INSTRUCTIONS AND PARTS NOS. 8520 & 8525 CLAUSING VERTICAL MILLING MACHINES DIVISION, ATLAS PRESS COMPANY KALAMAZOO, MICHIGAN 49001 NOVEMBER 1966 FILE NO. 8520.9 Motor pulley, switeh, wrench, crank, feed laver, hondiheel ond mounting screws ore packed in the The milling machine cabinet is shipped in a separate carton. Be sure to remove the shelf thot's packed with the cabinet before container is destroyed, MOTOR RECOMMENDATION AW or MHP, 1725 RPM moter, preferably o copeciter or repule sion ~ induetion type, is required te operate the mill 8520 1 Pinte in USA,INSTALLATION INSTRUCTIONS CABINET INSTALLATION 1. Mount the cabine! on @ concrete or wall-braced wood Aoor capable of withstanding the load. 2. Fasten latch Rendle 10 cabinet door with mounting screws furnished, 3. Mark location of mounting holes on Roor and drill holes large enough 0 receive expontion bolts or set sues or bolts in melted leod, Use lag screws or bolts to fasten cabinet to ¢ wood flger, OO NOT tighten bolts securely until miller ig mounted end leveled MILLING MACHINE INSTALLATION 1. Place the miller on the cabinet, positioning it over the holes, ond fasten se: curely with the four mount ing Bolts furnished — to pre vent cnipping the point ct seca vast | the mounting holes, be sure phy a ute the fubber bushings 15 shown et right unser waste SSL, S11 2. The miller should be level and the cobine! bolted +0 the floor 10 prevent vibration ond to assure cccurata performance, Remove rust pratactive coating ‘rom table. Check level readings on toble — level recdings should be identicel. Compensate vatiations by plecing shims under the cabinet feet. Now tighten the four cabinet mountings serews end place shelf in the cabinet, 3. Position the head by loosening the two tilt lock serews on turret and place head right angles to the table by lining up the degree witness merk on the overaim with zere degrees on tilt gouge ~ see Figure 7. To position accurately, place e piece of graund bor stack in the spindle and with a dial indicator mounred on the table, diol indicate side af ber while raising cond lowering the table. 4, Remove rust protective coating from machined sur+ faces with kerosene. MOUNTING MOTOR (See Figure 1) 1 Slide twosstep_ motor pulley on molar shaft Sith dma tes towerd sae | bemssccgenf moter. Bo net tighten Se puley lock screw Be festen motor to mo- tor bore wih bolts and Nober bushings fore tlshed. To eliminate trons fer of vibration from me: t9r to miling machine be fore te vse bushings thown in Figure at ight, De nol Nighten bots securely at imay be necesiary fo shift the moter for proper alt alignment. Ground ‘motor to eliminate sari electricity 3. Looeen icler pulley lack knob, Ploce spindle elt in the bottom steps of the spincle ond idle oulloys 2: Ploce moter belt over the idler pulley end motor pulley end aciust motor pulley on motor, <¥ postion the Froter, unl pulleys ore i nw end bel i sveight, then {lghren metor pulley set screw and motor mounting ‘bale 5: locren ialer pulley lock kno and slice auley for ward to tension the motor bel — belt snouis best Tight enough to preves! slipping, Tighten idler pully lock 8, Asiuet tension om spindle belt By loosening’ motor Base lock knob an side of moter bave end aide motor Sete Bock until belt insight —deit thovid be jot Hight trough fo preven! slipping, Tighten lock knob, & WIRING SWITCH AND MOTOR Mount switch to left side of column with serews fur ished — see illustration en poge J. Switch can be used with either single or phase current ~ see wiring instructions in meter wising diagram Figure 2. For other make motors follow diagram supplied with moter. Wire so that when switch lever is moved to the forward position, spindle will turn clockwise for right hand cutters ~ when moved to the reverse position, spindle will rotete counterclackwise for left hend cutters, 2. Motor wising diagram for single or Jephase bookeup.CONTROLS (See Figure 3) 1. TABLE ELEVATING SCREW — The elevating Screw taises and lowert table — ure crank furnished Make sure the twa knee locks on left side of knee (See Figure d) are loore before positioning table, 2. TABLE TRANSVERSE HANDLE — controls the forward and backward moverrent ef the fable, Always Feleese the gio lock located on right ride of erate slide before positioning table. 3. TABLE FEED HANDLES — on ecch end of the | aouustasie lable contol the longitudinel movement of the fable, | TASLESTO® 3 Always looren lack on {rent of cross side before mov ing t2ble. [See Figure 3) 4, MICROMETER DIALS — all ore craducted in 001”. The small knurled knob in front of the. iale lock dials the zero reading, Always remove back lesh betore seting dial 5. ADJUSTABLE TABLE STOPS — two table feed Slops— one on each end of table, slop the fable a! ony desired pasion. Stop block it on front of crass wge 6. MILLER HEAD CONTROLS — [See figures 8, 7 ond 8) FEED DAL 3. Mille table controle — SPINDLE LOCK — located on left side of heod locks the spindle quill in postion — tre wrench furnished, HEAD CASTING — is split ond hos mo screws thet hove been set to provide on fccurate fr between head and quil, This seiting should not be disturbed unless play ‘develops between quill ond head. To eliminate play, adjust the two screws on each side of lock bolt until ell play hor been removed, Move quill vp and down in head yo make sure i fides Wealy with no slay de nat have edjustment too, ght DEPTH STOP — vied to stop cutters, boring tool, or drils at ony desired depth. To fet, loosen the knurled depth gauge lock knob, Iuin micrometer aejusting cial unl the idgicoter on lower part of sezew it ot desired veading, Micrometer del it groduated In 001" for accurate settings, Tighten lock knab aller desired seting hes been obloined, — FAST FEED AND RETURN LEVER — used for fas! feeding and quick posiiening of Guill Moun's on the rear pinian shaft, To operate, loosen quill lock and push in feed Binion shaft 40 pinion gear methes with quill see Figure 6, — SENSITIVE FEED HANDWHEEL — use for extra fine feeding in boring ond driling eperations, Hand-wheel mounts on front feed shail, To operate, loosen quil lock ond pull out the fast feed lever shaft, disengaging pinion gear from quill see Figure 7. SPINDLE BRAKE LEVER — holds spindle for convenient changing of tools end 10 4. Loosen the two knee locks betore ralung or towering tate Aviekly stop the spindle, Te opercl, shi lever ether forward or backward Fy] or anon 7._TURRET SWIVEL LOCKS — loosen the two swivel lock bolts on each side ofthe turret fa tine ie swing miler had to any poston ight or left ofthe colonm —~ see Figure 8. Tighten bolt PR teat, ‘ofter correct setting is obtained. Jj snare 8, HEAD TILT LOCKS - loosen the two lock belts on top.of turret te tilt head, or to slide head forward or bockward — see Figure dr Hace tits 96° 1 Shown on turret lt gouge 5 Posh In pinion shalt when 7. Miller hood controls, => 3, Wead tilted for angulor work 8520 3LUBRICATION AUBRICATE MILLER BEFORE OPERATING SPINDLE-QUILL BEARINGS, IDLER PULLEY BEAR- ING AND TABLE FEED SCREW BEARINGS — Pe, eal further lubrication, ‘A— Oll DAILY with S.A. No. 20 Taal a Snot ed ces war [ltt A [pve wars leh) ~Z 18 css Aine T cone, sil at i: B—KEEP CLEAN and well oiled pee) with SAE, No. 20 il et all 2 el uy ut srw Fines. TA ¥ ATE WHT er] ais se |} || Wars) Acts eco sage | KEEP THE MILLING MACHINE CLEAN Oil, diet and chips can easily damage carefully fited bearing surfaces and feed screws, Wipe the table, table ways, knee ways, everarm, spindle and quill with @ clean cily rag at frequent intervals Use o brush to claan the feed screws. SPINDLE SPEEDS Spindle speeds in R.P.M, ate listed on chart attached to fight side of column, Chart indicates the positions of the ‘motor ond spindle belts to obtain the speeds listed. To change spindle «peed, looten the motor bate lock knob, slide motor base forward to release spindle belt tension, then shift spindle bel to step desired, Loosen idler pulley knob and slide idler pulley back to release belt tension fond shift motor Belt to step desired. Reset idler pulley fo tighten motor belt — pulley lock knob, Slide motor base back to tighten the spindle belt — lock in place with motor base lock handle. ck in place with i MOUNTING CUTTERS Split holding collets with 4-16 thredds to bar ere recommended for helding end mil in the spindle. the etaw ‘and drill To mount holding collets or adapters with %”-16 threads in the spindle, frst insert the collet, then with draw ber wrench, turn draw bar into the colle. Insert cutter in collet and continue turning draw bar until cutter Is held securely To remove cutter, wite. ply turn draw bor counterclock: To remove collet, continue turning draw ber until releases the colle. Drils, cutters, end cutter adapters with tange are not recommended — they moy slip in spindle toper ond damage the toper. To remove draw bar, take out set screws in coller of top of draw bar and remove collar, Pull out drow bor from top of spindle, When replacing caller, make sure lock screws sect in the spindle «plines ORDERING IMPORTANT: The following information must be furnished on all repair part orders — 1 — Quantity Required 2.-— PART NUMBER and NAME of Part 3— Model and Serial Number CLAUSING DIV., ATLAS PRESS CO. INFORMATION beter h eel ‘hi late, hate acseg. en ilar Colne KALAMAZOO, MICHIGAN in detgn ond spect 8520HEAD ASSEMBLY No, 8628 (No. 2 M.T 3 ove Ne. 8629 (No, 7 B. ais 8520 5w a < ca a Oo _ ° = a Zz < = 2 a a a > oO wz 3 a/ COLUMN AND CABINETTABLE AND CROSS SLIDE ASSEMBLY sez002 Sw ae "SEG (aa azar ia ce QO TL segue BC ---e oD<— Pm via ht ee aroie Na | Sy 678.041 Seow 2 tas 204% Wel at 8 ome - eee ; me soe once OE 7 Ps utes is Neca " ik es 3520KNEE ASSEMBLY