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    27 views73 pages

    AMS-210C & 212C, Instruction Manual, 29055407 PDF

    Uploaded by

    Adriana Molina

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 73
    alLil = obducting pat @ [Retuin to Origin switch] ON 5 || v (HEEL | Se ai (@ [Eniergency Hop switch] ON ——— @ [Backward switch] ON ~%- 15, DIP switchs on the printed circuit board [Remove five setserew @ from contol box cover @ , loosen three screws @, and remove control box cover @ , ‘You wil then see DIP switcts @,@ .@ , @ and @ mounted on the UF printed circuit board located on the Tight as you face it. ‘The functions of the DIP switches are as follows: (Caution) ‘Be sure to set the DIP switches while the power switch is turned OFF. (Getting the DIP switchs while the power switch is turned ON will not be effective.) Name of switcn | Fanaion © DP switch 4 + SW4-3, 4 sone The feed timing can be changed in accordance with the a Testa udeen = || [swacs | Swacd”] werner orntene mele ~ aT eo | OFF | ON ‘2mm or mor less han 3m oO | aensrnon tase sen |] sie [on 3 or ane es an 4 ~ | OFF (et the time of dtivers) (Caution) ‘The feed timing may change depending on the type of material to be sewn, stitching method, ete. Select a suitable feed timing in accordance with the sewing product. + SW4.1 and -2 are used for maintenance. They do not need to be operated. Set these switches to the OFF positions. | [Name of switch Function © DP switen + SWS-2 wun "Cycle stitching facility A" (Feeding frame position selection A) (ws) It is used t0 select the position of the feeding frame (up or down) when the "temporary stop" command (pause) position in a pattern Is reached. — Jon (his switch has been | |set to the ON ‘Tum ON ihe feeding frame switch). — [Tum ON the | Position at the time) Saat switch]. Then the machine starts sewing the next | of delivery.) eyele. | stop" command bas been entered in a pattern with the feeding frame raised. (Cycle stitching function) | al "The machine pauses atthe position where the “lemporary| | stop" command has been eotered in a pattern with the | | feeding frame lowered. (Tum ON the start switch. ‘Then the machine starts sewing the next cycle. | oF (ot the time of delivery) | | * Temporary tap command ‘This command is used to temporarily stop the machine in patter. This j command can be entered at 2 desired position (two or more positions) in a pattem to allow you to create (modify it with ease when using the main unit | Inpot tuneton/PGM1, ete. * Cyéle sewing | Several sewing procestes (cycles) are cootinuousy sew ‘A patir can be divided by the temporey siop command so thatthe material | tay be tumed or changed while the feding frame i raised | Caution) | When the machine isin the cycle sewing mode (ON), be sure to take note of | | the following: [ Fewer] When te Forvard or Backward key speed be metine | nats tthe preset temporary stop point where the feeding frame canbe raise o lowered using the feeding frame switch. ‘When the pedal change-over function A (SWS-7) is set fo its Bactwaré | [OFF position (the feeding frame descends along a the pedal 4s depressed), the feeding fame automaticaly goes up. When te swith is set to its [ON ]positon, ture [ON the feeding — | fe svich, te OEP [Remit] When the Return to Origin switch is pressed, the machine goes | Ongin | back to the beginning of the first cycle of the puter. If you L _| want to go back to the beginning of the eyele being sewn, wse the Backward key. 1 Bobbin thread ‘counter ‘The counter counts up upon the completion of one pattem, 1 fa pater inches 3 cytes, the counters ineremested wen JERE) Seva tse bn sv. [Sermosay Tee Set Ready switch is rendered ineffective while sewing a resp pattem (between cycles) even if the feeding tkame goes up. (Ee Press the Set Ready switch after pressing the Return 10 Origin switch or after completion of the pattern. -B- [Name of switch Function ODP switen 5 (ws) (Gt the time of detivery) + SWS-3 ..... Used to select either the "2nd origin setting function” or the "sewing start point moving function" ‘A 2ad origin can be newly set usiog the [Jog switche. | | (lp locaton ofthe patra is not changed | (Caution) | OFF | Tete 200 origin is specie’ within the pattern, noe | Gis switch bas | the followings. been set tothe OFF | © If. 2od orgin is newly specified using the Jog pasion athe tine ‘Switches, the conventional 2nd oxigin located ia of delivery) {ie paler is igpoced and te newly speciied 2a origin beoomes fective. @ ifthe [jog switches] are not operated, the 2nd origin loeded in te pattem remains effective. | Te oto fe pate canbe ange by oping | the [Jog switches]. (The "sewing start pol tong oN fmaiory * i] j (The 2nd oxpin cued within the pattern i ignored, ant | | the machine does n0t stop atthe 2ad origin) | | + aad origin It is also called “turnout point", It means a point where the tip of needle rests ‘when setting the workpiece to be sewn on the machine. Normally, the tip of needle of an AMS sewing machine rests at the sewing stat Point (the frst stitch of a pattern) before staring sewing. However, a 20d origin {s used whenever the needle resting at the sewing start point becomes an obstruction to the setting of a workpiece on the machine. Tn this case, the location of the pattern does not change. (Note that only one 2nd origin can be specified in the single patter.) + How to resechange the specified point (ibe 2nd origin or the Sewing start point and how to store itin memory aaa [Reset wn» To reset (cancel) the point specified using the [jo Switches, (Canost) press the [Se Ready switch, twice. ‘The specified point i also canceled when reading out another pattera from the Hoppy disk. Al this time the feeding frame comes down and the orgia is fettieved. So'be careful not o allow your binds to be caught under the feding frame. AE you wish to reset (ignore) the 2nd origin located within a patter, set the SW5.3 to the ON position. Change ....A point specified using the aa is automatically replaced bby a newly specified point. So specify a new point at any desired Position without canceling the conventional point. ‘Store in memory ..._ When turning OFF the power to the machine under the ‘sewing Ode), the "backup function” works to store the specified Point as well & the pater in memory. 2 Name of switeh @DIP switch 5 (sw5) (atthe time of deliver) | |_ tine of dtivery.) SMS. Function + SW5:4 we Wiper actuating point selecting function ‘Normally, the stiper sweeps actoss the clearance between the jntermediate presser and the needle. When sewing heavy-weight marerial, the clearance may be too small for the wiper to work. In this case, the wiper will be able to sweep across the Clearance between the intermediate presser and the work-piece ‘after the interediate presser has reached the highest position in its sto ——EE Eee "The wiper sweeps between the intermediate presser oN ‘and the workpiece after the intermediate presser nas reached the highest position in its stroke. OFF [eaee eee eee | | GEeSeton [Reaan Gecesas vee coore | Peston at tbe and the intermediate presses, AS “YA (OFF) on Materia thickness: Material tickness: upto mm 3105 mm + SWS.5 Origin detection selector switch. Ifthe workpiece is not caught in the way during feeding or an ‘excessive load is applied tothe workpiece, 2 feeding failure (Gtep-out) may result. In this case, the needle may come in ‘contact with the feeling frame or the finished patter may be | dislocated in the next sewing, [After the completion of sewing, the machine tums | on to the sewing start point or the 2nd origin after | detecting the origin. | OF (Mis switch has Cee eitoine OFF | Afr the completion of sewing, the machine returns Faso a the | the Sewing tt poin o te 2nd eign | time of detivery) | + SWE so "Pedal change-over function A” ones (his switch has | Depress the [Feeding frame switch], and the feeding | been set tothe ON | frame will come down. Depress the [switch] again, | position at the | and the feeding frame will go up. i time of delivery.) i om ‘The feeding frame keep lowering as long as the (feeding frame switch] is depressed. | + S541, 6 and -8 are used for maintenance, ‘They do not need tobe operated. [Leave these switches as they have fictory-set at the time of delivery. 0" [Name of switch Function | eure + SW62 wou. ‘The setting ofthe Bobbin thread counter ] wo) ‘When the bobbin tread counting fonction is specified by setting the SW6-3 tothe OFF position, the Counter eounts the number 3 of finished pieces until the set value is reached. This swt -m2; | Stet seh ting mtd oe ele bawesn ro | subiraction and addition. Oe | ‘Subtraction counter > ‘Set the number of workpieces to be sewn deforehand, | | ol whichis sbown onthe Counter firs After one | piece of workpiece hasbeen finshed, "i" wil be || ‘© i) ‘subtracted from the value set on the Counter display. i sn on ‘When the value indicated on the Counter display is | om] “000% it wll fish on end off, and sewing will no Jongee possible. a Taming ON the [REESWIG] wit est the Counter, i 2 and the predetermined number of workpieces to be o sewn will appear again on the Counter. Atthis = | | time, the machine can stat sewing. (21 the tne of diver) Addition couier Fre canersas tigheamtceh | Theta bates | ‘of workpiece has been finished, *1* will be added \ to the value shown on the Counter display. i “Nines he vaue ica on the Comer splay is om [be predcomined numberof wertpeas tobe sewn, | | fw shen sd of an sew wil vs engse || Ci eich tse ES been set to the ON | Turning ON the [Reset switch] will reset the Counter, pene /and “000” will appear again on the Counter. At this tie of 569.) [Sethe machine ca sat Seng. | | oan Sie npting «1 vatoe of the Caoner under he | (Eating mode the Counter display ashes on and of | | immeditly ater pressing the Set Ready itch) though the machine has not yet sewn any workpiece. | Tn tis case, pres the [Reset switch once to eset | the value indicated on the Counter, then start sewity | Refer to the explanation of the "SW6-3" on page 32 forthe detailed description of the "bobbin thread counting function". -31- Name of switch © DIP switen 6 (So) (et the time vf detivery) | SW63 on Function Slaton ofthe "bobbin thread counting fonction” | “The bobbin thread counting function is operative. he function works.) ‘The bobbin thread courting function is inoperative, on The Counter display on the operation panel works (This swith has | ge adton cour which count i frm “000 been set to the ON | 49 “999, (When *999" is reached, the number on position at the the display returns to "000".) Lime of deers) | The number on he Counter splay i eet °000" | whenever pressing the [RSH swith | ma ‘Bobbin thread counting function | | ‘This is the funetion to make the number shown an the Counter display fash on ‘nd off 10 warn the operator that iti the time to stop the sewing machine (the [Beeding frame switch) and [siaet swic] become inoperative) and to change the bobbin afer the completion of sewing the pattern on the predetermined nuenber of workpieces. * Count the number of workpieces that can be sewn with one bobbin by patter beforehand, and set the number on the Counter under the {BER mode . (See the explanation of the switches on the operation | panel on page 19) + Depressing the (RSG EWHEH) make te feeding frame switch and sat | swich operative again allowing the sewing machre to continue sewing (At this time, the number indicated onthe Counter display will eum to | the inital valve) | + Tae two types of indicating method (counting method) are available forthe Counter display, one is addition and the other is subtraction. Refes to the select one of the two. Battin winger — OFF Needle threading switch -+ OFF The sewing machine motor starts. The operation pane! lamps ight up. ‘The ready indication lamp flashes on and off during the computation 46 - Tue orga bas bees found Move the swing spat Check the rotation I ‘The ding tame goes up I Ready indication lamp ON tion of ‘Til operation Tors ON the Bobbie The feeding tose [7 Sten awies OWOFF The inemedine poner LJ ‘Te sevng machine res The sewing machine stops ——i The erent preser mn Tare OFF te Bobbie winger vied ‘Te feeding tame gore ep rn onr EE Feeding Game swith ON Tee teding tome Y ae Move tothe 2nd origin # # has been set Check for ary obstacies under the nessle, Remove the needle thread (Check the direction of rotation ‘See the description of error E" on page 23. ‘Stops withthe needle up. Feed contol L_no _ ‘YES The feng tame ee 8p “Tae OW te seving machine iver se seme worgece | [Tae ON the feeding fie ch i The feiig tame Tres a Pes te jor Bey ae oe Sut evich ON T ‘The intemesineprser cones dows ‘The sing machine ronee an oe | e Y || Sewing operation No. ss ~48- Positioning Js the material elamped securely? Js there enougn thread tension? Tergesey sop such ON YES T Te rad vinwer fs acts fa I “The sewing machine singe I “The wipe is ota i The iermatins reser peep TL Move w be wing T The feeding game poe up —_ (One cycle competed Bepiny some -49- Move to the 2nd origin fit has been set Reset the Courter ciaplay. Trees vooage ate J asan ba ah ea Paced f Tia the dread {———_ The lmdinc pes peep | I T ‘Wipe te eet trad @ amas I oe eee Beewaed tet ove w te swing st pot Feed cot ‘Te feeding fame goe 9p Vv Threading the machine Move to the 2nd origin ft hae been set. ew The feed contol Faction een No ‘Te sewing machine sops ae, “The intermedi peer ‘Tim OFF te Newt ‘breading swe The intermedi reser comes dow "Tors ON te Needle Eecading sich L The sng machine obtes The tread einer sctaned T ‘The sewing machine sage t ‘The wiper is acronis weep Eliminate the cause of the emergency stop. + Cautions in Operation 1) Before sewing a new pattem or a newly evlarged pattern, be sure to carry out trial sewing t0 check the pattern size with respect to the feeding frame. 2) The maxiaum sewing speed varies according to the stitch length. ‘The maximum sewing speed is automatically limited as shown in the tdpie below according to the stitch length, If necessary, the maximum sewing speed can also be limited manually using the max.spees init control knob. ‘Sia length (mam) | Max.sewing speed @-pm) ‘88 ~ 100 600 78-86 700 70-76 800 30-68, 900 46-48 7200 42~44) 1300 3840 1,500 32-36 1,700 02-30 2,000) 3) Whea an exo indication is given, be sure to idently the cause aad take corrective action. 4) Pri 10 operation, be sure 10 clase the contol box cover in order to prevent dust from getting into the contrat box. Dust into the eanrol box may lad to malfunctions or fallures. Clean the fan filler once every week. 5) Be sure to tm the power OFF before opening the control box cover. 6) Avoid checking the control ctcuity by a tester, or else the tester voltage may be applied to a semiconductor ‘component, and the compenent may be damaged 7) Be sure that there is na obstacle under the needle before depressing te start switch to wind a bobbin. 8) Do not put your fingers or any other things under the feeding frame when the machine is computing (this is indicated by the READY lamp fashing ON and OFF), since the feeding fame comes down automatically upon completion ofthe computation. 9} Do not pall the sewing product on the machine during sewing. This may shift the needle position. If tbe X-Y needle entry point i dislocated, press tbe[Set Ready Switch)twice. This will make the needle return to ts predetermined sewing star peson. IV, MAINTENANCE 1. Adjusting the height of the needle bar Noodle bar lower bushing a Marker line for =} ~ Upper marker ine ox & ered ‘Upper marker line Dee 1) Bring needte bar @ dowa tothe lowest point of is stroke. Loosen screw @ , and adjust so tat the upper marker line on the needle bar aligns with the battom ead of the lower bushing of the needle bar. 2) The needle bar has two marke lines, one forthe DPx5 and the othe forthe DPx17. Use an appropriate ove in accordance with the needle size. For the machine fr beavy-weight materials and the machine with an isvering clamp, ase the DPx17 needle only.) 3) Afler adjustment, move aecdle bar @ upto is highest position. Loosen serew © , and position cam © so that the periphery of cam @ come in contact with red marker dot @ as illustrated in the figure. (Caution) "After adjustment, be sure to turn the handwheel to check that the pulley rotates smoothly with » ‘uniform torque. Slightly retard the shuttle timing for sewing loppy materials, or slightly advance it for sewing heavy-weight materials. 2. Adjusting the needle-to-shuttle relationship ° Y [ ye Maker line for DPxs mae =a OPxI7 ° ° 1) Tum the pulley by hand so tat lower marker line @ on the ascending needle bat @ is aligned to bottom end cfincedle bar lower bushing © Loosen screw @ (with hexagon socket head) in the shuttle driver. Open right and let hooks © in the cicection of the arows while pulling them toward you, and remove shuttle race ring (Caution) ‘At this time, be careful not to let shuttle @ come off and fall. - 33 2) Adjust so thst the point of shutie @ meets the center of needle @ , and that the clearance between the front end surface of shutle driver © and the teedle becomes O mm since the font eve faoe of shuttle driver @ serves to prevent the needle from bending. After adjustment, tighten screw @ in the shute iver. | | l 3) Loosen shuttle ace seiscrew @ , aed adjust the longitudinal position of the shuttle race. To do this adjustment, tum shuttle race adjusting shaft @ clockwise or counterlockwise to provide a 0.05 - 0.1mm clearance between, needle @ and the poiot of shutle @ . 4) Ate adjusting the longitudinal pasion of shut rac, futher adjust to provide a 7.5 mm clearance between the needle and the shuttle f2oe. Tighter setserew @ « 3. Adjusting the moving knife and the counter life 1) Loosea sgjusting serew @ , and adjust so that ‘whea the machine stops with its needle up, a 3.5 mum clearance 5 provided between ine thread spreader of moving knife @ end the periphery of the needle hole. 2) After ajusiment, manually actuate the tread trimmer to chee for prope positioning. 3) Loosen seiscrew @ , and adjust to provide 0.8 sm clearance between peedie hole guise @ and ‘counter knife @ . the height of the intermediate presser a * % Oy | | Factory agus 19 wl I itd 1) Be sure that the needle is positioned at the center of the hole in intermetiate presser @ 2) Confirm thatthe READY indicator lamp is ON, then set acedle threading switch @ on the contol box to 7 side to cause the feeding frame and the intermediate presser to come down. Turn the hhandwhee to bring down the needle to its lowest Position, Loosen screw @ , and adjust to provide 2.0.5 mm clearance between the sole of the {intermediate presser and the material. (Caution) Never depress the start switch, 3) After adjustment, set the needle threading switch to Fe Side to siop the needle bar in the upper position. 1) Loosen screws @, and move stopper @ up to increase the lit of feeding frame @ , oF moove it down to decrease the Li. 2) After the agjustment, tighten screws @ “The feeding frame cannot deal with 9 material thickness which exceeds 6 mm, When sewing @ material whose thickness exceeds 6 mm, perform the following adjusment. In the standard ajustment, the center of screw © aligns with marker une @ on slenois fixing plac @ For a material whose thickness exceeds 6 mm, loosen screw @ , and move solenoid @ in the direction of row A to adjust so thatthe cener of serew @ aligns wth marker ne © on solenoid fixing plate @ . 7. Adjusting the wiper |__ 1am of mere 30 mm or more | ‘While the READY indicator lamp i ON, move the needle up to its highest postion, aod set the babbin winder switch to the ON pasition. Adjust so that, when wiper @ passes under the needle point, the clearance between the wiper and the needle point becomes 1 mm cor more and the clearance between the wiper and the intermediate presser becomes also 1 mm or more. ‘When the wiper returns to is home position, the distance between the center of the needle and the end of the wiper should be 30 mm or more. Perform the adjustmest using adjustment screws @ and @ 9. Adjasting the needle-up stop position the thread breakage detector 41) Adjust so that thread breakage detector disk @ fs always in contact with thread take-up spring @ in the apsence ofthe needle thread (Gack: approx. 05 mm) 2) Whenever the sroke of thread take-up spring @ has been changed, be sue to readjest thread breakage detecior disk @ . To make this adjustment, loosen serew © 3) Adjust so that thread breskage detector disk @ Goes not touch any adjacent metalic parts other than thread take-up spring @ Direction of rotation Direction of rotaton ia. I Lk | a 1 lower 1 upper ZZ) Direction of maherwdonthe — manerset on a ‘ aon _nandutee the handvheet 1) Marker dot @ onthe machine arm should stop besween upper red marker dot @ and lower red marker dot © on the bandwheel. 2) When adjusting screw © is loosened and moved in the direction of artow @ , the machine will stop at ower ‘marker dot @ . Wher it is moved in the dicection of arrow @ , the machine will stop at upper marker dot @ (Cavtion) 1. Usually, no adjustment is required. However, the new stop positon, setting a workpiece. 2. I the machine stops before the lower tarker dot is reached, chances for thread trimmer falure or thread slipping off the needle may increase. On the contra ifthe machine stops beyond the upper marker dot, the Wiper may interfere with the needle. Properly adjust the stop postion. the stop pesition has been adjusted, be sure to check 10. Changing the standard specifications eer ‘Change for lightweight, ‘Change for heavy weight materials swatrials (AMS.210CHS, -212CHS) 1 [Neca bar tread guide 31406210000 2 [ Nesale hole guide 32426310000. [82426210008 (92) of H2426710000 (924) 3 [Oscitating rock (Large pendulum) [DISosMLBO 4 [Sante Bi818205008 3 | ivead take-up spt [3132145500 6 [ Tivead tension sprog 33129053000 7 [Shute race ring [BISI72050AB (hick needles of 723 or more) -56- LL. Cleaning the filter r | ‘Clean the filter @ of the onto box fan once every week. 1) Pull te soeen kit @ in the diection ofthe arrow to remove it 2) Wash ie Glter @ vader running water. 3) Reinstall the filter @ and the sereen kit @ 32, Changing the direction of rotation of the sewing machine [2 Re power ich OFF | 2) Remove connector @ from the rear of the motor | (co the opposite side from the bandwhee!) 3) Change the direction of connecior by 180°, and recogmect it securely uni will go no further. ‘The machine uses the following six fuses: © 74 standard melting fuse fr stepping motor (%) proiection @7A standard melting fuse for stepping motor (¥) prosection @10A standard meking fuse for stepping motor power soppy protection O7AT time-lag fase for solenoid power supply provection 1A standard melting fuse for 100VAC power supply protection © 2A standard melting fase for marking light power ‘supply protection (Caution) ‘To replace a blown fuse, tun the power switch OFF, open the control box cover, and replace it with new fuse with the spesified eapacity. V. OPTIONS ‘Name of part Type Part No. ‘Size (mm) 1. Intermediate presser foot Intermediate presser foot (B) | B1601 210 0B | Ax SBX e XL | Intermediate presser foot (D) | Intermediate presser foot (E) Intermediate presser foot (G3) Intermediate presser foot (3) Intermediate presser foot (A) Intermediate presser foot (A) 3,5%5.5% 6 x40.5 B1601 210 00D | dAx Ax o xL | 2.2%3.6% 6 x 40.5 | B1601 210 ODE | dAx gBX o xL 1.6%2.6% 6 x40.5, B1G01 210 00G | Ax aBx t xL 3X 5x8 40.5 B1601 220 00G | gAx gBx £ xL. 27K41% 5 x29.5 B1601 210 000 | gAx gBx e xL. 3,5%5,5% 4 42.5 B1601 206 000 | dAx oBX 8 xL 2.2%3,6% 5 X41.5 Intermediate presser foot (C) B1601 210 00C | Ax @Bx e xL 3.810% 5 41.5 3 . Needle hole guide 2. Tntermediate preseer foot (A) {or light-weight materials Intermediate presser foot (F) for heavy-sweight materials Intermediate presser foot (G) {or heavy-weight materials Needle hole guide (B) | or medium-weight materials ‘Needie hole guide (C) for knits Needle hole guide (D) for heavy-weight matecials B2564 210 0AO | (Use this assembly when the feed plate for the sub-class machine of the LK Series is used.) | | | nas 210 A | @A=1.6 | a 210 OOF | ¢A=3.0 | B2426 210 0G | 6A—3.0(with a eounterbore) | B2426 210 00B | @A=2.0 j B2426 210 00C pA=1.6 52426 210 00D | #A=2.4 j Feed plate blank

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