MPW080E (A891) MPW065E (A894) MPW060E (A897) Parts Manual: Yale Materials Handling Corporation

PARTS MANUAL
MPW080E (A891)
MPW065E (A894)
MPW060E (A897)
Yale Materials Handling Corporation 524142760

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2015
Greenville, NC 27834-2011
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT AND BRAKE ASSEMBLY
4 CONTROL HANDLE
5 HYDRAULIC SYSTEM
6 LIFT LINKAGE AND LOAD WHEEL
7 OPTIONS
8 FIELD CONVERSION KITS
9 NUMERICAL INDEX
10 USER SUPPORT INFORMATION
This Parts Manual is divided into 10 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY DISCONNECT ............................................................................................................................... 1-12
BATTERY RETENTION .................................................................................................................................. 1-7
FOOD PROCESSING - (A891) ( A894) ...................................................................................................... 1-8
BATTERY ROLLERS OPTION ....................................................................................................................... 7-6
BRAKE RESISTOR KIT
C
CASTER ASSEMBLY
A891 AND A894 - ALL - A897 (S/N A891N02422E → CASTER) .............................................................. 6-12
A897 (S/N A891N02421 → CASTER) ....................................................................................................... 6-10
FOOD PROCESSING (S/N A891N02422E → CASTER) .......................................................................... 6-14
COLD STORAGE HANDLE HEATER KITS .................................................................................................... 8-2
CONTROL PANEL ASSEMBLY
A891 - A897 (S/N A897N01648Y →) ......................................................................................................... 2-2
A891 - A897 ARCTIC .................................................................................................................................. 2-6
A894 - ARCTIC ........................................................................................................................................... 2-12
A894 - STANDARD, COLD STORAGE, EE, AND FOOD PROCESSING .................................................. 2-9
CONVENIENCE TRAY KITS ........................................................................................................................... 8-2
CONVENIENCE TRAY OPTION ..................................................................................................................... 7-8
COVERS ......................................................................................................................................................... 1-3
D
DECAL AND PLATE LOCATION .................................................................................................................... 1-10
DIAGNOSTIC HANDSET ................................................................................................................................ 7-11
DRIVE UNIT ARRANGEMENT
A891 AND A894 - ALL (S/N A897N01648Y →) ......................................................................................... 3-2
A897 (→ S/N A897N01648Y) ..................................................................................................................... 3-4
E
ELECTRIC BRAKE
→ S/N A897N01648Y (A897) ..................................................................................................................... 3-17
A891 - ALL - A897 (S/N A897N01648Y →) ............................................................................................... 3-16
A894-ALL .................................................................................................................................................... 3-14
F
FORK WELDMENT OPTIONS ........................................................................................................................ 7-2
FOOD PROCESSING ................................................................................................................................. 7-4
FORKS
HOOK TYPE ............................................................................................................................................... 7-10
G
GENERAL TRUCK .......................................................................................................................................... 1-2
DRIVE END ................................................................................................................................................. 1-4
H
HANDLE UPGRADE KIT ................................................................................................................................. 8-2
HYDRAULIC ARRANGEMENT
A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C) ................................................................... 5-4
A891/A894 (S/N A891N01967C →) (S/N A894N02219C →) ................................................................... 5-6
A891 ©2015 Yale Materials Handling Corporation i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
A897 ............................................................................................................................................................ 5-2
HYDRAULIC POWER UNIT
A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C) ................................................................... 5-10
A891/A894 (S/N A891N01967C →) (S/N A894N02219C →) ................................................................... 5-12
A891/A894 - ALTERNATE PART (S/N A891N01967C →) (S/N A894N02219C →) ................................ 5-14
A897 ............................................................................................................................................................ 5-8
L
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-16
LIFT LINKAGE ................................................................................................................................................. 6-2
FOOD PROCESSING ................................................................................................................................. 6-6
LOAD BACKREST .......................................................................................................................................... 7-12
LOAD BACKREST KITS ................................................................................................................................. 8-3
LOAD WHEEL
DUAL OPTION - STANDARD, COLD STORAGE, ARCTIC ....................................................................... 6-18
DUAL OPTION - SEALED ........................................................................................................................... 7-14
DUAL OPTION WITH SEALED BEARING - FOOD PROCESSING (A891, A894) ..................................... 6-21
M
MASTER DRIVE UNIT
→ S/N A891N02066C → S/N A894N02286C → S/N A897N03736C ........................................................ 3-6
S/N A891N02067C → S/N A894N02287C → S/N A897N03737C → ........................................................ 3-10
P
PALLET ENTRY AND EXIT KIT ...................................................................................................................... 8-2
R
RF TERMINAL ................................................................................................................................................. 7-15
S
SINGLE LOAD WHEEL
FOUR BEARING - STANDARD, COLD STORAGE, ARCTIC .................................................................... 6-17
FOUR BEARING SEALED - FOOD PROCESSING (A891, A894) ............................................................. 6-20
TWO BEARING - STANDARD, COLD STORAGE, ARCTIC ...................................................................... 6-16
TWO BEARING SEALED - FOOD PROCESSING (A891, A894) ............................................................... 6-19
T
TELEMETRY KITS .......................................................................................................................................... 8-2
TILLER HANDLE ARM ASSEMBLY
COMPOSITE TILLER HEAD (→ S/N A891N02066C) (→ S/N A894N02286C) (→ S/N A897N03736C)
.................................................................................................................................................................... 4-2
COMPOSITE TILLER HEAD (S/N A891N02067C →) (S/N A894N02287C →) (S/N A897N03737C →)
.................................................................................................................................................................... 4-6
METAL HEAD (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →) ...................... 4-12
TILLER HEAD ASSEMBLY
COMPOSITE ............................................................................................................................................... 4-8
METAL (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →) ................................. 4-14
TRACTION MOTOR
A891 - A897 (S/N A897N01648Y →) ......................................................................................................... 2-18
A894 ............................................................................................................................................................ 2-20
ii ©2015 Yale Materials Handling Corporation A891

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
A897 (→ S/N A897N01647Y) ..................................................................................................................... 2-16
W
WIRE HARNESS
RF TERMINAL ............................................................................................................................................ 2-22
A891 ©2015 Yale Materials Handling Corporation iii

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
iv ©2015 Yale Materials Handling Corporation A891

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
A891 ©2015 Yale Materials Handling Corporation v

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 9-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.
vi ©2015 Yale Materials Handling Corporation A891

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
A891 ©2015 Yale Materials Handling Corporation vii

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 524140334
Service Manual (Complete)..................................................................................................... 524143014
Parts Manual........................................................................................................................... 524142760
viii ©2015 Yale Materials Handling Corporation A891

GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
G10056...................................1-4 G10232...................................5-2 G11184...................................4-6

G10059...................................1-7 G10233...................................5-4 G11189...................................6-6
G10061.................................6-16 G10234...................................5-8 G11190...................................7-4
G10062.................................6-17 G10235.................................5-12 G11194...................................1-8
G10063.................................6-18 G10236.................................5-16 G11236.................................3-10
G10065.................................3-17 G10238...................................7-8 G11291.................................2-12
G10073...................................7-6 G10239.................................1-12 G11292...................................2-6
G10077...................................1-3 G10244.................................2-20 G11593.................................6-14
G10081...................................7-2 G10348...................................3-2 G12057.................................4-14
G10083...................................1-2 G10349...................................2-2 G12058.................................4-12
G10088.................................6-10 G10351.................................2-18 G12134.................................6-19
G10224.................................1-10 G10352.................................2-16 G12135.................................6-20
G10225...................................2-9 G10357.................................7-12 G12136.................................6-21
G10226...................................3-4 G10538.................................7-10 G12798.................................5-14
G10227.................................3-16 G10894.................................7-11 G13315.................................7-15
G10228...................................4-2 G10906...................................3-6 G13330.................................2-22
G10229...................................4-8 G10911.................................3-14 P19409....................................5-6
G10230...................................6-2 G11179.................................5-10 P22222..................................7-14
G10231.................................6-12
A891 ©2015 Yale Materials Handling Corporation ix

GENERAL INFORMATION
NOTES
x ©2015 Yale Materials Handling Corporation A891

SECTION 1
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
BATTERY DISCONNECT ............................................................................................................................... 1-12

BATTERY RETENTION .................................................................................................................................. 1-7
FOOD PROCESSING - (A891) ( A894) ...................................................................................................... 1-8
COVERS ......................................................................................................................................................... 1-3
DECAL AND PLATE LOCATION .................................................................................................................... 1-10
GENERAL TRUCK .......................................................................................................................................... 1-2
DRIVE END ................................................................................................................................................. 1-4
A891 ©2015 Yale Materials Handling Corporation 1-1

G10083 05-00
GENERAL TRUCK (FIGURE 1-1)

1 b 524182433 Tiller Head (Standard and Cold Storage) ........................................................... 1
1 a 524141211 Tiller Head (Cold Storage) .................................................................................. 1
2 ..... Lift Linkage ......................................................................................................... 1
3 524140950 Load Wheel (Single) (Two Bearing) .................................................................... 2
3 524140951 Load Wheel (Single) (Four Bearing Option) ....................................................... 2
3 524140952 Load Wheel (Dual Option) .................................................................................. 2
4 524139524 Floormat .............................................................................................................. 1
5 ..... Caster Assembly ................................................................................................. 2
6 ..... General Truck (Drive End) (FG10056 [Page 1-4])............................................. 1
7 ..... Cover (Front) ...................................................................................................... 1
8 ..... Control Handle Arm Assembly ............................................................................ 1
9 524140334 Operator Manual (FG10224 [Page 1-10]).......................................................... 1
FOOTNOTES:
a → 1/2003 b 1/2003 →
1-2 ©2015 Yale Materials Handling Corporation A891

05-00 G10077
COVERS (FIGURE 1-2)

1 519996802 Information Case ................................................................................................ 1
2 519996803 Cover (Information Case) ................................................................................... 1
3 505189200 Clip ...................................................................................................................... 1
4 b 505190200 Plate .................................................................................................................... 1
5 524141549 Rivet .................................................................................................................... 4
6 524139524 Floormat .............................................................................................................. 1
7 524139728 Cover .................................................................................................................. 1
8 524190842 Cover (Lower) ..................................................................................................... 1
9 016103500 Washer ............................................................................................................... 4
10 015026000 Lockwasher ......................................................................................................... 4
11 580014878 Capscrew ............................................................................................................ 4
12 580018747 Screw .................................................................................................................. 2
12 a 582046907 Rivet (Alternate Configuration) ........................................................................... 2
FOOTNOTES:
a Not with #4 Plate b Only with #12 Screw

G10056 05-00
GENERAL TRUCK (FIGURE 1-3)

DRIVE END

05-00 G10056
GENERAL TRUCK
DRIVE END

1 l 580017267 Traction Motor (150 Amp) (A891, A897) ............................................................. 1
1 g 730074003 Traction Motor (A897) ......................................................................................... 1
1 580017268 Traction Motor (A894) ......................................................................................... 1
2 l 524169212 Magnetic Brake (A891, A897) (FG10227 [Page 3-16])..................................... 1
2 524169213 Magnetic Brake (A894) (FG10911 [Page 3-14])................................................ 1
3 580023503 Master Drive Unit (FG10226 [Page 3-4])........................................................... 1
4 ..... Hydraulic Assembly ............................................................................................ 1
5 524143269 Horn .................................................................................................................... 1
5 014936500 Nut ...................................................................................................................... 2
5 016103500 Washer ............................................................................................................... 2
5 015026000 Lockwasher ......................................................................................................... 2
5 504227225 Screw .................................................................................................................. 2
6 500863104 Ignition Switch (Key) ........................................................................................... 1
6 500863106 Key Set ........................................................................................................... 1
6 582022975 Ignition Switch (Key) (Alternate Part) .................................................................. 1
6 582022976 Key Set (Alternate Part) ................................................................................. 1
7 504246201 Plug ..................................................................................................................... 1
7 580016891 Dash Display (Optional) ...................................................................................... 1
7 580016893 Dash Display (Cold Storage Option) ................................................................... 1
7 580090629 Dash Display (Cold Storage w/Lexan) ................................................................ 1
8 ..... Battery Connector ............................................................................................... 1
9 ..... Control Panel (A891, A897) ................................................................................ 1
9 ..... Control Panel (A891, A897, Arctic) ..................................................................... 1
9 ..... Control Panel (A894) .......................................................................................... 1
9 ..... Control Panel (A894, Arctic) ............................................................................... 1
10 d 524141439 Wire Harness (Main) ........................................................................................... 1
10 i 580048834 Wire Harness (Main) ........................................................................................... 1
11 524141444 Cable Assy (+)(A897) ......................................................................................... 1
11 a 524146841 Cable Assy (+)(A891, A894) ............................................................................... 1
12 524141445 Cable Assy (A1) .................................................................................................. 1
13 524141446 Cable Assy (A2) .................................................................................................. 1
14 efh 524141447 Cable Assy (F1) .................................................................................................. 1
14 jkm 524178603 Cable Assy (F1) .................................................................................................. 1
15 efh 524141448 Cable Assy (F2) .................................................................................................. 1
15 jkm 524178604 Cable Assy (F2) .................................................................................................. 1
15 c 513770100 Boot .................................................................................................................... 1
15 524149651 Cable Assy (-)(A894) .......................................................................................... 1
16 524153610 Varistor Assembly ............................................................................................... 1
16 524153617 Varistor ........................................................................................................... 1
16 524146050 Cable Assy (Pos) (+)(A891) ................................................................................ 1
16 524146051 Cable Assy (Neg) (-)(A891) ................................................................................ 1
b 524149650 Cable Assy (+) (Pump, A894) ............................................................................. 1
b 524146838
720076907 Grommet ............................................................................................................. 1
524153662 Kit-Controller and Components (A891) ............................................................... 1

G10056 05-00
FOOTNOTES:
a Cold Storage and EE/Food Processing Option h → S/N A897N01654Y
b Not Illustrated i 4/2005 →
c Not Used on Cold Storage and EE Options j S/N A891N01501Y →
d → 4/2005 k S/N A894N01501Y →
e → S/N A891N01501Y l S/N A897N01648Y →
f → S/N A894N01501Y m S/N A897N01654Y →
g → S/N A897N01648Y

05-00 G10059
BATTERY RETENTION (FIGURE 1-4)

1 501921200 Bracket (With Stud) ............................................................................................. 2
2 502398904 Washer ............................................................................................................... 2
3 015026600 Washer ............................................................................................................... 2
4 520051895 Nut ...................................................................................................................... 2
5 580041446 Capscrew ............................................................................................................ 2
5 524173235 Spacer ................................................................................................................ 1

G11194 12-07
BATTERY RETENTION (FIGURE 1-5)

FOOD PROCESSING — (A891) ( A894)

12-07 G11194

1 524248012 Bracket ................................................................................................................ 2
2 502398904 Washer ............................................................................................................... 2
3 015026600 Washer ............................................................................................................... 2
4 520051895 Nut ...................................................................................................................... 2
5 059694600 Capscrew ............................................................................................................ 2
6 524248291 Spacer (Galvanized) ........................................................................................... 1
7 580041446 Capscrew ............................................................................................................ 2

G10224 05-00
DECAL AND PLATE LOCATION (FIGURE 1-6)

05-00 G10224

1 580008064 Nameplate Cover ................................................................................................ 1
2 501904907 Rivet .................................................................................................................... 4
3 524140334 Operator Manual ................................................................................................. 1
4 524141184 Label (Warning) .................................................................................................. 1
5 524162256 Label (Patents and Trademarks) ........................................................................ 1
6 502157203 Label (Yale) ........................................................................................................ 2
7 524141185 Label (Dash) ....................................................................................................... 1
8 524148605 Nameplate (Yale Low Lifts) ................................................................................. 1
9 519440800 Label (Pinch Warning) ........................................................................................ 2
10 580022643 Label (Battery Discharge Notice - Flooded Battery) ........................................... 1
11 504575235 Label (UL Type EE) ............................................................................................ 2
12 524135489 U.L. Plate ("EE" Construction) ............................................................................ 1
12 550081457 Label-Serialized UL (Alternate Part) ................................................................... 1
13 580084552 Label (Cold Storage) (0F -18 C) ......................................................................... 1
13 580084553 Label (Arctic) (-40F -40C) ................................................................................... 1
14 a. . . . . Label-Greenville Manuafacturing ........................................................................ 1
FOOTNOTES:
a Contact your Local Dealer

G10239 05-01
BATTERY DISCONNECT (FIGURE 1-7)

05-01 G10239
BATTERY DISCONNECT
1 752576431 Battery Connector and Cable (Red) ................................................................... 1
1 723291304 Battery Connector (Red) ................................................................................ 1
1 050610500 Sleeve ............................................................................................................ 2
1 502535902 Terminal ......................................................................................................... 2
1 a 752576434 Battery Connector and Cable (Red) ................................................................... 1
1 723291304 Battery Connector (Red) ................................................................................ 1
1 050610500 Sleeve ............................................................................................................ 2
1 502535902 Terminal ......................................................................................................... 2
1 752576430 Battery Connector and Cable (Gray) .................................................................. 1
1 723291300 Battery Connector (Gray) ............................................................................... 1
1 a 752576433 Battery Connector and Cable (Gray) .................................................................. 1
1 723291300 Battery Connector (Gray) ............................................................................... 1
1 050610500 Sleeve ............................................................................................................ 2
1 502535902 Terminal ......................................................................................................... 2
1 752576432 Battery Connector and Cable (Yellow) (A894 Only) ........................................... 1
1 723291303 Battery Connector (Yellow) ............................................................................ 1
1 050610500 Sleeve ............................................................................................................ 2
1 502535902 Terminal ......................................................................................................... 2
1 752576435 Battery Connector and Cable (Yellow) (Cold Storage) (A894 Only) ................... 1
1 723291303 Battery Connector (Yellow) ............................................................................ 1
1 050610500 Sleeve ............................................................................................................ 2
1 502535902 Terminal ......................................................................................................... 2
2 503954200 Battery Connector Pull Handle ........................................................................... 1
3 014867800 Screw .................................................................................................................. 4
4 015026000 Lockwasher ......................................................................................................... 7
5 014936500 Nut ...................................................................................................................... 7
FOOTNOTES:
a Cold Storage and EE/Food Processing Option

G10239 05-01
NOTES

SECTION 2
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE

A891 - A897 (S/N A897N01648Y →) ......................................................................................................... 2-2
A891 - A897 ARCTIC .................................................................................................................................. 2-6
A894 - ARCTIC ........................................................................................................................................... 2-12
A894 - STANDARD, COLD STORAGE, EE, AND FOOD PROCESSING .................................................. 2-9
TRACTION MOTOR
A891 - A897 (S/N A897N01648Y →) ......................................................................................................... 2-18
A894 ............................................................................................................................................................ 2-20
A897 (→ S/N A897N01647Y) ..................................................................................................................... 2-16
WIRE HARNESS
RF TERMINAL ............................................................................................................................................ 2-22

G10349 09-01
CONTROL PANEL ASSEMBLY (FIGURE 2-1)

A891 — A897 (S/N A897N01648Y →)

09-01 G10349

A891 – A897 (S/N A897N01648Y →)

..... Control Panel ...................................................................................................... 1
1 016103500 Washer ........................................................................................................... 6
2 015026000 Lockwasher .................................................................................................... 8
3 062151100 Capscrew ....................................................................................................... 2
4 580018921 Capscrew ....................................................................................................... 2
4 580003020 Capscrew ....................................................................................................... 2
5 940400904 Washer ........................................................................................................... 2
6 940400905 Washer ........................................................................................................... 2
7 940600907 Washer ........................................................................................................... 4
8 449007033 Screw ............................................................................................................. 2
9 449007023 Screw ............................................................................................................. 2
10 449007001 Screw ............................................................................................................. 4
11 520031801 Fuse (400 Amp) .............................................................................................. 1
12 024127000 Fuse (5 Amp) .................................................................................................. 2
12 504061787 Fuse (4 Amp) (Alternate Part) ........................................................................ 1
13 fi 524144077 Mounting Plate ............................................................................................... 1
13 lo 524188407 Mounting Plate ............................................................................................... 1
13 524146608 Mounting Plate (Cold Storage and EE) .......................................................... 1
14 524141218 Buss Bar ......................................................................................................... 1
15 519433613 Fuse Block (2-Way) ........................................................................................ 1
16 519290800 Insulator .......................................................................................................... 2
17 580030961 Resistor (3W) ................................................................................................. 1
17 524153610 Varistor Assembly .......................................................................................... 1
17 524153617 Varistor ....................................................................................................... 1
17 e 524146044 Controller (A891) ............................................................................................ 1
17 k 580040932 Controller (A891) ............................................................................................ 1
17 m 580061470 Controller (A891) ............................................................................................ 1
17 h 524148783 Controller (A897) ............................................................................................ 1
17 j 580040934 Controller (A897) ............................................................................................ 1
17 p 580061471 Controller (A897) ............................................................................................ 1
17 580061469 Controller (24 Volt)(A897) .............................................................................. 1
17 524172714 Kit-Brake Coil Fly-Back Diode Harness .......................................................... 1
18 dg 524141481 Contactor ........................................................................................................ 1
18 sn 524186888 Contactor ........................................................................................................ 1
19 449022016 Lockwasher .................................................................................................... 4
20 580004592 Nut .................................................................................................................. 4
21 519609804 Nut .................................................................................................................. 4
22 015026000 Lockwasher .................................................................................................... 1
23 014936500 Nut .................................................................................................................. 8
24 062151300 Capscrew ....................................................................................................... 6
25 502027902 Washer ........................................................................................................... 1
26 524152690 Label (Fuse, 400 Amp) ................................................................................... 1
27 524152691 Label (Fuse, 5 Amp) ....................................................................................... 1
27 580090845 Label (Fuse Replacement Warning) (Alternate Part) ..................................... 1
27 580090844 Label (Fuse-4 Amp) (Alternate Part) .............................................................. 1
a 524146836 Grommet ........................................................................................................ 1
a 524146837 Grommet ........................................................................................................ 1
a 524146838
720076907 Grommet ........................................................................................................ 2
a 524146839 Grommet ........................................................................................................ 1

G10349 09-01

A891 – A897 (S/N A897N01648Y →)

a 524146840 Grommet ........................................................................................................ 1
a 524146838
720076907 Grommet ........................................................................................................ 2
a 504804797 Capscrew ....................................................................................................... 2
ab 524189105 Enclosure ....................................................................................................... 1
aq 524189104 Enclosure ....................................................................................................... 1
a 524146607 Bracket ........................................................................................................... 1
a 524146605 Cover .............................................................................................................. 1
a 524188838 Cap ................................................................................................................. 1
ac 524141439 Wire Harness (Main) ...................................................................................... 1
r 580048834 Wire Harness (Main) ...................................................................................... 1
524153662 Kit-Controller and Components (A891) .......................................................... 1
FOOTNOTES:
a Not Illustrated k S/N A891N01793A ↔ S/N A891N02245D
b → 10/2005 l S/N A891N01805A →
c → 4/2005 m S/N A891N02246D →
d → S/N A891N01746A n S/N A897N02165A →
e → S/N A891N01792A o S/N A897N02513A →
f → S/N A891N01804A p S/N A897N04361D →
g → S/N A897N02164A q 10/2005 →
h → S/N A897N02404A r 4/2005 →
i → S/N A897N02512A s S/N A891N01747A →
j S/N A897N02405A ↔ S/N A897N04360D

09-01 G10349
NOTES

G11292 12-07

A891 - A897 ARCTIC

12-07 G11292

A891 - A897 ARCTIC

1 ..... Controller ............................................................................................................ 1
2 449007001 Screw .................................................................................................................. 4
3 940600907 Washer ............................................................................................................... 4
4 032643500 Nut ...................................................................................................................... 2
5 500030902 Lockwasher ......................................................................................................... 2
6 504226282 Washer ............................................................................................................... 2
7 723698101 Thermostat .......................................................................................................... 1
8 524255466 Wire Harness Heater (Controller) ....................................................................... 1
9 524254761 Bracket Assembly (Heater) ................................................................................. 1
10 014936500 Nut ...................................................................................................................... 3
11 524189104 Enclosure ............................................................................................................ 1
12 016103500 Washer ............................................................................................................... 3
13 504227225 Screw .................................................................................................................. 3
14 524146608 Mounting Plate .................................................................................................... 1
15 524152690 Label (Fuse, 400 Amp) ....................................................................................... 1
16 580003020 Capscrew ............................................................................................................ 2
17 524152691 Label (Fuse, 5 Amp) ........................................................................................... 1
17 580090845 Label (Fuse Replacement Warning) (Alternate Part) .......................................... 1
17 580090844 Label (Fuse-4 Amp) (Alternate Part) ................................................................... 1
18 524267105 Jumper ................................................................................................................ 1
18 518445601 Pin .................................................................................................................. 4
18 518445605 Connector (4 Way) ......................................................................................... 1
18 518445606 Connector ....................................................................................................... 1
18 518445602 Socket ............................................................................................................ 4
18 312850042 Strap Clamp ................................................................................................... 2
18 524152700 Connector Block ............................................................................................. 2
19 504804797 Capscrew ............................................................................................................ 2
20 024127000 Fuse (5 Amp) ...................................................................................................... 2
20 504061787 Fuse (4 Amp) (Alternate Part) ............................................................................. 1
21 449007033 Screw .................................................................................................................. 8
22 940400904 Washer ............................................................................................................... 8
23 519433613 Fuse Block (2-Way) ............................................................................................ 1
24 449007023 Screw .................................................................................................................. 2
25 940400905 Washer ............................................................................................................... 2
26 524146607 Bracket ................................................................................................................ 1
27 016103500 Washer ............................................................................................................... 3
28 502027902 Washer ............................................................................................................... 3
29 524186888 Contactor ............................................................................................................ 1
30 449022016 Lockwasher ......................................................................................................... 4
31 580004592 Nut ...................................................................................................................... 4
32 519609804 Nut ...................................................................................................................... 4
33 015026000 Lockwasher ......................................................................................................... 2
34 062151100 Capscrew ............................................................................................................ 2
35 520031801 Fuse (400 Amp) .................................................................................................. 1
36 519290800 Insulator .............................................................................................................. 2
37 524146605 Cover .................................................................................................................. 1
38 524146838
720076907 Grommet ............................................................................................................. 4
39 524146837 Grommet ............................................................................................................. 1
40 524146836 Grommet ............................................................................................................. 1

G11292 12-07

A891 - A897 ARCTIC

41 524146839 Grommet ............................................................................................................. 1
42 524146840 Grommet ............................................................................................................. 1
43 524146838
720076907 Grommet ............................................................................................................. 2
44 524141218 Buss Bar ............................................................................................................. 1
a 524255614 Wire Harness (Arctic) (Main) .............................................................................. 1
FOOTNOTES:
a Not illustrated

05-00 G10225

A894 - STANDARD, COLD STORAGE, EE, AND FOOD PROCESSING

524146047 Control Panel Assembly (Standard, Cold Storage, Freezer, A894) .................... 1
524148407 Control Panel Assembly (Food Processing, EE, A894) ...................................... 1
1 016103500 Washer (Mounting Plate and Fuse) ................................................................ 6
2 015026000 Lockwasher .................................................................................................... 2
3 062151100 Capscrew ....................................................................................................... 2
4 580018921 Capscrew ....................................................................................................... 2
4 b 580003020 Capscrew ....................................................................................................... 2
5 940400904 Washer (Fuse Block) ...................................................................................... 2
6 940400905 Washer (Contactor) ........................................................................................ 2
7 940600907 Washer (Controller) ........................................................................................ 4
8 449007033 Screw (Fuse Block) ........................................................................................ 2
9 449007023 Screw (Contactor) .......................................................................................... 2
10 449007001 Screw (Controller) .......................................................................................... 4
11 520031801 Fuse (400 Amp) .............................................................................................. 1
12 024127000 Fuse (5 Amp) .................................................................................................. 2
13 c 524146053 Mounting Plate ............................................................................................... 1
13 b 524146608 Mounting Plate ............................................................................................... 1
13 d 524188406 Mounting Plate ............................................................................................... 1
14 524141218 Buss Bar ......................................................................................................... 1
15 519433613 Fuse Block (2-Way) ........................................................................................ 1
16 519290800 Insulator .......................................................................................................... 2

G10225 05-00

17 524146045 Controller (A894) ............................................................................................ 1
18 504736508 Contactor ........................................................................................................ 1
18 524186889 Contactor ........................................................................................................ 1
19 449022016 Lockwasher .................................................................................................... 4
20 580004592 Nut .................................................................................................................. 2
21 519609804 Nut .................................................................................................................. 2
22 015026000 Lockwasher (Mounting Plate) ......................................................................... 3
22 016103500 Washer (Optional, Mounting Plate) ................................................................ 3
23 014936500 Nut (Mounting Plate) ...................................................................................... 3
24 504227225 Screw (Mounting Plate) .................................................................................. 3
25 524146052 Converter (12 Volt to 24 Volt) ......................................................................... 1
26 940004903 Washer (Converter) ........................................................................................ 2
27 449022019 Lockwasher (Converter) ................................................................................. 2
27 b 940400905 Washer (Converter) ........................................................................................ 2
28 449007024 Screw (Converter) .......................................................................................... 2
28 b 580008012 Screw (Converter) .......................................................................................... 2
29 524149772 Resistor Assembly (Contactor) ....................................................................... 1
30 502027902 Washer ........................................................................................................... 1
31 524152690 Label (Fuse, 400 Amp) ................................................................................... 1
32 524152691 Label (Fuse, 5 Amp) ....................................................................................... 1
33 500730201 Relay (12 Volt) ................................................................................................ 1
34 940004903 Washer (Relay) .............................................................................................. 1
35 449022019 Lockwasher (Relay) ........................................................................................ 1
35 b 940400905 Washer (Relay) .............................................................................................. 1
36 449007011 Screw (Relay) ................................................................................................. 1
36 b 580010916 Screw (Relay) ................................................................................................. 1
37 b 937100903 Nut (Relay) ..................................................................................................... 1
38 524153610 Varistor Assembly .......................................................................................... 1
39 524153617 Varistor ........................................................................................................... 1
ab 937100903 Nut (Converter) ............................................................................................... 2
ab 524189104 Enclosure ....................................................................................................... 1
ab 940400904 Washer ........................................................................................................... 6
ab 449007033 Screw ............................................................................................................. 6
ab 524146607 Bracket (Contactor) ........................................................................................ 1
ab 524146605 Cover .............................................................................................................. 1
a 524153652 Wire Harness (Relay) ..................................................................................... 1
a 524153654 Wire Harness (Fuse to Contactor) .................................................................. 1
a 524188838 Cap (Plug for EE Cover Only) ........................................................................ 1
a 524240692 Plug ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated c → S/N A894N01893A
b Used on Cold Storage, EE, and Food Processing d S/N A894N01894A →

05-00 G10225
NOTES

G11291 12-07

A894 - ARCTIC

12-07 G11291

A894 - ARCTIC

524255154 Control Panel (Arctic) .......................................................................................... 1
1 524146045 Controller ........................................................................................................ 1
1 580061480 Controller (Alternate Part) .............................................................................. 1
2 449007018 Screw (Controller) .......................................................................................... 4
2 449007001 Screw (Alternate Part, Controller) .................................................................. 4
3 940600907 Washer (Controller) ........................................................................................ 4
4 032643500 Nut (Thermostat) ............................................................................................ 2
5 500030902 Lockwasher (Thermostat) ............................................................................... 2
6 504226282 Washer (Thermostat) ..................................................................................... 2
7 723698101 Thermostat ..................................................................................................... 1
8 524255466 Wire Harness Heater (Controller) ................................................................... 1
9 524254761 Bracket Assembly (Heater) ............................................................................ 1
10 014936500 Nut (Mounting Plate) ...................................................................................... 3
11 015026000 Lockwasher (Optional) ................................................................................... 3
12 016103500 Washer (Mounting Plate) ................................................................................ 3
13 504227225 Screw (Mounting Plate) .................................................................................. 3
14 524146608 Mounting Plate ............................................................................................... 1
15 524152690 Label (Fuse, 400 Amp) ................................................................................... 1
16 580003020 Capscrew ....................................................................................................... 2
17 524152691 Label (Fuse, 5 Amp) ....................................................................................... 1
18 524189104 Enclosure ....................................................................................................... 1
19 504804797 Capscrew (Bracket, Mounting Plate) .............................................................. 2
20 024127000 Fuse (5 Amp) .................................................................................................. 2
21 449007033 Screw (Fuse Block and Enclosure) ................................................................ 8
22 940400904 Washer (Fuse Block and Enclosure) .............................................................. 8
23 519433613 Fuse Block (2-Way) ........................................................................................ 1
24 580010916 Screw (Relay) ................................................................................................. 1
25 940400905 Washer (Relay and Converter) ....................................................................... 2
26 940004903 Washer (Relay, Contactor and Bracket) ......................................................... 3
27 937100903 Nut (Relay) ..................................................................................................... 1
28 500730201 Relay (12 Volt) ................................................................................................ 1
29 449007023 Screw (Contactor and Bracket) ...................................................................... 2
30 524149772 Resistor Assembly .......................................................................................... 1
31 524146607 Bracket ........................................................................................................... 1
32 524186889 Contactor ........................................................................................................ 1
32 524186888 Contactor (Alternate Part) .............................................................................. 1
33 519609804 Nut .................................................................................................................. 2
34 449022016 Lockwasher .................................................................................................... 4
35 580004592 Nut .................................................................................................................. 2
36 502027902 Washer ........................................................................................................... 1
37 524141218 Buss Bar ......................................................................................................... 1
38 520031801 Fuse (400 Amp) .............................................................................................. 1
39 519290800 Insulator (Stand Off) ....................................................................................... 2
40 015026000 Lockwasher (Fuse, 400 Amp) ........................................................................ 2
41 062151100 Capscrew (Fuse, 400 Amp) ............................................................................ 2
42 580008012 Screw (Converter) .......................................................................................... 2
43 524146052 Converter (12 Volt to 24 Volt) ......................................................................... 1
44 524146605 Cover .............................................................................................................. 1
45 524146838
720076907 Grommet ........................................................................................................ 4

G11291 12-07

A894 - ARCTIC

46 524146837 Grommet ........................................................................................................ 1
47 524146836 Grommet ........................................................................................................ 1
48 524146839 Grommet ........................................................................................................ 1
49 524146840 Grommet ........................................................................................................ 1
50 524146838
720076907 Grommet ........................................................................................................ 2
51 524267105 Jumper (Controller) ........................................................................................ 1
51 518445601 Pin .............................................................................................................. 4
51 518445605 Connector (4 Way) (Cap) ........................................................................... 1
51 518445606 Connector (Socket, Female) ...................................................................... 1
51 518445602 Socket ........................................................................................................ 4
51 312850042 Strap Clamp ............................................................................................... 2
51 524152700 Connector Block (Insulator, Molex 4 Pin) ................................................... 2
a 524153652 Wire Harness (Relay) ..................................................................................... 1
a 524153654 Wire Harness (Fuse to Contactor) .................................................................. 1
a 524240692 Plug ................................................................................................................ 1
a 524255614 Wire Harness (Arctic) ..................................................................................... 1
FOOTNOTES:
a Not Illustrated

12-07 G11291
NOTES

G10352 09-00
TRACTION MOTOR (FIGURE 2-5)

A897 (→ S/N A897N01647Y)

09-00 G10352
TRACTION MOTOR
A897 (→ S/N A897N01647Y)

730074003 Traction Motor ..................................................................................................... 1
1 730140605 Housing .......................................................................................................... 1
2 730220601 Field Coil ........................................................................................................ 1
3 730220602 Field Coil ........................................................................................................ 1
4 730103501 Pole Shoe ....................................................................................................... 4
5 730050203 Screw ............................................................................................................. 8
6 730148604 Head (CE) ...................................................................................................... 1
7 730150605 Brush Holder .................................................................................................. 4
8 730054202 Screw ............................................................................................................. 4
9 730068201 Screw ............................................................................................................. 4
10 730101500 Terminal ......................................................................................................... 2
11 723562101 Insulator .......................................................................................................... 2
12 503152201 Insulator .......................................................................................................... 2
13 015040200 Lockwasher .................................................................................................... 2
14 502423915 Washer ........................................................................................................... 2
15 730081201 Nut .................................................................................................................. 2
16 135650155 Brush .............................................................................................................. 4
17 730060200 Bearing ........................................................................................................... 1
18 011001700 Snap Ring ....................................................................................................... 1
19 730068202 Screw ............................................................................................................. 4
20 449015034 Nut .................................................................................................................. 2
21 940600907 Washer ........................................................................................................... 2
22 580017101 Washer ........................................................................................................... 2
23 730147602 Armature ......................................................................................................... 1
24 730042204 Lockwasher .................................................................................................... 4
25 015915100 Snap Ring ....................................................................................................... 3
26 721284102 Spring ............................................................................................................. 4
27 730042203 Lockwasher (Silicone Bronze) ........................................................................ 2
28 730102500 Insulator .......................................................................................................... 1

G10351 09-00

A891 — A897 (S/N A897N01648Y →)

09-00 G10351
TRACTION MOTOR
A891 – A897 (S/N A897N01648Y →)

580017267 Traction Motor (150 Amp) ................................................................................... 1
1 580026422 Armature ......................................................................................................... 1
2 580026423 Stator .............................................................................................................. 1
3 580026427 Brush Holder .................................................................................................. 1
4 580026426 Brush and Spring (Set of Eight) ...................................................................... 1
5 580026424 Plate ............................................................................................................... 1
6 580026425 Bearing ........................................................................................................... 1
7 580026428 Bracket ........................................................................................................... 1
8 580026429 Cover Band .................................................................................................... 1

G10244 05-01

A894

05-01 G10244
TRACTION MOTOR
A894

580017268 Traction Motor ..................................................................................................... 1
1 580027956 Bracket ........................................................................................................... 1
2 580027957 Armature ......................................................................................................... 1
3 580027958 Stator .............................................................................................................. 1
4 580027959 Brush Holder .................................................................................................. 1
5 580027960 Brush (with Spring) ......................................................................................... 1
6 580026434 Plate ............................................................................................................... 1
7 580027962 Cover .............................................................................................................. 1
8 580026438 Bearing ........................................................................................................... 1
9 580027963 End Head ....................................................................................................... 1
10 580026440 Cover Band .................................................................................................... 1

G13330 12-14
WIRE HARNESS (FIGURE 2-8)

RF TERMINAL

12-14 G13330
WIRE HARNESS
RF TERMINAL

582033509 Wire Harness (RF Terminal) ............................................................................... 1
1 ..... Ring Terminal (To Keyswitch +) ..................................................................... 1
1 012470300 Terminal ..................................................................................................... 1
2 ..... Ring Terminal (To + Battery Side of Connector) ............................................ 1
2 065354400 Terminal ..................................................................................................... 1
3 751194100 Fuse Holder .................................................................................................... 1
4 504061787 Fuse (4 Amp) .................................................................................................. 1
5 ..... Ring Terminal (Positive Contactor 1) ............................................................. 1
5 065353900 Terminal (Ring) .......................................................................................... 1
6 ..... Ring Terminal (Positive Key 2) ....................................................................... 1
6 501997902 Terminal (Ring) .......................................................................................... 1
7 ..... Ring Terminal (Positive Key 1) ....................................................................... 1
7 065353900 Terminal (Ring) .......................................................................................... 1
8 ..... Ring Terminal (To Controller B-) .................................................................... 1
8 501997904 Terminal ..................................................................................................... 1
9 582034620 Strap Clamp ................................................................................................... 4
10 ..... Ring Terminal (Negative B- 1) ........................................................................ 1
10 065353900 Terminal (Ring) .......................................................................................... 1
11 ..... Ring Terminal (Negative B- 2) ........................................................................ 1
11 501997902 Terminal (Ring) .......................................................................................... 1
12 ..... Ring Terminal (Positive Contactor 2) ............................................................. 1
12 501997902 Terminal (Ring) .......................................................................................... 1

G13330 12-14
NOTES

SECTION 3
3 DRIVE UNIT AND BRAKE ASSEMBLY

CONTENTS
SECTION 3
DRIVE UNIT AND BRAKE ASSEMBLY
DESCRIPTION PAGE

A891 AND A894 - ALL (S/N A897N01648Y →) ......................................................................................... 3-2
A897 (→ S/N A897N01648Y) ..................................................................................................................... 3-4
ELECTRIC BRAKE
→ S/N A897N01648Y (A897) ..................................................................................................................... 3-17
A891 - ALL - A897 (S/N A897N01648Y →) ............................................................................................... 3-16
A894-ALL .................................................................................................................................................... 3-14
MASTER DRIVE UNIT
→ S/N A891N02066C → S/N A894N02286C → S/N A897N03736C ........................................................ 3-6
S/N A891N02067C → S/N A894N02287C → S/N A897N03737C → ........................................................ 3-10

G10348 08-01
DRIVE UNIT ARRANGEMENT (FIGURE 3-1)

A891 AND A894 - ALL (S/N A897N01648Y →)

08-01 G10348

A891 AND A894 - ALL (S/N A897N01648Y →)

1 449015014 Nut ...................................................................................................................... 8
2 449022016 Lockwasher ......................................................................................................... 6
3 940102909 Washer ............................................................................................................... 9
4 449021001 Washer ............................................................................................................... 8
5 580017788 Capscrew ............................................................................................................ 5
6 580015900 Capscrew ............................................................................................................ 4
7 524140906 Bracket ................................................................................................................ 1
8 524141012 Stud .................................................................................................................... 4
9 524141080 Nut ...................................................................................................................... 4
10 932200905 Capscrew ............................................................................................................ 4
11 bcd 580023503 Master Drive Unit ................................................................................................ 1
11 efg 580058587 Master Drive Unit ................................................................................................ 1
12 580017124 Seal ................................................................................................................ 1
13 580017125 Plug ................................................................................................................ 2
14 580017126 Gasket ............................................................................................................ 2
15 524169212 Magnetic Brake (A891/A897) (FG10227 [Page 3-16])...................................... 1
15 524169213 Magnetic Brake (A894) (FG10911 [Page 3-14])................................................ 1
16 580017267 Traction Motor (150 Amp) (A891) ....................................................................... 1
16 580017268 Traction Motor (A894) ......................................................................................... 1
17 524141460 Wheel and Tire (Rubber) .................................................................................... 1
17 524141555 Wheel and Tire (Poly) ......................................................................................... 1
18 524139975 Drive Wheel .................................................................................................... 1
19 517580815 Tire (Rubber) .................................................................................................. 1
19 501786915 Tire (Poly) ....................................................................................................... 1
20 504574225 Static Strap ......................................................................................................... 1
21 060305500 Capscrew ............................................................................................................ 1
22 016109700 Lockwasher ......................................................................................................... 1
23 015026500 Lockwasher ......................................................................................................... 1
24 203161800 Nut ...................................................................................................................... 1
25 501921909 Clamp ................................................................................................................. 2
26 580031655 Dowel .................................................................................................................. 2
27 a 524165048 Kit-Motor Band (Motor Enclosure - A894) ........................................................... 1
27 a 524149374 Kit-Motor Band (Motor Enclosure - A891) ........................................................... 1
28 a 524148446 Band (A891) ........................................................................................................ 1
28 a 524148447 Band (A894) ........................................................................................................ 1
FOOTNOTES:
a Food Processing/Severe Freezer Option e S/N A891N02067C →
b → S/N A891N02066C f S/N A894N02287C →
c → S/N A894N02286C g S/N A897N03737C →
d → S/N A897N03736C

G10226 05-01
DRIVE UNIT ARRANGEMENT (FIGURE 3-2)

A897 (→ S/N A897N01648Y)

05-01 G10226

A897 (→ S/N A897N01648Y)

1 449015014 Nut ...................................................................................................................... 8
2 449022016 Lockwasher ......................................................................................................... 6
3 940102909 Washer ............................................................................................................... 9
4 449021001 Washer ............................................................................................................... 8
5 580017788 Capscrew ............................................................................................................ 5
6 580015900 Capscrew ............................................................................................................ 4
7 524140906 Bracket ................................................................................................................ 1
8 524141012 Stud .................................................................................................................... 4
9 524141080 Nut ...................................................................................................................... 4
10 932200905 Capscrew ............................................................................................................ 4
11 580016025 Master Drive Unit ................................................................................................ 1
12 580017124 Seal ................................................................................................................ 1
13 580017125 Plug ................................................................................................................ 2
14 580017126 Gasket ............................................................................................................ 2
15 524141069 Magnetic Brake (FG10065 [Page 3-17])............................................................ 1
16 730074003 Traction Motor ..................................................................................................... 1
17 524141460 Wheel and Tire (Rubber) .................................................................................... 1
17 524141555 Wheel and Tire (Poly) ......................................................................................... 1
18 524139975 Drive Wheel .................................................................................................... 1
19 501786915 Tire (Poly) ....................................................................................................... 1
19 517580815 Tire (Rubber) .................................................................................................. 1
20 504574225 Static Strap ......................................................................................................... 1
21 530018801 Capscrew ............................................................................................................ 1
22 016103700 Washer ............................................................................................................... 2
23 502122903 Locknut ............................................................................................................... 1
24 580000749 Clamp ................................................................................................................. 2
25 580020228 Pin ....................................................................................................................... 2

G10906 01-03
MASTER DRIVE UNIT (FIGURE 3-3)

(→ S/N A891N02066C) (→ S/N A894N02286C) (→ S/N A897N03736C)

01-03 G10906
MASTER DRIVE UNIT


580023503 Master Drive Unit ................................................................................................ 1
1 580039685 Plug ................................................................................................................ 1
2 580017124 Seal ................................................................................................................ 1
3 580039766 Support ........................................................................................................... 1
4 580039687 Bushing .......................................................................................................... 4
5 580039688 Bearing ........................................................................................................... 2
6 580039689 Gasket ............................................................................................................ 1
7 580039692 Bolt ................................................................................................................. 10
8 580039690 Housing .......................................................................................................... 1
9 580039694 Bearing ........................................................................................................... 1
10 580039695 Plate ............................................................................................................... 1
11 580039696 Bolt ................................................................................................................. 14
12 580039697 Bushing .......................................................................................................... 2
13 580039767 Housing .......................................................................................................... 1
14 580039699 Cover .............................................................................................................. 1
15 580017125 Plug ................................................................................................................ 1
16 580039700 Washer ........................................................................................................... 1
17 580039701 Gear ............................................................................................................... 1
18 580039702 Bearing ........................................................................................................... 1
19 580039703 Nut .................................................................................................................. 1
20 580039704 Gear ............................................................................................................... 1
21 580039770 Bearing ........................................................................................................... 2
22 580039706 Shim (0.040 in.) .............................................................................................. 1
22 580039707 Shim (0.043 in.) .............................................................................................. 1
22 580039708 Shim (0.047 in.) .............................................................................................. 1
22 580039709 Shim (0.048 in.) .............................................................................................. 1
22 580039710 Shim (0.049 in.) .............................................................................................. 1
22 580039711 Shim (0.0496 in.) ............................................................................................ 1
22 580039712 Shim (0.050 in.) .............................................................................................. 1
22 580039713 Shim (0.051 in.) .............................................................................................. 1
23 580039771 Spacer ............................................................................................................ 1
24 580039714 Shim (0.071 in.) .............................................................................................. 1
24 580039715 Shim (0.073 in.) .............................................................................................. 1
24 580039716 Shim (0.075 in.) .............................................................................................. 1
24 580039717 Shim (0.077 in.) .............................................................................................. 1
24 580039718 Shim (0.079 in.) .............................................................................................. 1
24 580039719 Shim (0.081 in.) .............................................................................................. 1
24 580039720 Shim (0.083 in.) .............................................................................................. 1
24 580039722 Shim (0.085 in.) .............................................................................................. 1
25 580068162 Kit-Gear .......................................................................................................... 1
26 580039724 Wheel Shaft .................................................................................................... 1
27 580039725 Cover .............................................................................................................. 1
28 580025307 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 580039726 Bearing ........................................................................................................... 1
30 580039727 Shim (0.163 in.) .............................................................................................. 1
30 580039728 Shim (0.164 in.) .............................................................................................. 1
30 580039729 Shim (0.165 in.) .............................................................................................. 1
30 580039730 Shim (0.166 in.) .............................................................................................. 1
30 580039731 Shim (0.167 in.) .............................................................................................. 1
30 580039732 Shim (0.168 in.) .............................................................................................. 1

G10906 01-03
MASTER DRIVE UNIT


30 580039733 Shim (0.169 in.) .............................................................................................. 1
30 580039734 Shim (0.170 in.) .............................................................................................. 1
30 580039735 Shim (0.171 in.) .............................................................................................. 1
30 580039736 Shim (0.172 in.) .............................................................................................. 1
30 580039737 Shim (0.173 in.) .............................................................................................. 1
30 580039738 Shim (0.175 in.) .............................................................................................. 1
30 580039739 Shim (0.177 in.) .............................................................................................. 1
30 580039740 Shim (0.179 in.) .............................................................................................. 1
31 580033733 Nut .................................................................................................................. 1
32 580039753 Bearing ........................................................................................................... 1
33 580039741 Shim (0.035 in.) .............................................................................................. 1
33 580039742 Shim (0.037 in.) .............................................................................................. 1
33 580039743 Shim (0.039 in.) .............................................................................................. 1
33 580039744 Shim (0.041 in.) .............................................................................................. 1
33 580039745 Shim (0.043 in.) .............................................................................................. 1
33 580039746 Shim (0.047 in.) .............................................................................................. 1
33 580039747 Shim (0.048 in.) .............................................................................................. 1
33 580039748 Shim (0.0488 in.) ............................................................................................ 1
33 580039749 Shim (0.0496 in.) ............................................................................................ 1
33 580039750 Shim (0.050 in.) .............................................................................................. 1
33 580039751 Shim (0.051 in.) .............................................................................................. 1
34 580039752 Spacer ............................................................................................................ 1
35 580025303 Plug ................................................................................................................ 1
36 580025305 Gasket ............................................................................................................ 1

01-03 G10906
NOTES

G11236 07-05
MASTER DRIVE UNIT (FIGURE 3-4)

(S/N A891N02067C →) (S/N A894N02287C →) (S/N A897N03737C →)

07-05 G11236
MASTER DRIVE UNIT


580058587 Master Drive Unit ................................................................................................ 1
1 580039685 Plug ................................................................................................................ 1
2 580067124 Seal ................................................................................................................ 1
3 580039766 Support ........................................................................................................... 1
4 580039687 Bushing .......................................................................................................... 4
5 580039688 Bearing ........................................................................................................... 2
6 580039689 Gasket ............................................................................................................ 1
7 580039692 Bolt ................................................................................................................. 10
8 580039690 Housing .......................................................................................................... 1
9 580039694 Bearing ........................................................................................................... 1
10 580039695 Plate ............................................................................................................... 1
11 580039696 Bolt ................................................................................................................. 14
12 580039697 Bushing .......................................................................................................... 2
13 580039767 Housing .......................................................................................................... 1
14 580039699 Cover .............................................................................................................. 1
15 580017125 Plug ................................................................................................................ 1
16 580039700 Washer ........................................................................................................... 1
17 580039701 Gear ............................................................................................................... 1
18 580039702 Bearing ........................................................................................................... 1
19 a 580047074 Nut .................................................................................................................. 1
20 580039704 Gear ............................................................................................................... 1
21 580039770 Bearing ........................................................................................................... 2
22 580039706 Shim (0.040 in.) .............................................................................................. 1
22 580039707 Shim (0.043 in.) .............................................................................................. 1
22 580039708 Shim (0.047 in.) .............................................................................................. 1
22 580039709 Shim (0.048 in.) .............................................................................................. 1
22 580039710 Shim (0.049 in.) .............................................................................................. 1
22 580039711 Shim (0.0496 in.) ............................................................................................ 1
22 580039712 Shim (0.050 in.) .............................................................................................. 1
22 580039713 Shim (0.051 in.) .............................................................................................. 1
23 580039771 Spacer ............................................................................................................ 1
24 580039714 Shim (0.071 in.) .............................................................................................. 1
24 580039715 Shim (0.073 in.) .............................................................................................. 1
24 580039716 Shim (0.075 in.) .............................................................................................. 1
24 580039717 Shim (0.077 in.) .............................................................................................. 1
24 580039718 Shim (0.079 in.) .............................................................................................. 1
24 580039719 Shim (0.081 in.) .............................................................................................. 1
24 580039720 Shim (0.083 in.) .............................................................................................. 1
24 580039722 Shim (0.085 in.) .............................................................................................. 1
25 580068162 Kit-Gear .......................................................................................................... 1
26 580039724 Wheel Shaft .................................................................................................... 1
27 580039725 Cover .............................................................................................................. 1
28 a 580025307 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 580039726 Bearing ........................................................................................................... 1
30 580039727 Shim (0.163 in.) .............................................................................................. 1
30 580039728 Shim (0.164 in.) .............................................................................................. 1
30 580039729 Shim (0.165 in.) .............................................................................................. 1
30 580039730 Shim (0.166 in.) .............................................................................................. 1
30 580039731 Shim (0.167 in.) .............................................................................................. 1
30 580039732 Shim (0.168 in.) .............................................................................................. 1

G11236 07-05
MASTER DRIVE UNIT


30 580039733 Shim (0.169 in.) .............................................................................................. 1
30 580039734 Shim (0.170 in.) .............................................................................................. 1
30 580039735 Shim (0.171 in.) .............................................................................................. 1
30 580039736 Shim (0.172 in.) .............................................................................................. 1
30 580039737 Shim (0.173 in.) .............................................................................................. 1
30 580039738 Shim (0.175 in.) .............................................................................................. 1
30 580039739 Shim (0.177 in.) .............................................................................................. 1
30 580039740 Shim (0.179 in.) .............................................................................................. 1
31 a 580047078 Nut , Ring ....................................................................................................... 1
32 580039753 Bearing ........................................................................................................... 1
33 580039741 Shim (0.035 in.) .............................................................................................. 1
33 580039742 Shim (0.037 in.) .............................................................................................. 1
33 580039743 Shim (0.039 in.) .............................................................................................. 1
33 580039744 Shim (0.041 in.) .............................................................................................. 1
33 580039745 Shim (0.043 in.) .............................................................................................. 1
33 580039746 Shim (0.047 in.) .............................................................................................. 1
33 580039747 Shim (0.048 in.) .............................................................................................. 1
33 580039748 Shim (0.0488 in.) ............................................................................................ 1
33 580039749 Shim (0.0496 in.) ............................................................................................ 1
33 580039750 Shim (0.050 in.) .............................................................................................. 1
33 580039751 Shim (0.051 in.) .............................................................................................. 1
34 580039752 Spacer ............................................................................................................ 1
35 580025303 Plug ................................................................................................................ 1
36 580025305 Gasket ............................................................................................................ 1
FOOTNOTES:
a Part of Kit 580068162

07-05 G11236
NOTES

G10911 01-03
ELECTRIC BRAKE (FIGURE 3-5)

A894-ALL

01-03 G10911
ELECTRIC BRAKE
A894-ALL

524169213 Magnetic Brake ................................................................................................... 1
1 524148898 Disk ................................................................................................................ 1
2 524148896 Brake Lining ................................................................................................... 1
3 ..... Adjustment Tube ............................................................................................ 3
4 ..... Pressure Disk ................................................................................................. 1
5 ..... Spring (Inner) ................................................................................................. 4
6 524148897 Hub ................................................................................................................. 1
7 ..... Magnet Body .................................................................................................. 1
8 ..... Capscrew ....................................................................................................... 3
8 ..... Washer ........................................................................................................... 3
9 ..... Spring (Outer) ................................................................................................. 3
10 ..... Tappet ............................................................................................................ 4
11 ..... Adjusting Nut .................................................................................................. 1
12 524172714 Kit-Brake Coil Fly-Back Diode Harness .............................................................. 1
12 b 580008382 Rectifier (Diode) ............................................................................................. 1
13 c 524213454 Dust Cap ............................................................................................................. 1
14 524162555 Resistor Assembly .............................................................................................. 1
a 524148447 Band ................................................................................................................... 1
FOOTNOTES:
a Not Illustrated c S/N A894N01936B →
b S/N A894N01711Z →

G10227 05-00

A891 - ALL — A897 (S/N A897N01648Y →)

524169212 Magnetic Brake ................................................................................................... 1
1 524148902 Disk ................................................................................................................ 1
2 524148900 Brake Lining ................................................................................................... 1
3 ..... Adjustment Tube ............................................................................................ 3
4 ..... Pressure Disk ................................................................................................. 1
5 ..... Spring (Inner) ................................................................................................. 4
6 524148901 Hub ................................................................................................................. 1
7 ..... Magnet Body .................................................................................................. 1
8 ..... Capscrew ....................................................................................................... 3
8 ..... Washer ........................................................................................................... 3
9 ..... Spring (Outer) ................................................................................................. 3
10 ..... Tappet ............................................................................................................ 4
11 ..... Adjusting Nut .................................................................................................. 1
12 580008382 Rectifier ............................................................................................................... 1
13 b 524213453 Dust Cap (A891 only) ......................................................................................... 1
a 524148446 Band ................................................................................................................... 1
524172714 Kit-Brake Coil Fly-Back Diode Harness (Includes Fly-Back Diode) .................... 1
FOOTNOTES:
a Not Illustrated b S/N A891N01850B →

08-01 G10065

(→ S/N A897N01648Y (A897))

524141069 Magnetic Brake ................................................................................................... 1
1 580017394 Magnetic Brake ................................................................................................... 1
2 580017303 Armature ............................................................................................................. 1
3 580017304 Friction Disk ........................................................................................................ 1
4 580017305 Spacer ................................................................................................................ 3
5 580017306 Screw .................................................................................................................. 3
6 580017307 Lockwasher ......................................................................................................... 3
7 580017308 Adapter ............................................................................................................... 1
8 580017315 Gear .................................................................................................................... 1
9 580017310 Plug ..................................................................................................................... 1
10 015915100 Snap Ring ........................................................................................................... 2
11 016241700 Woodruff Key ...................................................................................................... 1
12 a. . . . . Screw .................................................................................................................. 1
FOOTNOTES:
a Maintenance Only

G10065 08-01
NOTES

SECTION 4
4 CONTROL HANDLE
CONTENTS
SECTION 4
CONTROL HANDLE
DESCRIPTION PAGE

.................................................................................................................................................................... 4-2
.................................................................................................................................................................... 4-6
METAL HEAD (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →) ...................... 4-12
COMPOSITE ............................................................................................................................................... 4-8
METAL (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →) ................................. 4-14

G10228 05-00
TILLER HANDLE ARM ASSEMBLY (FIGURE 4-1)


05-00 G10228


..... Tiller Head (Standard and Cold Storage) ........................................................... 1
1 524141468 Tube (Tiller Handle Arm) .................................................................................... 1
2 059863600 Capscrew ............................................................................................................ 1
3 015026200 Lockwasher ......................................................................................................... 1
3 016103700 Washer (Alternate Part) ...................................................................................... 1
4 524143278 Shaft (Tiller Pivot) ............................................................................................... 1
5 524143285 Pin ....................................................................................................................... 1
6 524141136 Ball Stud (Gas Spring Mount) ............................................................................. 2
7 504574232 Grease Fitting ..................................................................................................... 1
8 524212197 Bushing ............................................................................................................... 2
9 580004592 Nut ...................................................................................................................... 2
10 580022964 Capscrew ............................................................................................................ 2
10 900014292 Capscrew (Alternate Part) .................................................................................. 1
11 449021001 Washer ............................................................................................................... 2
12 519766808 Lockwasher ......................................................................................................... 2
13 580000119 Plug ..................................................................................................................... 2
14 dfj 524141471
524149833 Gas Spring .......................................................................................................... 1
14 lnr 524182270 Gas Spring .......................................................................................................... 1
14 mps 580046627 Gas Spring .......................................................................................................... 1
14 wut 580046811 Gas Spring .......................................................................................................... 1
15 620033319 Shim (0.030 in.) .................................................................................................. 3
16 beh 524141475 Microswitch ......................................................................................................... 1
16 zxv 524153715 Microswitch ......................................................................................................... 1
17 751191100 Mounting Plate (Nut Plate Assembly) ................................................................. 1
18 580017792 Screw .................................................................................................................. 2
19 449001114 Capscrew (for Bracket Wire Clamp) ................................................................... 1
20 524192213 Cover (Weldment) ............................................................................................... 1
21 505970553 Capscrew ............................................................................................................ 1
22 449022018 Washer ............................................................................................................... 3
23 520053859 Screw (for Upper Tiller Arm Clamp) .................................................................... 1
24 580021175 Clamp (for Bracket) ............................................................................................. 1
25 580002500 Clamp (for Upper Tiller Arm) ............................................................................... 1
26 580044811 Bracket ................................................................................................................ 1
27 a 580024918 Plate .................................................................................................................... 1
28 a 580058906 Stud .................................................................................................................... 2
29 a 504071785 Washer ............................................................................................................... 5
30 a 504057795
449022013 Lockwasher ......................................................................................................... 5
31 a 580039755 Bolt ...................................................................................................................... 1
32 a 580039754 Nut ...................................................................................................................... 4
33 cgi 524141442 Wire Harness ...................................................................................................... 1
33 koq 524182429 Wire Harness ...................................................................................................... 1
33 y 580043706 Wire Harness ...................................................................................................... 1

G10228 05-00
FOOTNOTES:
a For mounting on MDU n S/N A894N01792A ↔ S/N A894N01886A
b → S/N A891N01500Y o S/N A894N01824A ↔ 7/2003
c → S/N A891N01733A p S/N A894N01887A ↔ S/N A894N01957B
d → S/N A891N01745A q S/N A897N02073A ↔ 7/2003
e → S/N A894N01500Y r S/N A897N02136A ↔ S/N A897N02530A
f → S/N A894N01791A s S/N A897N02531A ↔ S/N A897N02864B
g → S/N A894N01823A t S/N A897N02865B →
h → S/N A897N01653Y u S/N A894N01958B →
i → S/N A897N02072A v S/N A897N01654Y →
j → S/N A897N02135A w S/N A891N01858B →
k S/N A891N01734A ↔ 7/2003 x S/N A894N01501Y →
l S/N A891N01746A ↔ S/N A891N01804A y 7/2003 →
m S/N A891N01805A ↔ S/N A891N01857B z S/N A891N01501Y →

05-00 G10228
NOTES

G11184 06-12


06-12 G11184


1 524190135 Tube (Tiller Handle Arm) .................................................................................... 1
2 524173756 Bracket ................................................................................................................ 1
3 bcd 580046812 Gas Spring .......................................................................................................... 1
3 efg 580083554 Return Spring (Gas) ............................................................................................ 1
4 580067128 Bushing ............................................................................................................... 2
5 504574232 Grease Fitting ..................................................................................................... 2
6 524190001 Pin ....................................................................................................................... 2
7 272006400 Washer (Special) ................................................................................................ 2
8 524228743 Plate .................................................................................................................... 1
9 580026611 Capscrew ............................................................................................................ 2
10 519244838 Lockwasher ......................................................................................................... 2
11 580063963 Dowel .................................................................................................................. 2
12 524228855 Switch and Bracket Assembly (Proximity Swtich) ............................................... 1
13 504575277 Lockwasher ......................................................................................................... 2
14 580008011 Capscrew ............................................................................................................ 2
15 580043706 Wire Harness (A894, A897) ................................................................................ 1
15 582022456 Wire Harness (A891, A897) ................................................................................ 1
16 a 580024918 Plate .................................................................................................................... 1
17 a 580058906 Stud .................................................................................................................... 2
18 a 449021006 Washer ............................................................................................................... 5
19 a 504057795
449022013 Lockwasher ......................................................................................................... 5
20 a 449001302 Capscrew ............................................................................................................ 1
21 a 449015044 Nut ...................................................................................................................... 4
22 272106000 Screw (Special) ................................................................................................... 1
23 524149326 Bumper ............................................................................................................... 2
24 580009964 Capscrew ............................................................................................................ 1
25 449007001 Screw .................................................................................................................. 1
26 449022018 Washer ............................................................................................................... 1
27 580021175 Clamp ................................................................................................................. 1
28 580030967 Capscrew ............................................................................................................ 2
29 449021001 Washer ............................................................................................................... 2
30 582015520 Locknut ............................................................................................................... 2
31 580032000 Plug ..................................................................................................................... 1
32 932200901 Capscrew ............................................................................................................ 3
FOOTNOTES:
a For mounting on MDU e S/N A891N02501F →
b → S/N A891N02509F f S/N A894N02650F →
c → S/N A894N02649F g S/N A897N05060F →
d → S/N A897N05059F

G10229 05-00
TILLER HEAD ASSEMBLY (FIGURE 4-3)

COMPOSITE

05-00 G10229

COMPOSITE

e 524141210 Tiller Head (Standard, On/Off Switch) (A891, A894, A897) ................................ 1
e 524141211 Tiller Head (Cold Storage, On/Off Switch) (A891, A897) .................................... 1
g 524182433 Tiller Head (Standard and Cold Storage, On/Off Switch) (A891, A897) ............. 1
h 524248750 Tiller Head (Standard and Cold Storage, On/Off Switch) (A891, A897) ............. 1
j 524338353 Tiller Head (Standard and Cold Storage, On/Off Switch) (A891, A897) ............. 1
a 550018154 Tiller Head (Std. and Cold Storage, On/Off Switch) (A891, A894, A897) ........... 1
1 580011989 Tiller Head (Lower Half) ................................................................................. 1
1 524182434 Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) ....... 1
1 a 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1
2 524139006 Tiller Head (Upper Half) ................................................................................. 1
2 582019747 Plate ............................................................................................................... 1
2 582019746 Screw ............................................................................................................. 2
3 d 524144375 Printed Circuit Board (MUX) ........................................................................... 1
3 d 524144376 Printed Circuit Board (Cold Storage) (MUX) .................................................. 1
3 d 524277843 Control Card ................................................................................................... 1
3 a 580078655 Control Card ................................................................................................... 1
4 ..... Camshaft ........................................................................................................ 1
5 580012962 Bushing (Butterfly Switch) .............................................................................. 2
6 f 524236628 LH Butterfly ..................................................................................................... 1
6 ai 524139007
582003463 Switch (LH Butterfly) ....................................................................................... 1
7 940004902 Washer (Butterfly Switch) ............................................................................... 2
8 580026296 Capscrew (Butterfly Switch) ........................................................................... 2
8 449007008 Screw (M3 x .05 x 10) (Alternate Part) ........................................................... 1
9 580012970 Spring , Directional Control Return ................................................................. 1
10 f 524236627 RH Butterfly .................................................................................................... 1
10 ai 524139008
582003466 Switch (RH Butterfly) ...................................................................................... 1
11 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
11 a 582010514
12 b 580012969 Spring (Horn/Snail) ......................................................................................... 1
13 580013128 Cover , Snail ................................................................................................... 1
13 524139010 Cover , Snail ................................................................................................... 1
13 a 582003459 Cover , Snail Snail) ......................................................................................... 1
14 524148521 Switch Assembly, On/Off (RH and LH) (2-Wires) (RH and LH) ..................... 4
14 524149804 Button (On-Off Push Button, Gold) ............................................................ 1
14 582003456 Cover , Top (For Push Button) ............................................................... 1
15 580026824 Microswitch (On-Off, Molex Connector) ..................................................... 1
16 524139009 Cover (Horn) ................................................................................................... 1
16 a 582003460 Cover , Horn ................................................................................................... 1
17 580012967 Label (RH Switch Functions) .......................................................................... 1
18 580012968 Label (LH Switch Functions) .......................................................................... 1
19 524139322 Label (Tiller Handle Yale) ............................................................................... 1
20 580013149 Switch (Snail) ................................................................................................. 1
21 931107905 Screw ............................................................................................................. 2
22 955400901 Lockwasher .................................................................................................... 2
23 940004901 Washer ........................................................................................................... 2
24 937100901 Nut .................................................................................................................. 2

G10229 05-00

COMPOSITE

25 b 580038175 Spring (Cover, Belly) ...................................................................................... 1
26 580012969 Spring (Horn/Snail) ......................................................................................... 1
28 580079167 Support Clip .................................................................................................... 1
29 524292775 Screw ............................................................................................................. 1
30 932200901 Capscrew ............................................................................................................ 3
30 932200905 Capscrew (Alternate Part) .................................................................................. 3
c 580082841 Locking Lever (Belly Spring) .......................................................................... 1
524139318 Kit-Creep Speed (A891, A894, A897) ............................................................ 1
k 524236629 Kit-Button (Pedestrian Butterfly) (A891, A894, A897) .................................... 1
c 524279139 Kit-Tiller Card (A894) ...................................................................................... 1
c 550009272 Kit-Tiller Card (A891, A897) ........................................................................... 1
FOOTNOTES:
a 80 Volt Regualtor g 1/2003 ↔ 9/2005
b Also used on Cold Storage h 9/2005 ↔ 4/2009
c Not Illustrated i 11/2005 →
d Service with kit 524279139 for A894. Service with j 4/2009 →
kit 550009272 for A891 and A897 k 5/2005 →
e → 1/2003
f → 11/2005

05-00 G10229
NOTES

G12058 11-09

METAL HEAD (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →)

11-09 G12058

METAL HEAD (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →)

1 582003941 Tiller Handle Arm ................................................................................................ 1
2 ..... Tiller Head (A891, A894, A897) .......................................................................... 1
3 582002098 Capscrew (Flanged) ........................................................................................... 2
4 449007001 Screw .................................................................................................................. 1
5 449022018 Washer ............................................................................................................... 1
6 580021175 Clamp ................................................................................................................. 1
7 582000130 Locknut (Flanged) ............................................................................................... 2
8 932200901 Capscrew ............................................................................................................ 3
9 582002563 Return Spring (Gas) ............................................................................................ 1
10 580063963 Dowel (Pin) ......................................................................................................... 1
11 524190001 Pin Tiller Pivot ..................................................................................................... 2
12 272006400 Washer (Special) ................................................................................................ 2
13 580009964 Capscrew ............................................................................................................ 2
14 016103500 Washer ............................................................................................................... 2
15 524149326 Bumper ............................................................................................................... 2
16 524228855 Switch and Bracket Assembly ............................................................................ 1
16 580057723 Switch ............................................................................................................. 1
17 524254840 Capscrew ............................................................................................................ 2
18 272106000 Screw (Special) ................................................................................................... 1
19 580032000 Plug ..................................................................................................................... 1
20 580096292 Insert ................................................................................................................... 1
20 580083001 Insert (Alternate Part) ......................................................................................... 1
a 582003591 Strap Clamp (Button Head) ................................................................................ 1
FOOTNOTES:
a Not Illustrated

G12057 11-09
TILLER HEAD ASSEMBLY (FIGURE 4-5)

METAL (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →)

11-09 G12057

METAL (S/N A891N02692G →) (S/N A894N02850G →) (S/N A897N05340G →)

a 550007288 Tiller Head .......................................................................................................... 1
b 550018153 Tiller Head .......................................................................................................... 1
1 524139006 Tiller Head (Upper Half) ................................................................................. 1
1 582019747 Plate ............................................................................................................... 1
1 582019746 Screw ............................................................................................................. 2
2 582003460 Cover , Horn ................................................................................................... 1
4 580026296 Capscrew (Butterfly Switch) ........................................................................... 2
5 940004902 Washer (Butterfly Switch) ............................................................................... 2
6 524139008
582003466 Switch (RH Butterfly) ...................................................................................... 1
7 524139007
582003463 Switch (LH Butterfly) ....................................................................................... 1
8 580012962 Bushing (Butterfly Switch) .............................................................................. 2
11 a 524277843 Control Card ................................................................................................... 1
12 a. . . . . Camshaft ........................................................................................................ 1
13 580079167 Support Clip .................................................................................................... 1
14 524292775 Screw ............................................................................................................. 1
15 580038175 Spring (Cover, Belly) ...................................................................................... 1
16 a 582010514
16 b 582010514
17 582001472 Tiller Head Assembly (Lower Half) (Metal) ..................................................... 1
18 582003459 Cover , Snail ................................................................................................... 1
20 580012968 Label (LH Switch Functions) .......................................................................... 1
21 524139322 Label (Tiller Handle Yale) ............................................................................... 1
22 580012967 Label (RH Switch Functions) .......................................................................... 1
23 524148521 Switch Assembly, On/Off (RH and LH) (2-Wires) (RH and LH) ..................... 4
23 524149804 Button (On-Off Push Button, Gold) ............................................................ 1
23 582003456 Cover , Top (For Push Button) ............................................................... 1
23 580026824 Microswitch (On-Off, Molex Connector) ..................................................... 1
c 580082841 Locking Lever (Belly Spring) .......................................................................... 1
524236629 Kit-Button (Pedestrian Butterfly) (A891, A894, A897) ......................................... 1
524279139 Kit-Tiller Card (A894) .......................................................................................... 1
550009272 Kit-Tiller Card (A891, A897) ................................................................................ 1
FOOTNOTES:
a 40 Volt Regulator c Not Illustrated
b 80 Volt Regulator

G12057 11-09
NOTES

SECTION 5
5 HYDRAULIC SYSTEM
CONTENTS
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C) ................................................................... 5-4
A891/A894 (S/N A891N01967C →) (S/N A894N02219C →) ................................................................... 5-6
A897 ............................................................................................................................................................ 5-2
A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C) ................................................................... 5-10
A891/A894 (S/N A891N01967C →) (S/N A894N02219C →) ................................................................... 5-12
A891/A894 - ALTERNATE PART (S/N A891N01967C →) (S/N A894N02219C →) ................................ 5-14
A897 ............................................................................................................................................................ 5-8
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-16

G10232 05-00
HYDRAULIC ARRANGEMENT (FIGURE 5-1)

A897

05-00 G10232
A897

1 ..... Lift Cylinder Assembly (FG10236 [Page 5-16])................................................. 1
2 ..... Hydraulic Power Unit (FG10234 [Page 5-8])..................................................... 1
3 056363100 Fitting (Elbow) ..................................................................................................... 1
4 504114800 Fitting (Elbow) ..................................................................................................... 2
5 310913280 Tube (2.5 Feet Required) ................................................................................... AR
6 501710960 Hose Assy ........................................................................................................... 1
7 524139036 Adapter (Straight) ............................................................................................... 1
8 524139037 Fitting (Adapter, With O-Ring) ............................................................................ 1
9 524155733 Bracket ................................................................................................................ 1
10 580006788 Screw .................................................................................................................. 3
11 580046076 Washer ............................................................................................................... 2
12 500421901 Fitting .................................................................................................................. 1
a 506395587 Capscrew ............................................................................................................ 2
a 940600908 Washer ............................................................................................................... 3
FOOTNOTES:
a Not illustrated

G10233 05-01

A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C)

05-01 G10233
A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C)

1 ..... Lift Cylinder Assembly (FG10236 [Page 5-16])................................................. 1
2 ..... Hydraulic Power unit (12 Volt) (FG11179 [Page 5-10])..................................... 1
2 ..... Hydraulic Power Unit (24 Volt) (FG11179 [Page 5-10]).................................... 1
2 582018968 Pump And Motor (24V) (24 Volt) ........................................................................ 1
3 504114800 Fitting (Elbow) ..................................................................................................... 2
4 524144769 Adapter ............................................................................................................... 1
5 310913280 Tube .................................................................................................................... AR
6 056363100 Fitting (Elbow) ..................................................................................................... 1
7 524238588 Hose ................................................................................................................... 1
8 524240814 Fitting .................................................................................................................. 1
9 524154761 Bracket ................................................................................................................ 1
10 932200909 Capscrew ............................................................................................................ 1
11 580027011
518807647 Lockwasher ......................................................................................................... 1
12 505974575 Capscrew ............................................................................................................ 1
13 580046076 Washer ............................................................................................................... 3
14 520045581 Capscrew ............................................................................................................ 2
15 580058428 Washer ............................................................................................................... 2
16 940600907 Washer ............................................................................................................... 1

P19409 11-07

A891/A894 (S/N A891N01967C →) (S/N A894N02219C →)

11-07 P19409
A891/A894 (S/N A891N01967C →) (S/N A894N02219C →)

580012857 Cylinder Assy (Lift) (FG10236 [Page 5-16])...................................................... 1
2 580053501 Pump and Motor (24V) ....................................................................................... 1
2 582018968 Pump And Motor (24V) (Alternate Part) .............................................................. 1
2 580053502 Pump and Motor (12V) ....................................................................................... 1
3 504114800 Fitting (Elbow) ..................................................................................................... 2
4 524144769 Adapter ............................................................................................................... 1
5 310913280 Tube (2.5 FT) ...................................................................................................... 1
6 056363100 Fitting (Elbow) ..................................................................................................... 1
6 056363300 O-Ring ............................................................................................................ 1
7 524238590 Hose Assy ........................................................................................................... 1
8 524240814 Fitting .................................................................................................................. 1
9 524233051 Bracket , Pump Mounting ................................................................................... 1
10 580012179 Screw .................................................................................................................. 1
11 940600907 Washer ............................................................................................................... 1
12 449001134 Capscrew ............................................................................................................ 1
13 940600908 Washer ............................................................................................................... 1
14 449001302 Capscrew ............................................................................................................ 2
15 940600909 Washer ............................................................................................................... 2
524261221 Kit-Hyd Pump Unit .............................................................................................. 1
17 a 449015014 Nut .................................................................................................................. 1
18 a 524238588 Hose ............................................................................................................... 1
19 a 516149011 Kit-Seal ............................................................................................................... 1
20 a 500381502 Wiper Ring ...................................................................................................... 1
21 a 520400800 Label ............................................................................................................... 1
22 a 501802906 O-Ring ............................................................................................................ 1
23 a 580022501 Rod Seal ......................................................................................................... 1
24 a 504305711 Piston Seal ..................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G10234 05-00
HYDRAULIC POWER UNIT (FIGURE 5-4)

A897

05-00 G10234

A897

580015659 Hydraulic Power Unit .......................................................................................... 1
1 580017228 Motor .............................................................................................................. 1
2 580017229 Tank ............................................................................................................... 1
3 580012673 Poppet Valve .................................................................................................. 1
3 580028973
580057249 Valve Assembly .......................................................................................... 1
3 580015614 Coil ............................................................................................................. 1
3 580028974 Kit-Seal ....................................................................................................... 1
4 580017230 Hydraulic Pump .............................................................................................. 1
5 580015602 Coupling ......................................................................................................... 1

G11179 12-07

A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C)

12-07 G11179

A891/A894 (→ S/N A891N01966C) (→ S/N A894N02218C)
KEY:
A: A891
B: A894
QTY
ITEM PART NO. DESCRIPTION A B
580031244 Pump and Motor ......................................................................................... 1 ..
580031245 Pump and Motor ......................................................................................... .. 1
1 580031702 Motor (12 Volt) ....................................................................................... .. 1
1 580031701 Motor (24 Volt) ....................................................................................... 1 ..
2 580026406 Nut ......................................................................................................... 1 1
3 580026408 Check Valve ........................................................................................... 1 1
4 580026409 Relief Valve ............................................................................................ 1 1
5 580026410 Filler Neck .............................................................................................. 1 1
6 580015611 Strainer .................................................................................................. 1 1
7 580026614 Valve (Poppet) (12 Volt) ........................................................................ .. 1
7 524149789 Diode Assembly (3 Amp) ................................................................... .. 1
7 524148850 Diode ............................................................................................. .. 1
7 500383916 Terminal Housing (Blue) ............................................................... .. 2
7 504059726 Terminal ........................................................................................ .. 2
7 720100919 Sleeve-Bulk ................................................................................... .. AR
7 580011639 Lubricant ....................................................................................... .. AR
7 580015614 Coil ......................................................................................................... 1 1
7 580026413 Valve (Poppet) (24 Volt) ........................................................................ 1 ..
8 580026445 Filter ....................................................................................................... 1 1
9 580032002 Kit-Brush ................................................................................................ .. 1
9 580032008 Kit-Brush ................................................................................................ 1 ..
10 580032003 Flange (12 Volt) ..................................................................................... .. 1
10 580032009 Kit-Brush (24 Volt) ................................................................................. 1 ..
11 580015604 Breather ................................................................................................. 1 1
12 580015605 Elbow ..................................................................................................... 1 1
13 580032004 Clamp Assembly (120 mm) ................................................................... 1 1
14 580032005 Tube ....................................................................................................... 1 1
15 580026407 Pump (Includes Items 3, 4, 7, 8) ............................................................ 1 1
16 580047121 Hydraulic Control Valve (12 Volt) ........................................................... .. 1
16 580047119 Hydraulic Control Valve (24 Volt) ........................................................... 1 ..
580032007 Kit-Seal .................................................................................................. 1 1
580032006 Power Pack (Without Motor) .................................................................. 1 1
580027897 Power Pack (24 Volt) ................................................................................. 1 1

G10235 10-01

A891/A894 (S/N A891N01967C →) (S/N A894N02219C →)

10-01 G10235

A891/A894 (S/N A891N01967C →) (S/N A894N02219C →)

580053502 Pump and Motor (12V) (A894) (12 Volt) ............................................................. 1
580053501 Pump and Motor (24V) (A891) (24 Volt) ............................................................. 1
1 580057175 Motor (A894) (12 Volt) .................................................................................... 1
1 580057242 Motor (A891) (24 Volt) .................................................................................... 1
2 ..... Nut .............................................................................................................. 1
3 580032003 Flange (A894) ............................................................................................ 1
3 580032009 Kit-Brush (A891) ......................................................................................... 1
4 580032002 Kit-Brush (A894) ......................................................................................... 1
4 580032008 Kit-Brush (A891) ......................................................................................... 1
5 580057244 Tank ............................................................................................................... 1
5 ..... Filler Neck .................................................................................................. 1
6 ..... O-Ring ........................................................................................................ 1
7 580057918 Breather (Filter Plug) .................................................................................. 1
8 580057207 Clamp Assembly (Includes Hardware) ....................................................... 1
9 580057243 Pump (Support Flange) .................................................................................. 1
9 580057180 Power Pack (Without Motor) (A894) (Pump) .................................................. 1
9 580057214 Power Pack (Without Motor) (A891) (Pump) .................................................. 1
a 580057215 Kit-Seal ....................................................................................................... 1
10 580037482 Check Valve (Cartridge) ................................................................................. 1
11 580057246 Relief Valve .................................................................................................... 1
12 580057245 Block ............................................................................................................... 1
12 580086331 O-Ring ........................................................................................................ 2
13 580057177 Solenoid Valve (Poppet) (A894) ..................................................................... 1
13 580057212 Solenoid Valve (Poppet) (A891) ..................................................................... 1
13 580058196 Coil (A984) (12 Volt) ................................................................................... 1
13 580015614 Coil (A891) (24 Volt) ................................................................................... 1
13 580028973
580057249 Valve Assembly .......................................................................................... 1
a 580028974 Kit-Seal ....................................................................................................... 1
14 580057209 Tube ............................................................................................................... 1
15 ..... Strainer ....................................................................................................... 1
a 580057216 Disk (Flow Restrictor 0 = 1.5) ......................................................................... 1
FOOTNOTES:
a Not Illustrated

G12798 05-13

A891/A894 — ALTERNATE PART (S/N A891N01967C →) (S/N A894N02219C →)

05-13 G12798

A891/A894 – ALTERNATE PART (S/N A891N01967C →) (S/N A894N02219C →)

582018968 Pump And Motor (24V) ....................................................................................... 1
1 580057242 Motor .............................................................................................................. 1
1 580032009 Kit-Brush .................................................................................................... 1
1 580032008 Kit-Brush .................................................................................................... 1
2 ..... Nut .............................................................................................................. 1
3 580057244 Tank ............................................................................................................... 1
4 582015480 Plug (Filter) ................................................................................................. 1
5 580057207 Clamp Assembly (Includes Hardware) ....................................................... 1
6 ..... O-Ring ........................................................................................................ 1
7 580057245 Block ............................................................................................................... 1
8 580086331 O-Ring ........................................................................................................ 2
9 580057212 Solenoid Valve (Poppet) ................................................................................. 1
9 580057248 Coil ............................................................................................................. 1
9 580028973
580057249 Valve Assembly .......................................................................................... 1
9 580028974 Kit-Seal ....................................................................................................... 1
10 580037482 Check Valve (Cartridge) ................................................................................. 1
11 580057246 Relief Valve .................................................................................................... 1
12 580057209 Tube ............................................................................................................... 1
13 ..... Strainer ....................................................................................................... 1
14 580057243 Pump .............................................................................................................. 1
14 580057215 Kit-Seal ....................................................................................................... 1
15 582020290 Restrictor , Flow ............................................................................................. 1

G10236 05-00
LIFT CYLINDER ASSEMBLY (FIGURE 5-8)

580012857 Cylinder Assy (Lift) (A891, A894, A897) (FG10232 [Page 5-2], FG10233 [Page
5-4], FP19409 [Page 5-6]).................................................................................. 1
1 524141202 Bushing .......................................................................................................... 2
2 504777503 Tube Wldmt-Cylinder ...................................................................................... 1
3 502637902 Locknut ........................................................................................................... 1
4 504305711 Piston Seal ..................................................................................................... 1
5 505292200 Piston ............................................................................................................. 1
6 501802906 O-Ring ............................................................................................................ 1
7 580022501 Rod Seal ......................................................................................................... 1
8 507106500 Gland .............................................................................................................. 1
9 580022507 Rod Wiper (Ring) ............................................................................................ 1
9 500381502 Wiper Ring (Alternate Part) ............................................................................ 1
10 517307601 Cylinder Rod (Weldment) ............................................................................... 1
11 500193912 Bushing .......................................................................................................... 1
516149011 Kit-Seal ............................................................................................................... 1

SECTION 6
6 LIFT LINKAGE AND LOAD WHEEL

CONTENTS
SECTION 6
LIFT LINKAGE AND LOAD WHEEL
DESCRIPTION PAGE
CASTER ASSEMBLY
A891 AND A894 - ALL - A897 (S/N A891N02422E → CASTER) .............................................................. 6-12
A897 (S/N A891N02421 → CASTER) ....................................................................................................... 6-10
FOOD PROCESSING (S/N A891N02422E → CASTER) .......................................................................... 6-14
LIFT LINKAGE ................................................................................................................................................. 6-2
FOOD PROCESSING ................................................................................................................................. 6-6
LOAD WHEEL
DUAL OPTION - STANDARD, COLD STORAGE, ARCTIC ....................................................................... 6-18
DUAL OPTION WITH SEALED BEARING - FOOD PROCESSING (A891, A894) ..................................... 6-21
SINGLE LOAD WHEEL
FOUR BEARING - STANDARD, COLD STORAGE, ARCTIC .................................................................... 6-17
FOUR BEARING SEALED - FOOD PROCESSING (A891, A894) ............................................................. 6-20
TWO BEARING - STANDARD, COLD STORAGE, ARCTIC ...................................................................... 6-16
TWO BEARING SEALED - FOOD PROCESSING (A891, A894) ............................................................... 6-19

G10230 05-00
LIFT LINKAGE (FIGURE 6-1)

05-00 G10230
LIFT LINKAGE
1 524141197 Pin , Pivot ............................................................................................................ 2
2 h 502677908 Pin ....................................................................................................................... 14
2 k 502677908 Pin (Roll) ............................................................................................................. 12
3 524140887 Rocker Arm Assembly ........................................................................................ 2
4 524140878 Bushing .......................................................................................................... 8
5 524140838 Pin , Pivot ............................................................................................................ 2
6 015631500 Grease Fitting ..................................................................................................... 10
7 524140839 Pin , Pivot ............................................................................................................ 2
8 524140842 Pin ....................................................................................................................... 10
9 ab 524142497 Pull Rod (36 in.) .................................................................................................. 2
9 ab 524142498 Pull Rod (42 in.) .................................................................................................. 2
9 ab 585091801 Pull Rod (48 in.) .................................................................................................. 2
9 ab 524142499 Pull Rod (54 in.) .................................................................................................. 2
9 ab 524142500 Pull Rod (60 in.) .................................................................................................. 2
9 cd 524145095 Pull Rod (36 in.) (36 in.) ...................................................................................... 2
9 cd 524145096 Pull Rod (42 in.) (42 in.) ...................................................................................... 2
9 cd 524143980 Pull Rod (48 in.) (48 in.) ...................................................................................... 2
9 cd 524145097 Pull Rod (54 in.) (54 in.) ...................................................................................... 2
9 cd 524145098 Pull Rod (60 in.) (60 in.) ...................................................................................... 2
10 524140881 Bushing .......................................................................................................... 4
11 015631300 Grease Fitting ..................................................................................................... 6
12 580015511 Nut .................................................................................................................. 2
13 524141079 Rod , Threaded .............................................................................................. 2
14 015040800 Lockwasher ......................................................................................................... 4
14 524323505 Washer , Belleville (Alternate Part) ..................................................................... 4
15 580017789 Nut ...................................................................................................................... 4
16 015628700 Grease Fitting ..................................................................................................... 2
17 524140885 Yoke Assembly ................................................................................................... 2
18 e 524140880 Bushing .......................................................................................................... 2
19 524140913 Axle Shaft ........................................................................................................... 2
20 504574232 Grease Fitting ..................................................................................................... 4
21 502677909 Pin ....................................................................................................................... 2
22 524141181 Roller Assembly .................................................................................................. 2
23 314011168 Bushing .......................................................................................................... 2
24 f 524141180 Link (Rear) .......................................................................................................... 2
24 i 524177337 Link Assy (Rear) ................................................................................................. 2
25 f 524140877 Bushing .......................................................................................................... 4
25 i 524302804 Bushing .......................................................................................................... 4
26 502677902 Pin ....................................................................................................................... 2
27 524141201 Pin , Pivot ............................................................................................................ 2
28 524301377 Pin , Pivot ............................................................................................................ 2
29 524140834 Pin , Pivot ............................................................................................................ 1
30 b 524142521 Fork Frame (36 in.) ............................................................................................. 2
30 b 254142522 Fork (42 in.) ........................................................................................................ 1
30 b 524141170 Fork (48 in.) ........................................................................................................ 1
30 b 524142523 Fork (54 in.) ........................................................................................................ 1
30 b 524142524 Fork (60 in.) ........................................................................................................ 1
30 d 524145156 Fork (36 in.) ........................................................................................................ 1
30 d 524145157 Fork (42 in.) ........................................................................................................ 1
30 d 524143977 Fork (48 in.) ........................................................................................................ 1
30 d 524145158 Fork (54 in.) ........................................................................................................ 1

G10230 05-00
LIFT LINKAGE
30 d 524145160 Fork (60 in.) ........................................................................................................ 1
30 a 524145236 Fork (36 in.) ........................................................................................................ 1
30 a 524145237 Fork (42 in.) ........................................................................................................ 1
30 a 524145238 Fork (48 in.) ........................................................................................................ 1
30 a 524145239 Fork (54 in.) ........................................................................................................ 1
30 a 524145240 Fork (60 in.) ........................................................................................................ 1
30 c 524146500 Fork (36 in.) ........................................................................................................ 1
30 c 524146501 Fork (42 in.) ........................................................................................................ 1
30 c 524146502 Fork (48 in.) ........................................................................................................ 1
30 c 524146503 Fork (54 in.) ........................................................................................................ 1
30 c 524146504 Fork (60 in.) ........................................................................................................ 1
31 g 014675200 Screw .................................................................................................................. 2
31 j 524295210 Capscrew ............................................................................................................ 2
32 g 014964800 Nut ...................................................................................................................... 2
32 j 014937400 Nut ...................................................................................................................... 2
33 524142771 Clip ...................................................................................................................... 6
34 524141179 Link - Upper ........................................................................................................ 2
35 524140879 Bushing .......................................................................................................... 2
36 h 524140836 Pin ....................................................................................................................... 2
36 k 550030981 Pin , Pivot (Upper Drive Frame Link) .................................................................. 2
37 524140837 Pin , Pivot ............................................................................................................ 2
38 524140835 Pin , Pivot ............................................................................................................ 1
39 524141202 Bushing ............................................................................................................... 2
40 ..... Lift Cylinder Assembly ........................................................................................ 1
41 k 582019046 Pin , Lynch (Klik) ................................................................................................. 2
FOOTNOTES:
a 13.4 in. Battery Box A891 g → 2/2007
b 13.4 in. Battery Box A897 h → S/N A897N05590J
c 9 in. Battery Box A891/A894 i 2/2003 →
d 9 in. Battery Box A897 j 2/2007 →
e Included with 524140885 k S/N A897N05591J →
f → 2/2003

05-00 G10230
NOTES

G11189 12-07
LIFT LINKAGE (FIGURE 6-2)

FOOD PROCESSING

12-07 G11189
LIFT LINKAGE
FOOD PROCESSING
KEY:
A: 13.4 IN. BATTERY BOX (A891)
B: 9 IN. BATTERY BOX (A891) (A894)
QTY
1 524141197 Pin , Pivot ................................................................................................... 2 2
2 b 502677908 Pin .............................................................................................................. 14 14
2 d 502677908 Pin (Roll) .................................................................................................... 12 12
3 524246189 Rocker Arm ................................................................................................ 2 2
4 524140878 Bushing .................................................................................................. 8 8
5 524140838 Pin , Pivot ................................................................................................... 2 2
6 015631500 Grease Fitting ............................................................................................. 10 10
7 524140839 Pin , Pivot ................................................................................................... 2 2
8 524140842 Pin .............................................................................................................. 10 10
9 524245440 Pull Rod ...................................................................................................... 2 ..
9 524245441 Pull Rod ...................................................................................................... 2 ..
9 524245442 Pull Rod ...................................................................................................... 2 ..
9 524245443 Pull Rod ...................................................................................................... 2 ..
9 524245444 Pull Rod ...................................................................................................... 2 ..
9 524245445 Pull Rod ...................................................................................................... .. 2
9 524245446 Pull Rod ...................................................................................................... .. 2
9 524245447 Pull Rod ...................................................................................................... .. 2
9 524245448 Pull Rod ...................................................................................................... .. 2
9 524245449 Pull Rod ...................................................................................................... .. 2
10 524140881 Bushing .................................................................................................. 2 2
11 015631300 Grease Fitting ............................................................................................. 6 6
12 580015511 Nut ......................................................................................................... 6 6
13 524141079 Rod , Threaded ...................................................................................... 2 2
14 015040800 Lockwasher ................................................................................................ 4 4
14 524323505 Washer , Belleville (Alternate Part) ............................................................ 4 4
15 580017789 Nut .............................................................................................................. 4 4
16 015628700 Grease Fitting ............................................................................................. 2 2
17 524246187 Yoke ........................................................................................................... 2 2
18 524140880 Bushing .................................................................................................. 2 2
19 524140913 Axle Shaft ................................................................................................... 2 2
20 504574232 Grease Fitting ............................................................................................. 4 4
21 502677909 Pin .............................................................................................................. 2 2
22 524141181 Roller Assembly ......................................................................................... 2 2
23 314011168 Bushing .................................................................................................. 2 2
24 524246188 Link ............................................................................................................. 2 2
25 524302804 Bushing .................................................................................................. 4 4
26 502677902 Pin .............................................................................................................. 2 2
27 524141201 Pin , Pivot ................................................................................................... 2 2
28 524301377 Pin , Pivot ................................................................................................... 2 2
29 524140834 Pin , Pivot ................................................................................................... 1 1
30 524245326 Fork ............................................................................................................ 1 ..
30 524245327 Fork ............................................................................................................ 1 ..
30 524245328 Fork ............................................................................................................ 1 ..
30 524245329 Fork ............................................................................................................ 1 ..
30 524245330 Fork ............................................................................................................ 1 ..

G11189 12-07
LIFT LINKAGE
FOOD PROCESSING
KEY:
QTY
30 524245346 Fork ............................................................................................................ .. 1
30 524245347 Fork ............................................................................................................ .. 1
30 524245348 Fork ............................................................................................................ .. 1
30 524245349 Fork ............................................................................................................ .. 1
30 524245350 Fork ............................................................................................................ .. 1
31 a 014675200 Screw ......................................................................................................... 2 2
31 c 524295210 Capscrew ................................................................................................... 2 2
32 a 014964800 Nut .............................................................................................................. 2 2
32 c 014937400 Nut .............................................................................................................. 2 2
33 524142771 Clip ............................................................................................................. 6 6
34 524246190 Link ............................................................................................................. 2 2
35 524140879 Bushing .................................................................................................. 2 2
36 b 524140836 Pin .............................................................................................................. 2 2
36 d 550030981 Pin , Pivot (Upper Drive Frame Link) ......................................................... 2 2
37 524140837 Pin , Pivot ................................................................................................... 2 2
38 524140835 Pin , Pivot ................................................................................................... 1 1
39 524141202 Bushing ...................................................................................................... 2 2
40 ..... Lift Cylinder Assembly ................................................................................ 1 1
41 d 582019046 Pin , Lynch (Klik) ........................................................................................ 2 2
FOOTNOTES:
a → 2/2007 c 2/2007 →
b → S/N A897N05590J d S/N A897N05591J →

12-07 G11189
NOTES

G10088 11-10
CASTER ASSEMBLY (FIGURE 6-3)

A897 (S/N A891N02421 → CASTER)

11-10 G10088
CASTER ASSEMBLY
A897 (S/N A891N02421 → CASTER)

504574253 Caster ................................................................................................................. 1
1 580020227 Capscrew ....................................................................................................... 4
2 504804727 Shim ............................................................................................................... 1
3 504804723 Yoke ............................................................................................................... 1
4 720000903 Locknut ........................................................................................................... 4
5 520318811 Bolt (with Nut) ................................................................................................. 1
6 520318802 Bolt (with Nut) ................................................................................................. 2
7 520318803 Pin .................................................................................................................. 1
8 520318804 Pin .................................................................................................................. 1
9 520318815 Bushing .......................................................................................................... 4
10 520318810 Retaining Ring ................................................................................................ 4
11 520318812 Washer ........................................................................................................... 2
12 520318814 Axle ................................................................................................................ 1
13 504804726 Arm ................................................................................................................. 2
14 520318808 Wheel ............................................................................................................. 1
15 520318807 Spacer ............................................................................................................ 1
16 504804725 Spacer ............................................................................................................ 2
17 504804724 Spring ............................................................................................................. 2
18 520318813 Bushing .......................................................................................................... 2

G10231 11-10

A891 AND A894 - ALL — A897 (S/N A891N02422E → CASTER)

11-10 G10231
CASTER ASSEMBLY
A891 AND A894 - ALL – A897 (S/N A891N02422E → CASTER)

524146709 Caster ................................................................................................................. 1
1 524149839 Swivel Fork ..................................................................................................... 1
2 ..... Cap ............................................................................................................. 1
3 ..... Snap Ring .................................................................................................. 1
4 ..... Plate (Top) ................................................................................................. 1
5 ..... Bearing ....................................................................................................... 1
6 ..... Snap Ring .................................................................................................. 1
7 ..... Fork ............................................................................................................ 1
8 ..... Screw ......................................................................................................... 1
9 ..... Spring ......................................................................................................... 2
10 ..... Wheel Fork (Lower) .................................................................................... 1
11 ..... Locknut ....................................................................................................... 2
12 524149844 Axle ................................................................................................................ 1
13 524148554 Locknut ....................................................................................................... 1
14 ..... Capscrew ................................................................................................... 1
15 ..... Bushing ...................................................................................................... 2
16 524149840 Wheel Assy .................................................................................................... 1
17 ..... Bearing ....................................................................................................... 2
18 ..... Tube ........................................................................................................... 1
19 ..... Wheel ......................................................................................................... 1
20 580002591 Capscrew ....................................................................................................... 8
21 504804727 Shim ............................................................................................................... 4
22 720000903 Locknut ............................................................................................................... 8

G11593 11-10

FOOD PROCESSING (S/N A891N02422E → CASTER)

11-10 G11593
CASTER ASSEMBLY
FOOD PROCESSING (S/N A891N02422E → CASTER)

524292238 Caster (Food Processing) ................................................................................... 1
1 524294278 Swivel Fork ......................................................................................................... 1
2 524294179 Cap ................................................................................................................. 1
3 524294181 Snap Ring ....................................................................................................... 1
4 524294277 Plate ............................................................................................................... 1
5 524294276 Plate (Top) ................................................................................................. 1
6 524294275 Ball Bearing ................................................................................................ 1
7 524294274 Snap Ring .................................................................................................. 1
8 524294273 Fork ................................................................................................................ 1
9 524294271 Capscrew ....................................................................................................... 1
10 524294180 Spring ............................................................................................................. 2
11 524294272 Bracket (Lower) .............................................................................................. 1
12 524294175 Axle Assembly .................................................................................................... 1
13 524299833 Locknut ........................................................................................................... 2
14 524299834 Capscrew ....................................................................................................... 1
15 524299835 Tube ............................................................................................................... 2
16 524299840 Wheel Assembly ................................................................................................. 1
17 524299839 Wheel ............................................................................................................. 1
18 524299838 Tube ............................................................................................................... 1
19 524294176 Ball Bearing .................................................................................................... 2
19 015120400 Ball Bearing (Alternate Part) ........................................................................... 2

G10061 12-10
SINGLE LOAD WHEEL (FIGURE 6-6)

TWO BEARING — STANDARD, COLD STORAGE, ARCTIC

550019554 Load Wheel (Assembly) ...................................................................................... 2
1 524140950 Load Wheel .................................................................................................... 1
2 500120903 Bearing ........................................................................................................... 2
3 503480200 Shield , Bearing .................................................................................................. 4
4 121357100 Washer ............................................................................................................... 4
5 524141151 Axle Shaft ........................................................................................................... 2
6 502677902 Pin ....................................................................................................................... 2
7 504574232 Grease Fitting ..................................................................................................... 2

12-10 G10062

FOUR BEARING — STANDARD, COLD STORAGE, ARCTIC

550019553 Load Wheel (Assembly) ...................................................................................... 2
1 524140951 Load Wheel .................................................................................................... 1
2 500120903 Bearing ........................................................................................................... 2
3 524155614 Spacer ............................................................................................................ 2
4 015119300 Bearing ........................................................................................................... 2
5 503480200 Shield , Bearing .................................................................................................. 4
6 121357100 Washer ............................................................................................................... 4
7 502677902 Pin ....................................................................................................................... 2
8 524141151 Axle Shaft ........................................................................................................... 2
9 504574232 Grease Fitting ..................................................................................................... 2

G10063 12-10
LOAD WHEEL (FIGURE 6-8)

DUAL OPTION — STANDARD, COLD STORAGE, ARCTIC

1 524140952 Load Wheel ......................................................................................................... 4
2 500120903 Bearing ............................................................................................................... 8
3 121357100 Washer ............................................................................................................... 4
4 503480200 Shield , Bearing .................................................................................................. 8
5 519433623 Spacer ................................................................................................................ 2
6 524187950 Axle Shaft ........................................................................................................... 2
7 502677902 Pin ....................................................................................................................... 2

12-10 G12134

TWO BEARING SEALED — FOOD PROCESSING (A891, A894)

1 524140950 Load Wheel ......................................................................................................... 2
2 524230698 Ball Bearing ........................................................................................................ 4
3 582007409 Seal ..................................................................................................................... 4
4 524306271 Spacer ................................................................................................................ 4
5 524230699 Axle Shaft ........................................................................................................... 2
6 ..... Pin ....................................................................................................................... 1

G12135 12-10

FOUR BEARING SEALED — FOOD PROCESSING (A891, A894)

1 524140951 Load Wheel ......................................................................................................... 2
2 524230698 Ball Bearing ........................................................................................................ 8
3 524155614 Spacer ................................................................................................................ 4
4 582007409 Seal ..................................................................................................................... 4
5 524306271 Spacer ................................................................................................................ 4
6 524230699 Axle Shaft ........................................................................................................... 2
7 ..... Pin ....................................................................................................................... 2

12-10 G12136

DUAL OPTION WITH SEALED BEARING — FOOD PROCESSING (A891, A894)

1 524140952 Load Wheel ......................................................................................................... 4
2 524230698 Ball Bearing ........................................................................................................ 8
3 524305147 Spacer ................................................................................................................ 4
4 582007409 Seal ..................................................................................................................... 8
5 524306272 Spacer ................................................................................................................ 2
6 524230699 Axle Shaft ........................................................................................................... 2
7 ..... Pin ....................................................................................................................... 1

G12136 12-10
NOTES

SECTION 7
7 OPTIONS
CONTENTS
SECTION 7
OPTIONS
DESCRIPTION PAGE
BATTERY ROLLERS OPTION ....................................................................................................................... 7-6

CONVENIENCE TRAY OPTION ..................................................................................................................... 7-8
DIAGNOSTIC HANDSET ................................................................................................................................ 7-11
FORK WELDMENT OPTIONS ........................................................................................................................ 7-2
FOOD PROCESSING ................................................................................................................................. 7-4
FORKS
HOOK TYPE ............................................................................................................................................... 7-10
LOAD BACKREST .......................................................................................................................................... 7-12
LOAD WHEEL
DUAL OPTION - SEALED ........................................................................................................................... 7-14
RF TERMINAL ................................................................................................................................................. 7-15

G10081 08-00
FORK WELDMENT OPTIONS (FIGURE 7-1)
KEY:
A: A897 (13.4 Battery Box)
B: A897 (9 in. Battery Box)
C: A891 (13.4 in. Battery Box)
D: A891/A894 (9 in. Battery Box)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 b 524142525 Fork (36 in.) .............................................................................. 2 .. .. ..
1 b 524142526 Fork (42 in.) .............................................................................. 2 .. .. ..
1 b 524141171 Fork (48 in.) .............................................................................. 2 .. .. ..
1 b 524142527 Fork (54 in.) .............................................................................. 2 .. .. ..
1 b 524142528 Fork (60 in.) .............................................................................. 2 .. .. ..
1 b 524145161 Fork (36 in.) .............................................................................. .. 2 .. ..
1 b 524145162 Fork (42 in.) .............................................................................. .. 2 .. ..
1 b 524145163 Fork (48 in.) .............................................................................. .. 2 .. ..
1 b 524145164 Fork (54 in.) .............................................................................. .. 2 .. ..
1 a 524145169 Fork (54 in.) .............................................................................. .. 2 .. ..
1 b 524145165 Fork (60 in.) .............................................................................. .. 2 .. ..
1 b 524145241 Fork (36 in.) .............................................................................. .. .. 2 ..
1 b 524145242 Fork (42 in.) .............................................................................. .. .. 2 ..
1 b 524145243 Fork (48 in.) .............................................................................. .. .. 2 ..
1 b 524145244 Fork (54 in.) .............................................................................. .. .. 2 ..
1 b 524145245 Fork (60 in.) .............................................................................. .. .. 2 ..
1 b 524146505 Fork (36 in.) .............................................................................. .. .. .. 2
1 b 524146506 Fork (42 in.) .............................................................................. .. .. .. 2
1 b 524146507 Fork (48 in.) .............................................................................. .. .. .. 2
1 b 524146508 Fork (54 in.) .............................................................................. .. .. .. 2
1 b 524146509 Fork (60 in.) .............................................................................. .. .. .. 2
1 a 524142529 Fork (36 in.) .............................................................................. 2 .. .. ..
1 a 524142530 Fork (42 in.) .............................................................................. 2 .. .. ..
1 a 524141172 Fork (48 in.) .............................................................................. 2 .. .. ..

08-00 G10081
KEY:
A: A897 (13.4 Battery Box)
B: A897 (9 in. Battery Box)
C: A891 (13.4 in. Battery Box)
D: A891/A894 (9 in. Battery Box)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 a 524142531 Fork (54 in.) .............................................................................. 2 .. .. ..
1 a 524142532 Fork (60 in.) .............................................................................. 2 .. .. ..
1 a 524145166 Fork (36 in.) .............................................................................. .. 2 .. ..
1 a 524145167 Fork (42 in.) .............................................................................. .. 2 .. ..
1 a 524145168 Fork (48 in.) .............................................................................. .. 2 .. ..
1 a 524145170 Fork (60 in.) .............................................................................. .. 2 .. ..
1 a 524145146 Fork (36 in.) .............................................................................. .. .. 2 ..
1 a 524145247 Fork (42 in.) .............................................................................. .. .. 2 ..
1 a 524145248 Fork (48 in.) .............................................................................. .. .. 2 ..
1 a 524145249 Fork (54 in.) .............................................................................. .. .. 2 ..
1 a 524145250 Fork (60 in.) .............................................................................. .. .. 2 ..
1 a 524146510 Fork (36 in.) .............................................................................. .. .. .. 2
1 a 524146511 Fork (42 in.) .............................................................................. .. .. .. 2
1 a 524146512 Fork (48 in.) .............................................................................. .. .. .. 2
1 a 524146513 Fork (54 in.) .............................................................................. .. .. .. 2
1 a 524146514 Fork (60 in.) .............................................................................. .. .. .. 2
1 ab 524142533 Fork (36 in.) .............................................................................. 2 .. .. ..
1 ab 524142534 Fork (42 in.) .............................................................................. 2 .. .. ..
1 ab 524141173 Fork (48 in.) .............................................................................. 2 .. .. ..
1 ab 524142535 Fork (54 in.) .............................................................................. 2 .. .. ..
1 ab 524142536 Fork (60 in.) .............................................................................. 2 .. .. ..
1 ab 524145173 Fork (36 in.) .............................................................................. .. 2 .. ..
1 ab 524145174 Fork (42 in.) .............................................................................. .. 2 .. ..
1 ab 524145175 Fork (48 in.) .............................................................................. .. 2 .. ..
1 ab 524145176 Fork (54 in.) .............................................................................. .. 2 .. ..
1 ab 524145177 Fork (60 in.) .............................................................................. .. 2 .. ..
1 ab 524145241 Fork (36 in.) .............................................................................. .. .. 2 ..
1 ab 524145252 Fork (42 in.) .............................................................................. .. .. 2 ..
1 ab 524145253 Fork (48 in.) .............................................................................. .. .. 2 ..
1 ab 524145254 Fork (54 in.) .............................................................................. .. .. 2 ..
1 ab 524145255 Fork (60 in.) .............................................................................. .. .. 2 ..
1 ab 524146515 Fork (36 in.) .............................................................................. .. .. .. 2
1 ab 524146516 Fork (42 in.) .............................................................................. .. .. .. 2
1 ab 524146517 Fork (48 in.) .............................................................................. .. .. .. 2
1 ab 524146518 Fork (54 in.) .............................................................................. .. .. .. 2
1 ab 524146519 Fork (60 in.) .............................................................................. .. .. .. 2
FOOTNOTES:
a With Battery Rollers b With Load Backrest

G11190 12-07
FORK WELDMENT OPTIONS (FIGURE 7-2)

FOOD PROCESSING

12-07 G11190
KEY:
QTY
1 b 524245331 Fork ............................................................................................................ 1 ..
1 b 524245332 Fork ............................................................................................................ 1 ..
1 b 524245333 Fork ............................................................................................................ 1 ..
1 b 524245334 Fork ............................................................................................................ 1 ..
1 b 524245335 Fork ............................................................................................................ 1 ..
1 a 524245336 Fork ............................................................................................................ 1 ..
1 a 524245337 Fork ............................................................................................................ 1 ..
1 a 524245338 Fork ............................................................................................................ 1 ..
1 a 524245339 Fork ............................................................................................................ 1 ..
1 a 524245340 Fork ............................................................................................................ 1 ..
1 b 524245341 Fork ............................................................................................................ 1 ..
1 b 524245342 Fork ............................................................................................................ 1 ..
1 b 524245343 Fork ............................................................................................................ 1 ..
1 b 524245344 Fork ............................................................................................................ 1 ..
1 b 524245345 Fork ............................................................................................................ 1 ..
1 b 524245351 Fork ............................................................................................................ .. 1
1 b 524245352 Fork ............................................................................................................ .. 1
1 b 524245353 Fork ............................................................................................................ .. 1
1 b 524245354 Fork ............................................................................................................ .. 1
1 b 524245355 Fork ............................................................................................................ .. 1
1 a 524245356 Fork ............................................................................................................ .. 1
1 a 524245357 Fork ............................................................................................................ .. 1
1 a 524245358 Fork ............................................................................................................ .. 1
1 a 524245359 Fork ............................................................................................................ .. 1
1 a 524245360 Fork ............................................................................................................ .. 1
1 ab 524245361 Fork ............................................................................................................ .. 1
1 ab 524245362 Fork ............................................................................................................ .. 1
1 ab 524245363 Fork ............................................................................................................ .. 1
1 ab 524245364 Fork ............................................................................................................ .. 1
1 ab 524245365 Fork ............................................................................................................ .. 1
FOOTNOTES:
a WITH BATTERY ROLLERS b WITH LOAD BACKREST

G10073 05-00
BATTERY ROLLERS OPTION (FIGURE 7-3)

05-00 G10073
BATTERY ROLLERS OPTION

KEY:
A: 13.4 in.
B: 9.0 in.
QTY
1 524141433 Battery Tray ................................................................................................ 1 ..
1 524245790 Battery Tray (Galvanized) .......................................................................... 1 ..
1 524145032 Battery Tray ................................................................................................ .. 1
1 524245791 Battery Tray (Food Processing) ................................................................. .. 1
2 504232269 Nut .............................................................................................................. 2 2
3 016110000 Washer ....................................................................................................... 2 2
4 055485000 Capscrew ................................................................................................... 2 2
5 504035207 Roller .......................................................................................................... 4 ..
5 504035208 Roller .......................................................................................................... .. 4
6 524141435 Block .......................................................................................................... 2 2
6 524245796 Block (Galvanized) ..................................................................................... 2 2
7 524308470 Spacer ........................................................................................................ 2 2
7 524308496 Spacer (Galvanized) .................................................................................. 2 2
8 524141431 Plate ........................................................................................................... 2 ..
8 524245794 Plate (Galvanized) ...................................................................................... .. 2
8 524144084 Plate ........................................................................................................... 2 ..
8 524245795 Plate (Food Processing) ............................................................................. .. 2
9 065619400 Lockwasher ................................................................................................ 4 4
10 580000240 Capscrew ................................................................................................... 4 4

G10238 05-01
CONVENIENCE TRAY OPTION (FIGURE 7-4)

05-01 G10238
CONVENIENCE TRAY OPTION

KEY:
A: Kit Number 524283811 for Bolt-On LBR
B: Kit Number 524149359 without LBR
C: Kit Number 524149360 with LBR
QTY
ITEM PART NO. DESCRIPTION A B C
1 900014293 Capscrew .......................................................................................... 4 .. ..
2 501737903 Nut ..................................................................................................... 8 .. 4
3 504071785 Washer .............................................................................................. 8 .. 4
4 524298171 Spacer ............................................................................................... 1 .. ..
5 932730908 Capscrew .......................................................................................... 4 .. 4
6 524296041 Bracket (Left) ..................................................................................... 1 .. 1
7 504057795
449022013 Lockwasher ....................................................................................... .. .. 4
8 524298172 Bracket .............................................................................................. 1 .. ..
9 524143843 Tray , Convenience ........................................................................... 1 1 1
10 580023206 Strap .................................................................................................. 1 1 1
11 524296042 Bracket (Right) .................................................................................. 1 .. 1

G10538 12-01
FORKS (FIGURE 7-5)

HOOK TYPE

1 504111201 Fork (36 in.) ........................................................................................................ 2
1 504111202 Fork (42 in.) ........................................................................................................ 2
1 504111203 Fork (48 in.) ........................................................................................................ 2
2 580026747 Knob ................................................................................................................... 1
3 580026748 Pin ....................................................................................................................... 1
4 580026749 Spring ................................................................................................................. 1

12-02 G10894
DIAGNOSTIC HANDSET (FIGURE 7-6)

1 150035908 Tool ..................................................................................................................... 1
ab 580030287 Module ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated b Use with 1307 Controller only

G10357 10-10
LOAD BACKREST (FIGURE 7-7)

10-10 G10357
LOAD BACKREST
1 a 524142783 Load Backrest (48 in.) (48 in x 23 in.) ................................................................. 1
1 a 524245802 Load Backrest (Food Processing) (48 in x 23 in.) ............................................... 1
1 a 524143338 Load Backrest (60 in.) (60 in. x 23 in.) ................................................................ 1
1 a 524245803 Load Backrest (Food Processing) (60 in. x 23 in.) .............................................. 1
2 b 524143994 Load Backrest (48 in x 31 in.) ............................................................................. 1
2 b 524245804 Load Backrest (Food Processing) (48 in x 31 in.) ............................................... 1
2 b 524143995 Load Backrest (60 in x 31 in.) ............................................................................. 1
2 b 524245805 Load Backrest (Food Processing) (60 in x 31 in.) ............................................... 1
3 c 524142827 Spacer ................................................................................................................ 2
3 d 550091938 Plate .................................................................................................................... 2
4 c 524148322 Washer ............................................................................................................... 2
5 c 580010998 Capscrew ............................................................................................................ 2
5 d 580057482 Capscrew ............................................................................................................ 2
6 524148372 Plate .................................................................................................................... 2
7 a 524142694 Latch ................................................................................................................... 1
7 a 524245844 Latch (23 in.) (Food Processing) ........................................................................ 1
7 b 524143997 Latch (31 in.) ....................................................................................................... 1
7 b 524245845 Latch (31 in.) (Food Processing) ........................................................................ 1
8 524142762 Handle ................................................................................................................ 2
9 930103907 Capscrew ............................................................................................................ 4
10 504231270 Nut ...................................................................................................................... 4
FOOTNOTES:
a Used with 23.3 in. Battery c → 8/2006
b Used with 31 in Battery d 8/2006 →

P22222 10-10

DUAL OPTION — SEALED

1 524140952 Load Wheel ......................................................................................................... 4
2 524230698 Ball Bearing ........................................................................................................ 8
3 524305147 Spacer ................................................................................................................ 4
4 582007409 Seal ..................................................................................................................... 8
5 524306272 Spacer ................................................................................................................ 2
6 524230699 Axle Shaft ........................................................................................................... 2
7 ..... Pin ....................................................................................................................... 1
8 ..... Grease Fitting ..................................................................................................... 2

12-14 G13315
RF TERMINAL (FIGURE 7-9)

1 501644104 Terminal Block .................................................................................................... 1
2 582033509 Wire Harness (RF Terminal) (FG13330 [Page 2-22])........................................ 1
3 940004903 Washer ............................................................................................................... 2
4 449022019 Lockwasher ......................................................................................................... 2
5 449007038 Screw .................................................................................................................. 2
6 520042842 Plug ..................................................................................................................... 1

G13315 12-14
NOTES

SECTION 8
8 FIELD CONVERSION KITS

CONTENTS
SECTION 8
FIELD CONVERSION KITS
DESCRIPTION PAGE
BRAKE RESISTOR KIT

A894 ............................................................................................................................................................ 8-2
COLD STORAGE HANDLE HEATER KITS .................................................................................................... 8-2
CONVENIENCE TRAY KITS ........................................................................................................................... 8-2
HANDLE UPGRADE KIT ................................................................................................................................. 8-2
LOAD BACKREST KITS ................................................................................................................................. 8-3
PALLET ENTRY AND EXIT KIT ...................................................................................................................... 8-2
TELEMETRY KITS .......................................................................................................................................... 8-2

COLD STORAGE HANDLE HEATER KITS
DESCRIPTION PART NUMBER

Kit-Heater (A897 and A891) 524264760
Kit-Heater (A894) 524264761
HANDLE UPGRADE KIT

Kit-Handle Upgrade 550010160
BRAKE RESISTOR KIT

A894

Resistor , Brake (Kit) 524162902
PALLET ENTRY AND EXIT KIT

Kit -Pallet Entry And Exit 550022672
CONVENIENCE TRAY KITS

Kit-Convenience Tray (Without Load Backrest) 524149359
Kit-Convenience Tray (With Load Backrest) 524149360
Kit-Convenience Tray (Bolt-On Load Backrest) 524283811
TELEMETRY KITS

Telemetry Kit (FM1A W/GSM) (A897) 550089213
Telemetry Kit (FM1A With WiFi) (A897) 550089214
Telemetry Kit (FM1B Access) (A897) 550089215
Telemetry Kit (FM2 Verification) (A897) 550089216
Kit-Telemetry (FM1 W/GSM) (A894) 550118797
Kit-Telemetry (FM1 With WiFi) (A894) 550118800
Kit-Telemetry (FM1 W/GSM) (A897, A891) 550118798
Kit-Telemetry (FM1 With WiFi) (A897, A891) 550118801
Kit-Telemetry (Interlock) (A897, A891, A894) 550118803
Kit-Telemetry (Yale Checklist) (A897, A891, A894) 550118807

LOAD BACKREST KITS

Load Backrest Kit (23.3 in./591.8 mm Battery Height) (9 in./228.6 mm Battery Box) 524149371
Load Backrest Kit (23.3 in./591.8 mm Battery Height) (9 in./228.6 mm Battery Box) 524149372
Kit-Load Backrest (A891 Only) (31 in./787.4 mm Battery Height) 524149367
Kit-Load Backrest (A897 Only) (23.3 in./591.8 mm Battery Height) (13.4 in./340.4 mm 524149365
Battery Box)
Kit-Load Backrest (A897 Only) (23.3 in./591.8 mm Battery Height) (13.4 in./340.4 mm 524149366
Battery Box)

NOTES

SECTION 9
9 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 9
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
011001700 2-17 18 2-13 12 5-7 5 4-7 26

012470300 2-23 1 4-13 14 312850042 2-7 18 4-13 5
014675200 6-4 31 016103700 3-5 22 2-14 51 449022019 2-10 27
6-8 31 4-3 3 314011168 6-3 23 2-10 35
014867800 1-13 3 016109700 3-3 22 6-7 23 7-15 4
014936500 1-5 5 016110000 7-7 3 449001114 4-3 19 500030902 2-7 5
1-13 5 016241700 3-17 11 449001134 5-7 12 2-13 5
2-3 23 024127000 2-3 12 449001302 4-7 20 500120903 6-16 2
2-7 10 2-7 20 5-7 14 6-17 2
2-10 23 2-9 12 449007001 2-3 10 6-18 2
2-13 10 2-13 20 2-7 2 500193912 5-16 11
014937400 6-4 32 032643500 2-7 4 2-9 10 500381502 5-7 20
6-8 32 2-13 4 2-13 2 5-16 9
014964800 6-4 32 050610500 1-13 1 4-7 25 500383916 5-11 7
6-8 32 1-13 1 4-13 4 500421901 5-3 12
015026000 1-3 10 1-13 1 449007008 4-9 8 500730201 2-10 33
1-5 5 1-13 1 449007011 2-10 36 2-13 28
1-13 4 1-13 1 449007018 2-13 2 500863104 1-5 6
2-3 2 055485000 7-7 4 449007023 2-3 9 500863106 1-5 6
2-3 22 056363100 5-3 3 2-7 24 501644104 7-15 1
2-7 33 5-5 6 2-9 9 501710960 5-3 6
2-9 2 5-7 6 2-13 29 501737903 7-9 2
2-10 22 056363300 5-7 6 449007024 2-10 28 501786915 3-3 19
2-13 11 059694600 1-9 5 449007033 2-3 8 3-5 19
2-13 40 059863600 4-3 2 2-7 21 501802906 5-7 22
015026200 4-3 3 060305500 3-3 21 2-9 8 5-16 6
015026500 3-3 23 062151100 2-3 3 2-10 501904907 1-11 2
015026600 1-7 3 2-7 34 2-13 21 501921200 1-7 1
1-9 3 2-9 3 449007038 7-15 5 501921909 3-3 25
015040200 2-17 13 2-13 41 449015014 3-3 1 501997902 2-23 6
015040800 6-3 14 062151300 2-3 24 3-5 1 2-23 11
6-7 14 065353900 2-23 5 5-7 17 2-23 12
015119300 6-17 4 2-23 7 449015034 2-17 20 501997904 2-23 8
015120400 6-15 19 2-23 10 449015044 4-7 21 502027902 2-3 25
015628700 6-3 16 065354400 2-23 2 449021001 3-3 4 2-7 28
6-7 16 065619400 7-7 9 3-5 4 2-10 30
015631300 6-3 11 121357100 6-16 4 4-3 11 2-13 36
6-7 11 6-17 6 4-7 29 502122903 3-5 23
015631500 6-3 6 6-18 3 449021006 4-7 18 502157203 1-11 6
6-7 6 135650155 2-17 16 449022013 4-3 30 502398904 1-7 2
015915100 2-17 25 150035908 7-11 1 4-7 19 1-9 2
3-17 10 203161800 3-3 24 7-9 7 502423915 2-17 14
016103500 1-3 9 254142522 6-3 30 449022016 2-3 19 502535902 1-13 1
1-5 5 272006400 4-7 7 2-7 30 1-13 1
2-3 1 4-13 12 2-10 19 1-13 1
2-7 12 272106000 4-7 22 2-13 34 1-13 1
2-7 27 4-13 18 3-3 2 1-13 1
2-9 1 310913280 5-3 5 3-5 2 502637902 5-16 3
2-10 22 5-5 5 449022018 4-3 22 502677902 6-3 26

NUMERICAL INDEX
NUMERICAL INDEX (continued)
6-7 26 504736508 2-10 18 520031801 2-3 11 6-7 8

6-16 6 504777503 5-16 2 2-7 35 524140877 6-3 25
6-17 7 504804723 6-11 3 2-9 11 524140878 6-3 4
6-18 7 504804724 6-11 17 2-13 38 6-7 4
502677908 6-3 2 504804725 6-11 16 520042842 7-15 6 524140879 6-4 35
6-3 2 504804726 6-11 13 520045581 5-5 14 6-8 35
6-7 2 504804727 6-11 2 520051895 1-7 4 524140880 6-3 18
6-7 2 6-13 21 1-9 4 6-7 18
502677909 6-3 21 504804797 2-4 520053859 4-3 23 524140881 6-3 10
6-7 21 2-7 19 520318802 6-11 6 6-7 10
503152201 2-17 12 2-13 19 520318803 6-11 7 524140885 6-3 17
503480200 6-16 3 505189200 1-3 3 520318804 6-11 8 524140887 6-3 3
6-17 5 505190200 1-3 4 520318807 6-11 15 524140906 3-3 7
6-18 4 505292200 5-16 5 520318808 6-11 14 3-5 7
503954200 1-13 2 505970553 4-3 21 520318810 6-11 10 524140913 6-3 19
504035207 7-7 5 505974575 5-5 12 520318811 6-11 5 6-7 19
504035208 7-7 5 506395587 5-3 520318812 6-11 11 524140950 1-2 3
504059726 5-11 7 507106500 5-16 8 520318813 6-11 18 6-16 1
504061787 2-3 12 513770100 1-5 15 520318814 6-11 12 6-19 1
2-7 20 516149011 5-7 19 520318815 6-11 9 524140951 1-2 3
2-23 4 5-16 520400800 5-7 21 6-17 1
504071785 4-3 29 517307601 5-16 10 524135489 1-11 12 6-20 1
7-9 3 517580815 3-3 19 524139006 4-9 2 524140952 1-2 3
504111201 7-10 1 3-5 19 4-15 1 6-18 1
504111202 7-10 1 518445601 2-7 18 524139009 4-9 16 6-21 1
504111203 7-10 1 2-14 51 524139010 4-9 13 7-14 1
504114800 5-3 4 518445602 2-7 18 524139036 5-3 7 524141012 3-3 8
5-5 3 2-14 51 524139037 5-3 8 3-5 8
5-7 3 518445605 2-7 18 524139318 4-10 524141069 3-5 15
504226282 2-7 6 2-14 51 524139322 4-9 19 3-17
2-13 6 518445606 2-7 18 4-15 21 524141079 6-3 13
504227225 1-5 5 2-14 51 524139524 1-2 4 6-7 13
2-7 13 518807647 5-5 11 1-3 6 524141080 3-3 9
2-10 24 519244838 4-7 10 524139728 1-3 7 3-5 9
2-13 13 519290800 2-3 16 524139975 3-3 18 524141136 4-3 6
504231270 7-13 10 2-7 36 3-5 18 524141151 6-16 5
504232269 7-7 2 2-9 16 524140334 1-2 9 6-17 8
504246201 1-5 7 2-13 39 1-11 3 524141170 6-3 30
504305711 5-7 24 519433613 2-3 15 524140834 6-3 29 524141171 7-2 1
5-16 4 2-7 23 6-7 29 524141172 7-2 1
504574225 3-3 20 2-9 15 524140835 6-4 38 524141173 7-3 1
3-5 20 2-13 23 6-8 38 524141179 6-4 34
504574232 4-3 7 519433623 6-18 5 524140836 6-4 36 524141180 6-3 24
4-7 5 519440800 1-11 9 6-8 36 524141181 6-3 22
6-3 20 519609804 2-3 21 524140837 6-4 37 6-7 22
6-7 20 2-7 32 6-8 37 524141184 1-11 4
6-16 7 2-10 21 524140838 6-3 5 524141185 1-11 7
6-17 9 2-13 33 6-7 5 524141197 6-3 1
504574253 6-11 519766808 4-3 12 524140839 6-3 7 6-7 1
504575235 1-11 11 519996802 1-3 1 6-7 7 524141201 6-3 27
504575277 4-7 13 519996803 1-3 2 524140842 6-3 8 6-7 27

NUMERICAL INDEX
524141202 5-16 1 6-8 33 524145242 7-2 1 2-9 13

6-4 39 524142783 7-13 1 524145243 7-2 1 2-13 14
6-8 39 524142827 7-13 3 524145244 7-2 1 524146709 6-13
524141210 4-9 524143269 1-5 5 524145245 7-2 1 524146836 2-3
524141211 1-2 1 524143278 4-3 4 524145247 7-3 1 2-7 40
4-9 524143285 4-3 5 524145248 7-3 1 2-14 47
524141218 2-3 14 524143338 7-13 1 524145249 7-3 1 524146837 2-3
2-8 44 524143843 7-9 9 524145250 7-3 1 2-7 39
2-9 14 524143977 6-3 30 524145252 7-3 1 2-14 46
2-13 37 524143980 6-3 9 524145253 7-3 1 524146839 2-3
524141431 7-7 8 524143994 7-13 2 524145254 7-3 1 2-8 41
524141433 7-7 1 524143995 7-13 2 524145255 7-3 1 2-14 48
524141435 7-7 6 524143997 7-13 7 524146044 2-3 17 524146840 2-4
524141439 1-5 10 524144077 2-3 13 524146045 2-10 17 2-8 42
2-4 524144084 7-7 8 2-13 1 2-14 49
524141442 4-3 33 524144375 4-9 3 524146047 2-9 524146841 1-5 11
524141444 1-5 11 524144376 4-9 3 524146050 1-5 16 524148322 7-13 4
524141445 1-5 12 524144769 5-5 4 524146051 1-5 16 524148372 7-13 6
524141446 1-5 13 5-7 4 524146052 2-10 25 524148407 2-9
524141447 1-5 14 524145032 7-7 1 2-13 43 524148446 3-3 28
524141448 1-5 15 524145095 6-3 9 524146053 2-9 13 3-16
524141460 3-3 17 524145096 6-3 9 524146500 6-4 30 524148447 3-3 28
3-5 17 524145097 6-3 9 524146501 6-4 30 3-15
524141468 4-3 1 524145098 6-3 9 524146502 6-4 30 524148521 4-9 14
524141475 4-3 16 524145146 7-3 1 524146503 6-4 30 4-15 23
524141481 2-3 18 524145156 6-3 30 524146504 6-4 30 524148554 6-13 13
524141549 1-3 5 524145157 6-3 30 524146505 7-2 1 524148605 1-11 8
524141555 3-3 17 524145158 6-3 30 524146506 7-2 1 524148783 2-3 17
3-5 17 524145160 6-4 30 524146507 7-2 1 524148850 5-11 7
524142497 6-3 9 524145161 7-2 1 524146508 7-2 1 524148896 3-15 2
524142498 6-3 9 524145162 7-2 1 524146509 7-2 1 524148897 3-15 6
524142499 6-3 9 524145163 7-2 1 524146510 7-3 1 524148898 3-15 1
524142500 6-3 9 524145164 7-2 1 524146511 7-3 1 524148900 3-16 2
524142521 6-3 30 524145165 7-2 1 524146512 7-3 1 524148901 3-16 6
524142523 6-3 30 524145166 7-3 1 524146513 7-3 1 524148902 3-16 1
524142524 6-3 30 524145167 7-3 1 524146514 7-3 1 524149326 4-7 23
524142525 7-2 1 524145168 7-3 1 524146515 7-3 1 4-13 15
524142526 7-2 1 524145169 7-2 1 524146516 7-3 1 524149374 3-3 27
524142527 7-2 1 524145170 7-3 1 524146517 7-3 1 524149650 1-5
524142528 7-2 1 524145173 7-3 1 524146518 7-3 1 524149651 1-5 15
524142529 7-2 1 524145174 7-3 1 524146519 7-3 1 524149772 2-10 29
524142530 7-2 1 524145175 7-3 1 524146605 2-4 2-13 30
524142531 7-3 1 524145176 7-3 1 2-7 37 524149789 5-11 7
524142532 7-3 1 524145177 7-3 1 2-10 524149804 4-9 14
524142533 7-3 1 524145236 6-4 30 2-13 44 4-15 23
524142534 7-3 1 524145237 6-4 30 524146607 2-4 524149833 4-3 14
524142535 7-3 1 524145238 6-4 30 2-7 26 524149839 6-13 1
524142536 7-3 1 524145239 6-4 30 2-10 524149840 6-13 16
524142694 7-13 7 524145240 6-4 30 2-13 31 524149844 6-13 12
524142762 7-13 8 524145241 7-2 1 524146608 2-3 13 524152690 2-3 26
524142771 6-4 33 7-3 1 2-7 14 2-7 15

NUMERICAL INDEX
2-10 31 524184760 1-5 524245329 6-7 30 524245796 7-7 6

2-13 15 2-4 524245330 6-7 30 524245802 7-13 1
524152691 2-3 27 524186888 2-3 18 524245331 7-5 1 524245803 7-13 1
2-7 17 2-7 29 524245332 7-5 1 524245804 7-13 2
2-10 32 2-13 32 524245333 7-5 1 524245805 7-13 2
2-13 17 524186889 2-10 18 524245334 7-5 1 524245844 7-13 7
524152700 2-7 18 2-13 32 524245335 7-5 1 524245845 7-13 7
2-14 51 524187950 6-18 6 524245336 7-5 1 524246187 6-7 17
524153610 1-5 16 524188406 2-9 13 524245337 7-5 1 524246188 6-7 24
2-3 17 524188407 2-3 13 524245338 7-5 1 524246189 6-7 3
2-10 38 524188838 2-4 524245339 7-5 1 524246190 6-8 34
524153617 1-5 16 2-10 524245340 7-5 1 524248012 1-9 1
2-3 17 524189104 2-4 524245341 7-5 1 524248291 1-9 6
2-10 39 2-7 11 524245342 7-5 1 524248750 4-9
524153652 2-10 2-10 524245343 7-5 1 524254761 2-7 9
2-14 2-13 18 524245344 7-5 1 2-13 9
524153654 2-10 524189105 2-4 524245345 7-5 1 524254840 4-13 17
2-14 524190001 4-7 6 524245346 6-8 30 524255154 2-13
524153660 2-4 4-13 11 524245347 6-8 30 524255466 2-7 8
524153662 1-5 524190135 4-7 1 524245348 6-8 30 2-13 8
2-4 524190842 1-3 8 524245349 6-8 30 524255614 2-8
524153715 4-3 16 524192213 4-3 20 524245350 6-8 30 2-14
524154761 5-5 9 524212197 4-3 8 524245351 7-5 1 524261221 5-7
524155614 6-17 3 524213453 3-16 13 524245352 7-5 1 524267105 2-7 18
6-20 3 524213454 3-15 13 524245353 7-5 1 2-14 51
524155733 5-3 9 524228743 4-7 8 524245354 7-5 1 524277843 4-9 3
524162256 1-11 5 524228855 4-7 12 524245355 7-5 1 4-15 11
524162555 3-15 14 4-13 16 524245356 7-5 1 524279139 4-10
524165048 3-3 27 524230698 6-19 2 524245357 7-5 1 4-15
524169212 1-5 2 6-20 2 524245358 7-5 1 524292238 6-15
3-3 15 6-21 2 524245359 7-5 1 524292775 4-10 29
3-16 7-14 2 524245360 7-5 1 4-15 14
524169213 1-5 2 524230699 6-19 5 524245361 7-5 1 524294175 6-15 12
3-3 15 6-20 6 524245362 7-5 1 524294176 6-15 19
3-15 6-21 6 524245363 7-5 1 524294179 6-15 2
524172714 2-3 17 7-14 6 524245364 7-5 1 524294180 6-15 10
3-15 12 524233051 5-7 9 524245365 7-5 1 524294181 6-15 3
3-16 524236627 4-9 10 524245440 6-7 9 524294271 6-15 9
524173235 1-7 5 524236628 4-9 6 524245441 6-7 9 524294272 6-15 11
524173756 4-7 2 524236629 4-10 524245442 6-7 9 524294273 6-15 8
524177337 6-3 24 4-15 524245443 6-7 9 524294274 6-15 7
524178603 1-5 14 524238588 5-5 7 524245444 6-7 9 524294275 6-15 6
524178604 1-5 15 5-7 18 524245445 6-7 9 524294276 6-15 5
524182270 4-3 14 524238590 5-7 7 524245446 6-7 9 524294277 6-15 4
524182429 4-3 33 524240692 2-10 524245447 6-7 9 524294278 6-15 1
524182433 1-2 1 2-14 524245448 6-7 9 524295210 6-4 31
4-9 524240814 5-5 8 524245449 6-7 9 6-8 31
524182434 4-9 1 5-7 8 524245790 7-7 1 524296041 7-9 6
524184758 1-5 524245326 6-7 30 524245791 7-7 1 524296042 7-9 11
2-4 524245327 6-7 30 524245794 7-7 8 524298171 7-9 4
2-10 524245328 6-7 30 524245795 7-7 8 524298172 7-9 8

NUMERICAL INDEX
524299833 6-15 13 2-13 42 3-5 12 3-12 35

524299834 6-15 14 580008064 1-11 1 3-7 2 580025305 3-8 36
524299835 6-15 15 580008382 3-15 12 580017125 3-3 13 3-12 36
524299838 6-15 18 3-16 12 3-5 13 580025307 3-7 28
524299839 6-15 17 580009964 4-7 24 3-7 15 3-11 28
524299840 6-15 16 4-13 13 3-11 15 580026296 4-9 8
524301377 6-3 28 580010916 2-10 36 580017126 3-3 14 4-15 4
6-7 28 2-13 24 3-5 14 580026406 5-11 2
524302804 6-3 25 580010998 7-13 5 580017228 5-9 1 580026407 5-11 15
6-7 25 580011639 5-11 7 580017229 5-9 2 580026408 5-11 3
524305147 6-21 3 580011989 4-9 1 580017230 5-9 4 580026409 5-11 4
7-14 3 580011991 4-9 11 580017267 1-5 1 580026410 5-11 5
524306271 6-19 4 4-9 11 2-19 580026413 5-11 7
6-20 5 4-15 16 3-3 16 580026422 2-19 1
524306272 6-21 5 4-15 16 580017268 1-5 1 580026423 2-19 2
7-14 5 580012179 5-7 10 2-21 580026424 2-19 5
524308470 7-7 7 580012673 5-9 3 3-3 16 580026425 2-19 6
524308496 7-7 7 580012857 5-7 580017303 3-17 2 580026426 2-19 4
524323505 6-3 14 5-16 580017304 3-17 3 580026427 2-19 3
6-7 14 580012962 4-9 5 580017305 3-17 4 580026428 2-19 7
524338353 4-9 4-15 8 580017306 3-17 5 580026429 2-19 8
524338448 4-9 1 580012967 4-9 17 580017307 3-17 6 580026434 2-21 6
530018801 3-5 21 4-15 22 580017308 3-17 7 580026438 2-21 8
550007288 4-15 580012968 4-9 18 580017310 3-17 9 580026440 2-21 10
550009272 4-10 4-15 20 580017315 3-17 8 580026445 5-11 8
4-15 580012969 4-9 12 580017394 3-17 1 580026611 4-7 9
550018153 4-15 4-10 26 580017788 3-3 5 580026614 5-11 7
550018154 4-9 4-15 3 3-5 5 580026747 7-10 2
550019553 6-17 4-15 19 580017789 6-3 15 580026748 7-10 3
550019554 6-16 580012970 4-9 9 6-7 15 580026749 7-10 4
550030981 6-4 36 4-15 9 580017792 4-3 18 580026824 4-9 15
6-8 36 580013128 4-9 13 580018747 1-3 12 4-15 23
550081457 1-11 12 580013149 4-9 20 580018921 2-3 4 580027897 5-11
550091938 7-13 3 580014878 1-3 11 2-9 4 580027956 2-21 1
580000119 4-3 13 580015511 6-3 12 580020227 6-11 1 580027957 2-21 2
580000240 7-7 10 6-7 12 580020228 3-5 25 580027958 2-21 3
580000749 3-5 24 580015602 5-9 5 580021175 4-3 24 580027959 2-21 4
580002500 4-3 25 580015604 5-11 11 4-7 27 580027960 2-21 5
580002591 6-13 20 580015605 5-11 12 4-13 6 580027962 2-21 7
580003020 2-3 4 580015611 5-11 6 580022501 5-7 23 580027963 2-21 9
2-7 16 580015614 5-9 3 5-16 7 580028974 5-9 3
2-9 4 5-11 7 580022507 5-16 9 5-13
2-13 16 5-13 13 580022643 1-11 10 5-15 9
580004592 2-3 20 580015659 5-9 580022964 4-3 10 580030287 7-11
2-7 31 580015900 3-3 6 580023206 7-9 10 580030961 2-3 17
2-10 20 3-5 6 580023503 1-5 3 580030967 4-7 28
2-13 35 580016025 3-5 11 3-3 11 580031244 5-11
4-3 9 580016891 1-5 7 3-7 580031245 5-11
580006788 5-3 10 580016893 1-5 7 580024918 4-3 27 580031655 3-3 26
580008011 4-7 14 580017101 2-17 22 4-7 16 580031701 5-11 1
580008012 2-10 28 580017124 3-3 12 580025303 3-8 35 580031702 5-11 1

NUMERICAL INDEX
580032000 4-7 31 3-11 20 580039733 3-8 30 3-11 23

4-13 19 580039706 3-7 22 3-12 30 580040932 2-3 17
580032002 5-11 9 3-11 22 580039734 3-8 30 580040934 2-3 17
5-13 4 580039707 3-7 22 3-12 30 580041446 1-7 5
580032003 5-11 10 3-11 22 580039735 3-8 30 1-9 7
5-13 3 580039708 3-7 22 3-12 30 580043706 4-3 33
580032004 5-11 13 3-11 22 580039736 3-8 30 4-7 15
580032005 5-11 14 580039709 3-7 22 3-12 30 580044811 4-3 26
580032006 5-11 3-11 22 580039737 3-8 30 580046076 5-3 11
580032007 5-11 580039710 3-7 22 3-12 30 5-5 13
580032008 5-11 9 3-11 22 580039738 3-8 30 580046627 4-3 14
5-13 4 580039711 3-7 22 3-12 30 580046811 4-3 14
5-15 1 3-11 22 580039739 3-8 30 580046812 4-7 3
580032009 5-11 10 580039712 3-7 22 3-12 30 580047074 3-11 19
5-13 3 3-11 22 580039740 3-8 30 580047078 3-12 31
5-15 1 580039713 3-7 22 3-12 30 580047119 5-11 16
580033733 3-8 31 3-11 22 580039741 3-8 33 580047121 5-11 16
580037482 5-13 10 580039714 3-7 24 3-12 33 580048834 1-5 10
5-15 10 3-11 24 580039742 3-8 33 2-4
580038175 4-10 25 580039715 3-7 24 3-12 33 580053501 5-7 2
4-15 15 3-11 24 580039743 3-8 33 5-13
580039685 3-7 1 580039716 3-7 24 3-12 33 580053502 5-7 2
3-11 1 3-11 24 580039744 3-8 33 5-13
580039687 3-7 4 580039717 3-7 24 3-12 33 580057175 5-13 1
3-11 4 3-11 24 580039745 3-8 33 580057177 5-13 13
580039688 3-7 5 580039718 3-7 24 3-12 33 580057180 5-13 9
3-11 5 3-11 24 580039746 3-8 33 580057207 5-13 8
580039689 3-7 6 580039719 3-7 24 3-12 33 5-15 5
3-11 6 3-11 24 580039747 3-8 33 580057209 5-13 14
580039690 3-7 8 580039720 3-7 24 3-12 33 5-15 12
3-11 8 3-11 24 580039748 3-8 33 580057212 5-13 13
580039692 3-7 7 580039722 3-7 24 3-12 33 5-15 9
3-11 7 3-11 24 580039749 3-8 33 580057214 5-13 9
580039694 3-7 9 580039724 3-7 26 3-12 33 580057215 5-13
3-11 9 3-11 26 580039750 3-8 33 5-15 14
580039695 3-7 10 580039725 3-7 27 3-12 33 580057216 5-13
3-11 10 3-11 27 580039751 3-8 33 580057242 5-13 1
580039696 3-7 11 580039726 3-7 29 3-12 33 5-15 1
3-11 11 3-11 29 580039752 3-8 34 580057243 5-13 9
580039697 3-7 12 580039727 3-7 30 3-12 34 5-15 14
3-11 12 3-11 30 580039753 3-8 32 580057244 5-13 5
580039699 3-7 14 580039728 3-7 30 3-12 32 5-15 3
3-11 14 3-11 30 580039754 4-3 32 580057245 5-13 12
580039700 3-7 16 580039729 3-7 30 580039755 4-3 31 5-15 7
3-11 16 3-11 30 580039766 3-7 3 580057246 5-13 11
580039701 3-7 17 580039730 3-7 30 3-11 3 5-15 11
3-11 17 3-11 30 580039767 3-7 13 580057248 5-15 9
580039702 3-7 18 580039731 3-7 30 3-11 13 580057249 5-9 3
3-11 18 3-11 30 580039770 3-7 21 5-13 13
580039703 3-7 19 580039732 3-7 30 3-11 21 5-15 9
580039704 3-7 20 3-11 30 580039771 3-7 23 580057482 7-13 5

NUMERICAL INDEX
580057723 4-13 16 4-15 18 720100919 5-11 7 932200901 4-7 32

580057918 5-13 7 582003460 4-9 16 721284102 2-17 26 4-10 30
580058196 5-13 13 4-15 2 723291300 1-13 1 4-13 8
580058428 5-5 15 582003463 4-9 6 1-13 1 932200905 3-3 10
580058587 3-3 11 4-15 7 723291303 1-13 1 3-5 10
3-11 582003466 4-9 10 1-13 1 4-10 30
580058906 4-3 28 4-15 6 723291304 1-13 1 932200909 5-5 10
4-7 17 582003591 4-13 1-13 1 932730908 7-9 5
580060389 4-10 27 582003941 4-13 1 723562101 2-17 11 937100901 4-9 24
4-15 10 582007409 6-19 3 723698101 2-7 7 937100903 2-10 37
580061469 2-3 17 6-20 4 2-13 7 2-10
580061470 2-3 17 6-21 4 730042203 2-17 27 2-13 27
580061471 2-3 17 7-14 4 730042204 2-17 24 940004901 4-9 23
580061480 2-13 1 582015480 5-15 4 730050203 2-17 5 940004902 4-9 7
580063963 4-7 11 582015520 4-7 30 730054202 2-17 8 4-15 5
4-13 10 582018968 5-5 2 730060200 2-17 17 940004903 2-10 26
580067124 3-11 2 5-7 2 730068201 2-17 9 2-10 34
580067128 4-7 4 5-15 730068202 2-17 19 2-13 26
580068162 3-7 25 582019046 6-4 41 730074003 1-5 1 7-15 3
3-11 25 6-8 41 2-17 940102909 3-3 3
580078655 4-9 3 582019746 4-9 2 3-5 16 3-5 3
580079167 4-10 28 4-15 1 730081201 2-17 15 940400904 2-3 5
4-15 13 582019747 4-9 2 730101500 2-17 10 2-7 22
580082841 4-10 4-15 1 730102500 2-17 28 2-9 5
4-15 582020290 5-15 15 730103501 2-17 4 2-10
580083001 4-13 20 582022456 4-7 15 730140605 2-17 1 2-13 22
580083554 4-7 3 582022975 1-5 6 730147602 2-17 23 940400905 2-3 6
580084552 1-11 13 582022976 1-5 6 730148604 2-17 6 2-7 25
580084553 1-11 13 582033509 2-23 730150605 2-17 7 2-9 6
580086331 5-13 12 7-15 2 730220601 2-17 2 2-10 27
5-15 8 582034620 2-23 9 730220602 2-17 3 2-10 35
580090629 1-5 7 582046907 1-3 12 751191100 4-3 17 2-13 25
580090844 2-3 27 585091801 6-3 9 751194100 2-23 3 940600907 2-3 7
2-7 17 620033319 4-3 15 752576430 1-13 1 2-7 3
580090845 2-3 27 720000903 6-11 4 752576431 1-13 1 2-9 7
2-7 17 6-13 22 752576432 1-13 1 2-13 3
580096292 4-13 20 720076907 1-5 752576433 1-13 1 2-17 21
582000130 4-13 7 2-3 752576434 1-13 1 5-5 16
582001472 4-15 17 2-4 752576435 1-13 1 5-7 11
582002098 4-13 3 2-7 38 900014292 4-3 10 940600908 5-3
582002563 4-13 9 2-8 43 900014293 7-9 1 5-7 13
582003456 4-9 14 2-13 45 930103907 7-13 9 940600909 5-7 15
4-15 23 2-14 50 931107905 4-9 21 955400901 4-9 22
582003459 4-9 13

NUMERICAL INDEX
NOTES

SECTION 10
10 USER SUPPORT INFORMATION

CONTENTS
SECTION 10
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 10-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 10-2
OPERATOR TRAINING .................................................................................................................................. 10-2
SERVICE TRAINING COURSE ...................................................................................................................... 10-2
SERVICE TRAINING MATERIALS ................................................................................................................. 10-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

Yale Materials Handling Corporation 524142760
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2015
Greenville, NC 27834-2011

MPW080E (A891) MPW065E (A894) MPW060E (A897) Parts Manual: Yale Materials Handling Corporation

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MPW080E (A891) MPW065E (A894) MPW060E (A897) Parts Manual: Yale Materials Handling Corporation

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PARTS MANUAL

Yale Materials Handling Corporation 524142760

3 DRIVE UNIT AND BRAKE ASSEMBLY

6 LIFT LINKAGE AND LOAD WHEEL

8 FIELD CONVERSION KITS

10 USER SUPPORT INFORMATION

A891 ©2015 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

ii ©2015 Yale Materials Handling Corporation A891

TABLE OF CONTENTS (continued)

A891 ©2015 Yale Materials Handling Corporation iii

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

iv ©2015 Yale Materials Handling Corporation A891

HOW TO USE THE ILLUSTRATED PARTS MANUAL

A891 ©2015 Yale Materials Handling Corporation v

HOW TO FIND THE DESIRED PART NUMBER

vi ©2015 Yale Materials Handling Corporation A891

IDENTIFICATION OF TRUCK SERIAL NUMBERS

A891 ©2015 Yale Materials Handling Corporation vii

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524140334

Service Manual (Complete)..................................................................................................... 524143014

Parts Manual........................................................................................................................... 524142760

viii ©2015 Yale Materials Handling Corporation A891

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G10056...................................1-4 G10232...................................5-2 G11184...................................4-6

A891 ©2015 Yale Materials Handling Corporation ix

x ©2015 Yale Materials Handling Corporation A891

BATTERY DISCONNECT ............................................................................................................................... 1-12

A891 ©2015 Yale Materials Handling Corporation 1-1

GENERAL TRUCK (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1-2 ©2015 Yale Materials Handling Corporation A891

COVERS (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

A891 ©2015 Yale Materials Handling Corporation 1-3

GENERAL TRUCK (FIGURE 1-3)

1-4 ©2015 Yale Materials Handling Corporation A891

ITEM PART NO. DESCRIPTION QTY

A891 ©2015 Yale Materials Handling Corporation 1-5

1-6 ©2015 Yale Materials Handling Corporation A891

BATTERY RETENTION (FIGURE 1-4)

ITEM PART NO. DESCRIPTION QTY

A891 ©2015 Yale Materials Handling Corporation 1-7

BATTERY RETENTION (FIGURE 1-5)

1-8 ©2015 Yale Materials Handling Corporation A891

ITEM PART NO. DESCRIPTION QTY

A891 ©2015 Yale Materials Handling Corporation 1-9

DECAL AND PLATE LOCATION (FIGURE 1-6)

ITEM PART NO. DESCRIPTION QTY

1-10 ©2015 Yale Materials Handling Corporation A891

ITEM PART NO. DESCRIPTION QTY

A891 ©2015 Yale Materials Handling Corporation 1-11

BATTERY DISCONNECT (FIGURE 1-7)

1-12 ©2015 Yale Materials Handling Corporation A891

A891 ©2015 Yale Materials Handling Corporation 1-13

1-14 ©2015 Yale Materials Handling Corporation A891

CONTROL PANEL ASSEMBLY

A891 ©2015 Yale Materials Handling Corporation 2-1

CONTROL PANEL ASSEMBLY (FIGURE 2-1)