CEMENT MILLS DEPARTMENT

KUBAISA CEMENT PLANT

UNIT DIAGRAMS
CEMENT MILL #2

LEVANTEAM
Electrical & Automation
 TABLE OF CONTENT
PAGE NAME SECTION NUMBER PAGE
PLC PANEL LAYOUT 20 / 25
POWER CONNECTION 25 / 30
POWER CONNECTION 30 / 35
POWER CONNECTION 35 / 40
W.F FOR CLINKER 250L / 21 M6201 40 / 45
W.F FOR GYPSUM 250L / 21 M6202 45 / 50
BELT CONVEYOR 250L / 21 M6203 50 /55
CEMENT MILL MAIN DRIVE 250L / 21 M6212-M6213 55 / 60
MILL NO.1 COOL FAN 250L / 21 M6292 60 / 65
MILL NO.1 FILTER FAN 250L / 21 M6297 65 / 70
MILL NO.2 COLL FAN 250L / 21 M6293 70 / 75
MILL NO.2 FILTER FAN 250L / 21 M6298 75 / 80
AIR SEPARATOP 250L / 21 M6294-M6295-M6217 80 / 85
DAMPER FOR
250L / 21 D6202 85 / 90
CIRCULATION FAN
CIRCULATION FAN 250L / 21 M6220 90 / 95
BLOWER 250L / 21 M6221 95 / 100
BUCKET ELEVATOR 250L / 21 M6222 100 / 105
BLOWER 250L / 21 M6223 105 / 110
INTERNAL COOLING W.P 250L / 21 M6296 110 / 115

LEVANTEAM
Electrical & Automation
 TABLE OF CONTENT
PAGE NAME SECTION NUMBER PAGE
MILL INCHING DEVICE 250L / 21 M6214-M6215 115 / 120
INTERNAL COOLING S.V 250L / 21 PA 6215-PA6216 120 / 125
INTERNAL COOLING 250L / 21 SV6206_SV6205 125 / 130
EP HT 250L / 22 M6235_M6238 130 / 135
EP SCREW CONVEYOR 250L / 22 M6233 135 / 140
EP ROTARY FEEDER 250L / 22 M6234 140 / 145
DUST COLLECTOR 250L / 22 M6227_M6232 145 / 150
SCREW CONVEYOR 250L / 22 M6241 150 / 155
BLOWER 250L / 22 M6224 155 / 160
CHAIN CONVEYOR 250L / 22 M6225 160 / 165
CHAIN CONVEYOR 250L / 22 M6256 165 / 170
TWO WAY CHUTE 250L / 22 D6206 170 / 175
NO.2 AIR COMPRESSOR 250L / 22 M6261_M6262 175 / 180
PENUMATIC
250L / 22 M6260 180 / 185
COMPRESSOR
TWO WAY CHUTE 250L / 22 M6269 185 / 190
TWO WAY CHUTE 250L / 22 M6270 190 / 195
TWO WAY CHUTE 250L / 22 M6271 195 / 200
TWO WAY CHUTE 250L / 22 M6272 200 / 205
TWO WAY CHUTE 250L / 22 M6273 205 / 210

LEVANTEAM
Electrical & Automation
 TABLE OF CONTENT
PAGE NAME SECTION NUMBER PAGE
PERMIABILIMETER 250L / 22 M6255 210 / 215
SAMPLER 250L / 22 6242_6255 215 / 220
INDUCED FAN 250L / 22 M6240 220 / 225
DAMPER FOR I.D.F 250L / 22 D6204 225 / 230
EP FAN 250L / 22 M6239 230 / 235
DAMPER FOR EP FAN 250L / 22 D6205 235 / 240
AIR SEPERATOR
250L / 22 D6201 240/ 245
EXTRACT DAMPER
TRUNION OIL PUMP (H.P) 250L / 31 M6204 245 / 250
TRUNION OIL PUMP (H.P) 250L / 31 M6205 250 / 255
TRUNION OIL PUMP (H.P) 250L / 31 M6206 255 / 260
TRUNION OIL PUMP (H.P) 250L / 31 M6207 260 / 265
TRUNION OIL PUMP (L.P) 250L / 31 M6208 265 / 270
TRUNION OIL PUMP (L.P) 250L / 31 M6209 270 / 275
NO.1 REDUCER OIL PUMP 250L / 31 M6210 275 / 280
NO.2 REDUCER OIL PUMP 250L / 31 M6211 280 / 285
MILL MOTOR OIL PUMP
250L / 31 M6290 285 / 290
(H.P)
MILL MOTOR OIL PUMP
250L / 31 M6291 290 / 295
(L.P)
CLASSIFIER REDUCER OIL
250L / 31 M6218 295 / 300
PUMP

LEVANTEAM
Electrical & Automation
 TABLE OF CONTENT
PAGE NAME SECTION NUMBER PAGE
CLASSIFIER SHAFT OIL
250L / 31 M6219 300 / 305
PUMP
MILL AND SEPARATOR
250L /32 PS _ FS _ LS 305 / 320
LUBRICATION
ALARM BUZZER 250L / 10 BZ5-91_BZ5-95 320 / 325
MASTER CONTROL 250L / 10 325 / 330

LEVANTEAM
Electrical & Automation
 1100

W.F FOR BLOWER TRUNNION OIL

CLINKER M6201 M6224 PUMP (L.P)
M6208

TRUNNION OIL
PUMP (L.P)
M6209 N
W.F FOR
GYPSUM M6202
CHAIN N
CONVEYOR
M6225 NO.1 REDUCER
OIL PUMP N
M6210

BELT
NO.2 REDUCER N
CONVEYOR
M6203 OIL PUMP
CHAIN M6211
CONVEYOR
M6256

MILL MOTOR
OIL PUMP (H.P)
M6290

CEMENT MILL TWO WAY

2100
MAIN DRIVE CHUTE
D6206 MILL MOTOR
M6212 / M6213
OIL PUMP (L.P)
M6291

CLASSIFIER
NO.2 AIR REDUCER
COMPRESSOR OIL PUMP
M6261-M6262 M6218

CLASSIFIER
SHAFT
OIL PUMP
MILL NO.1 M6219
COOL FAN PNEUMATIC
M6292 COMPRESSOR
M6260

PS SENSORS
AND
MILL NO.1
FS SENSORS
FILTER FAN
M6297

MILL NO.2 TWO WAY

COOL FAN CHUTE
M6293 M6269

MILL NO.2
FILTER FAN
M6298
TWO WAY
CHUTE
M6270
AIR SEPARATOR
M6294 / M6295
M6217

TWO WAY
CHUTE
M6271

DAMPER FOR
CIRCU FAN
D6202

TWO WAY
CIRCULATION CHUTE
FAN M6272
M6220

MAIN PS ON
TWO WAY MAIN PS OFF
BLOWER CHUTE
M6221 M6273

LS6219/TS6212
/TS6213

PERMIABILIMETER
BUCKET M6255
ELEVATOR
M6222
DAMPERS FAULT
AND MV6201
SIGNALS
SAMPLER
6242

INDUCED
FAN
BLOWER M6240
M6223

DAMPER FOR
I.D.F
D6204

INTERNAL
COOLING W.P
M6296 EP FAN
M6239

MILL INCHING
DEVICE
M6214 / M6215
DAMPER FOR
EP FAN
D6205
PA6215
PA6216

AIR SEPARATOR
EXTRACT
EP HT
DAMPER
M6238
D6201
EP FILTER
M6235-M6238

TRUNNION OIL
PUMP (H.P)
M6204
EP SCREW
CONVEYOR
M6233

TRUNNION OIL
PUMP (H.P)
M6205

EP ROTARY
FEEDER TRUNNION OIL
M6234 PUMP (H.P)
M6206

DUST
COLLECTOR TRUNNION OIL
M6227-M6232 PUMP (H.P)
M6207

SCREW
CONVEYOR
M6241

LEVANTEAM
Electrical & Automation
 1000 VA
380/220

1 1
1 3 1 3 F4 F5 1 1 1
6A 6A
F1 F3 F6 F7 F8
2 2
32 A 6A 6A 6A 6A
PS SIEMENS PS SIEMENS
2 4 2 4 PS100S PS100S 2 2 2
20A 10A
+ - + -

1 3
1 1
F2
10 A F9 F 10
6A 6A
2 4 SITOP UPS1600
2 2
24 V DC / 10 A
30 / D1 IN+ OUT+ 35 / D1 125 / A4

X2-11
X2-12
30 / E1 OUT- 35 / E1

BAT+
BAT-
IN-
125 / A4

L1 L2 L N L N

X2-1
X2-2
SPARE RELAYS

X1+
X1-
AIR CONDITION +24V DC BUS
MAIN POWER SUPPLY LIGHTING

SITOP UPS1100
-24V DC BUS
BATTERY MOD
24 V/7 AH

LEVANTEAM
Electrical & Automation
25 / D5

25 / D5

LEVANTEAM
Electrical & Automation
25 / D6

25 / D6

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE201

+24 VDC M6201.DCP

RACK Slot Term SIG

DESCRIPTION (M57) 1 87
NO No No ADD 1
(M58) 2 88 READY
READY 1 1 0 I 0.0 2
(M59) 3 89
FEEDBACK 1 1 1 I 0.1 3
(M60) 4 CM6201-01 90 RUN
WA.H 1 1 2 I 0.2 4
(M62) 6 98 WA.H
WA.L 1 1 3 I 0.3 5
(M63) 7 99 WA.L
FAULT 1 1 4 I 0.4 6
(M61) 5 92 FAULT
START CMD 1 20 0 Q 0.0 7

(45) 1 81
1 CM6201-02
(46) 2 82 START
R1 2

R1

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE202

+24 VDC M6202.DCP

RACK Slot Term SIG

DESCRIPTION (M64) 8 87
NO No No ADD 1
(M65) 9 88 READY
READY 1 1 5 I 0.5 2
(M66) 10 89
FEEDBACK 1 1 6 I 0.6 3
(M67) 11 CM6201-01 90 RUN
WA.H 1 1 7 I 0.7 4
(M69) 13 98 WA.H
WA.L 1 1 8 I 1.0 5
(M70) 14 99 WA.L
FAULT 1 1 9 I 1.1 6
(M68) 12 92 FAULT
START CMD 1 20 1 Q 0.1 7

(49) 5 81
1 CM6201-02
(50) 6 82 START
R2 2

R2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 203

+24 VDC MCC5.3B-2

(M7) 1 21
RACK Slot Term SIG
DESCRIPTION (M8) 2 22 READY
NO No No ADD 1 C586
(M10) 4 16 FB.FOR
READY 1 1 10 I 1.2 2
(M11) 5 18 FB.REV
F.RUN 1 1 11 I 1.3 3
(M71) B
R.RUN 1 1 12 I 1.4 4
(M72) W M6203.PB
L.STOP 1 1 13 I 1.5 5 CM6203 COM
(M73) R 1
L.FOR 1 1 14 I 1.6 6 L.STOP
(M74) G 2
L.REV 1 1 15 I 1.7 7 L.FOR
(53) B 3
RD 1 2 0 I 2.0 8 RD6203 L.REV
(54) W 4
DS 1 2 1 I 2.1 9
(M76) B
SS 1 2 2 I 2.2 10
(M77) W RD (ROTATION SWITCH)
F.START 1 20 2 Q 0.2 11
(M78) R DS6203
R.START 1 20 3 Q 0.3 12
(M79) G DS (DEVIATION SWITCH)
13
(M9) 3
14
SS (SAFETY SWITCH)
(1) 1 11
1
12 F.START
(2) 2
R3 2 C591
R4 R3 1 R.START
(3) 3 13
R4 2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21/PAGE 211

+24 VDC MCC5.202

(M155) 4 59
RACK Slot Term SIG
DESCRIPTION (M156) 5 60 READY
NO No No ADD 1
(M158) 2 56 RUN
READY 1 2 3 I 2.3 2 C589
(M161) 7 64 R-MIN
FEEDBACK 1 2 4 I 2.4 3
(M160) 6 62 R-MAX
R-MIN 1 2 5 I 2.5 4
(M159) 3 58 FAULT
R-MAX 1 2 6 I 2.6 5
(M80) B
FAULT 1 3 7 I 2.7 6 M6212.PB
(M81) W CM6212
L.STOP 1 2 8 I 3.0 7
COM
(M82) R 1
L.START 1 2 9 I 3.1 8
(M135) B L.STOP 2
ZS-A-12 1 2 10 I 3.2 9 ZS6212A
(M136) W L.START 3
ZS-B-12 1 2 11 I 3.3 10
(M137) B
ZS-C-12 1 3 12 I 3.4 11 ZS6212A
ZS6212B
(M138) W
ZS-A-13 1 2 13 I 3.5 12
(M139) B 51
ZS-B-13 1 2 14 I 3.6 13 ZS6212C ZS6212B
(M140) W 52 START
ZS-C-13 1 2 15 I 3.7 14
(M141) B ZS6212C 53
START CMD 1 20 4 Q 0.4 15 ZS6213A
(M142) W 54 STOP
STOP 1 20 5 Q 0.5 16
(M143) B ZS6213A
17 ZS6213B
18 (M144) W
(M145) B ZS6213B
(137) B 19 ZS6213C
R6 R5 1 (M146) W
(138) W 20
R5 2 ZS6213C
C594

(139) R
1
R6 (140) G
-24 VDC 2

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 212

MCC5.3B-6

07
M629607(MCC5.3B)
RACK Slot Term SIG
DESCRIPTION (M19) 13 08 READY
NO No No ADD 1 C586
(M13) 7 04 RUN
READY 1 3 0 I 4.0 2
(M119) B
FEEDBACK 1 3 1 I 4.1 3 M6292.PB
(M120) W CM6292
L.STOP 1 3 2 I 4.2 4
COM
(M121) R 1
L.START 1 3 3 I 4.3 5
L.STOP
START CMD 2
1 20 6 Q 0.6
L.START
3

(5) 5 02
1 C591
R7 R7 01 START
(4) 4
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 213

MCC5.3B-8

07
RACK Slot Term SIG M629307 (MCC5.3B)
DESCRIPTION (M14) 8 08 READY
NO No No ADD 1 C586
(M15) 9 04 RUN
READY 1 3 4 I 4.4 2
FEEDBACK 1 3 5 I 4.5
START CMD 1 20 7 Q 0.7

(7) 7 02
R8 1 C591
R8 01 START
(6) 6
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 214

MCC5.3B-7

07
RACK Slot Term SIG M629207 (MCC5.3B)
DESCRIPTION (M17) 11 08 READY
NO No No ADD 1
C586
(M18) 12 04 RUN
READY 1 3 6 I 4.6 2
(M123) B
FEEDBACK 1 3 7 I 4.7 3 M6293.PB
(M124) W CM6293
L.STOP 1 3 8 I 5.0 4
COM
(M125) R 1
L.START 1 3 9 I 5.1 5
L.STOP
2
START CMD 1 20 8 Q 1.0
L.START
3

(9) 9 02
R9 1 C591
R9 (8) 8 01 START
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 222- 223

+24 VDC MCC5.3C-4

(115) B
RACK Slot Term SIG 1 ZS6274A
DESCRIPTION (116) W BNS
NO No No ADD 2
(117) B
BNS 1 5 4 I 8.4 3 ZS6274B
(118) W BIS 07
BIS 1 5 5 I 8.5 4 M622107 (MCC5.3C)
(M36) 9 08 READY
READY 1 5 6 I 8.6 5 C587
(M37) 10 04 RUN
FEEDBACK 1 5 7 I 8.7 6
(M107) B M6222.PB
COM
L.STOP 1 5 8 I 9.0 7 1
(M108) W CM6222 L.STOP
L.START 1 5 9 I 9.1 8 2
(M109) R L.START
RD 1 5 10 I 9.2 9 3
(79) B
JD 1 5 11 I 9.3 10 RD6222
(80) W
START INT 1 21 0 Q 2.0 11
(77) R
START CMD 1 21 1 Q 2.1 12 JD6222
(78) G
13 RD

JD
(22) 5 54
1
(23) 6 55 START-INT
R17 2 C592
(25) 8 02
R17 1
R18 (24) 7 01 START
2
R18

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 215

+24 VDC MCC5.3C-1

(M28) 1 07
RACK Slot Term SIG
DESCRIPTION (M29) 2 08 READY
NO No No ADD 1 C587
(M31) 4 04 RUN
READY 1 3 10 I 5.2 2
(M30) 3 03
FEEDBACK 1 3 11 I 5.3 3
START CMD 1 20 9 Q 1.1

(19) 2 02
R10 1 C592
R10 01 START
(18) 1
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 224

+24 VDC MCC5.3D-1

(M44) 3 07
RACK Slot Term SIG
DESCRIPTION (M45) 4 C588 08 READY
NO No No ADD 1
(M47) 6 04 RUN
READY 1 5 12 I 9.4 2
M6223.PB 03
FEEDBACK 1 5 13 3 (M111) B COM
I 9.5 1
(M112) W CM6223 L.STOP
L.STOP 1 5 14 I 9.6 4 2
5 (M113) R L.START
L.START 1 5 15 I 9.7 3
(84) R
JD 1 6 0 I 10.0 6 JD6223
(85) G
START CMD 1 21 2 Q 2.2 7
(M46) 5
8
JD

(34) Y 02
R19 1
R19 C593
(33) G 01 START
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 216-217

+24 VDC M6217.DCP

(M91) 1 77
RACK Slot Term SIG READY
DESCRIPTION (M92) 2 78
NO No No ADD 1
76 MOT.RUN
(M98) 8
READY 1 3 12 I 5.4 2 CM6217-02
90 FAN.RUN
(M94) 4
MOT.RUN 1 3 13 I 5.5 3
80 FAN.FAULT
(M96) 6
FAN.RUN 1 3 14 I 5.6 4
80 MOT.FAULT
FAN.FAULT 1 3 15 I 5.7 5
M6217.PB
MOTOR.FAULT (M84) 1 COM 11
1 4 0 I 6.0 6
MOT.L.STOP (M85) 2 MOT.L.STOP
1 4 1 I 6.1 7 12
(M86) 3 CM6217-01 MOT.L.START
MOT.L.START 1 4 2 I 6.2 8 13
FAN.L.STOP 1 4 3 (M88) 5 FAN.L.STOP
I 6.3 9 22
FAN.L.START (M89) 6 FAN.L.START
1 4 4 I 6.4 10 23
START.FAN 1 20 10 Q 1.2
START.MOT 1 20 11 Q 1.3

(67) B 71
1
(68) W 72 START.FAN
R11 2 CM6217-03
(69) R 73
1
R12 R11 (70) G 74 START.MOT
R12 2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 225

MCC5.3B-3

07
RACK Slot Term SIG M620321 (MCC5.3B
DESCRIPTION (M20) 14 08 READY
NO No No ADD 1 C586
(M21) 15 04 RUN
READY 1 6 1 I 10.1 2
M6296.PB
(M127) B COM
FEEDBACK 1 6 2 I 10.2 3 1
(M128) W CM6296 L.STOP
L.STOP 1 6 3 I 10.3 4 2
(M129) R L.START
L.START 1 6 4 I 10.4 5 3
START CMD 1 21 3 Q 2.3

(11) 11 02
1
R20 R20 C591
(10) 10 01 START
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 218

MCC5.3D-4

21
RACK Slot SIG M622307 (MCC5.3D)
Term READY
DESCRIPTION (M42) 1 C588 22
NO No No ADD 1
(M1) B
READY 1 4 5 I 6.5 2
(M4) G L.S.FOR
L.S.FOR 1 4 6 I 6.6 3 CD6202-01
(M2) W
L.S.REV 1 4 7 I 6.7 4
(M5) Y L.S.REV
F-START 1 20 12 Q 1.4 5
R-START 1 20 13 Q 1.5

(30) B 11
1
(31) W 12 F-START
R13 2 C593

R13 1
R14 13 R-START
(32) R
R14 2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 226-227 MILL INCHING C.P
+24 VDC (M6214PB)

(M53) B 89
RACK Slot Term SIG CM6214-01
DESCRIPTION (M54) W 90 RUN
NO No No ADD 1
FEEDBACK 1 6 5 I 10.5
SPARE 1 6 6 I10.6
START INT1 1 21 4 Q 2.4
START INT 2 1 21 5 Q 2.5
MANUAL HANDEL 1 21 6 Q 2.6

(39) B 85
1
(40) W 86 START-INT 1
R21 2 CM6214-02
(41) R 85
1
R23 R22 R21 (42) G 86 START-INT 2
R22 2
(43) Y ??
1
(44) BR ?? MANUAL OUT
R23 2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 /PAGE 219
H.T PANEL
+24 VDC (M5-303)

(M166) 4 37
RACK Slot Term SIG
DESCRIPTION (M167) 5 38 READY
NO No No ADD 1
(M169) 2 34 RUN
READY 1 4 8 I 7.0 2 C590
(M172) 7 42 R-MIN
FEEDBACK 1 4 9 I 7.1 3
(M171) 6 40 R-MAX
R-MIN 1 4 10 I 7.2 4
(M170) 3 36 FAULT
R-MAX 1 4 11 I 7.3 5
M6220.PB
(M99) B COM
FAULT 1 4 12 I 7.4 6 1
(M100) W CM6220 L.STOP
L.STOP 1 4 13 I 7.5 7 2
(M101) R L.START
L.START 1 4 14 I 7.6 8 3
START CMD 1 20 14 Q 1.6

(143) B 31
R15 1 C595
R15 (144) W 32 START
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21/PAGE271

+24 VDC

(M131) B
RACK Slot Term SIG PA6215
DESCRIPTION NO No No ADD (M132) W PA6215
1
(M133) B
PA6215 1 6 7 I 10.7 2 PA6216
(M134) W PA6216
PA6216 1 6 8 I 11.0 3

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 221

+24 VDC MCC5.3C-2

07
M629807 (MCC5.3C)
RACK Slot Term SIG
DESCRIPTION (M33) 6 08 READY
NO No No ADD 1 C587
(M34) 7 04 RUN
READY 1 4 15 I 7.7 2
M6221.PB
(M103) B COM
FEEDBACK 1 5 0 I 8.0 3 1
L.STOP (M104) W CM6221 L.STOP
1 5 1 I 8.1 4 2
(M105) R L.START
L.START 1 5 2 I 8.2 5 3
(73) R
JD 1 5 3 I 8.3 6 JD6221
(74) G
START CMD 1 20 15 Q 1.7 7

JD

(21) 3 02
R16 1 C592
R16 (20) 4 01 START
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.21 / PAGE 271

25 / D8
+
R24 (V6201) B
25 / D8 1
RACK Slot SIG
DESCRIPTION NO No
Term
No ADD - 2
(V6201) W SV6201
R25 (V6202) B
1 21 7 Q 2.7 1
SV6201
(V6202) W SV6202
SV6202 1 21 8 Q 3.0 2
R26 (V6203) B
SV6203 1 21 9 Q 3.1 1
(V6203) W SV6203
SV6204 1 21 10 Q 3.2 2
R27 (V6204) B
SV6205 1 21 11 Q 3.3 1
(V6204) W SV6204
2
R28 (V6205) B
1
(V6205) W SV6205
2

R28 R27 R26 R25 R24

-24 VDC

LEVANTEAM
Electrical & Automation
 EP HT PANEL
250L.22 / PAGE 230-231
+24 VDC (M6235 LP)

(M209) B 30-121
30-122 READY
1 (M210) W
RACK Slot Term SIG CM6135-06
DESCRIPTION NO No No ADD (M212) G 30-124H.T.CHARG
2
30-126 FAULT
READY 1 6 9 I 11.1 3 (M213) Y
(M124) B 30-113
HT CHARGE 1 6 10 I 11.2 4
30-114 READY
FAULT 1 6 11 I 11.3 (M125) W
5
M6135-05 30-116 RUN
READY 1 6 12 I 11.4 (M127) G
6
(M129) BR 30-112 TEMP-UP
RUN 1 6 13 I 11.5 7
30-118 FAULT
TEMP-UP 1 6 14 I 11.6 (M128) Y
8
FAULT 1 6 15 I 11.7
START CMD 1 21 12 Q 3.4
STOP 1 21 13 Q 3.5
START CMD 1 21 14 Q3.6
PRE- OVER 1 21 15 Q3.7

(90) R 30-105
1
(89) W 30-104 START
R29 2
CM6135-07
1
30-103 STOP
R30 2 (88) B
(65) B 50-30
1
R32 R31 R30 R29 50-31 START
(66) W
R31 2 CM6135-08
(67) R 10-11
1
(68) G 10-12 PREPARATION
R32 2 OVER

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.22 / PAGE 232

+24 VDC MCC5.4C-2

07
RACK Slot Term SIG D620521 (MCC5.4C)
DESCRIPTION (M43) 1 08 READY
NO No No ADD 1 C597
(M44) 2 04 RUN
READY 1 7 0 I 12.0 2
M6233.PB
1 7 1 3 (M116) B COM
FEEDBACK I 12.1 1
1 7 2 I 12.2 (M117) W CM6233 L.STOP
L.STOP 4 2
5 (M118) R L.START
L.START 1 7 3 I 12.3 3
RD (104) B
1 7 4 I 12.4 6 RD6233
(105) W (250L-21)
JD 1 7 5 I 12.5 7
START CMD (102) R
1 22 0 Q 4.0 8
JD6233 RD
9 (103) G (250L-21)

JD

(14) 2 02
R33 1
R33 C5902 START
(13) 1 01
2

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MCC5.4C-3

M623307 (MCC5.4C) 07
RACK Slot Term SIG
DESCRIPTION (M46) 4 08 READY
NO No No ADD 1 C597
(M47) 5 04 RUN
READY 1 7 6 I 12.6 2
M6134.PB
(M120) B COM B
FEEDBACK 1 7 7 I 12.7 3 1
L.STOP 1 7 8 (M121) W CM6234 L.STOP W
I 13.0 4 2
(M122) R L.START R
L.START 1 7 9 I 13.1 5 3
START CMD 1 22 1 Q 4.1

1 (16) 4 02
R34 R34 C5902
(15) 3 01 START
2

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+24 VDC M6227.LP

(M111) B 87
RACK Slot Term SIG
DESCRIPTION (M112) W 88 READY
NO No No ADD 1 CM6227-01
(M114) G 90 RUN
READY 1 7 10 I 13.2 2
(M115) Y 92 FAULT
FEEDBACK 1 7 11 I 13.3 3
FAULT 1 7 12 I 13.4
START CMD 1 22 2 Q 4.2

(61) B 81
1 CM6227-02
82 START
(62) W
R35 2

R35

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 150L.22 / PAGE 235

+24 VDC MCC5.4C-4

M623407 (MCC5.4C) 07
RACK Slot Term SIG
DESCRIPTION (M48) 6 08 READY
NO No No ADD 1 C597
(M49) 7 04 RUN
READY 1 7 13 I 13.5 2
M6241.PB
(M138) B COM
FEEDBACK 1 7 14 I 13.6 3 1
(M139) W CM6241 L.STOP
L.STOP 1 7 15 I 13.7 4 2
5 (M140) R L.START
L.START 1 8 0 I 14.0 3
(106) B
RD 1 8 1 I 14.1 6 RD6241
(107) W
START CMD 1 22 3 Q 4.3 7 (250L-21)

RD

(18) 6 01
R36 1 C5902
R36 START
(17) 5 02
2

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 250L.22 / PAGE 236

+24 VDC MCC5.4C-5

M624107 (MCC5.4C) 07
RACK Slot Term SIG
DESCRIPTION (M50) 8 08 READY
NO No No ADD 1 C597
(M51) 9 04 RUN
READY 1 8 2 I 14.2 2
M6224.PB
(M103) B COM
FEEDBACK 1 8 3 I 14.3 3 1
(M104) W CM6224 L.STOP
L.STOP 1 8 4 I 14.4 4 2
(M105) R L.START
L.START 1 8 5 I 14.5 5 3
JDA (88) R
1 8 6 I 14.6 6 JD6224A
(89) G (250L-21)
JDB 1 8 7 I 14.7 7
START CMD 8 (92) R
1 22 4 Q 4.4 JD6224B
JDA
9 (93) G (250L-21)
JDB

(20) 8 02
R37 1 C5902
R37 START
(19) 7 01
2

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 250L.22 / PAGE 238

+24 VDC MCC5.4D-5

(M64) 1 07
RACK Slot Term SIG
DESCRIPTION (M65) 2 C598 08 READY
NO No No ADD 1
(M67) 4 04 RUN
READY 1 8 8 I 15.0 2
M6225.PB
(M107) B COM 03
FEEDBACK 1 8 9 I 15.1 3 1
(M108) W CM6225 L.STOP
L.STOP 1 8 10 I 15.2 4 2
(M109) R L.START
L.START 1 8 11 I 15.3 5 3
(98) B
RD 1 8 12 I 15.4 6 RD6255
(99) W (250L-21)
JD 1 8 13 I 15.5 7
(96) R
START CMD 1 22 5 Q 4.5 8 JD6255 RD
(97) G
9 (250L-21)
(M66) 3
10 JD

(33) 2 02
R38 1 C5903
R38 01 START
(32) 1
2

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Electrical & Automation
 250L.22 / PAGE 239

+24 VDC MCC5.4D-6

07
M622507 (MCC5.4D)
RACK Slot Term SIG
DESCRIPTION (M69) 6 08 READY
NO No No ADD 1 C598
(M70) 7 04 RUN
READY 1 8 14 I 15.6 2
M6256.PB
(M152) B COM
FEEDBACK 1 8 15 I 15.7 3 1
(M153) W CM6356 L.STOP
L.STOP 1 9 0 I 16.0 4 2
L.START (M154) R L.START
1 9 1 I 16.1 5 3
(112) B
RD 1 9 2 I 16.2 6 RD6356
(113) W (250L-21)
JD 1 9 3 I 16.3 7
(110) R
START CMD 1 22 6 Q 4.6 8 JD6356 RD
(111) G
9 (250L-21)

JD

(35) 4 02
R39 1 C5903
R39 START
(34) 3 01
2

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+24 VDC MCC5.4D-1

21
RACK Slot SIG M625607(MCC5.4D)
Term
DESCRIPTION (M71) 8 C598 22 READY
NO No No ADD 1
D6206.PB
(M26) B COM
READY 1 9 4 I 16.4 2 1
L.STOP 1 9 5 3 (M27) W L.STOP
I 16.5 CD6206-02 2
(M28) R L.FOR
L.FOR 1 9 6 I 16.6 4 3
(M29) G L.REV
L.REV 1 9 7 I 16.7 5 4
(M19) 1
L.S.FOR 1 9 8 I 17.0 6
(M20) 2 CD6206-01
L.S.REV 1 9 9 I 17.1 7
(M21) 3
F.START 1 22 7 Q 4.7 8
L.S FOR
R-START 1 22 8 Q 5.0

L.S REV

(36) 5 11
1
(37) 6 12 F-START
R40 2 C5903

R40 1
R41 13 R-START
(38) 7
R41 2

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 250L.22 / PAGE 241-242

+24 VDC M6261.LP

(M160) B 87
RACK Slot Term SIG
DESCRIPTION (M161) W 88 READY1
NO No No ADD 1
(M163) G CM6261-01 90 RUN1
READY 1 9 10 I 17.2 2
(M165) BR 96 R-MIN1
FEEDBACK1 1 9 11 I 17.3 3
(M164) Y 92 FAULT 1
R-MIN1 1 9 12 I 17.4 4
(M167) W 88 READY2
FAULT 1 1 9 13 I 17.5 5
(M169) G 87 RUN 2
MOTOR2 1 9 14 I 17.6 6 CM6261-02
(M170) Y 96 R-MIN 2
FEEDBACK2 1 9 15 I 17.7 7
(M171) BR 92 FAULT2
R-MIN2 1 10 0 I 18.0 8
FAULT2 1 10 1 I 18.1
START CMD 1 22 9 Q 5.1

START CMD 1 22 10 Q 5.2

(79) B 81
1 CM6261-03
(80) W 82 START
R42 2
(83) B 81
1 CM6261-04
82 START
(84) W
R43 2

R43 R42

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Electrical & Automation
 250L.22 / PAGE 243

+24 VDC MCC5.4E-4

07
RACK Slot Term SIG M627307(MCC5.4E)
DESCRIPTION (M89) 1 08 READY
NO No No ADD 1 C599
(M90) 2 04 RUN
READY 1 10 2 I 18.2 2
M6260.PB
(M156) B COM
FEEDBACK 1 10 3 I 18.3 3 1
(M157) W CM6260
L.STOP 1 10 4 I 18.4 L.STOP
4 2
(M158) R L.START
L.START 1 10 5 I 18.5 5 3
(116) R
JD 1 10 6 I 18.6 6 JD6260
(117) G
START CMD 1 22 11 Q 5.3 7

JD

(52) W 02
R44 1
R44 C5904
(51) B 01 START
2

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 250L.22 / PAGE 244

+24 VDC MCC5.4D-2

07
RACK Slot Term SIG D620621(MCC5.4D)
DESCRIPTION (M77) 14 08 READY
NO No No ADD 1 C598
(M78) 15 04 RUN
READY 1 10 7 I 18.7 2
M6269.PB
(M175) B COM
FEEDBACK 1 10 8 I 19.0 3 1
(M176) W CM6269-02 L.STOP
L.STOP 1 10 9 I 19.1 4 2
L.START 5 (M177) R L.START
1 10 10 I 19.2 3
(M172) B
L.S FOR 1 10 11 I 19.3 6
(M173) W CM6269-01
L.S REV 1 10 12 I 19.4 7
(M174) R
START CMD 1 22 12 Q 5.4 8
L.S FOR

L.S REV

R45 02
(40) 9
1 C5903
R45 01 START
(39) 8
2

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Electrical & Automation
 250L.22 / PAGE 245

+24 VDC MCC5.4D-3

07
M626907(MCC5.4D)
RACK Slot Term SIG
DESCRIPTION (M79) 16 08 READY
NO No No ADD 1 C598
(M80) 17 04 RUN
READY 1 10 13 I 19.5 2
M6270.PB
(M182) B COM
FEEDBACK 1 10 14 I 19.6 3 1
(M183) W CM6270-02 L.STOP
L.STOP 1 10 15 I 19.7 4 2
L.START 5 (M184) R L.START
1 11 0 I 20.0 3
(M179) B
L.S FOR 1 11 1 I 20.1 6
(M180) W CM6270-01
L.S REV 1 11 2 I 20.2 7
(M181) R
START CMD 1 22 13 Q 5.5 8
L.S FOR

L.S REV

R46
(42) 10 02
1 C5903
R46 01 START
(41) 11
2

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+24 VDC MCC5.4D-4

07
M627007(MCC5.4D)
RACK Slot Term SIG
DESCRIPTION (M81) 18 08 READY
NO No No ADD 1 C598
(M82) 19 04 RUN
READY 1 11 3 I 20.3 2
M6271.PB
(M189) B COM
FEEDBACK 1 11 4 I 20.4 3 1
(M190) W CM6271-02 L.STOP
L.STOP 1 11 5 I 20.5 4 2
(M191) R L.START
L.START 1 11 6 I 20.6 5 3
(M186) B
L.S FOR 1 11 7 I 20.7 6
(M187) W CM6271-01
L.S REV 1 11 8 I 21.0 7
(M188) R
START CMD 1 22 14 Q 5.6 8
L.S FOR

L.S REV

R47
(44) 13 02
1 C5903
R47 01 START
(43) 12
2

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+24 VDC MCC5.4E-1

(M92) 4 07
RACK Slot Term SIG
DESCRIPTION (M93) 5 C599 08 READY
NO No No ADD 1
(M95) 7 04 RUN
READY 1 11 9 I 21.1 2
M6272.PB 03
(M196) B COM
FEEDBACK 1 11 10 I 21.2 3 1
(M197) W CM6272-02 L.STOP
L.STOP 1 11 11 I 21.3 4 2
L.START 5 (M198) R L.START
1 11 12 I 21.4 3
(M193) B
L.S FOR 1 11 13 I 21.5 6
(M194) W CM6272-01
L.S REV 1 11 14 I 21.6 7
(M195) R
START CMD 1 22 15 Q 5.7 8
(M94) 6 L.S FOR
9
L.S REV

R48
(54) G 02
1 C5904
R48 01 START
(53) R
2

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+24 VDC MCC5.4E-2

07
RACK Slot SIG M627207 (MCC.4E)
Term
DESCRIPTION (M97) 9 08 READY
NO No No ADD 1 C599
(M98) 10 04 RUN
READY 1 11 15 I 21.7 2
M6273.PB
(M203) B COM
FEEDBACK 1 12 0 I 22.0 3 1
(M204) W CM6273-02 L.STOP
L.STOP 1 12 1 I 22.1 4 2
L.START 5 (M205) R L.START
1 12 2 I 22.2 3
(M200) B
L.S FOR 1 12 3 I 22.3 6
(M201) W CM6273-01
L.S REV 1 12 4 I 22.4 7
(M202) R
START CMD 1 23 0 Q 6.0 8
L.S FOR

L.S REV

R49
(56) BR 02
1 C5904
R49 01 START
(55) Y
2

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 250L.22 / PAGE 251

+24 VDC XICA(6201.LP)

(M147) B d15-13
RACK Slot Term SIG
DESCRIPTION (M148) W d15-14 READY
NO No No ADD 1 CM6255-01
(M150) G d22-14 RUN
READY 1 12 5 I 22.5 2
(M151) Y d18-14 FAULT
FEEDBACK 1 12 6 I 22.6 3
FAULT 1 12 7 I 22.7
START CMD 1 23 1 Q 6.1

(75) B AL3-1
R50 1 CM6255-02
R50 AL3-2 START
(76) W
2

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 250L.22 / PAGE 252

+24 VDC M6242.LP

(M142) B 87
RACK Slot Term SIG
DESCRIPTION (M143) W 88 READY
NO No No ADD 1 CM6242-01
(M145) G 90 RUN
READY 1 12 8 I 23.0 2
(M146) Y 92 FAULT
FEEDBACK 1 12 9 I 23.1 3
FAULT 1 12 10 I 23.2
START CMD 1 23 2 Q 6.2
P.M RUN 1 23 3 Q 6.3

(71) R 81
1
R52 R51 (72) G 82 START
R51 2 CM6242-02
(69) B 85
1
86 PERMEABILI
(70) W METER RUN
R52 2

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 250L.22 / PAGE 261

MCC5.4B-4

07
D620407 (MCC5.4B)
RACK Slot Term SIG
DESCRIPTION (M31) 1 08 READY
NO No No ADD 1 C596
(M32) 2 04 RUN
READY 1 12 11 I 23.3 2
(M134) B
FEEDBACK 1 12 12 I 23.4 3 M6240.PB
(M135) W CM6240
L.STOP 1 12 13 I 23.5 4
COM 1
L.START (M136) R
1 12 14 I 23.6 5
L.STOP
2
START CMD 1 23 4 Q 6.4
L.START 3

(2) 2 02
R53 1 C5901
R53 01 START
(1) 1
2

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MCC5.4B-3

21
RACK Slot SIG D620121(MCC5.4B)
Term READY
DESCRIPTION (M34) 4 C596 22
NO No No ADD 1
(M7) B
READY 1 12 15 I 23.7 2
(M10) R L.S.FOR
L.S.FOR 1 13 0 I 24.0 3 CD6204-01
(M8) W
L.S.REV 1 13 1 I 24.1 4
(M11) G L.S.REV
F-START 1 23 5 Q 6.5 5
R-START 1 23 6 Q 6.6

(3) 3 11
1
(4) 4 12 F-START
R54 2 C5901

R54 1
R55 13 R-START
(5) 5
2
R55

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 250L.22 / PAGE 263

MCC5.4C-6

07
RACK Slot Term SIG M622407(MCC5.4C)
DESCRIPTION (M52) 10 08 READY
NO No No ADD 1 C597
(M53) 11 04 RUN
READY 1 13 2 I 24.2 2
(M130) B
FEEDBACK 1 13 3 I 24.3 3 M6239.PB
(M131) W CM6239
L.STOP 1 13 4 I 24.4 4
COM
(M132) R 1
L.START 1 13 5 I 24.5 5
L.STOP
2
START CMD 1 23 7 Q 6.7
L.START
3

(22) 10 02
R56 1 C5902
R56 01 START
(21) 9
2

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 250L.22 / PAGE 264
+24 VDC MCC5.4C-3

(M54) 12 21
RACK Slot Term SIG C597 READY
DESCRIPTION (M55) 13 22
NO No No ADD 1
(M13) B
READY 1 13 6 I 24.6 2
L.S.FOR
(M16) G
L.S.FOR 1 13 7 I 24.7 3 CD6205-01
L.S.REV (M14) BR
1 13 8 I 25.0 4
L.S.REV
(M17) Y
F-START 1 23 8 Q 7.0 5
R-START 1 23 9 Q 7.1

(23) 11 11
1
(24) 12 12 F-START
R57 2 C5902

R57 1
R58 13 R-START
(25) 13
2
R58

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 250L.22 / PAGE 265
+24 VDC MCC5.4B-1

(M35) 5 21
RACK Slot Term SIG C596 READY
DESCRIPTION (M36) 6 22
NO No No ADD 1
(M1) B
READY 1 13 9 I 25.1 2
(M4) G L.S.FOR
L.S.FOR 1 13 10 I 25.2 3 CD6201-01
(M2) W
L.S.REV 1 13 11 I 25.3 4
(M5) Y L.S.REV
F-START 1 23 10 Q 7.2 5
R-START 1 23 11 Q 7.3

(6) 6 11
1
(7) 7 12 F-START
R59 2 C5901

R59 1
R60 13 R-START
(8) 8
2
R60

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+24 VDC MCC5.3H-1

(M12) 1 07
RACK Slot Term SIG
DESCRIPTION (M13) 2 C5906 08 READY
NO No No ADD 1
(M15) 4 04 RUN
READY 1 13 12 I 25.4 2
(M51) 4 03
FEEDBACK 1 13 13 I 25.5 3
(M52) 5 CM6204
L.STOP 1 13 14 I 25.6 4 M6204.PB
L.START (M53) 6
1 13 15 I 25.7 5
COM 11
START CMD 6 (M14) 3
1 23 12 Q 7.4
L.STOP 12
L.START 13

(8) 2 02
1 C5909
R61 01 START
R61 (7) 1
2

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 250L.31 / PAGE 301

MCC5.3H-2

07
M620407(MCC5.3H)
RACK Slot Term SIG
DESCRIPTION (M17) 6 08 READY
NO No No ADD 1 C5906
(M18) 7 04 RUN
READY 1 14 0 I 26.0 2
(M55) 8
FEEDBACK 1 14 1 I 26.1 3 M6204.PB
(M56) 9 CM6204
L.STOP 1 14 2 I 26.2 4
COM 21
L.START (M57) 10
1 14 3 I 26.3 5
L.STOP
22
START CMD 1 23 13 Q 7.5
L.START 23

(10) 4 02
1 C5909
R62 01 START
R62 (9) 3
2

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 250L.31 / PAGE 303

MCC5.3H-3

07
RACK Slot SIG M620507 (MCC5.3H)
Term
DESCRIPTION (M19) 8 08 READY
NO No No ADD 1 C5906
(M20) 9 04 RUN
READY 1 14 4 I 26.4 2
(M62) 4
FEEDBACK 1 14 5 I 26.5 3 M6106.PB
(M63) 5 CM6206
L.STOP 1 14 6 I 26.6 4
COM 11
L.START (M64) 6
1 14 7 I 26.7 5
L.STOP
12
START CMD 1 23 14 Q 7.6
L.START
13

(12) 6 02
R63 1 C5909
R63 (11) 5 01 START
2

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 250L.31 / PAGE 304

MCC5.3H-4

07
M620607(MCC5.3H)
RACK Slot Term SIG
DESCRIPTION (M21) 10 08 READY
NO No No ADD 1 C5906
(M22) 11 04 RUN
READY 1 14 8 I 27.0 2
(M66) 8
FEEDBACK 1 14 9 I 27.1 3 M6206.PB
(M67) 9 CM6206
L.STOP 1 14 10 I 27.2 4
COM
(M68) 10 21
L.START 1 14 11 I 27.3 5
L.STOP
22
START CMD 1 23 15 Q 7.7
L.START 23

(14) 8 02
R64 1 C5909
R64 (13) 7 01 START
2

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 250L.31 / PAGE 305

MCC5.3H-5

07
M620707(MCC5.3H)
RACK Slot Term SIG
DESCRIPTION (M23) 12 08 READY
NO No No ADD 1 C5906
(M24) 13 04 RUN
READY 1 14 12 I 27.4 2
(M70) B
FEEDBACK 1 14 13 I 27.5 3 M6208.PB
(M71) W CM6208
L.STOP 1 14 14 I 27.6 4
COM
(M72) R 1
L.START 1 14 15 I 27.7 5
L.STOP
2
START CMD 1 24 0 Q 8.0
L.START 3

(16) 10 02
R65 1 C5909
R65 (15) 9 01 START
2

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 250L.31 / PAGE 306

MCC5.3H-6

07
RACK Slot Term SIG M620807(MCC5.3H)
DESCRIPTION (M25) 14 08 READY
NO No No ADD 1 C5906
(M26) 15 04 RUN
READY 1 15 0 I 28.0 2
(M74) B
FEEDBACK 1 15 1 I 28.1 3 M6209.PB
(M75) W CM6209
L.STOP 1 15 2 I 28.2 4
COM
(M76) R 1
L.START 1 15 3 I 28.3 5
L.STOP
2
START CMD 1 24 1 Q 8.1
L.START 3

(18) 12 02
R66 1 C5909
R66 (17) 11 01 START
2

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 250L.31 / PAGE 307

MCC5.3H-7

07
RACK Slot Term SIG M620907(MCC5.3H)
DESCRIPTION (M27) 16 08 READY
NO No No ADD 1 C5906
(M28) 17 04 RUN
READY 1 15 4 I 28.4 2
(M78) B
FEEDBACK 1 15 5 I 28.5 3 M6210.PB
(M81) G CM6210
L.STOP 1 15 6 I 28.6 4
(M80) R COM
1
L.START 1 15 7 I 28.7 5
L.STOP
2
START CMD 1 24 2 Q 8.2
L.START 3

(20) 14 02
R67 1 C5909
R67 (19) 13 01 START
2

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 250L.31 / PAGE 308

MCC5.3H-8

07
RACK Slot SIG M621007(MCC5.3H)
Term
DESCRIPTION (M29) 18 08 READY
NO No No ADD 1 C5906
(M30) 19 04 RUN
READY 1 15 8 I 29.0 2
(M82) B
FEEDBACK 1 15 9 I 29.1 3 M6211.PB
(M83) W CM6211
L.STOP 1 15 10 I 29.2 4
COM
(M84) R 1
L.START 1 15 11 I 29.3 5
L.STOP
2
START CMD 1 24 3 Q 8.3
L.START
3

(22) 16 02
R68 1 C5909
R68 (21) 15 01 START
2

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+24 VDC MCC5.3J-5

(M37) 1 07
RACK Slot Term SIG
DESCRIPTION (M38) 2 C5907 08 READY
NO No No ADD 1
(M40) 4 04 RUN
READY 1 15 12 I 29.4 2
(M94) B 03
FEEDBACK 1 15 13 I 29.5 3
(M95) W CM6290
L.STOP 1 15 14 I 29.6 4 M6290.PB
L.START (M96) R
1 15 15 I 29.7 5
COM
(M39) 3 1
START CMD 1 24 4 Q 8.4 6
L.STOP
2
L.START
3

(30) W 02
R69 1 C5910
R69 (29) B 01 START
2

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 250L.31 / PAGE 310

MCC5.1J-4

07
RACK Slot Term SIG M629007(MCC5.3J)
DESCRIPTION (M42) 6 08 READY
NO No No ADD 1 C5907
(M43) 7 04 RUN
READY 1 16 0 I 30.0 2
(M98) B
FEEDBACK 1 16 1 I 30.1 3 M6291.PB
(M99) W CM6291
L.STOP 1 16 2 I 30.2 4
COM
(M100) R 1
L.START 1 16 3 I 30.3 5
L.STOP
2
START CMD 1 24 5 Q 8.5
L.START
3

(32) G 02
1 C5910
R70 (31) R 01 START
R70
2

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Electrical & Automation
 250L.31 / PAGE 311

MCC5.3D-3

07
RACK Slot SIG M621907(MCC5.3D)
Term
DESCRIPTION (M1) 1 08 READY
NO No No ADD 1 C5905
(M2) 2 04 RUN
READY 1 16 4 I 30.4 2
(M86) B
FEEDBACK 1 16 5 I 30.5 3 M6218.PB
(M87) W CM6218
L.STOP 1 16 6 I 30.6 4
COM
(M88) R 1
L.START 1 16 7 I 30.7 5
L.STOP
2
START CMD 1 24 6 Q 8.6
L.START 3

(2) W 02
R71 1 C5908
R71 (1) B 01 START
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.10PAGE131

(1) B
RACK Slot Term SIG 1 BZ5.91
DESCRIPTION R73 (2) W BZ5.91
NO No No ADD 2
(3) B
BZ5.91 1 24 8 Q 9.0 1 BZ5.92
R74 (4) W BZ5.92
BZ5.92 1 24 9 Q 9.1 2
(7) B
BZ5.94 1 24 10 Q 9.2 1 BZ5.94
R75 (8) W BZ5.94
BZ5.95 1 24 11 Q 9.3 2
(9) B
1 BZ5.95
R76 (10) W BZ5.95
2

R76 R75 R74 R73

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.31 / PAGE 312

+24 VDC MCC5.3D-2

(M3) 3 07
RACK Slot Term SIG
DESCRIPTION (M4) 4 C5905 08 READY
NO No No ADD 1
(M6) 6 04 RUN
READY 1 16 8 I 31.0 2
(M90) B 03
FEEDBACK 1 16 9 I 31.1 3
(M91) W CM6219
L.STOP 1 16 10 I 31.2 4 M6219.PB
L.START (M92) R
1 16 11 I 31.3 5
COM
(M5) 5 1
START CMD 1 24 7 Q 8.7 6
L.STOP
2
L.START
3

(4) G 02
1 C5908
R72 01 START
R72 (3) R
2

-24 VDC

LEVANTEAM
Electrical & Automation
 250L.10/ PAGE61

+24 VDC MCC5.3G-1

(M37) B
RACK Slot Term SIG
DESCRIPTION NO No No ADD 1 C583
MAIN PS ON 1 18 7 (M39) R
I 34.7 2
MAIN PS OFF 3 (M38) W
1 18 8 I 35.0
NV DG 1 18 9 I 35.1 4

MCC5.4A-1

(M42) B
(M44) R
C584
(M45) G
(M43) W

MCC5.3G-1
(M33) G
C583
(M34) BR

LEVANTEAM
Electrical & Automation
 +24 VDC
250L.32/PAGE288-291

(M9) B
PS6204
(M10) W PS6204
1
(M12) B
RACK Slot Term SIG 2 PS6205
DESCRIPTION NO No No ADD (M13) W PS6205
3
P6204 1 16 12 I 31.4 (M15) B
4 PS6206
P6205 1 16 13 I 31.5 (M16) W PS6206
5
P6206 1 16 14 I 31.6 (M18) B
6 PS6207
P6207 1 16 15 I 31.7 (M19) W PS6207
7
P6208.A 1 17 0 I 32.0 (M21) B
8 PS6208.A
P6208.B 1 17 1 I 32.1 (M22) W PS6208.A
9
P6209.A 1 17 2 I 32.2 (M23) B
10 PS6208.B
P6209.B 1 17 3 I 32.3 (M24) W PS6208.B
11
P6210.A 1 17 4 I 32.4 (M25) B
12 PS6209.A
P6210.B 1 17 5 I 32.5 (M26) W PS6209.A
13
P6211.A 1 17 6 I 32.6 (M27) B
14 PS6209.B
P6211.B 1 17 7 I 32.7 (M28) W PS6209.B
15
P6290.A 1 17 8 I 33.0 (M29) B
16 PS6210.A
(M30) W PS6210.A
17
(M31) B
18 PS6210.B
(M32) W PS6210.B
19
(M33) B
20 PS6211.A
(M34) W PS6211.A
21
(M35) B
22 PS6211.B
(M36) W PS6211.B
23
(M45) 1
24 M6290JB1
(M46) 2 PS6290.A
25

LEVANTEAM
Electrical & Automation
 +24 VDC

1
RACK Slot SIG TS_6212
Term 2
DESCRIPTION NO No No ADD
3
SPARE 1 18 10 I 35.2 TS_6213
4
TS_6212 1 18 11 I 35.3
5
TS_6213 1 18 12 I 35.4

LEVANTEAM
Electrical & Automation
 +24 VDC
250L.32/PAGE288-291

(M47) 3
26
(M48) 4 PS6290.B
27
(M49) 5
RACK Slot Term SIG 28
DESCRIPTION M6290JB1
NO No No ADD (M50) 6 PS6290.C
29
P6290.B 1 17 9 I 33.1 (M51) 7
30
P6290.C 1 17 10 I 33.2 (M52) 8 PS6290.D
31
P6290.D 1 17 11 I 33.3 (M53) B
32
P6291.A 1 17 12 I 33.4 (M54) W PS6291.A
33 M6290JB2
P6291.B 1 17 13 I 33.5 (M55) R
34
P6218.A 1 17 14 I 33.6 (M56) G PS6291.B
35
P6218.B 1 17 15 I 33.7 (M37) B
36 PS6218.A
P6219.A 1 18 0 I 34.0 (M38) W PS6218.A
37
P6219.B 1 18 1 I 34.1 (M39) B
38 PS6218.B
F6291.A 1 18 2 I 34.2 (M40) W PS6218.B
39
F6291.B 1 18 3 I 34.3 (M41) B
40 PS6219.A
F6291.C 1 18 4 I 34.4 (M42) W PS6219.A
41
F6291.D 1 18 5 I 34.5 (M43) B
42 PS6219.B
(M44) W PS6219.B
43
(M1) B
44 FS6291.A
(M2) W FS6291.A
45
(M3) B
46 FS6291.B
(M4) W FS6291.B
47
(M5) B
48 FS6291.C
(M6) W FS6291.C
49
(M7) B
50 FS6291.D
(M8) W FS6291.D
51

LEVANTEAM
Electrical & Automation
 250L.21/ PAGE218
250L.22/ PAGE265 +24 VDC
250L.22/ PAGE262 MCC5.3D-4
250L.22/ PAGE264

M622307 (MCC3.1D)
RACK Slot Term SIG FAULT
DESCRIPTION NO No No ADD (M43) 2 C588
1
(M38) 8
D6202_FAULT 1 18 13 I 35.5 2
D6201_FAULT 1 18 14 I 35.6 3 MCC5.4B-1
(M57) 15
SPARE 1 18 15 I 35.7 4
D620421(MCC5.4B)
D6205_FAULT 1 19 0 I 36.0
C596 FAULT
MV6201_LSFOR 1 19 1 I 36.1 6
MV6201_LSREV 1 19 2 I 36.2 7
MV6201_FSTART 1 24 12 Q9.4 8
MV6201_RSTART 1 24 13 Q9.5
MCC5.4B-3
FAULT

MCC5.4C-3

R77 R78 M620521 (MCC5.4C)

C597 FAULT

-24 VDC L.S.FOR

L.S.REV

LEVANTEAM
Electrical & Automation
 +24 VDC
250L.32/PAGE288-291

(M57) B
52 LS6219
(M58) W LS6219
RACK Slot Term SIG 53
DESCRIPTION NO No No ADD

LS6219 1 18 6 I 34.6

LEVANTEAM
Electrical & Automation
 CEMENT MILLS DEPARTMENT
KUBAISA CEMENT PLANT
ANALOGUE SIGNALS
CEMENT MILL #2

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG
SR5Z7
A
1 M0+ 1 TEMP OF E.P INLET
B DEGREE
TIA 6203 IW98 2 1 CH 0 5 M0- 2 TIA 6203 FIELD
CELSIUS
0-200°C

B
9 IC0+ 3
A
2 M1+ 4 CEMENT TEMP
B DEGREE
TIA 6204 IW100 2 1 CH 1 6 M1- 5 TIA 6204 FIELD
CELSIUS
0-200°C

B
10 IC1+ 6
A
3 M2+ 7 TEMP OF DUST COLLECTOR INLET
B DEGREE
TIA 6205 IW102 2 1 CH 2 7 M2- 8 TIA 6205 FIELD
CELSIUS
0-200°C

B
11 IC2+ 9
A
4 M3+ 10 TEMP OF CEMENT MILL ONLET
B DEGREE
TICA 6214 IW104 2 1 CH 3 8 M3- 11 TICA 6214 FIELD
CELSIUS
0-200°C

B
12 IC3+ 12

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG
SR5Z7
1 M0+ 13 MOTORIZED VALVE POTENTIOMETER

MV 6201 IW106 2 2 CH 0 5 M0- 14 FIELD OHM Ω

9 IC0+ 15
2 M1+
OI 6201 IW108 2 2 CH 1
6 M1- SR5Z7
3 M2+ 22 CIRCULATION FAN OUTLET DAMPER
OI 6202 IW110 2 2 CH 2 OI 6201
7 M2- 23 FIELD OHM 0-100 %

4 M3+ 24 CIRCULATION FAN INTLET DAMPER

OI 6204 IW112 2 2 CH 3 OI 6202
8 M3- 25 FIELD OHM 0-100 %

26 D.C INDUCE FAN INLET DAMPER

OI 6204
27 FIELD OHM 0-100 %

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG
SR5Z7
1 M0+ 28 E.P INDUCE FAN INLET DAMPER
OI 6205 IW114 2 3 CH 0 OI 6205
5 M0- 29 FIELD OHM 0-100 %

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG

1 I0+ 1 4-20 mA
PRESSURE OF CIRCULATION FAN
OUTLET
PI 6201 IW122 2 4 CH 0 PI 6201
9 Uv FIELD mbar -20-0 mbar

2 I1+ 2 4-20 mA
DIFF PRESSURE OF DUST COLLECTOR
PDIA 6202 IW124 2 4 CH 1 PDIA 6202
10 Uv FIELD mbar 0-15 mbar

3 I2+ 3 4-20 mA
PRESSURE OF E.P INTLET
PI 6203 IW126 2 4 CH 2 PI 6203
11 Uv FIELD mbar -40-0 mbar

4 I3+ 4 4-20 mA
PRESSURE OF E.P OUTLET
PI 6204 IW128 2 4 CH 3 PI 6204
12 Uv FIELD mbar -40-0 mbar

5 I4+ 5 4-20 mA
PRESSURE OF CEMENT MILL OUTLET
PI 6205 IW130 2 4 CH 4 PI 6205
13 Uv FIELD mbar -20-0 mbar

6 I5+ 6 4-20 mA
FLOW OF WATER PUMP OUTLET FOR
CEMENT MILL
FI 6201 IW132 2 4 CH 5 FI 6201
14 Uv FIELD m³/h 0-5 m³/h

2A75
CLINKER 7 I6+ 7 4-20 mA CLINKER CM2 CLINKER FEED RATE
IW134 2 4 CH 6 2A76
FEEDRATE 15 Uv FR SS5 WEIGHT
T/H
PANEL
2B75
GYPSUM 8 I7+ 8 4-20 mA GYPSUM CM2 GYPSUM FEED RATE
IW136 2 4 CH 7 2B76
FEEDRATE 16 Uv FR SS5 WEIGHT
T/H
PANEL

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG
KW5
1 I0+ 1 4-20 mA
ELECTRICAL POWER OF BUCKET
ELEVATOR
KWIC 6201 IW138 2 5 CH 0 KW6 KWIC 6201 SS5 MCC
9 Uv (MCC5-3.C-4)
kW

S2
2 I1+ 2 4-20 mA
REVOLUTION OF CLASSIFIER
NI 6217 IW140 2 5 CH 1 S1 NI 6217 SS5 DCM6217
RPM
10 Uv CONT PANEL
13
E.P IMPRESS VOLT
3 I2+ 3 4-20 mA
EI 6233 IW142 2 5 CH 2 14 EI 6233 SS5 CONT PANEL
FOR E.P HIGH
11 Uv TENSION
RECTIFIER NO.2
kV 4-20 mA

11
4 I3+ 4 4-20 mA
E.P IMPRESS CURRENT
AI 6233 IW144 2 5 CH 3 12 AI 6233 SS5 CONT PANEL

12 Uv FOR E.P HIGH

TENSION mA 4-20 mA
RECTIFIER NO.2
21507
5 I4+ 5 4-20 mA CEMENT MILL ELECTRIC POWER
AI 6220 IW146 2 5 CH 4 21508 KWI 6212
13 Uv MAIN SUB STATION
6.6kV SWITCH kW
GEAR
4901
6 I5+ 6 CURRENT CIRCULATION FAN CURRENT
AI 6240 IW148 2 5 CH 5 TRANSDUCER
0-20 mA 4903 AI 6220 SS5 HIGH
14 Uv TENSION A 0-1 A
A1 PANEL
7 I6+ 7 CURRENT DUST COLLECTOR FAN CURRENT
KWI 6212 IW150 2 5 CH 6 TRANSDUCER
0-20 mA A2 AI 6240
15 Uv SS5 MCC
A 0-1 A
(MCC5-4.B-4)

8 I7+
XIA 6202 IW152 2 5 CH 7
16 Uv
SR5Z8
13 4-20 mA
SOUND LEVEL OF CEMENT MILL
XIA 6202
14 FIELD PERCENT 0-100 %

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG
A1
1 I0+ 1 CURRENT NO.2 PNEUMATIC CURRENT
AI 6260 IW154 2 6 CH 0 TRANSDUCER
0-20 mA A2 AI 6260 SS5 MCC
9 Uv (MCC5-4.E-4)
A 0-1 A

5201
2 I1+ 2 CURRENT
NO.2-1 AIR COMP CURRENT
AI 6261 IW156 2 6 CH 1 TRANSDUCER
0-20 mA 5203 AI 6261
SS5 HIGH TENSION
10 Uv PANEL (M5-305) A 0-1 A

5301
3 I2+ 3 CURRENT NO.2-2 AIR COMP CURRENT
AI 6262 IW158 2 6 CH 2 TRANSDUCER
0-20 mA 5303 AI 6262
11 Uv SS5 HIGH TENSION
PANEL (M5-305) A 0-1 A
A3
4 I3+ 4 CURRENT NO.1 CLINKER B.C CURRENT
AIA 6921 IW160 2 6 CH 3 TRANSDUCER
0-20 mA A4 AIA 6921
SS5 MCC
12 Uv (MCC5-6.D-5)
A
A3
5 I4+ 5 CURRENT NO.2 CLINKER B.C CURRENT
AIA 6922 IW162 2 6 CH 4 TRANSDUCER
0-20 mA A4 AIA 6922 SS5 MCC
13 Uv (MCC5-9.D-5)
A

A1
6 I5+ 6 CURRENT
NO.1 B.E CURRENT
AI 6923 IW164 2 6 CH 5 TRANSDUCER
0-20 mA A2 AI 6923 SS5 MCC
A 0-1 A
14 Uv (MCC5-6.E-5)
A1
NO.2 B.E CURRENT
7 I6+ 7 CURRENT
AI 6924 IW166 2 6 CH 6 TRANSDUCER
0-20 mA A2 AI 6924 SS5 MCC
A 0-1 A
15 Uv (MCC5-9.E-5)

LEVEL OF CLINKER HOPPER NO.1

8 I7+ 8 4-20 mA
LIA 6101 IW168 2 6 CH 7 LIA 6101 FIELD PERCENT 0-100 %
16 Uv

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG

1 I0+ 1 4-20 mA
LEVEL OF GYPSUM HOPPER NO.1
LIA 6102 IW170 2 7 CH 0 LIA 6102
9 Uv FIELD PERCENT 0-100 %

2 I1+ 2 4-20 mA
LEVEL OF CLINKER HOPPER NO.2
LIA 6201 IW172 2 7 CH 1 LIA 6201
10 Uv FIELD PERCENT 0-100 %

3 I2+ 3 4-20 mA
LEVEL OF GYPSUM HOPPER NO.2
LIA 6202 IW174 2 7 CH 2 LIA 6202
11 Uv FIELD PERCENT 0-100 %

4 I3+ 4 4-20 mA
LEVEL OF CLINKER HOPPER NO.3
LIA 6302 IW176 2 7 CH 3 LIA 6301
12 Uv FIELD PERCENT 0-100 %

5 I4+ 5 4-20 mA
LEVEL OF GYPSUM HOPPER NO.3
LIA 6301 IW178 2 7 CH 4 LIA 6302
13 Uv FIELD PERCENT 0-100 %

‫ميةنةياةب ةيسدنهلا‬
LEVANTEAM
Electrical & Automation
 AD RACK Slot CH Term Term
CODE
No NO No No No ASSIG
CLINKER 1 Q0+ CM2 CLINKER FEED RATE SET POINT
FEEDRATE QW12 2 8 CH 0
SET POINT 5 Q0- PLC T/H

GYPSUM 2 Q0+
FEEDRATE QW14 2 8 CH 1
SET POINT 6 Q0-
SEPARATOR 3 Q0+ CM2 GYPSUM FEED RATE SET POINT
SPEED QW16 2 8 CH 2
SET POINT 7 Q0- PLC T/H

CM2 SEPARATOR SPEED SET POINT

PLC RPM

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