Chemical dosing piping 15 mm 6 mtr 66 8.25 - 0.66 - 0%
From feed water tank outlet to 50 mm 18 mtr 269 33.63
boiler feed pumps - 2.69 - 0%
Drain and overflow line from
water service tank to ground 50 mm 6 mtr 269 33.63
level - 2.69 - 0%

Flange 40 mm 4 no 220.00 27.50 - 2.20 - 0%

15 mm 2 no 90.00 11.25 - 0.90 - 0%
50 mm 6 no 275.00 34.38 - 2.75 - 0%
50 mm 2 no 275.00 34.38 - 2.75 - 0%

Bends 40 mm 4 no 100.00 12.50 - 1.00 - 0%

15 mm 4 no 50.00 6.25 - 0.50 - 0%
50 mm 4 no 120.00 15.00 - 1.20 - 0%
50 mm 4 no 120.00 15.00 - 1.20 - 0%

Gaskets 40 mm 4 no 21.00 2.63 - 0.21 - 0%

15 mm 4 no 9.00 1.13 - 0.09 - 0%
50 mm 10 no 43.00 5.38 - 0.43 - 0%
50 mm 4 no 43.00 5.38 - 0.43 - 0%

Nut-Bolts M12x50 mm 56 no 28.00 3.50 - 0.28 - 0%

LIST OF VALVES
Isolation valve at inlet of
Softener Ball Unison 50 mm 1 no 5410 676.25 676.25 54.10 - 20%
Isolation valve at outlet of doser Gate Expert 25 mm 1 no 8208 1026.00 1,026.00 82.08 - 20%
NRV at outlet of doser Disc check 25 mm 1 no 1000 125.00 125.00 10.00 - 20%
Valve at the inlet of soft water t Ball Unison 50 mm 1 no 5589 698.63 698.63 55.89 - 20%
Isolation valve at outlet of mm no 5410 676.25 54.10 -
soft water service tank Ball Unison 50 1 676.25 20%
Isolation valve at drain of soft mm no 417.50
water service tank Ball Unison 40 1 3340 417.50 33.40 - 20%
Isolation valve at inlet of feed Ball Unison 50 mm 4 no 5410 676.25 54.10 -
pumps 676.25 20%
Strainer at inlet of feed pumps Y type Procedyne 50 mm 4 no 9001 1125.13 1,125.13 90.01 - 20%
Valve for sampling at inlet of mm no 125.00
feed pumps Needle 15 4 1000 125.00 10.00 - 20%

WATER SYSTEM
TOTAL M Rate (w/o
VAT) M cost

45,490.80 45,490.80

11,384.05 11,384.05

38.38 53,732.00
18.00 25,200.00
5.00 7,000.00
- 2,000.00
4,596.75 4,596.75
10,215.00 10,215.00

209.98 209.98
209.98 209.98
209.98 209.98
153.23 153.23
324.61 324.61
324.61 324.61
153.23 306.45
787.69 787.69
1,021.50 1,021.50

194.93 2,339.16
66.66 399.96

271.69 4,890.42

271.69 1,630.14

222.20 888.80
90.90 181.80
277.75 1,666.50
277.75 555.50

101.00 404.00
50.50 202.00
121.20 484.80
121.20 484.80
- -
21.21 84.84
9.09 36.36
43.43 434.30
43.43 173.72
- -
28.28 1,583.68
- -
- -
- -
4,912.28 4,912.28
7,452.86 7,452.86
908.00 908.00
5,074.81 5,074.81

4,912.28 4,912.28

3,032.72 3,032.72

4,912.28 19,649.12

8,172.91 32,691.63

908.00 3,632.00

261,873.10
 COST ESTIMATION FOR PROJECT

CLIENT Shalina lab

UNIT CB 20 + Accessories
FUEL Wood/Briquette

A. DIRECT COSTS:
A.1 Material Costs:
Item Basic Cost ED* ST CIF
1.00 Water System 261873.10
2.00 Drain & Safety System 29952.56
3.00 Flue gas system 762121.62
4.00 Insulation 72804.74
5.00 Electricals 41955.84
6.00 Structurals 18414.00
7.00 STEAM SYSTEM 624939.30
8.00
9.00
10.00 0

Sub-total 1812061
7.00 Contingency 3.00% On Basic Cost
8.00 Escalation's 0.00% On Basic Cost
9.00 FOAK 0.00% On Basic Cost
Total
(a) Basic costs includes landed cost (transport + LBT + Taxes)

A.2 Manufacturing Costs : This is not Applicable in our case

Item Parameter
1.00 Manufacturing costs for works made Hr's
2.00 Special jigs/fixtures, if any No.
3.00 Special testing, if any Type:
4.00 Third party inspection, if any Type:
5.00 Stress relieving, if any Type:
Total

A.3 Engineering Costs :

Item Parameter
1.00 Detailed engineering / process engr Hr's: 0
2.00 Draftsmen Hr's: 0
3.00 Documentation Pages: 0
4.00 Inland travel (No. of engrs/days) Lumpsum
 5.00 Engineering fees, if any Civil Lumpsum
Total

A.4 Procurement Costs:

Re Item Parameter
1.00 Foreign Travel (No. of engrs/days) Lumpsum
2.00 Third party vendor QA/approval Lumpsum
3.00 Special certification, if any Type:
Total

A.5 Project Management Costs:

Item Parameter
1.00 Project Travel Day
2.00 Project management Day
Total

A.6 Construction/Commissioning Costs:

Re Item Parameter
1.00 Site office infrastructure* For 3 Months
2.00 Site Office travel (CC0+ME2+CE1+EE1)
3.00 Site office communicati Months
4.00 Mechanical erection contract
5.00 Electrical/instrumentation contract
6.00 Cost of Civil Engineer
7.00 Cost of Mechanical Engineer + Electrical Engineers Hr's:
8.00 Commissioning engrs man-hours Hr's:
9.00 Dismantelling Cost Lumpsum
10.00 Special site inspection charges Lumpsum
11.00 Miscellaneous expenses Lumpsum
11.10 Cost for Chemical beyond Commissioning
11.20 Cost of Water for Civil Work
11.30 Cost of Power for Civil and other Work
11.40 Cost of Lab Testing Facilities
12.00 Supervision of E and C
Total
*This includes shed/furniture/fixtures/tools & tackles if any/communication set-up/security,etc.

A.7 Finance Costs:

Re Item Parameter
1.00 B.G. Preperation Cost %
2.00 Forward Cover Lumpsum
3.00 Interest on working capital Months
4.00 Insurance costs (transit, site, etc.) Lumpsum
Total
A.8 Other Costs :
Re Item Parameter
1.00 Royalty
2.00 Inspection Cost
3.00 Warranty (%)
4.00 Agency Commission Lumpsum
5.00 Packing & Forwarding
6.00 Transportation including Unloading
Total
Total Direct Costs : (A.1........A.8)

Direct Costs as a percentage of Sales Price :

B. OVERHEADS :
Re Item Parameter
1.00 G&A of the division (%: of sales) 8.00%
2.00 Corporate overheads (%: of sales) 3.00%
Total

C. PROFIT + MARGIN :
Re Item Parameter
1.00 Profit before tax (%: of sales) 10.00%
2.00 Negotiation margin (%: of sales) 5.00%
Total

D. TAXES & DUTIES :

Re Item Parameter
1.00 Insurance (%) 0.00%
2.00 Service Tax 12.24 % On Services 0.00%
3.00 Sales Tax on Membranes / Imported 0.00%
4.00 Octroi, if any (%) 0.00%
5.00 VAT on local Purchase On Civil Purchase 0.00%
Total

E. OFFER ANALYSIS:

Break Even Price Without Tax and Duties A+B

Break Even Price With Tax and Duties A+B+D
Customer offer Pric Without Tax and Duties A+B+C
Customer offer Pric With Tax and Duties A+B+C+D
Margin
FOR PROJECT

PREPARED B PS
DATE 2-Feb
REVISION 4

(All figures in Rs. Lacs)

CD CVD Total Remarks
261873.10
29952.56
762121.62
72804.74
41955.84
18414.00
624939.30
0.00
0.00
0.00
0.00
1812061.16
54361.83
0
0
A1 1866422.99

our case
Unit Cost Cost Remarks
0
0
0
0
0
A2 0.00

Unit Cost Cost Remarks

150 0
100 0
0
0
 0
A.3 0.00

Parameter Cost Remarks

Lumpsum 0
Lumpsum 0
0
A.4 0.00

Unit Cost Cost Remarks

2000.00 Rs./Day 0 Project Manhour rate
2500.00 Rs./Day 0 Inspection Manhour rate
A.5 0.00 Third Party Manhour rate

Unit Cost Cost Remarks

Supervision of
E and C

A.6 0.00
p/security,etc.

Parameter Cost Remarks

0.00% 0.00
Lumpsum 0
4.00 0.00% 0.00 50% of Mtrl Cost
Lumpsum
A.7 0.00
Parameter Cost Remarks
5.00% 135248

Lumpsum
0.00% 0
0
A.8 135248
A 2001671.04 2001671.04

Parameter Cost Remarks

SP 216396.87
SP 81148.83
B 297545.69 297545.69

Parameter Cost Remarks

270496.09
135248.04
C 405744.13 405744.13

Parameter Cost Remarks

0

0
D 0.00 0.00

2,299,216.73
2,299,216.73
2,704,960.86
2,704,960.86
33.0%
Rates (Rs./Day)
2000.00
2500.00
5000.00
 COST ESTIMATION FOR ERECTION

CLIENT Shalina lab

UNIT CB 20 + Accessories
FUEL Wood/Briquette

Sr.No. Description Remark Quantity Unit

A CREW
A.1 Sub Contractor
1 Welders 2 Nos
2 Fitters 1 Nos
3 Helpers 2 Nos
4 Rigger 0 Nos
5 Insulation 1
6 Electrician Lumpsum - 15% of E&I Costs
A.2 Veda Crew - For Outstation Sites
7 Site Engg. - VEDA 1 Nos
8 Inspection Engg. - VEDA 0 Nos
9 Commissioning Engg. - VEDA 0 nos

B LODGING CHARGES (Daily charges includes local transport and food)

B.1 Sub Contractor
1 Labourers 5 Nos
B.2 Veda Crew - For Outstation Sites
2 Site Engg. - VEDA 1 Nos
3 Inspection Engg. - VEDA 0 Nos
4 Commissioning Engg. - VEDA 0 Nos

C BOARDING CHARGES
C.1 Sub Contractor
1 Labourers 1 Room
C.2 Veda Crew - For Outstation Sites
2 Site Engg. - VEDA 1 Hotel Room
3 Inspection Engg. - VEDA 0 Hotel Room
4 Commissioning Engg. - VEDA 1 Hotel Room

D TRANSPORTATION
1 Labour - Site Moblization & Demobilization Lumpsum
2 Site Engg. - VEDA 1 No
3 Inspection Engg. - VEDA 0 No
4 Commissioning Engg. - VEDA 0 No
5 Transpotation of Tools & Tackle Lumpsum

E MISCELLANEOUS
1 Hydra Charges Lumpsum
2 Crane Charges Lumpsum
3 Consumables Lumpsum 1 Nos
4 IBR Approval - Boiler
TOTAL
MARGIN FACTOR 30%
QUOTED
ECTION

b PREPARED BY PS
ccessories DATE 30-Dec
uette REVISION 0

Rate Unit Quantity Unit Cost

500.00 Rs/day 20 days 20,000.00

600.00 Rs/day 20 days 12,000.00
300.00 Rs/day 20 days 12,000.00
350.00 Rs/day 20 days -
350.00 Rs/Sq.mtr 104 Sq.mtr 36,416.55
20,000.00

1,000.00 Rs/day 20 days 20,000.00

1,500.00 Rs/day 3 days -
2,000.00 Rs/day 4 days -

200.00 Rs/day 20 days 20,000.00

700.00 Rs/day 20 days 14,000.00

700.00 Rs/day 3 days -
700.00 Rs/day 4 days -

5,000.00 Rs/month 1 month 5,000.00

700.00 Rs/day 20 days 14,000.00

1,500.00 Rs/day 3 days -
700.00 Rs/day 4 days 2,800.00

10,000.00
500.00 Rs/Trip 2 Trips 1,000.00
1,500.00 Rs/Trip 2 Trips -
1,500.00 Rs/Trip 2 Trips -
5,000.00 Rs. 1 Nos 8,000.00

8,000.00 Rs. 2 No 16,000.00

40,000.00 Rs. 1 No 40,000.00
5,000.00 Rs. 1 No 5,000.00
0 No
256,216.55
333,081.51
333,081.51
 QUOTED
CBSG-20 2,501,000.00
P&F 3% 75,030.00

TOTAL 2,576,030.00

WATER 411,000.00
DRAIN 80,000.00
FLUE GAS 1,505,000.00
INSULA 33,000.00
ELECT 215,000.00
STR 150,000.00
P&F ### 35,910.00
STEAM SYSTEM
TOTAL 2,429,910.00

SUPPLY TOTAL 5,005,940.00

ENC 580,000.00
IBTR 60,000.00

ENC TOTAL 640,000.00

TRANSPORT
GRAND TOTAL 5,645,940.00

VAM 3,800,000.00
P&F 3% 114,000.00
GRAND TOTAL 9,559,940.00
CTV MARGIN
1,856,000.00 0% 1,856,000.00
0% -

1,856,000.00 1,856,000.00

261,873.10 0.83 315,509.76

29,952.56 0.83 36,087.42
762,121.62 0.83 918,218.82
72,804.74 0.83 87,716.56
41,955.84 0.83 50,549.21
18,414.00 0.83 22,185.54

624,939.30 0.83 752,938.91

1,812,061.16 2,183,206.22

3,668,061.16 4,039,206.22

256,216.55 0.70 366,023.64

60,000.00 0.90 66,666.67

316,216.55 432,690.31
FINAL
3,984,277.71 4,471,896.52 ###
LAST QUOTED
2,630,000.00 7.50% 2,827,250.00 2,889,000.00

7,299,146.52

0.89
141,896.52
8 STEAM SYSTEM
Size Unit Qty Unit M. Rate
1 Steam Header 100 NB 3 mtr 1623
Fabrication Steam header 1.00 set

2 Steam piping from boiler outlet to PRS 1 inlet

Pipe 80 NB 50 mtr 1053
Bends 80 NB 8 No 527
Flanges 80 NB 12 No 738

3 Steam piping before PRS1 inlet to PRS 2 inlet for VAM m/c
Pipe 40 NB 24 mtr 411
Bends 40 NB 6 No 245
Flanges 40 NB 8 No 342

4 Steam piping from blow down to drain pit

Pipe 40 NB 8 mtr 411
Bends 40 NB 5 No 245
Flanges 40 NB 4 No 342

IBR Approval of steam piping 1 set

5 PRS 1 & PRS 2 Approval 2 No

6 CB20SG boiler approval upto provisional firing 1 No

7 SFM - Approval 1.00 No

TOTAL SUPPLY

TOTAL

Margin
M. Cost Labour Rate Labour cost
4869 1,200.00 3600
10000 10000

52650 900.00 45000

4216
8856

9864 450.00 10800

1470
2736

3288 450.00 3600

1225
1368

30000 30000

10000 20000

50000 50000

5000 5000

90542 TOTAL ERECTION 178000

268542

20% 322250.4