Professional Documents
Culture Documents
Technical Info
Technical Info
Pressure 376
Vacuum 376
Hose 377
Hose Fitting 378
Quick Release Fitting, ISO A 379
Quick Release Fitting, HANSEN 379
Quick Release Fitting, BRUNNING 379
Quick Release Fitting, TEMA 380
Quick Release Fitting, FASTER 381
HOSE DIMENSIONING
Flow Diameter
(liter/min) mm Inch
Flow speed
(m/sek)
The above monogram is based on a laminar flow. A higher flow rate can be used in many applications.
If so, consideration should be taken to tank volume, outside temperature and if the hydraulic aggregate
will operate for long or short periods of time. A scant dimensioning results in increased oil temperature.
11
PRODUCT CATALOGUE 2009 363
HYDROSCAND Technical information Hose Information
INSTALLATION examples
WRONG RIGHT
In the majority of hose installations, the hose assembly is required to have at least one bend. It is therefore essential
to avoid all tensions in the end fittings in order to obtain the maximum life expectancy of the hose.
The following information is intended to provide designers a guide for correct hose length calculation.
Fig. 1 Fig. 2
In order to avoid tensions in the end fittings, both ends If the installation is flexible, special consideration con-
of a short hose should allowed to be straight, so that cerning the hose length must be taken. It is of course
the bend starts way from the fittings. necessary to allow an extra "straight hose" to relieve
the tension at the end fittings when the hose is being
The calculated distance (A), showed in the figures flexed.
above, is a recommended distance to cover for both the
fitting and the straight part of the hose. The different Thus, if the hose length is T, the extra length should at
diameter parameters are available in the table below. each fitting be 1/2 T.
Thus, the hose length of the example in Fig. 1 should The general formula is L = 2A + X + T. This additional
be L = 2A + (3,14 x R) (where R should not be smaller length (T) will permit reasonable flexing in all direc-
than the recommended minimum bend radius for each tions.
hose dimension).
For all other types of bends, the general formula L =
2A + X should cover each installation (where X is the
length of the hose bend, which should be suitable cal-
culated or measured).
Diam. 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1 1/4" 1 1/2" 2"
"A" mm. 105 115 130 140 155 175 200 225 255
Note: The distance (A) does not include the length of special fittings or adapters. If these are included in the installa-
tion, extra length must be added to the distance (A).
11
PRODUCT CATALOGUE 2009 365
HYDROSCAND Technical information Hose Information
Hose Dimension
Hose Type 02 03 04 05 06 08 10 12 16 20 24 32 Work temp. C°
1003-10 SAE 100 100 R1AT – Red 19.0 15.5 14.0 8.5 7.0 -40 – +100
1014 Blastopak 100.0 100.0 100.0 100.0 80.0 -40 – +120
1015 Deltaflex 50.0 44.5 41.5 39.0 35.0 31.0 28.0 26.0 21.0 -40 – +100
1015-14 Deltaflex CO 50.0 44.5 41.5 39.0 35.0 31.0 28.0 26.0 21.0 -40 – +100
1031-01 HYDROSCAND T1111 30.0 27.5 21.5 21.2 17.5 14.0 11.5 9.5 -40 – +100
1032 HYDROSCAND T1112 Twin
1 MPA = 10 BAR
1 BAR = 14,5 PSI
Safety factor 4:1
FS fittings M fittings
Length between the angels center lines Length between the angels center lines
Length between the pipe bend centre lines Length between the pipe bend centre lines
and the sealing surface of the flange
11
PRODUCT CATALOGUE 2009 367
HYDROSCAND Technical information Hose Information
Angular relationship
Fitting (A) has position 0°. Turn fitting (B) to a defined angle (V)°. The angle tolerance is ± 3°.
BR Butadiene rubber
CM Chloroten rubber
CR Chloroprene rubber
CSM Chlorosulfonated polyethylene (Hypalon)
EPDM Ethylene-propylene rubber
EPM Ethylene-propylene rubber
IR Butyl rubber
NBR Nitrile rubber
NR Natural rubber
PA Polyamide
PE Polyethylene
PEL Polyethylene
P.T.F.E. Polytetraflouro ethylene (Teflon)
PU Polyurethane
PVC Polyvinyl chloride
SBR Styrene butadiene rubber
UPE Ultra high molecular weight polyethylene
XLPE Cross linked polyethylene
Volumetric expansion
EN 853 1SN
EN 853 2SN
DELTAFLEX
11
PRODUCT CATALOGUE 2009 369
HYDROSCAND Technical information Hose Information
Temperature Effect
Temperature
Water Quicksilver
ATM PSI meter mm %
0.1 1.4 1 73.6 10
0.2 2.8 2 147.1 20
0.3 4.2 3 220.7 30
0.4 5.7 4 249.2 40
0.5 7.1 5 267.8 50
0.6 8.5 6 441.3 60
0.7 10.0 7 514.9 70
0.8 11.4 8 588.4 80
0.9 12.8 9 662.0 90
1.0 14.2 10 735.5 100
Thread Table
CODE 61 (3000)
Max.(MPa) Dim- Bolt dim. Bolt dim.
Work. press. Size ension A B metric UNC. D E
34.5 8 1/2” 17.38 38.1 M8 5/16” 30.18 6.73
34.5 12 3/4” 22.23 47.63 M10 3/8” 38.10 6.73
34.5 16 1” 26.19 52.37 M10 3/8” 44.45 8.00
27.6 20 1 1/4” 30.18 58.72 M10 7/16” 50.80 8.00
20.7 24 1 1/2” 35.71 69.85 M12 1/2” 60.33 8.00
20.7 32 2” 42.88 77.77 M12 1/2” 71.42 9.53
17.2 40 2 1/2” 50.80 88.90 M12 1/2” 84.12 9.53
13.8 48 3” 61.93 106.38 M16 1/2” 101.60 9.53
3.4 56 3 1/2” 69.85 120.65 M16 5/8” 114.30 11.23
3.4 64 4” 77.77 130.18 M16 5/8” 127.00 11.23
3.4 80 5” 92.08 152.40 M16 5/8” 152.40 11.23
CODE 62 (6000)
Max.(MPa) Dim- Bolt dim. Bolt dim.
Work. press. Size ension A B metric UNC. D E
41.4 8 1/2” 18.24 40.49 M8 5/16” 31.75 7.75
41.4 12 3/4” 23.8 50.8 M10 3/8” 41.28 8.76
41.4 16 1” 27.76 57.15 M12 7/16” 47.63 9.53
41.4 20 1 1/4” 31.75 66.68 M14 1/2” 53.98 10.29
41.4 24 1 1/2” 36.5 79.38 M16 5/8” 63.5 12.57
41.4 32 2” 44.45 96.82 M20 3/4” 79.38 12.57
11
PRODUCT CATALOGUE 2009 373
HYDROSCAND Technical information Fitting Information
Sealing Principles
Thread Thread
Thread Thread
DKLO DKSO
Pipe size Thread Nm Pipe size Thread Nm
6L M12 x 1.5 23 6S M14 x 1.5 26
8L M14 x 1.5 26 8S M16 x 1.5 30
10L M16 x 1.5 30 10S M18 x 1.5 41
12L M18 x 1.5 41 12S M20 x 1.5 53
15L M22 x 1.5 76 14S M22 x 1.5 76
18L M26 x 1.5 106 16S M24 x 1.5 88
22L M30 x 2.0 116 20S M30 x 2.0 116
28L M36 x 2.0 133 25S M36 x 2.0 133
35L M45 x 2.0 173 30S M42 x 2.0 151
42L M52 x 2.0 202 38S M52 x 2.0 202
Note! All the tightening torques are based on "dry" tightening (non-lubricated). There is a risk for over-tightening if the
same torque is used for lubricated fittings. This is especially important for JIC in small dimensions. For these, the FFWR-
method is recommended (see chapter 7:7).
Source:
HS Testlabb
11
PRODUCT CATALOGUE 2009 375
HYDROSCAND Technical information Transformation tables
mm Inche Foot
1 0.0394 0.0033
25.4 1 0.083
304.8 12 1
Water Quicksilver
ATM PSI meter mm %
0.1 1.4 1 73.6 10
0.2 2.8 2 147.1 20
0.3 4.2 3 220.7 30
0.4 5.7 4 249.2 40
0.5 7.1 5 267.8 50
0.6 8.5 6 441.3 60
0.7 10.0 7 514.9 70
0.8 11.4 8 588.4 80
0.9 12.8 9 662.0 90
1.0 14.2 10 735.5 100
Based on 20 CS at 50°C
11
PRODUCT CATALOGUE 2009 377
HYDROSCAND Technical information Pressure drop tables
Hose fittings
0,03
1/4” 3/8” 1/2”
Straight Fittings
(MPa)
Viscosity: 20 Centistokes
Drop
Temperature: 50°C
0,015
Tryckfall
5/8”
Pressure
0,0075
3/4”
1”
0 25 50 75 100
Flöde(litres/min)
Flow (liter/min)
Mineral oil
Viscosity: 20 Centistokes
Temperature: 50°C
Flow (litres/min)
Pressure Drop (MPa)
Flow (litres/min)
0,1
0 40 50 60
Flow (litres/min) Flow (litres/min)
Flow (litres/min)
Flow (litres/min)
Flow (litres/min)
Mineral oil
According to MIL-H 5606
Temperature: 38°C
11
PRODUCT CATALOGUE 2009 379
HYDROSCAND Technical information Pressure drop tables
TEMA T-series
Viscosity 32cSt at 40°C
according to ISO 7241-2:2000
Pressure Drop (Bar)
Flow (litres/min)
Flow (litres/min)
Pressure Drop (Bar)
Pressure Drop (Bar)
Flow (litres/min)
Flow (litres/min)
Pressure Drop (Bar)
FASTER – NV FASTER – PV
Mineral oil Mineral oil
Viscosity: 20 Centistokes Viscosity: 20 Centistokes
Temperature: 50°C Temperature: 50°C
Pressure Drop (MPa)
Pressure Drop (MPa)
11
PRODUCT CATALOGUE 2009 381
HYDROSCAND Technical information Pressure drop tables
Pipe Clamps
Group 4 53 – 70 3.0
Group 5 65 – 73 3.0
Group 5 80 – 90 3.5
Group 6 100 – 121 4.5
Group 7 133 – 168 5.0
Group 8 168 – 219 6.0
Group 9 166 – 220 6.7
11
PRODUCT CATALOGUE 2009 383
Hydroscand
Automotive AB
Volvo Penta
Volvo Bus
Deutz AG
Renault .V.I
Volvo Powertrain
Atlet AB
Hydroscand Automotive AB
Ruskvädersgatan 8
418 34 Göteborg
Pho: +46 (0)31-64 63 90
Fax: +46 (0)31-53 38 23
www.hydroscand-automotive.se